Slotting device and slotting method for calcium silicate board

Abstract

The invention discloses a grooving device and a grooving method for a calcium silicate board. The grooving device comprises a base, a grooving device and a driving device, the conveying assembly is arranged on the base and is used for supporting and conveying a calcium silicate board to be treated; the jacking assembly is arranged above the conveying assembly so as to fix the calcium silicate board from the top; the side pressing assembly is arranged on the side of the conveying assembly so as to fix the calcium silicate board from the side; the grooving assemblies are arranged at the front end and the rear end of the conveying assembly and used for conducting grooving treatment on the calcium silicate board; the discharging assembly is arranged at the end of the base so as to push the grooved calcium silicate board out of the conveying assembly. Wherein the grooving assembly comprises a grooving supporting frame and a grooving module, a lead screw is arranged below the grooving supporting frame, the grooving module is connected to the lead screw through a sliding block, and the position of the grooving module on the lead screw is moved by rotating a hand wheel. According to the grooving device and the grooving method, the structure is reasonable, the fixing reliability of the calcium silicate board is guaranteed, and the accuracy of the grooving position is improved.

Description

Technical Field

[0001] The invention belongs to the technical field of construction engineering, and relates to a grooving device and a grooving method for a calcium silicate board. Background Art

[0002] In construction projects, calcium silicate board is a new type of green and environmentally friendly building material. It has the functions of traditional gypsum board and also has the advantages of superior fire resistance, moisture resistance and long service life. Therefore, calcium silicate board is widely used in suspended ceilings and partitions in engineering buildings, home decoration and other occasions.

[0003] When using calcium silicate board, it is necessary to groove the side of the calcium silicate board to meet the requirements of snap-on fixation; however, some application places, such as suspended ceilings, require grooves on the top surface of the calcium silicate board, and the existing equipment cannot meet the processing requirements.

[0004] Therefore, it is urgent to design a grooving device and a grooving method for a calcium silicate board to solve the technical problems existing in the prior art. Summary of the invention

[0005] The purpose of the present invention is to solve some of the technical problems existing in the prior art to at least a certain extent, and to provide a grooving device and a grooving method for a calcium silicate board, which have a reasonable structure and are easy to operate. Through the combination of a top pressure component and a side pressure component, the reliability of the fixation of the calcium silicate board is effectively guaranteed, and the accuracy of the grooving position is improved; in addition, the grooving component can automatically adjust the grooving position, effectively improving the automation level of the operation.

[0006] In order to solve the above technical problems, the present invention provides a grooving device for a calcium silicate board, which comprises: Pedestal; A conveying assembly is arranged on the base to support and transport the calcium silicate board to be processed; A top pressing assembly is arranged above the conveying assembly to fix the calcium silicate board from the top; A side pressure assembly is arranged on the side of the conveying assembly to fix the calcium silicate board from the side; Grooving components are arranged at the front end and the rear end of the conveying component to perform a groove process on the calcium silicate board; A discharge assembly is arranged at the end of the base to push the grooved calcium silicate board out of the conveying assembly; Wherein, the slotting assembly includes a slotting support frame and a slotting module, a lead screw is arranged below the slotting support frame, and the slotting module is connected to the lead screw through a slider, so that the position of the slotting module on the lead screw can be moved by turning a hand wheel; The slotting module comprises a fixing seat, a connection block and a cutting piece, wherein the fixing seat is connected to the slider of the lead screw, the connection block is connected to the fixing seat, and the cutting piece is fixed to the connection block; The cutting member comprises a cutting disc and a cutting motor. The cutting disc is arranged on the output shaft of the cutting motor, and the cutting motor is fixed on the side of the connecting block.

[0007] In some embodiments, the slotting device further includes a leak-proof plate disposed between the base and the conveying assembly; the leak-proof plate includes a plurality of through holes.

[0008] In some embodiments, the conveying assembly includes a conveying upright plate and conveying rollers. There are multiple conveying rollers, which are arranged between a pair of conveying upright plates.

[0009] In some embodiments, the conveying assembly further comprises a movable plate, which is disposed on the inner side of the conveying vertical plate and is movable along the length direction of the conveying roller to limit the calcium silicate plate disposed on the conveying roller.

[0010] In some embodiments, the pressing assembly includes a pressing support and a pressing module. There are two pressing modules, which are spaced apart from the pressing support to press the calcium silicate board to be grooved.

[0011] In some embodiments, the side pressure assembly is disposed on the side of the top pressure bracket, and is a cylinder, and the movable end of the cylinder is connected to the movable plate.

