High speed in-line x-ray automatic dotting apparatus and method of use thereof

Abstract

The application belongs to the technical field of X-ray point material, and discloses a high-speed online X-ray automatic point material equipment and a use method thereof. The high-speed online X-ray automatic point material equipment comprises a work room, an upper and lower material system, a carrying device, a rotating device, a point material device and a labeling device arranged in the work room. The upper and lower material system is provided with a feeding station, a discharging station and an NG station. The carrying device can transfer the tray in the feeding station to the rotating device, and then, after the point material device performs the point material operation and the labeling device performs the labeling operation, the qualified tray is transferred to the discharging station or the NG tray is transferred to the NG station. The rotating device is rotationally arranged in the work room. The application can avoid manual operation, improve the degree of automation of the equipment, the efficiency of feeding and discharging, and enable the defective products to be automatically and accurately partitioned.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of X-ray point material, in particular to a high-speed online X-ray automatic point material equipment and a use method thereof. BACKGROUND

[0002] At present, when the material tray is subjected to the point material operation in the factory, the commonly used point material equipment not only needs the manual transportation of the material car, but also needs the manual classification of the defective material tray, and the operation efficiency is too low. At the same time, the processing flow mode of the material tray mostly adopts the belt line transmission, which not only has a slow flow speed, but also occupies a large space, and the information of the material tray cannot be acquired in real time, and one-to-one positioning cannot be performed. When the point material, the label sticking and the unloading operation are performed, most of them are completed on the belt line, and the material tray needs to be repeatedly clamped or unloaded by the mechanical hand for the carrying operation, and then the point material and the unloading operation can be performed, which not only easily damages the product, but also causes more defective products, and affects the operation quality. Therefore, how to avoid the manual operation, improve the automation degree of the equipment, the unloading and loading efficiency, and make the defective products be automatically and accurately zoned is a problem to be solved by the personnel in the field at present. SUMMARY

[0003] The purpose of the present application is to provide a high-speed online X-ray automatic point material equipment and a use method thereof, so as to avoid the manual operation, improve the automation degree of the equipment, the unloading and loading efficiency, and make the defective products be automatically and accurately zoned.

[0004] In order to achieve this purpose, the present application adopts the following technical scheme:

[0005] The high-speed online X-ray automatic point material equipment comprises:

[0006] The operation room, the unloading and loading system, the carrying device, the rotating device, the point material device and the label sticking device arranged in the operation room, the unloading and loading system is provided with a loading station, an unloading station and an NG station, the carrying device can transfer the material tray in the loading station to the rotating device, and then after the point material operation of the point material device and the label sticking operation of the label sticking device, the qualified material tray is transferred to the unloading station or the NG material tray is transferred to the NG station, and the rotating device is rotationally arranged in the operation room.

[0007] As an option, the rotating device is provided with a loading area, a point material area, a label sticking area and an unloading area, the loading area is used for receiving the material tray transferred by the carrying device at the loading station, the point material device is located at the point material area, the label sticking device is located at the label sticking area, and the unloading area is used for transferring the qualified material tray and the NG material tray by the carrying device.

[0008] As optionally, the feeding and discharging system comprises a trolley, a conveying assembly and a lifting mechanism, the plurality of the trays, the qualified trays or the NG trays can be stacked in the trolley, the trolley can be limited in the conveying assembly, and the lifting mechanism can lift or lower the plurality of the trays, the qualified trays or the NG trays.

[0009] As optionally, the trolley is provided with a supporting disc, and a guide rod is vertically arranged on the supporting disc, the plurality of the trays, the qualified trays or the NG trays can be sleeved on the guide rod and pressed on the supporting disc, and the lifting mechanism can lift or lower the supporting disc.

[0010] As optionally, the conveying device is provided with a first conveying assembly and a second conveying assembly, the first conveying assembly is provided with a first gripper, and the second conveying assembly is provided with a second gripper, the first gripper can transfer the tray at the feeding station to the rotating device, and the second gripper can transfer the qualified tray to the discharging station or the NG tray to the NG station.

