Automatic silk thread processing method and system and braided fabric

Abstract

The invention discloses an automatic silk thread processing method and system and a braided fabric, and is applied to an automatic silk thread processing system which comprises an automatic silk thread processing machine body, a controller, a bottom layer material processing assembly, a silk thread storage assembly, a silk thread processing assembly and a first heat treatment assembly. The controller is arranged on the automatic silk thread processing machine body, the bottom layer material processing assembly, the silk thread processing assembly and the first heat treatment assembly are all arranged on the automatic silk thread processing machine body and connected with the controller, and the silk storage assembly is arranged on the silk thread processing assembly. Through the above embodiment, the silk yarn processing assembly can carry out rapid silk yarn processing operation on the silk yarn in the silk yarn storage assembly on the silk yarn processing station based on the silk yarn processing control instruction set, and corresponding processed fabric after heat treatment is obtained after heat treatment so as to be widely applied to surface layer materials of various devices.

Description

Technical Field

[0001] The present invention relates to the field of intelligent braiding technology, and in particular to an automatic wire processing method, system and braided fabric. Background Art

[0002] At present, when performing the initial processing of certain textile products for production, it is generally necessary to first design a nail plate with fixed nail positions, and then use the braiding head on the automatic braiding machine to drive the braiding wire to wrap around different nail positions on the nail plate according to the pre-set braiding pattern, and finally obtain a braided product with a braided pattern. However, if it is necessary to set a braided product with different patterns or different sizes, it is necessary to pre-process nail plates with different nail positions or different sizes, resulting in high processing costs for the braided product.

[0003] Moreover, since the number of woven products obtained by processing each nail board is uncertain, it is impossible to effectively improve the utilization rate of each nail board to reduce the processing cost of the nail boards. Summary of the invention

[0004] The embodiments of the present invention provide an automatic silk thread processing method, system and woven fabric, aiming to solve the problem that in the prior art method, an automatic braiding machine and a nail plate are used to process woven products. If woven products of different patterns or different sizes are required, it is necessary to pre-process nail plates with different nail positions or different sizes, resulting in high processing costs for the woven products.

[0005] In a first aspect, an embodiment of the present invention provides an automatic wire processing method, which is applied to an automatic wire processing system, wherein the automatic wire processing system comprises an automatic wire processing machine body, a controller, a bottom material processing component, a wire storage component, a wire processing component and a first heat treatment component, wherein the controller is disposed on the automatic wire processing machine body, the bottom material processing component, the wire processing component and the first heat treatment component are all disposed on the automatic wire processing machine body and connected to the controller, and the wire storage component is disposed on the wire processing component; the automatic wire processing method comprises:

[0006] The bottom material processing component performs hydrosol spraying on the water-soluble cloth in response to the wire processing instruction sent by the controller to obtain the sprayed water-soluble cloth, and transmits the sprayed water-soluble cloth to the corresponding wire processing station on the automatic wire processing machine body;

[0007] The wire processing assembly is aligned with the corresponding wire processing station on the automatic wire processing machine body;

[0008] If the thread processing component receives the thread processing control instruction set sent by the controller, it sequentially obtains each thread processing control instruction in the thread processing control instruction set, obtains a corresponding number of threads from the wire storage component for each thread processing control instruction obtained, straightens and lays them on the sprayed water-soluble cloth, and then cuts them off, until all the thread processing control instructions in the thread processing control instruction set are executed, thereby obtaining an initial processed fabric;

[0009] The first heat treatment component performs a preset heat treatment on the initially processed fabric to obtain a heat-treated processed fabric.

[0010] In the second aspect, an embodiment of the present invention provides an automatic wire processing system, which includes an automatic wire processing machine body, a controller, a bottom material processing component, a wire storage component, a wire processing component and a first heat treatment component, the controller is arranged on the automatic wire processing machine body, the bottom material processing component, the wire processing component and the first heat treatment component are all arranged on the automatic wire processing machine body and connected to the controller, and the wire storage component is arranged on the wire processing component; the automatic wire processing system is used to execute the automatic wire processing method as described in the first aspect above.

[0011] In a third aspect, an embodiment of the present invention further provides a woven fabric, wherein at least one woven layer in the woven fabric is obtained by the automatic wire processing method as described in the first aspect above.

[0012] The embodiments of the present invention provide an automatic wire processing method, system and braided fabric, which are applied to the automatic wire processing system. The automatic wire processing system includes an automatic wire processing machine body, a controller, a bottom material processing component, a wire storage component, a wire processing component and a first heat treatment component. The controller is arranged on the automatic wire processing machine body. The bottom material processing component, the wire processing component and the first heat treatment component are all arranged on the automatic wire processing machine body and connected to the controller. The wire storage component is arranged on the wire processing component. The automatic wire processing method includes: the bottom material processing component responds to the wire processing instruction sent by the controller, performs a hydrosol spraying treatment on the water-soluble cloth to obtain the water-soluble cloth after spraying, and The soluble cloth is transmitted to the corresponding wire processing station on the main body of the automatic wire processing machine; the wire processing component is aligned with the corresponding wire processing station on the main body of the automatic wire processing machine; if the wire processing component receives the wire processing control instruction set sent by the controller, each wire processing control instruction in the wire processing control instruction set is obtained in sequence, and for each wire processing control instruction obtained, a corresponding number of wires are obtained from the wire storage component, and the wires are straightened, laid, and adhered to the water-soluble cloth after spraying, and then cut off, until all the wire processing control instructions in the wire processing control instruction set are executed, and the initial processed fabric is obtained; the first heat treatment component performs a preset heat treatment on the initial processed fabric to obtain a heat-treated processed fabric. Through the above method, the wire processing component can perform a rapid wire processing operation on the wires in the wire storage component at the wire processing station based on the wire processing control instruction set, and obtain the corresponding heat-treated processed fabric after heat treatment, so as to be widely used in surface layer materials of various equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying any creative work.