[0012] In some embodiments, the cutting disc is a disc-shaped structure that can rotate along the output shaft of the cutting motor.

[0013] In some embodiments, the unloading assembly includes a unloading cylinder, a push plate and a guide rod. The base of the unloading cylinder is arranged on the top of the base, and its piston rod is connected to the push plate. The guide rods are a pair, which are located on both sides of the piston rod of the unloading cylinder. The guide rods are connected to the push plate so that the guide rods can limit the push plate to move in a straight line.

[0014] In some embodiments, the number of the slotted support frames is a pair, which are located at the front and rear sides of the base, and the slotted support frame is provided with a pair of the slotted modules.

[0015] At the same time, the present invention also provides a method for grooving a calcium silicate board, which uses the grooving device described above and comprises: S1, placing the calcium silicate board to be grooved on the conveying assembly; S2, use the side pressure assembly to adjust the horizontal position of the calcium silicate board, and then use the top pressure assembly to press the calcium silicate board against the conveying assembly; S3, adjust the position of the slotting module, and use the cutting disc to cut the calcium silicate board to form a slotted structure.

[0016] Beneficial effects of the present invention: The present invention provides a calcium silicate board slotting device and slotting method, which have a reasonable structure and are easy to operate. Through the combination of a top pressure component and a side pressure component, the reliability of the calcium silicate board fixation is effectively guaranteed and the accuracy of the slotting position is improved. In addition, the slotting component can automatically adjust the slotting position, effectively improving the automation level of the operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The above advantages of the present invention will become clearer and easier to understand through the detailed description made in conjunction with the following drawings, which are only exemplary and do not limit the present invention, wherein: Figure 1 It is a structural schematic diagram of a grooving device for a calcium silicate board according to the present invention; Figure 2 is a schematic diagram of a leakage prevention plate provided by an embodiment of the present invention being arranged above a base; Figure 3 is a schematic diagram of the conveying assembly of the present invention; Figure 4 is a schematic diagram of the top pressing assembly of the present invention; Figure 5 is a schematic diagram of the slotting assembly of the present invention; Figure 6 is a schematic diagram of the slotting module of the present invention; Figure 7 is a schematic diagram of the discharge assembly of the present invention; Figure 8 It is a flow chart of a method for grooving a calcium silicate board provided by one embodiment of the present invention; Fig. 9 It is a schematic diagram of a calcium silicate board processed by the grooving method provided by the present invention. DETAILED DESCRIPTION

[0018] Figures 1 to 9 This is a schematic diagram of a grooving device and a grooving method for a calcium silicate board described in the present application. The present invention is described in detail below in conjunction with specific embodiments and drawings.

[0019] The embodiments described herein are specific embodiments of the present invention, which are used to illustrate the concept of the present invention, are illustrative and exemplary, and should not be construed as limiting the embodiments of the present invention and the scope of the present invention. In addition to the embodiments described herein, those skilled in the art can also adopt other obvious technical solutions based on the claims and the contents disclosed in the specification of this application, including technical solutions that adopt any obvious replacement and modification of the embodiments described herein.

[0020] The drawings of this specification are schematic diagrams, which assist in explaining the concept of the present invention and schematically show the shapes of various parts and their mutual relationships. Please note that in order to clearly show the structures of various components of the embodiments of the present invention, the drawings are not drawn according to the same scale. The same reference numerals are used to represent the same parts.

[0021] A schematic diagram of a grooving device for a calcium silicate board according to the present invention is shown in FIG. Figure 1 The grooving device of calcium silicate board includes: Base 10; A conveying assembly 20 is disposed on the base 10 to support and transport the calcium silicate board 100 to be processed; The top pressing assembly 30 is disposed above the conveying assembly 20 to fix the calcium silicate board 100 from the top; The side pressure assembly 40 is disposed on the side of the conveying assembly 20 to fix the calcium silicate board 100 from the side; The slotting assembly 50 is disposed at the front end and the rear end of the conveying assembly 20 to perform slotting processing on the calcium silicate board 100; The unloading assembly 60 is disposed at the end of the base 10 to push the grooved calcium silicate board 100 out of the conveying assembly 20; The slotting assembly 50 includes a slotting support frame 51 and a slotting module 52. Figure 5 As shown, a lead screw 53 is provided below the slotting support frame 51, and the slotting module 52 is connected to the lead screw 53 through a slider, so that the position of the slotting module 52 on the lead screw 53 can be moved by rotating a hand wheel 54; Further, the slotting module 52 includes a fixing seat 52a, a connecting block 52b and a cutting piece 52c, wherein the fixing seat 52a is connected to the slider of the lead screw 53, the connecting block 52b is connected to the fixing seat 52a, and the cutting piece 52c is fixed to the connecting block 52b; The cutting member 52c includes a cutting disc 52c-1 and a cutting motor 52c-2. Figure 6 As shown, the cutting disc 52c-1 is arranged on the output shaft of the cutting motor 52c-2, and the cutting motor 52c-2 is fixed to the side of the connecting block 52b.