[0011] As optionally, the rotating device comprises a mounting plate and a hollow rotating table, the hollow rotating table is fixed to a column in the working house, the mounting plate is arranged above the hollow rotating table, and the hollow rotating table can drive the mounting plate to rotate along its axis.

[0012] As optionally, the mounting plate is further provided with a carbon fiber tabletop, the carbon fiber tabletop is surrounded by a radiation sleeve, the radiation sleeve is arranged one by one corresponding to the feeding area, the tray feeding area, the labeling area and the discharging area, and the feeding area, the tray feeding area, the labeling area and the discharging area are isolated by a radiation baffle.

[0013] As optionally, the tray feeding device comprises a flat panel detector and an X-ray source assembly, which are arranged above and below the rotating device respectively, and the flat panel detector can receive the photographed image of the tray by the X-ray source assembly, the X-ray source assembly is provided with a light shield, and the light shield can shield or open the light outlet of the X-ray source in the X-ray source assembly.

[0014] As optionally, the labeling device comprises a CCD camera, a labeling assembly, a marking machine and a jacking assembly, the CCD camera can obtain the position of the tray after feeding and the original label, the labeling assembly is communicatively connected to the CCD camera, and after the jacking assembly lifts the label printed by the marking machine to the target height, the labeling assembly can suck the label and cover and paste it on the original label.

[0015] On the other hand, the use method of the high-speed online X-ray automatic tray feeding equipment, comprising the following steps:

[0016] Put the trolley in the high-speed online X-ray automatic point material equipment full of material tray in the feeding station, and put two empty trolleys in the unloading station and the NG station in turn;

[0017] Lift the tray to the first preset height through the lifting mechanism in the feeding and discharging system, and lift the support tray on the trolley at the unloading station and the NG station to the second preset height;

[0018] Transfer the first tray to the feeding area in the rotating device through the carrying device, the hollow rotating table in the rotating device drives the mounting plate to rotate 90°, so that the tray is transferred from the feeding area to the point material area, and the point material device is used for point material operation on the tray in the point material area, while the carrying device transfers the second tray to the feeding area;

[0019] Continue to drive the mounting plate to rotate 90°, so that the material tray that has been marked is transferred from the point material area to the labeling area for labeling operation by the labeling device, and the material tray that has not been marked is transferred from the feeding area to the point material area for point material operation by the point material device, while the third tray is transferred to the feeding area;

[0020] Continue to drive the mounting plate to rotate 90°, and transfer the qualified material tray in the labeled tray to the trolley at the unloading station through the carrying device, or transfer the NG material tray to the trolley at the NG station;

[0021] Repeat the above steps until all the trays are processed.

[0022] The beneficial effects of the present application are:

[0023] The feeding station, the unloading station and the NG station provided by the feeding and discharging system in the present application facilitate the carrying device to quickly and accurately carry the corresponding materials. Specifically, the carrying device can transfer the tray in the feeding station to the rotating device, and then perform point material operation and labeling operation, and can transfer the qualified material tray to the unloading station and the NG material tray to the NG station, so as to realize accurate partitioning and facilitate subsequent classification and transfer. Further, the rotating device is arranged in the operation room, so that the tray can be rotated, and the point material device can perform point material operation, and the labeling device can perform labeling operation, which not only has compact structure, improves the space utilization rate of the interior of the operation room, reduces the occupied space, but also effectively simplifies the movement process of the whole operation, improves the automation effect. Therefore, under the action of the feeding and discharging system, the carrying device, the rotating device, the point material device and the labeling device, the functions of automatic feeding and discharging, automatic code scanning, automatic labeling and automatic sorting of defective products can be realized, and the whole process does not need manual intervention, which greatly improves the work efficiency, reduces the dependence on manual operation, reduces the labor cost, and improves the point material speed, so as to improve the overall production capacity. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 is a structural schematic diagram of the high-speed online X-ray automatic point material equipment according to an embodiment of the present application;