[0014] Figure 1 Schematic diagram of application scenario of the automatic wire processing method provided by an embodiment of the present invention

[0015] Figure 2 A schematic flow chart of an automatic wire processing method provided by an embodiment of the present invention;

[0016] Figure 3 A schematic diagram of a sub-process of an automatic wire processing method provided by an embodiment of the present invention;

[0017] Figure 4 A schematic diagram of the distribution of wire processing stations in the automatic wire processing method provided by an embodiment of the present invention;

[0018] Figure 5 A schematic diagram of the changing state of the thread adhesive pattern in the automatic thread processing method provided by an embodiment of the present invention;

[0019] Figure 6 A schematic diagram of another sub-process of the automatic wire processing method provided by an embodiment of the present invention;

[0020] Figure 7 A schematic block diagram of an automatic wire processing system provided in an embodiment of the present invention. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] It should be understood that when used in this specification and the appended claims, the terms "include" and "comprises" indicate the presence of described features, integers, steps, operations, elements and / or components, but do not exclude the presence or addition of one or more other features, integers, steps, operations, elements, components and / or combinations thereof.

[0023] It should also be understood that the terms used in this specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. As used in the specification of the present invention and the appended claims, unless the context clearly indicates otherwise, the singular forms "a", "an" and "the" are intended to include plural forms.

[0024] It should be further understood that the term "and / or" used in the present description and the appended claims refers to any and all possible combinations of one or more of the associated listed items, and includes these combinations.

[0025] See also Figure 1 and Figure 2 ,in Figure 1 A schematic diagram of an application scenario of the automatic wire processing method provided by an embodiment of the present invention, Figure 2A schematic flow chart of an automatic wire processing method provided by an embodiment of the present invention. The automatic wire processing method is applied to an automatic wire processing system, which includes an automatic wire processing machine body 11, a controller 12, a bottom material processing assembly 13, a wire storage assembly 14, a wire processing assembly 15 and a first heat treatment assembly 16, wherein the controller 12 is disposed on the automatic wire processing machine body 11, the bottom material processing assembly 13, the wire processing assembly 15 and the first heat treatment assembly 16 are all disposed on the automatic wire processing machine body 11 and connected to the controller 12, and the wire storage assembly 14 is disposed on the wire processing assembly 15.

[0026] like Figure 2 As shown, the method includes steps S110 to S140.

[0027] S110, the bottom material processing component responds to the wire processing instruction sent by the controller, sprays the water-soluble cloth with hydrosol to obtain the sprayed water-soluble cloth, and transmits the sprayed water-soluble cloth to the corresponding wire processing station on the automatic wire processing machine body.

[0028] In this embodiment, the automatic silk thread processing system can divide the entire system into at least three processing areas from left to right, the first processing area is the water-soluble cloth processing area, the second processing area is the silk thread adhesion processing area, and the third processing area is the heat treatment area. The bottom material processing component 13 in the automatic silk thread processing system is located in the water-soluble cloth processing area, and at the beginning of the entire silk thread automatic processing process, the water-soluble cloth placed thereon is first subjected to hydrosol spraying treatment to obtain the sprayed water-soluble cloth, and the sprayed water-soluble cloth is transferred to the corresponding silk thread processing station on the automatic silk thread processing machine body. It can be understood that at least a hydrosol spraying module and a water-soluble cloth transmission module are provided in the bottom material processing component 13 (a conveyor belt structure can be used in the specific implementation). By the hydrosol spraying treatment of the water-soluble cloth by the bottom material processing component, the sprayed water-soluble cloth can be used as the bottom structure for carrying the silk thread adhesion later.

[0029] S120, the wire processing assembly is aligned with a corresponding wire processing station on the automatic wire processing machine body.

[0030] In this embodiment, in order to more clearly understand the technical solution of the present application, the initial state of each structure or component in the automatic wire processing system is introduced below.

[0031] First, it is necessary to pre-store the wire processing pattern (which essentially includes multiple wire sticking sub-patterns) sent by other terminal devices or servers in the storage area corresponding to the controller, and then control the wire sticking operation of the wire processing component on the corresponding wire processing station of the automatic wire processing machine body in sequence based on the multiple wire bonding sub-patterns corresponding to the wire processing pattern.

[0032] On the second aspect, it is necessary to store at least one roll of silk in the silk storage structure on each silk processing subassembly of the silk processing assembly, and the material of the silk can be spandex, nylon, carbon fiber, TPU (thermoplastic polyurethane elastomer, also known as thermoplastic polyurethane rubber), etc., and it is not limited to the materials listed above during specific implementation, and silk threads of other materials can also be selected according to actual needs. Moreover, the cross-section of the silk thread can be circular (with a radius of 0.25-0.5mm), elliptical, polygonal, etc., and it is not limited to the cross-sectional shapes listed above during specific implementation, and the cross-sectional shape of the silk thread can also be processed according to actual needs. At least one roll of silk thread is stored in the silk storage structure, and one end of it needs to be connected to the silk processing assembly.

[0033] In one embodiment, the automatic wire processing machine body is provided with a plurality of wire processing stations, and the total number of wire processing subassemblies in the wire processing assembly is the same as the total number of wire processing stations, and each wire processing subassembly is used to align with a single wire processing station to perform a wire processing operation; Figure 3 As shown, the step S120 includes:

[0034] S121, the wire processing component determines a corresponding target wire processing sub-component from a plurality of wire processing sub-components included therein according to the wire processing instruction sent by the controller;

[0035] S122. The target wire processing subassembly determines a corresponding target wire processing station based on the wire processing instruction, and moves to above the target wire processing station.