[0022] Furthermore, the cutting disc 52c-1 is a disc-shaped structure, which can rotate along the output shaft of the cutting motor 52c-2.

[0023] Figure 6 In the figure, a fine-motion lead screw is disposed at the lower part of the fixed seat 52a, a fine-motion slider 52a-1 is provided on the fine-motion lead screw, and a connecting block 52b is fixed on the fine-motion slider 52a-1, so that the fine-motion lead screw can adjust the position of the cutting piece 52c along the length direction of the base 10.

[0024] Furthermore, a servo motor is fixed to the end of the micro-motion lead screw to accurately and intelligently control the position of the cutting piece 52c.

[0025] Figure 1 In the illustrated embodiment, the slotted support frame 51 is provided in a pair, which is located at the front and rear sides of the base 10 , and the slotted support frame 51 is provided with a pair of slotted modules 52 .

[0026] In the present invention, the slotting device further includes a leak-proof plate 70, such as Figure 2 As shown, it is arranged between the base 10 and the conveying assembly 20; the leakage prevention plate 70 includes a plurality of through holes 71. Figure 2 In the illustrated embodiment, the through hole 71 is circular in shape; it is understandable that the through hole 71 may also be rectangular, elliptical or other shapes, as long as the calcium silicate board to be processed is prevented from directly contacting the base 10 .

[0027] In some embodiments, the conveying assembly 20 includes a conveying stand 21 and a conveying roller 22. Figure 3 As shown, there are multiple conveying rollers 22 , which are arranged between a pair of conveying vertical plates 21 .

[0028] Furthermore, the conveying assembly 20 further includes a movable plate 23 , which is disposed on the inner side of the conveying upright plate 21 and is movable along the length direction of the conveying roller 22 to limit the calcium silicate plate disposed on the conveying roller 22 .

[0029] Figure 4 In the illustrated embodiment, the pressing assembly 30 includes a pressing support 31 and a pressing module 32. There are two pressing modules 32, which are arranged at intervals on the pressing support 31 to press the calcium silicate board to be grooved.

[0030] Figure 1 In the embodiment, the side pressure assembly 40 is arranged on the side of the top pressure bracket 31 , and is a cylinder, and the movable end of the cylinder is connected to the movable plate 22 .

[0031] In some embodiments, the unloading assembly 60 includes a unloading cylinder 61, a push plate 62 and a guide rod 63. Figure 7 As shown, the base of the unloading cylinder 61 is arranged on the top of the base 10, and its piston rod is connected to the push plate 62; the guide rods 63 are a pair, which are located on both sides of the piston rod of the unloading cylinder 61, and the guide rods 63 are connected to the push plate 62, so that the guide rods 63 can limit the push plate 62 to move in a straight line.

[0032] A method for grooving a calcium silicate board, which uses the grooving device described above, and its flow chart is as follows: Figure 8 As shown, it includes: S1, placing the calcium silicate board 100 to be grooved on the conveying assembly 20; S2, using the side pressure assembly 40 to adjust the horizontal position of the calcium silicate board 100, and then use the top pressure assembly 30 to press the calcium silicate board 100 against the conveying assembly 20; S3, adjusting the position of the slotting module 52, and using the cutting disc 52c-1 to cut the calcium silicate board to form a slotted structure.

[0033] The cutting disc 52c-1 of the slotting module 52 abuts against the front and rear ends of the calcium silicate board 100 to cut the calcium silicate board from the side to form a cutting groove 100a. Fig. 9 shown.

[0034] Next, the unloading assembly 60 is used to push the calcium silicate board with the cutting grooves out of the conveying assembly 20 .

[0035] Finally, a proper amount of glue is placed inside the cutting groove to prefabricate the connecting piece in the cutting groove 100a, so as to facilitate the connection with other components in the later ceiling construction.

[0036] Compared with the shortcomings and deficiencies of the prior art, the present invention provides a grooving device and a grooving method for a calcium silicate board, which have a reasonable structure and are easy to operate. Through the combination of a top pressure component and a side pressure component, the reliability of the fixation of the calcium silicate board is effectively guaranteed, and the accuracy of the grooving position is improved; in addition, the grooving component can automatically adjust the grooving position, effectively improving the automation level of the operation.