[0025] Figure 2 is a front view schematic diagram of the high-speed online X-ray automatic point material equipment according to an embodiment of the present application;

[0026] Figure 3 is a top view schematic diagram of part of the structure of the high-speed online X-ray automatic point material equipment according to an embodiment of the present application;

[0027] Figure 4 is a first axonometric view of part of the structure of the high-speed online X-ray automatic point material equipment according to an embodiment of the present application;

[0028] Figure 5 is a second axonometric view of part of the structure of the high-speed online X-ray automatic point material equipment according to an embodiment of the present application;

[0029] Figure 6 is a structural schematic diagram of the feeding and discharging system and the carrying device in the high-speed online X-ray automatic point material equipment according to an embodiment of the present application;

[0030] Figure 7 is a structural schematic diagram of part of the carrying device and the labeling device in the high-speed online X-ray automatic point material equipment according to an embodiment of the present application;

[0031] Figure 8 is a structural schematic diagram of the rotating device and the point material device in the high-speed online X-ray automatic point material equipment according to an embodiment of the present application;

[0032] Figure 9 is a side view schematic diagram of part of the structure of the high-speed online X-ray automatic point material equipment according to an embodiment of the present application.

[0033] In the drawings:

[0034] 100 - work room; 101 - operation panel; 102 - work opening; 103 - stand;

[0035] 201 - feeding station; 202 - discharging station; 203 - NG station; 204 - tray; 205 - qualified tray; 206 - NG tray; 21 - trolley; 211 - bottom plate; 212 - avoiding groove; 22 - conveying assembly; 23 - lifting mechanism; 24 - supporting disc; 241 - guide rod;

[0036] 30 - carrying device; 31 - first carrying assembly; 311 - first gripper; 32 - second carrying assembly; 321 - second gripper; 301 - suction cup; 302 - inductor system;

[0037] 40-rotating device; 401-feeding area; 402-pointing area; 403-labeling area; 404-discharging area; 41-mounting plate; 411-limiting protrusion; 42-carbon fiber tabletop; 43-radiation sleeve; 44-radiation baffle; 45-hollow rotating table;

[0038] 50-pointing device; 51-flat panel detector; 52-X-ray source assembly; 521-ray source; 522-cylinder; 523-shutter;

[0039] 60-labeling device; 61-CCD camera; 62-labeling assembly; 621-suction end; 63-marking machine; 64-lifting assembly; 601-label. DETAILED DESCRIPTION

[0040] Embodiments of the present application are described in detail below with reference to the accompanying drawings, in which the same or similar components or components having the same or similar functions are denoted by the same or similar reference numerals throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present application, and should not be construed as limiting the present application.

[0041] In the description of the present application, unless explicitly specified and limited, the terms "connected", "connected", "fixed" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, it can be mechanically connected, or it can be electrically connected, it can be directly connected, or it can be indirectly connected through an intermediate medium, it can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0042] In the description of the present application, unless explicitly specified and limited, the first feature "on" or "below" the second feature can include the first feature and the second feature in direct contact, or the first feature and the second feature not in direct contact but in contact through another feature between them. Moreover, the first feature "on", "above" and "above" the second feature includes the first feature directly above and obliquely above the second feature, or only indicates that the first feature is higher than the second feature in horizontal height. The first feature "below", "below" and "below" the second feature includes the first feature directly below and obliquely below the second feature, or only indicates that the first feature is lower than the second feature in horizontal height.

[0043] The technical solutions of the embodiments will be further described below in conjunction with the drawings and through specific embodiments.