[0036] In this embodiment, a plurality of wire processing stations can be arranged on the main body of the automatic wire processing machine according to the size of the equipment and the needs of the users, for example, 2, 4, 6, etc. wire processing stations can be arranged, and the specific implementation is not limited to the numbers listed above. Moreover, in order to realize that multiple stations can respectively perform different wire processing operations, the total number of wire processing sub-assemblies in the wire processing assembly can be made the same as the total number of wire processing stations, and each wire processing sub-assembly is used to align with a unique wire processing station to perform the wire processing operation. More specifically, two wire processing stations are arranged in the shape of a "sun" on the main body of the automatic wire processing machine, and are respectively recorded as wire processing station No. 1 and wire processing station No. 2 in order from top to bottom. For details, please refer to Figure 4Correspondingly, the wire processing subassembly dedicated to wire processing operation at wire processing station No. 1 is recorded as wire processing subassembly No. 1, and the wire processing subassembly dedicated to wire processing operation at wire processing station No. 2 is recorded as wire processing subassembly No. 2.

[0037] Still referring to the above example, when the wire processing instruction in the controller is used to control the No. 1 wire processing subassembly to perform a wire processing operation at the No. 1 wire processing station, the No. 1 wire processing subassembly is determined as the target wire processing subassembly. Since the target wire processing station corresponding to the No. 1 wire processing subassembly is the No. 1 wire processing station, after determining the No. 1 wire processing station as the target wire processing station, the No. 1 wire processing subassembly transports the connected wire to the top of the No. 1 wire processing station.

[0038] More specifically, a square wire processing work area may be defined in the No. 1 wire processing station, and a plane rectangular coordinate system may be constructed with the upper left corner of the square wire processing work area as the origin, the upper edge of the square wire processing work area as the X-axis, and the left side as the Y-axis (specifically, the direction corresponding to the line from the upper left vertex toward the upper right vertex is used as the positive direction of the X-axis, and the direction corresponding to the line from the upper left vertex toward the lower left vertex is used as the positive direction of the Y-axis). Generally, the wire sticking key points and the wire sticking sub-patterns corresponding to the wire processing control instruction set may be defined to be located within the square wire processing work area, and the water-soluble cloth after spraying is located within the square wire processing work area. It can be seen that when the controller controls the target wire processing subassembly to move above the target wire processing station, it is convenient for the subsequent target wire processing subassembly to output the wire to the water-soluble cloth after spraying on the wire processing work area to complete the wire processing operation.

[0039] S130. If the thread processing component receives the thread processing control instruction set sent by the controller, it sequentially obtains each thread processing control instruction in the thread processing control instruction set, obtains a corresponding number of threads from the wire storage component for each thread processing control instruction obtained, straightens them, lays them on the sprayed water-soluble cloth, and then cuts them off, until all the thread processing control instructions in the thread processing control instruction set are executed, thereby obtaining an initial processed fabric.

[0040] In this embodiment, when at least one of the wire processing subassemblies in the wire processing assembly is about to start the wire processing operation, in order to facilitate the understanding of the operation process of repeatedly adhering the wire to the sprayed water-soluble cloth, the following can be combined with Figure 5 The state diagram of the thread sticky sub-pattern transformation is used to illustrate this. Figure 5The first figure on the left can be regarded as obtaining the wire sticking sub-pattern based on the first wire processing control instruction in the wire processing control instruction set, and then the three wires corresponding to the wire sticking sub-pattern are pulled by the wire processing component from the wire storage component set thereon, and then moved to the wire sticking sub-pattern above the corresponding target position on the water-soluble cloth after spraying, and then moved downward to complete the straightening and laying of the three wires and sticking them to the water-soluble cloth after spraying, and finally cut off one end of the above three wires close to the wire storage component, so that the three wires are separated from the wire storage component, thereby achieving adhesion to the water-soluble cloth after spraying (because the water-soluble cloth after spraying has been pre-sprayed with hydrosol, so that the wires can be directly adhered to the water-soluble cloth and remain in a straight state). Afterwards, Figure 5 The second figure on the left can be regarded as obtaining the wire sticking sub-pattern based on the second wire processing control instruction in the wire processing control instruction set, and then pulling the three wires corresponding to the wire sticking sub-pattern from the wire storage assembly set thereon by the wire processing assembly, and then moving to the wire sticking sub-pattern above the corresponding target position on the sprayed water-soluble cloth, and then moving downward to complete the straightening and laying of the three wires and sticking them to the sprayed water-soluble cloth, and finally cutting off one end of the three wires close to the wire storage assembly. Similarly, Figure 5 The third figure on the left can be regarded as the acquisition of the thread sticking sub-pattern corresponding to the third thread processing control instruction in the thread processing control instruction set. The subsequent thread sticking sub-pattern transformation state diagram is no longer displayed and omitted due to the diversity of the thread processing pattern decomposed into thread sticking sub-patterns. The processing process can be referred to Figure 5 The process of transforming the patterns of the first three silk threads.

[0041] In one embodiment, each wire processing subassembly in the wire processing assembly includes at least a body motion drive module, a wire transport module, a wire pulling module, a rotation control module and a wire cutting module; Figure 6 As shown, the step S130 includes:

[0042] S131, the target wire processing subassembly in the wire processing assembly obtains the wire processing control instruction, and obtains the total number of wires and wire sticking position information corresponding to the wire processing control instruction;

[0043] S132, the wire transport module in the target wire processing subassembly transports a corresponding number of wires from the wire storage assembly corresponding to the target wire processing subassembly, and the wire pulling module in the target wire processing subassembly straightens the wires output by the wire transport module;

[0044] S133, the rotation control module in the target wire processing subassembly controls the subassembly body of the target wire processing subassembly to rotate a corresponding angle based on the wire sticking position information, and aligns the sprayed water-soluble cloth on the target wire processing station;

[0045] S134, the main body motion driving module in the target wire processing subassembly controls the target wire processing subassembly to drive the straightened wire in the wire pulling module to adhere to the sprayed water-soluble cloth, and the wire cutting module in the target wire processing subassembly cuts the wire to complete the adhesion and cutting process of the straightened wire in the wire pulling module.

[0046] In this embodiment, if a wire processing subassembly receives a wire processing control instruction set from a controller, the wire processing subassembly, as a target wire processing subassembly, specifically obtains a plurality of wires (such as a plurality of wires) from the wire storage assembly arranged thereon through the wire transport module therein. Figure 5 3 silk threads in the first figure on the left in the example shown); since the speed at which the transport module transmits the silk threads can be controlled by the controller, after the silk thread transport module transmits the silk thread to the wire pulling module of the target silk thread processing subassembly, the wire pulling module can straighten the silk thread output by the silk thread transport module.