[0037] The present invention is not limited to the above-mentioned embodiments. Anyone can derive other various forms of products under the inspiration of the present invention. However, no matter what changes are made in the shape or structure, any technical solution that is the same or similar to that of the present application falls within the protection scope of the present invention.

Claims

1. A grooving device for calcium silicate board, characterized in that: include: Base (10); A conveying assembly (20) is arranged on the base (10) to support and transport the calcium silicate board to be processed; A top pressing assembly (30) is arranged above the conveying assembly (20) to fix the calcium silicate board from the top; A side pressure assembly (40) is arranged on the side of the conveying assembly (20) to fix the calcium silicate board from the side; Grooving components (50) are arranged at the front end and the rear end of the conveying component (20) to perform a groove process on the calcium silicate board; A discharge assembly (60) is arranged at the end of the base (10) to push the grooved calcium silicate board out of the conveying assembly (20); The slotting assembly (50) comprises a slotting support frame (51) and a slotting module (52); a lead screw (53) is arranged below the slotting support frame (51); the slotting module (52) is connected to the lead screw (53) via a slider, so that the position of the slotting module (52) on the lead screw (53) can be moved by rotating a hand wheel (54); The slotting module (52) comprises a fixing seat (52a), a connecting block (52b) and a cutting piece (52c), wherein the fixing seat (52a) is connected to a slider of the lead screw (53), the connecting block (52b) is connected to the fixing seat (52a), and the cutting piece (52c) is fixed to the connecting block (52b); The cutting member (52c) comprises a cutting disc (52c-1) and a cutting motor (52c-2); the cutting disc (52c-1) is arranged on the output shaft of the cutting motor (52c-2); and the cutting motor (52c-2) is fixed to the side of the connecting block (52b).

2. The grooving device for calcium silicate board according to claim 1, characterized in that: It also comprises a leakage prevention plate (70) which is arranged between the base (10) and the conveying assembly (20); the leakage prevention plate (70) comprises a plurality of through holes (71).

3. The grooving device for calcium silicate board according to claim 1, characterized in that: The conveying assembly (20) comprises a conveying upright plate (21) and conveying rollers (22); there are a plurality of conveying rollers (22) which are arranged between a pair of conveying upright plates (21).

4. The grooving device for calcium silicate board according to claim 3, characterized in that: The conveying assembly (20) further comprises a movable plate (23) which is arranged on the inner side of the conveying vertical plate (21) and is movable along the length direction of the conveying roller (22) to limit the calcium silicate plate arranged on the conveying roller (22).

5. The grooving device for calcium silicate board according to claim 4, characterized in that: The pressing assembly (30) comprises a pressing support (31) and a pressing module (32). The pressing modules (32) are two in number and are arranged at intervals on the pressing support (31) to press the calcium silicate board to be grooved.

6. The grooving device for calcium silicate board according to claim 5, characterized in that: The side pressure assembly (40) is arranged on the side of the top pressure bracket (31) and is a cylinder, wherein the movable end of the cylinder is connected to the movable plate (22).

7. The grooving device for calcium silicate board according to claim 1, characterized in that: The cutting disc (52c-1) is a disc-shaped structure, and is capable of rotating along the output shaft of the cutting motor (52c-2).

8. The grooving device for calcium silicate board according to claim 7, characterized in that: The unloading assembly (60) comprises a unloading cylinder (61), a push plate (62) and a guide rod (63); the base of the unloading cylinder (61) is arranged on the top of the base (10), and its piston rod is connected to the push plate (62); the guide rods (63) are a pair, which are located on both sides of the piston rod of the unloading cylinder (61); the guide rods (63) are connected to the push plate (62), so that the guide rods (63) can limit the push plate (62) to move along a straight line.

9. The grooving device for calcium silicate board according to claim 1, characterized in that: The slotted support frame (51) is provided in a pair and is located at the front and rear sides of the base (10). The slotted support frame (51) is provided with a pair of slotted modules (52).

10. A method for grooving a calcium silicate board, characterized in that: The slotting device according to any one of claims 1 to 9 comprises: S1, placing the calcium silicate board to be grooved on a conveying assembly (20); S2, using the side pressure assembly (40) to adjust the horizontal position of the calcium silicate board, and then using the top pressure assembly (30) to press the calcium silicate board against the conveying assembly (20); S3, adjusting the position of the slotting module (52), and using the cutting disc (52c-1) to cut the calcium silicate board to form a slotted structure.

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