[0044] As Figures 1-9As shown, the embodiment provides a high-speed online X-ray automatic point material equipment, which comprises a work room 100 and an upper and lower material system, a carrying device 30, a rotating device 40, a point material device 50 and a labeling device 60 arranged in the work room 100. The upper and lower material system is provided with a feeding station 201, a discharging station 202 and an NG station 203. The carrying device 30 can transfer the tray 204 in the feeding station 201 to the rotating device 40, and then transfer the qualified tray 205 to the discharging station 202 or the NG tray 206 to the NG station 203 after the point material device 50 performs the point material work and the labeling device 60 performs the labeling work. The rotating device 40 is rotationally arranged in the work room 100.

[0045] On the other hand, the use method of the high-speed online X-ray automatic point material equipment comprises the following steps:

[0046] After the trolley 21 in the high-speed online X-ray automatic point material equipment is filled with the tray 204, it is placed at the feeding station 201, and two empty trolleys 21 are sequentially placed at the discharging station 202 and the NG station 203;

[0047] The tray 204 is lifted to a first preset height by the lifting mechanism 23 in the upper and lower material system, and the support disc 24 on the trolley 21 at the discharging station 202 and the NG station 203 is lifted to a second preset height;

[0048] The first tray 204 is transferred to the feeding area 401 in the rotating device 40 by the carrying device 30. The hollow rotating table 45 in the rotating device 40 drives the mounting plate 41 to rotate 90°, so that the tray 204 is transferred from the feeding area 401 to the point material area 402, and the point material device 50 performs the point material work on the tray 204 in the point material area 402, while the carrying device 30 transfers the second tray 204 to the feeding area 401;

[0049] The mounting plate 41 is continuously driven to rotate 90°, so that the tray 204 that has been point materialized is transferred from the point material area 402 to the labeling area 403 to perform the labeling work by the labeling device 60, and the tray 204 that has not been point materialized is transferred from the feeding area 401 to the point material area 402 to perform the point material work by the point material device 50, while the third tray 204 is transferred to the feeding area 401;

[0050] The mounting plate 41 is continuously driven to rotate 90°, and the qualified tray 205 in the tray 204 that has been labeled is transferred to the trolley 21 at the discharging station 202 by the carrying device 30, or the NG tray 206 is transferred to the trolley 21 at the NG station 203;

[0051] The above steps are repeated until all the trays 204 are processed.

[0052] Specifically, the feeding station 201, the discharging station 202 and the NG station 203 set by the feeding and discharging system in the embodiment facilitate the fast and accurate carrying of the corresponding materials by the carrying device 30. Specifically, the carrying device 30 can transfer the tray 204 in the feeding station 201 to the rotating device 40, and then carry out the point material operation and the labeling operation, and then transfer the qualified tray 205 to the discharging station 202 and the NG tray 206 to the NG station 203, so as to realize accurate partitioning and facilitate subsequent classification and transfer. Further, the rotating device 40 is rotationally arranged in the operation room 100, so as to rotate the tray 204, thereby facilitating the point material operation of the point material device 50 and the labeling operation of the labeling device 60. Not only is the structure compact, but also the space utilization rate inside the operation room 100 is improved, the occupied space is reduced, and the motion process of the whole operation can be effectively simplified and the automation effect is improved. Therefore, under the action of the feeding and discharging system, the carrying device 30, the rotating device 40, the point material device 50 and the labeling device 60, the functions of automatic feeding and discharging, automatic code scanning, automatic labeling and automatic sorting of defective products can be realized, and the whole process does not need manual intervention, which greatly improves the work efficiency, reduces the dependence on manual operation, reduces the labor cost, and improves the point material speed, so as to improve the overall production capacity.

[0053] The specific structure of the high-speed online X-ray automatic point material equipment in the embodiment will be described below.