[0047] After that, if you continue to refer to Figure 5 For example, Figure 5 The wire adhesion position information of the three wires in the first figure on the left side on the target wire processing station after spraying the water-soluble cloth is known. At this time, the rotation control module in the target wire processing subassembly controls the subassembly body of the target wire processing subassembly to rotate a corresponding angle based on the wire adhesion position information, and aligns it with the water-soluble cloth after spraying on the target wire processing station.

[0048] Finally, the main body motion driving module in the target wire processing subassembly controls the target wire processing subassembly to drive the already straightened wire in the wire pulling module to adhere to the sprayed water-soluble cloth. Therefore, if the wire pulling module does not cut the wire output from the wire transport module after straightening and adhering to the sprayed water-soluble cloth, the subsequent wire pulling, adhering and cutting processes cannot be performed. At this time, the wire cutting module in the target wire processing subassembly needs to cut the wire to complete the adhering and cutting processes of the already straightened wire in the wire pulling module.

[0049] The above process is a process of performing a thread adhesion and cutting process on a thread in a thread processing control instruction set as an example to obtain a corresponding thread adhesion sub-pattern, and the execution process of other thread processing control instructions is referred to the above process until all thread processing control instructions in the thread processing control instruction set are executed to obtain the initial processed fabric.

[0050] S140: The first heat treatment component performs a preset heat treatment on the initially processed fabric to obtain a heat-treated processed fabric.

[0051] In this embodiment, after the wire processing component completes the wire processing operation at the corresponding wire processing station based on the wire processing control instruction set, the first heat treatment component can further perform a preset heat treatment on the initial processed fabric to complete the subsequent treatment of the initial processed fabric. Moreover, the processed fabric after the heat treatment can also be subjected to other treatments besides heat pressing. For example, hydrosol has the characteristic of being easily soluble in water, and the processed fabric after the heat treatment is placed in water for soaking treatment to obtain a soft processed fabric.

[0052] In one embodiment, the first heat treatment component is a first hot pressing component; the step S140 includes:

[0053] The first hot pressing component adjusts the hot pressing temperature to the corresponding target hot pressing temperature range, and performs hot pressing on the initially processed fabric for a preset hot pressing time to obtain the heat-treated processed fabric.

[0054] In this embodiment, if the first heat treatment component specifically adopts the first hot pressing component, when the preset heat treatment is performed on the initial processed fabric by the first heat treatment component, the hot pressing temperature is specifically adjusted to the corresponding target hot pressing temperature range (such as setting the target hot pressing temperature range to 90-150°C or 100-200°C) by the first hot pressing component. When the hot pressing temperature provided by the first hot pressing component reaches any temperature value in the target hot pressing temperature range, the initial processed fabric is hot pressed and continues for a preset hot pressing time (such as a preset hot pressing time of 1-10 seconds, wherein the preset hot pressing time can be adjusted accordingly according to the material of the silk thread and the number of layers of the silk-laid fabric to be heat-treated) to obtain the heat-treated processed fabric. In specific applications, other processes such as cutting, hemming, etc. may be included after the heat-treated processed fabric is hot-pressed.

[0055] In one embodiment, the automatic wire processing system further includes a second heat treatment component, and the second heat treatment component is connected to the controller; after step S140, the system further includes:

[0056] The second heat treatment component performs a second preset heat treatment on the heat-treated processed fabric to obtain the second heat-treated processed fabric.

[0057] In this embodiment, in steps S110-S140, the automatic wire processing system performs automatic wire processing at the wire processing station to obtain a layer of heat-treated processed fabric. When more layers of heat-treated processed fabric need to be processed, steps S110-S140 are essentially repeated. Moreover, the obtained multi-layer heat-treated processed fabric can also be finally subjected to heat pressing treatment based on the second heat treatment component to obtain a multi-layer processed fabric. Among them, when the second heat treatment component is specifically set, it can be set on the automatic wire processing machine body, and it can also be set separately from the automatic wire processing machine body.

[0058] Moreover, the second preset heat treatment and heat pressing of the heat-treated processed fabric needs to be continued for a preset heat pressing time to obtain the second heat-treated processed fabric. In specific applications, other processes such as cutting, hemming, etc. may also be included after the second heat treatment processed fabric is heat-pressed.

[0059] In one embodiment, the automatic wire processing system further includes a screen printing assembly, which is disposed on one side of the automatic wire processing machine body and connected to the controller; after the second heat treatment assembly performs a second preset heat treatment on the heat-treated processed fabric to obtain the second heat-treated processed fabric, the method further includes:

[0060] The screen printing component performs screen printing on the fabric processed after the second heat treatment to obtain the screen printed fabric.

[0061] In this embodiment, after completing two heat treatments to obtain the second heat treatment, the second heat treatment processed fabric can also be subjected to silk screen processing by the silk screen printing component to obtain the silk screen processed fabric. Silk screen printing refers to using a silk screen as a plate base and making a silk screen printing plate with images and texts through a photosensitive plate making method. After further silk screen processing is performed on the second heat treatment processed fabric, the surface pattern design becomes more flexible.

[0062] The heat-treated processed fabric obtained by the automatic thread processing method of the present application can be used as a woven material to be pasted on the surface of bicycles, fishing rods, aircraft, drones and other equipment to change the heat resistance, stiffness and other properties of the equipment surface. The heat-treated processed fabric can also be used as a woven fabric in the textile field, used to make shoe uppers, clothing decorative surfaces, etc.

[0063] Through the above method, the wire processing component can perform rapid wire processing operations on the wire in the wire storage component at the wire processing station based on the wire processing control instruction set, and obtain the corresponding heat-treated processed fabric after heat treatment, which can be widely used as the surface layer material of various equipment.