[0054] As shown in Figures 1-5 , the high-speed online X-ray automatic point material equipment in the embodiment includes an operation room 100 and a feeding and discharging system, a carrying device 30, a rotating device 40, a point material device 50 and a labeling device 60 arranged in the operation room 100. Optionally, in the embodiment, the feeding and discharging system can feed the tray 204 and store the qualified tray 205 and the NG tray 206 (NG, unqualified). Specifically, during the whole operation process, the carrying device 30 is responsible for various transfer of the tray 204, the rotating device 40 is rotationally arranged in the operation room 100, so as to facilitate the smooth implementation of the subsequent point material and labeling operation of the tray 204, and the rotating device 40 can realize the flow line type automatic operation. Further, the point material device 50 in the embodiment can perform the point material operation and the NG product identification operation on the tray 204, and the labeling device 60 can perform the labeling operation on the tray 204 after the point material operation, so as to realize the automatic operation process of the high-speed online X-ray automatic point material equipment.

[0055] In combination with Figure 1 , Figure 2 and Figure 7As shown, specifically, the job room 100 in the embodiment is provided with an operation panel 101, a job opening 102 and a stand column 103. Optionally, the job room 100 can externally protect other devices, avoid the influence of external environment on device parts, and also avoid the entry of job personnel to increase safety hazards. Optionally, the operation panel 101 is provided with an emergency stop switch, an on-off switch and the like, so that the job personnel can observe and operate the job flow in the job room 100 in real time through the operation panel 101. Further, the job room 100 is provided with the job opening 102 on one side, so as to facilitate the subsequent feeding and taking of the feeding and taking system. Further, the job room 100 is provided with the stand column 103, which not only facilitates the integrated placement of circuits and the like, but also can provide stable support for the parts inside.

[0056] In combination Figures 2-4 and Figure 6 As shown, the feeding and taking system in the embodiment is provided with a feeding station 201, a taking station 202 and an NG station 203, and the tray 204, the qualified tray 205 and the NG tray 206 are placed in the three stations respectively. Optionally, the feeding and taking system comprises a trolley 21, a conveying assembly 22 and a lifting mechanism 23, and the trolley 21 is provided with a bottom plate 211 and a support disc 24, the bottom plate 211 is provided with an avoiding groove 212, and the support disc 24 is provided with a guide rod 241.

[0057] Optionally, the feeding station 201 is used for placing the tray 204, and the carrying device 30 can transfer the tray 204 in the feeding station 201 to the rotating device 40, and after the tray 204 is subjected to the dotting operation by the dotting device 50 and the labeling operation by the labeling device 60, the qualified tray 205 after processing can be transferred to the taking station 202, or the NG tray 206 after processing can be transferred to the NG station 203, so as to facilitate the classification and processing by the job personnel. Further, in the embodiment, the tray 204, the qualified tray 205 or the NG tray 206 can be stacked in the trolley 21, and the trolley 21 is provided with a handrail and a roller, so as to facilitate the classification and transfer by the job personnel. Exemplarily, the bottom plate 211 of the trolley 21 is provided with the avoiding groove 212, and the support disc 24 is arranged above the avoiding groove 212, so that the extending end of the lifting mechanism 23 can be supported below the support disc 24 after passing through the avoiding groove 212, and thus the support disc 24 can be lifted and moved.

[0058] Specifically, the guide rod 241 is vertically arranged on the support disc 24, and the plurality of trays 204, qualified trays 205 or NG trays 206 can be sleeved on the guide rod 241 and abut against the support disc 24, so that when the lifting mechanism 23 lifts or lowers the support disc 24, the plurality of trays 204, qualified trays 205 or NG trays 206 can be lifted and moved, thereby shortening the working distance of the carrying device 30, improving the carrying efficiency, and the guide rod 241 can guide the placement of the trays 204 and the like and can ensure the stable stacking of the plurality of trays 204 and the like. For example, the outer diameter of the support disc 24 in the embodiment is smaller than the outer diameter of the trays 204 and the like. Further, the trolley 21 can roll into the conveying assembly 22 and be limited therein. Optionally, a sliding groove and a positioner are arranged in the conveying assembly 22, so that the outer edge of the trolley 21 can slide in the sliding groove to the target position, and the positioner detects whether the trolley 21 is placed in place, so as to facilitate the smooth development of subsequent operations. For example, in the embodiment, the trolley 21 is transported by an AGV (Automated Guided Vehicle), so as to replace manual transfer, thereby achieving the purpose of automatic operation. Further, the lifting mechanism 23 in the embodiment adopts a sliding rail structure, and other lifting modes can also be adopted in other embodiments, which will not be described here.

[0059] In combination with FIGS. 1 to 3, Figure 4 and Figure 6 As shown, the carrying device 30 includes a first carrying assembly 31 and a second carrying assembly 32, and the first carrying assembly 31 is provided with a first gripper 311, and the second carrying assembly 32 is provided with a second gripper 321, and the first gripper 311 and the second gripper 321 are both provided with a suction disc 301 and a sensor system 302. Optionally, the first carrying assembly 31 is provided with a first coordinate assembly, and the second carrying assembly 32 is provided with a second coordinate assembly, and the first gripper 311 can change the X.Y.Z axis displacement under the action of the first coordinate assembly, so as to accurately grasp the tray 204 at the feeding station 201 and transfer it to the rotating device 40, and the second gripper 321 can change the X.Y.Z axis displacement under the action of the second coordinate assembly, so as to accurately grasp the qualified tray 205 and transfer it to the discharging station 202, or transfer the NG tray 206 to the NG station 203 to realize automatic carrying. Further, the suction disc 301 is used to suck the tray 204 and the like, and the sensor system 302 is fixedly installed at the suction disc 301 through a fixed support and the like, so that the sensor system 302 can judge whether the suction disc 301 accurately sucks the tray 204, so as to avoid the problem of tray 204 falling during carrying.

[0060] For example, Figures 7-9As shown, the rotating device 40 in the embodiment is provided with a feeding area 401, a dispensing area 402, a labeling area 403 and a discharging area 404, and the rotating device 40 comprises a mounting plate 41, a carbon fiber tabletop 42, a radiation sleeve 43, a radiation baffle 44 and a hollow rotating table 45, and the mounting plate 41 is further provided with a limiting protrusion 411. Optionally, the feeding area 401, the dispensing area 402, the labeling area 403 and the discharging area 404 in the embodiment are used to distinguish the work positions, and the area positions will not change. As an example, the feeding area 401 in the embodiment is used to receive the tray 204 transferred by the carrying device 30 at the feeding station 201, the dispensing device 50 is located in the dispensing area 402 to perform dispensing work and NG product identification work, the labeling device 60 is located in the labeling area 403 to perform labeling work, and the discharging area 404 is used for the carrying device 30 to transfer the qualified tray 205 and the NG tray 206, thereby fully utilizing the internal space of the work house 100, realizing efficient work of multiple stations, improving the space utilization rate, and effectively avoiding repeated grabbing of the tray 204 for work, avoiding damage to the tray 204, and thereby improving the qualified rate.

[0061] Specifically, the hollow rotating table 45 is fixed to the column 103 in the work house 100, and the mounting plate 41 is arranged on the hollow rotating table 45, so that under the action of the hollow rotating table 45, the mounting plate 41 can be driven to rotate along its axis, thereby realizing the circulation of the trays 204 in different areas, realizing multi-station assembly line work, improving work efficiency, and simultaneously performing multiple work. As shown in Figure 7 As shown, the mounting plate 41 in the embodiment is a special-shaped structure connected by four discs, and the four discs are evenly distributed circumferentially along the axis of the mounting plate 41, so that under the action of the hollow rotating table 45, the four discs will be replaced every 90° rotation. As shown in Figure 8 As shown, the mounting plate 41 is provided with the carbon fiber tabletop 42, and the carbon fiber tabletop 42 is surrounded by the radiation sleeve 43, and the tray 204 and the like can be limited in the radiation sleeve 43 to avoid sliding out during the circulation of the work station. Optionally, the radiation sleeve 43 is arranged one by one corresponding to the positions of the feeding area 401, the dispensing area 402, the labeling area 403 and the discharging area 404, and the four areas are isolated by the radiation baffles 44. Specifically, the radiation baffles 44 are provided in two, and the two radiation baffles 44 are arranged perpendicular to each other and located outside the radiation sleeve 43, so as to divide the mounting plate 41 into four areas. In combination with Figure 7 and Figure 8 As shown, the mounting plate 41 in the embodiment is further provided with a limiting protrusion 411 at the center of each disc, and the limiting protrusion 411 is arranged in a circular table type structure, so that when each tray 204 and the like is placed in the radiation sleeve 43, the limiting protrusion 411 can position the tray 204 and the like, ensure the accuracy of the transfer and placement of the carrying device 30, and improve the work efficiency of the entire assembly line.