[0064] The embodiment of the present invention also provides an automatic wire processing system, such as Figure 1 and Figure 7 As shown, the automatic wire processing system 10 includes an automatic wire processing machine body 11, a controller 12, a bottom material processing component 13, a wire storage component 14, a wire processing component 15 and a first heat treatment component 16, the controller 12 is arranged on the automatic wire processing machine body 11, the bottom material processing component 13, the wire processing component 15 and the first heat treatment component 16 are all arranged on the automatic wire processing machine body 11 and connected to the controller 12, the wire storage component 14 is arranged on the wire processing component 15, and the automatic wire processing system 10 is used to execute any embodiment of the aforementioned automatic wire processing method.

[0065] The bottom material processing component 13 is used to respond to the wire processing instruction sent by the controller, spray the water-soluble cloth with hydrosol to obtain the sprayed water-soluble cloth, and transmit the sprayed water-soluble cloth to the corresponding wire processing station on the automatic wire processing machine body.

[0066] In this embodiment, the automatic silk thread processing system can divide the entire system into at least three processing areas from left to right, the first processing area is the water-soluble cloth processing area, the second processing area is the silk thread adhesion processing area, and the third processing area is the heat treatment area. The bottom material processing component 13 in the automatic silk thread processing system is located in the water-soluble cloth processing area, and at the beginning of the entire silk thread automatic processing process, the water-soluble cloth placed thereon is first subjected to hydrosol spraying treatment to obtain the sprayed water-soluble cloth, and the sprayed water-soluble cloth is transferred to the corresponding silk thread processing station on the automatic silk thread processing machine body. It can be understood that at least a hydrosol spraying module and a water-soluble cloth transmission module are provided in the bottom material processing component 13 (a conveyor belt structure can be used in the specific implementation). By the hydrosol spraying treatment of the water-soluble cloth by the bottom material processing component, the sprayed water-soluble cloth can be used as the bottom structure for carrying the silk thread adhesion later.

[0067] The wire processing assembly 15 is used to align the wire processing assembly with the corresponding wire processing station on the automatic wire processing machine body.

[0068] In this embodiment, in order to more clearly understand the technical solution of the present application, the initial state of each structure or component in the automatic wire processing system is introduced below.

[0069] First, it is necessary to pre-store the wire processing pattern (which essentially includes multiple wire sticking sub-patterns) sent by other terminal devices or servers in the storage area corresponding to the controller, and then control the wire sticking operation of the wire processing component on the corresponding wire processing station of the automatic wire processing machine body in sequence based on the multiple wire bonding sub-patterns corresponding to the wire processing pattern.

[0070] On the second aspect, it is necessary to store at least one roll of silk in the silk storage structure on each silk processing subassembly of the silk processing assembly, and the material of the silk can be spandex, nylon, carbon fiber, TPU (thermoplastic polyurethane elastomer, also known as thermoplastic polyurethane rubber), etc., and it is not limited to the materials listed above during specific implementation, and silk threads of other materials can also be selected according to actual needs. Moreover, the cross-section of the silk thread can be circular (with a radius of 0.25-0.5mm), elliptical, polygonal, etc., and it is not limited to the cross-sectional shapes listed above during specific implementation, and the cross-sectional shape of the silk thread can also be processed according to actual needs. At least one roll of silk thread is stored in the silk storage structure, and one end of it needs to be connected to the silk processing assembly.

[0071] In one embodiment, the automatic wire processing machine body is provided with a plurality of wire processing stations, and the total number of wire processing subassemblies in the wire processing assembly is the same as the total number of wire processing stations, and each wire processing subassembly is used to align with a unique wire processing station to perform a wire processing operation; the wire processing assembly 15 is specifically used for:

[0072] The wire processing component determines a corresponding target wire processing subcomponent from a plurality of wire processing subcomponents included therein according to the wire processing instruction sent by the controller;

[0073] The target wire processing subassembly determines a corresponding target wire processing station based on the wire processing instruction, and moves above the target wire processing station.

[0074] In this embodiment, a plurality of wire processing stations can be arranged on the main body of the automatic wire processing machine according to the size of the equipment and the needs of the users, for example, 2, 4, 6, etc. wire processing stations can be arranged, and the specific implementation is not limited to the numbers listed above. Moreover, in order to realize that multiple stations can respectively perform different wire processing operations, the total number of wire processing sub-assemblies in the wire processing assembly can be made the same as the total number of wire processing stations, and each wire processing sub-assembly is used to align with a unique wire processing station to perform the wire processing operation. More specifically, two wire processing stations are arranged in the shape of a "sun" on the main body of the automatic wire processing machine, and are respectively recorded as wire processing station No. 1 and wire processing station No. 2 in order from top to bottom. For details, please refer to Figure 4Correspondingly, the wire processing subassembly dedicated to wire processing operation at wire processing station No. 1 is recorded as wire processing subassembly No. 1, and the wire processing subassembly dedicated to wire processing operation at wire processing station No. 2 is recorded as wire processing subassembly No. 2.

[0075] Still referring to the above example, when the wire processing instruction in the controller is used to control the No. 1 wire processing subassembly to perform a wire processing operation at the No. 1 wire processing station, the No. 1 wire processing subassembly is determined as the target wire processing subassembly. Since the target wire processing station corresponding to the No. 1 wire processing subassembly is the No. 1 wire processing station, after determining the No. 1 wire processing station as the target wire processing station, the No. 1 wire processing subassembly transports the connected wire to the top of the No. 1 wire processing station.

[0076] More specifically, a square wire processing work area may be defined in the No. 1 wire processing station, and a plane rectangular coordinate system may be constructed with the upper left corner of the square wire processing work area as the origin, the upper edge of the square wire processing work area as the X-axis, and the left side as the Y-axis (specifically, the direction corresponding to the line from the upper left vertex toward the upper right vertex is used as the positive direction of the X-axis, and the direction corresponding to the line from the upper left vertex toward the lower left vertex is used as the positive direction of the Y-axis). Generally, the wire sticking key points and the wire sticking sub-patterns corresponding to the wire processing control instruction set may be defined to be located within the square wire processing work area, and the water-soluble cloth after spraying is located within the square wire processing work area. It can be seen that when the controller controls the target wire processing subassembly to move above the target wire processing station, it is convenient for the subsequent target wire processing subassembly to output the wire to the water-soluble cloth after spraying on the wire processing work area to complete the wire processing operation.