[0062] In combination Figure 5 and Figure 8 , Figure 9 As shown in the embodiment, the point feeding device 50 comprises a flat panel detector 51 and an X-ray source assembly 52, and the X-ray source assembly 52 comprises a ray source 521, an air cylinder 522 and a light shield 523. Optionally, the flat panel detector 51 and the X-ray source assembly 52 are arranged above and below the rotating device 40 respectively. Specifically, the flat panel detector 51 is arranged below the top surface inside the operation room 100 and above the point feeding area 402, and the X-ray source assembly 52 is arranged at the bottom of the stand column 103 and below the point feeding area 402, so that after the tray 204 enters the point feeding area 402, the X-ray source assembly 52 can irradiate the tray 204 with X-rays, and the flat panel detector 51 can receive the photographed image of the tray 204 by the X-ray source assembly 52, and then transmit it to the computer or the corresponding equipment, and the system calculates the specific quantity of the detected product. Further, the specific calculation and feedback module of the NG product identification is arranged in the computer, and the quantity and image after the point feeding can be compared with the information stored in the system, so that the NG product can be identified. Further, the ray source 521 is provided with a light outlet, and X-rays can be emitted from the light outlet. In the embodiment, the light shield 523 can shield or open the light outlet, so as to cooperate with the assembly line operation and avoid long-time irradiation of X-rays. For example, in the embodiment, the light shield 523 changes the position through the air cylinder 522, so as to shield or open the light outlet. In other embodiments, other ways can also be selected, which are not limited here.

[0063] In combination Figure 4 and Figure 7As shown, the labeling device 60 in the embodiment includes a CCD (Charge Coupled Device) camera 61, a labeling assembly 62, a marking machine 63, and a jacking assembly 64, and the labeling assembly 62 is provided with a suction end 621, and the marking machine 63 can print out labels 601. Optionally, the CCD camera 61 and the labeling assembly 62 in the embodiment are both arranged above the labeling area 403, and the CCD camera 61 can perform photographing scanning and other operations on the labeling area 403 to obtain the positions of the material tray 204 and the original label thereon after being marked. Further, the labeling assembly 62 is communicatively connected to the CCD camera 61, so that after the jacking assembly 64 jacks up the label 601 printed by the marking machine 63 to a target height, the labeling assembly 62 can suck the label 601 and paste it on the original label, thereby completing the labeling operation. Illustratively, the labeling device 60 in the embodiment is also provided with a third coordinate assembly, so that under the action of the third coordinate assembly, the labeling assembly 62 can change positions along the X.Y.Z. axes, and then accurately pick and place the label 601 according to the parameters transmitted by the CCD camera 61. Optionally, the suction end 621 of the labeling assembly 62 is also provided in a suction disc structure, so as to ensure the stable grabbing and moving of the label 601. Further, the jacking assembly 64 moves up and down through a pneumatic cylinder, and the bottom position of the jacking assembly 64 is adjustably arranged on the base, and the marking machine 63 is also correspondingly mounted on the base, so as to ensure the stability of the labeling process.

[0064] The use method of the high-speed online X-ray automatic marking equipment will be described below.