[0077] The thread processing component 15 is used to, if receiving the thread processing control instruction set sent by the controller, sequentially obtain each thread processing control instruction in the thread processing control instruction set, obtain a corresponding number of threads from the wire storage component for each thread processing control instruction obtained, straighten them, lay them on the sprayed water-soluble cloth, and then cut them, until all the thread processing control instructions in the thread processing control instruction set are executed, thereby obtaining the initial processed fabric.

[0078] In this embodiment, when at least one of the wire processing subassemblies in the wire processing assembly is about to start the wire processing operation, in order to facilitate the understanding of the operation process of repeatedly adhering the wire to the sprayed water-soluble cloth, the following can be combined with Figure 5 The state diagram of the thread sticky sub-pattern transformation is used to illustrate this. Figure 5The first figure on the left can be regarded as obtaining the wire sticking sub-pattern based on the first wire processing control instruction in the wire processing control instruction set, and then the three wires corresponding to the wire sticking sub-pattern are pulled by the wire processing component from the wire storage component set thereon, and then moved to the wire sticking sub-pattern above the corresponding target position on the water-soluble cloth after spraying, and then moved downward to complete the straightening and laying of the three wires and sticking them to the water-soluble cloth after spraying, and finally cut off one end of the above three wires close to the wire storage component, so that the three wires are separated from the wire storage component, thereby achieving adhesion to the water-soluble cloth after spraying (because the water-soluble cloth after spraying has been pre-sprayed with hydrosol, so that the wires can be directly adhered to the water-soluble cloth and remain in a straight state). Afterwards, Figure 5 The second figure on the left can be regarded as obtaining the wire sticking sub-pattern based on the second wire processing control instruction in the wire processing control instruction set, and then pulling the three wires corresponding to the wire sticking sub-pattern from the wire storage assembly set thereon by the wire processing assembly, and then moving to the wire sticking sub-pattern above the corresponding target position on the sprayed water-soluble cloth, and then moving downward to complete the straightening and laying of the three wires and sticking them to the sprayed water-soluble cloth, and finally cutting off one end of the three wires close to the wire storage assembly. Similarly, Figure 5 The third figure on the left can be regarded as the acquisition of the thread sticking sub-pattern corresponding to the third thread processing control instruction in the thread processing control instruction set. The subsequent thread sticking sub-pattern transformation state diagram is no longer displayed and omitted due to the diversity of the thread processing pattern decomposed into thread sticking sub-patterns. The processing process can be referred to Figure 5 The process of transforming the patterns of the first three silk threads.

[0079] In one embodiment, each wire processing subassembly in the wire processing assembly includes at least a body motion drive module, a wire transport module, a wire pulling module, a rotation control module and a wire cutting module; the wire processing assembly 15 is specifically used for:

[0080] The target wire processing subassembly in the wire processing assembly obtains the wire processing control instruction, and obtains the total number of wires and wire sticking position information corresponding to the wire processing control instruction;

[0081] The wire transport module in the target wire processing subassembly transports a corresponding number of wires from the wire storage assembly corresponding to the target wire processing subassembly, and the wire pulling module in the target wire processing subassembly straightens the wires output by the wire transport module;

[0082] The rotation control module in the target wire processing subassembly controls the subassembly body of the target wire processing subassembly to rotate a corresponding angle based on the wire sticking position information, and aligns the sprayed water-soluble cloth on the target wire processing station;

[0083] The main body motion driving module in the target wire processing subassembly controls the target wire processing subassembly to drive the straightened wire in the wire pulling module to adhere to the sprayed water-soluble cloth, and the wire cutting module in the target wire processing subassembly cuts the wire to complete the adhesion and cutting process of the straightened wire in the wire pulling module.

[0084] In this embodiment, if a wire processing subassembly receives a wire processing control instruction set from a controller, the wire processing subassembly, as a target wire processing subassembly, specifically obtains a plurality of wires (such as a plurality of wires) from the wire storage assembly arranged thereon through the wire transport module therein. Figure 5 3 silk threads in the first figure on the left in the example shown); since the speed at which the transport module transmits the silk threads can be controlled by the controller, after the silk thread transport module transmits the silk thread to the wire pulling module of the target silk thread processing subassembly, the wire pulling module can straighten the silk thread output by the silk thread transport module.

[0085] After that, if you continue to refer to Figure 5 For example, Figure 5 The wire adhesion position information of the three wires in the first figure on the left side on the target wire processing station after spraying the water-soluble cloth is known. At this time, the rotation control module in the target wire processing subassembly controls the subassembly body of the target wire processing subassembly to rotate a corresponding angle based on the wire adhesion position information, and aligns it with the water-soluble cloth after spraying on the target wire processing station.

[0086] Finally, the main body motion driving module in the target wire processing subassembly controls the target wire processing subassembly to drive the already straightened wire in the wire pulling module to adhere to the sprayed water-soluble cloth. Therefore, if the wire pulling module does not cut the wire output from the wire transport module after straightening and adhering to the sprayed water-soluble cloth, the subsequent wire pulling, adhering and cutting processes cannot be performed. At this time, the wire cutting module in the target wire processing subassembly needs to cut the wire to complete the adhering and cutting processes of the already straightened wire in the wire pulling module.

[0087] The above process is a process of performing a thread adhesion and cutting process on a thread in a thread processing control instruction set as an example to obtain a corresponding thread adhesion sub-pattern, and the execution process of other thread processing control instructions is referred to the above process until all thread processing control instructions in the thread processing control instruction set are executed to obtain the initial processed fabric.

[0088] In one embodiment, the wire processing subassembly is a multi-legged rotating operating structure, which includes a main body motion drive module, a wire transport module, a wire pulling module, a rotation control module, a wire cutting module and a multi-legged rotating operating structure controller; the main body motion drive module, the wire transport module, the wire pulling module, the rotation control module and the wire cutting module are all connected to the multi-legged rotating operating structure controller.

[0089] In this embodiment, when the subassembly body of the wire processing subassembly is specifically designed, it can be set as a multi-legged rotation operation structure (for example, the structure of a bionic eight-legged robot), and the body motion drive module, the wire transport module, the wire pulling module, the rotation control module, and the wire cutting module are arranged in the subassembly body of the above-mentioned shape. Through the wire processing subassembly of the above-mentioned shape, wire processing operations can be performed with multiple degrees of freedom.

[0090] The first heat treatment component 16 is used to perform a preset heat treatment on the initially processed fabric to obtain a heat-treated processed fabric.

[0091] In this embodiment, after the wire processing component completes the wire processing operation at the corresponding wire processing station based on the wire processing control instruction set, the first heat treatment component can further perform a preset heat treatment on the initial processed fabric to complete the subsequent treatment of the initial processed fabric. Moreover, the processed fabric after heat treatment can also be subjected to other treatments besides heat pressing. For example, hydrosol has the characteristic of being easily soluble in water, and the processed fabric after heat treatment is placed in water for soaking treatment to obtain a soft silk-laying fabric.

[0092] In one embodiment, the first heat treatment component is a first hot pressing component; the first heat treatment component 16 is specifically used for:

[0093] The hot pressing temperature is adjusted to the corresponding target hot pressing temperature range, and the initially processed fabric is hot pressed for a preset hot pressing time to obtain the heat-treated processed fabric.

[0094] In this embodiment, if the first heat treatment component specifically adopts the first hot pressing component, when the preset heat treatment is performed on the initial processed fabric by the first heat treatment component, the hot pressing temperature is specifically adjusted to the corresponding target hot pressing temperature range (such as setting the target hot pressing temperature range to 90-150°C or 100-200°C) by the first hot pressing component. When the hot pressing temperature provided by the first hot pressing component reaches any temperature value in the target hot pressing temperature range, the initial processed fabric is hot pressed and continues for a preset hot pressing time (such as a preset hot pressing time of 1-10 seconds, wherein the preset hot pressing time can be adjusted accordingly according to the material of the silk thread and the number of layers of the silk-laid fabric to be heat-treated) to obtain the heat-treated processed fabric. In specific applications, other processes such as cutting, hemming, etc. may be included after the heat-treated processed fabric is hot-pressed.

[0095] In one embodiment, the automatic silk thread processing system further includes a second heat treatment component, which is connected to the controller; the second heat treatment component is used to perform a second preset heat treatment on the heat-treated processed fabric to obtain the second heat-treated processed fabric.

[0096] In this embodiment, when the automatic wire processing system executes steps S110-S130, the automatic wire processing system performs wire laying at the wire processing station to obtain a layer of heat-treated processed fabric. When more layers of heat-treated processed fabric need to be processed, the above-mentioned operation method for obtaining a layer of heat-treated processed fabric is essentially repeated. Moreover, the obtained multi-layer heat-treated processed fabric can also be finally subjected to heat pressing treatment based on the second heat treatment component to obtain a multi-layer wire-laid fabric. Among them, when the second heat treatment component is specifically set, it can be set on the automatic wire processing machine body, and it can also be set separately from the automatic wire processing machine body.

[0097] Moreover, the second preset heat treatment and heat pressing of the heat-treated processed fabric needs to be continued for a preset heat pressing time to obtain the second heat-treated processed fabric. In specific applications, other processes such as cutting, hemming, etc. may also be included after the second heat treatment processed fabric is heat-pressed.

[0098] In one embodiment, the automatic wire processing system further comprises a silk screen component, which is disposed on one side of the automatic wire processing machine body and connected to the controller;

[0099] The silk screen printing assembly is used to perform silk screen processing on the fabric processed after the second heat treatment to obtain the silk screen processed fabric.

[0100] In this embodiment, after completing two heat treatments to obtain the second heat treatment, the second heat treatment processed fabric can also be subjected to silk screen processing by the silk screen printing component to obtain the silk screen processed fabric. Silk screen printing refers to using a silk screen as a plate base and making a silk screen printing plate with images and texts through a photosensitive plate making method. After further silk screen processing is performed on the second heat treatment processed fabric, the surface pattern design becomes more flexible.

[0101] The heat-treated processed fabric obtained by the automatic thread processing method of the present application can be used as a woven material to be pasted on the surface of bicycles, fishing rods, aircraft, drones and other equipment to change the heat resistance, stiffness and other properties of the equipment surface. The heat-treated processed fabric can also be used as a woven fabric in the textile field, for making shoe uppers, etc.

[0102] Through the above system, the wire processing component can perform rapid wire processing operations on the wire storage component at the wire processing station based on the wire processing control instruction set, and obtain the corresponding heat-treated processed fabric after heat treatment, which can be widely used as the surface layer material of various equipment.

[0103] The present invention further provides a braided fabric, wherein at least one braided layer in the braided fabric is obtained by using any embodiment of the aforementioned automatic wire processing method.

[0104] Specifically, the heat-treated processed fabric obtained by the automatic thread processing method of the present application can be used as a woven material to be pasted on the surface of bicycles, fishing rods, aircraft, drones and other equipment to change the heat resistance, stiffness and other properties of the equipment surface. The heat-treated processed fabric can also be used as a woven fabric in the textile field, used to make shoe uppers, clothing decorative surfaces, etc.

[0105] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can easily think of various equivalent modifications or replacements within the technical scope disclosed by the present invention, and these modifications or replacements should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention shall be based on the protection scope of the claims.

Claims

1. An automatic wire processing method, applied to an automatic wire processing system, characterized in that: The automatic wire processing system comprises an automatic wire processing machine body, a controller, a bottom material processing assembly, a wire storage assembly, a wire processing assembly and a first heat treatment assembly, wherein the controller is arranged on the automatic wire processing machine body, the bottom material processing assembly, the wire processing assembly and the first heat treatment assembly are all arranged on the automatic wire processing machine body and connected to the controller, and the wire storage assembly is arranged on the wire processing assembly; the automatic wire processing method comprises: The bottom material processing component performs hydrosol spraying on the water-soluble cloth in response to the wire processing instruction sent by the controller to obtain the sprayed water-soluble cloth, and transmits the sprayed water-soluble cloth to the corresponding wire processing station on the automatic wire processing machine body; The wire processing assembly is aligned with the corresponding wire processing station on the automatic wire processing machine body; If the thread processing component receives the thread processing control instruction set sent by the controller, it sequentially obtains each thread processing control instruction in the thread processing control instruction set, obtains a corresponding number of threads from the wire storage component for each thread processing control instruction obtained, straightens and lays them on the sprayed water-soluble cloth, and then cuts them off, until all the thread processing control instructions in the thread processing control instruction set are executed, thereby obtaining an initial processed fabric; The first heat treatment component performs a preset heat treatment on the initially processed fabric to obtain a heat-treated processed fabric.

2. The automatic wire processing method according to claim 1, characterized in that: The automatic wire processing machine body is provided with a plurality of wire processing stations, and the total number of wire processing subassemblies in the wire processing assembly is the same as the total number of wire processing stations, and each wire processing subassembly is used to align with a single wire processing station to perform a wire processing operation; The wire processing assembly is aligned with the corresponding wire processing station on the automatic wire processing machine body, and comprises: The wire processing component determines a corresponding target wire processing subcomponent from a plurality of wire processing subcomponents included therein according to the wire processing instruction sent by the controller; The target wire processing subassembly determines a corresponding target wire processing station based on the wire processing instruction, and moves above the target wire processing station.

3. The automatic wire processing method according to claim 2, characterized in that: Each of the wire processing subassemblies in the wire processing assembly at least includes a body motion drive module, a wire transport module, a wire pulling module, a rotation control module and a wire cutting module; If the thread processing component receives the thread processing control instruction set sent by the controller, it sequentially obtains each thread processing control instruction in the thread processing control instruction set, obtains a corresponding number of threads from the thread storage component for each thread processing control instruction obtained, straightens, lays, adheres, and then cuts the threads on the sprayed water-soluble cloth, until all the thread processing control instructions in the thread processing control instruction set are executed, and the step of obtaining the initial processing fabric includes: The target wire processing subassembly in the wire processing assembly obtains the wire processing control instruction, and obtains the total number of wires and wire sticking position information corresponding to the wire processing control instruction; The wire transport module in the target wire processing subassembly transports a corresponding number of wires from the wire storage assembly corresponding to the target wire processing subassembly, and the wire pulling module in the target wire processing subassembly straightens the wires output by the wire transport module; The rotation control module in the target wire processing subassembly controls the subassembly body of the target wire processing subassembly to rotate a corresponding angle based on the wire sticking position information, and aligns the sprayed water-soluble cloth on the target wire processing station; The main body motion driving module in the target wire processing subassembly controls the target wire processing subassembly to drive the straightened wire in the wire pulling module to adhere to the sprayed water-soluble cloth, and the wire cutting module in the target wire processing subassembly cuts the wire to complete the adhesion and cutting process of the straightened wire in the wire pulling module.

4. The automatic wire processing method according to claim 1, characterized in that: The first heat treatment component is a first heat pressing component; The first heat treatment component performs a preset heat treatment on the initial processed fabric to obtain a heat-treated processed fabric, comprising: The first hot pressing component adjusts the hot pressing temperature to the corresponding target hot pressing temperature range, and performs hot pressing on the initially processed fabric for a preset hot pressing time to obtain the heat-treated processed fabric.

5. The automatic wire processing method according to claim 1, characterized in that: The automatic wire processing system further includes a second heat treatment component connected to the controller; After the first heat treatment component performs a preset heat treatment on the initial processed fabric to obtain a heat-treated processed fabric, the method further comprises: The second heat treatment component performs a second preset heat treatment on the heat-treated processed fabric to obtain the second heat-treated processed fabric.

6. The automatic wire processing method according to claim 5, characterized in that: The automatic wire processing system further comprises a silk screen printing assembly, which is arranged on one side of the automatic wire processing machine body and connected to the controller; After the second heat treatment component performs a second preset heat treatment on the heat-treated processed fabric to obtain the second heat-treated processed fabric, the method further includes: The screen printing component performs screen printing on the fabric processed after the second heat treatment to obtain the screen printed fabric.

7. An automatic wire processing system, characterized in that: It includes an automatic wire processing machine body, a controller, a bottom material processing component, a wire storage component, a wire processing component and a first heat treatment component, the controller is arranged on the automatic wire processing machine body, the bottom material processing component, the wire processing component and the first heat treatment component are all arranged on the automatic wire processing machine body and connected to the controller, and the wire storage component is arranged on the wire processing component; the automatic wire processing system is used to execute the automatic wire processing method as described in any one of claims 1-6.

8. The automatic wire processing system according to claim 7, characterized in that: The automatic wire processing machine body is provided with a plurality of wire processing stations, and the total number of wire processing subassemblies in the wire processing assembly is the same as the total number of wire processing stations, and each wire processing subassembly is used to align with a unique wire processing station to perform wire processing operations.

9. The automatic wire processing system according to claim 8, characterized in that: The wire processing subassembly is a multi-legged rotating operating structure, which includes a main body motion drive module, a wire transport module, a wire pulling module, a rotation control module, a wire cutting module and a multi-legged rotating operating structure controller; the main body motion drive module, the wire transport module, the wire pulling module, the rotation control module and the wire cutting module are all connected to the multi-legged rotating operating structure controller.

10. A braided fabric, characterized in that: At least one braided layer in the braided fabric is obtained by the automatic wire processing method according to any one of claims 1 to 6.

Images