[0065] The use method of the high-speed online X-ray automatic marking equipment includes the following steps:

[0066] After the material car 21 in the high-speed online X-ray automatic marking equipment is filled with the material tray 204, it is placed at the feeding station 201, and two empty material cars 21 are sequentially placed at the unloading station 202 and the NG station 203;

[0067] The lifting mechanism 23 in the feeding and unloading system lifts the material tray 204 to a first preset height, and at the same time, the support disc 24 on the material car 21 at the unloading station 202 and the NG station 203 is lifted to a second preset height;

[0068] The first material tray 204 is transferred to the feeding area 401 in the rotating device 40 by the carrying device 30, the hollow rotating table 45 in the rotating device 40 drives the mounting plate 41 to rotate 90°, so that the material tray 204 is transferred from the feeding area 401 to the marking area 402, and the marking device 50 performs marking operation on the material tray 204 in the marking area 402, while the carrying device 30 transfers the second material tray 204 to the feeding area 401;

[0069] Continuing to drive the mounting plate 41 to rotate 90°, the material disc 204 that has been spotted is transferred from the spotting area 402 to the labeling area 403 to be labeled by the labeling device 60, the material disc 204 that has not been spotted is transferred from the feeding area 401 to the spotting area 402 to be spotted by the spotting device 50, and the third material disc 204 is transferred to the feeding area 401 at the same time;

[0070] Continuing to drive the mounting plate 41 to rotate 90°, the qualified material disc 205 in the material disc 204 that has been labeled is transferred to the trolley 21 at the unloading station 202 by the carrying device 30, or the NG material disc 206 is transferred to the trolley 21 at the NG station 203;

[0071] The above steps are repeated until all the material discs 204 are processed.

[0072] Specifically, whether the trolley 21 is placed in place can be determined under the action of the conveying assembly 22 in the feeding and unloading system, and the material disc 204 and the support disc 24 can be lifted by the lifting mechanism 23, which facilitates the rapid carrying effect of the subsequent carrying device 30. Further, in the present embodiment, a code scanning camera can also be arranged on the top of the working room 100, and the code scanning camera is arranged above the feeding area 401, so that the code scanning camera can scan the material disc 204 in each feeding area 401 to obtain the information of each material disc 204 and transmit it to the background, realizing one-to-one traceability. Illustratively, after the labeling device 60 performs the labeling operation, the second gripper 321 can place the qualified material disc 205 or the NG material disc 206 determined by the spotting device 50 in the trolley 21 in the corresponding station, so as to realize automatic spotting operation in a cycle. Further, after the material discs 204 in the feeding station 201 are processed, the empty trolley 21 can be transported away by using the AGV, and a new full trolley 21 can be transported to continue the work. Therefore, the present embodiment realizes the functions of automatic feeding and unloading, automatic code scanning, automatic labeling, and automatic sorting of defective products under the automatic operation of the high-speed online X-ray automatic spotting device, and the entire process does not require manual intervention, greatly improves the work efficiency, reduces the dependence on manual operation, reduces the labor cost, and improves the spotting speed, thereby improving the overall production capacity. The high-speed online X-ray automatic spotting device in the present embodiment has reasonable design, compact structure, high automation degree, simple movement process, and small occupied space, which can effectively reduce the cost.

[0073] Obviously, the above embodiments of the present application are merely example for clearly explaining the present application, and are not intended to limit the embodiments of the present application. Based on the above description, other different forms of changes or variations can be made by those skilled in the art. Here, it is not necessary and also impossible to enumerate all the embodiments. Any modification, equivalent replacement and improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the claims of the present application.

Claims

1. A high-speed online X-ray automatic material dispensing device, characterized in that, include: The work room (100) and the loading and unloading system, conveying device (30), rotating device (40), counting device (50) and labeling device (60) set in the work room (100) are provided. The loading and unloading system is provided with a loading station (201), a unloading station (202) and an NG station (203). The conveying device (30) can transfer the material tray (204) in the loading station (201) to the rotating device (40). After the counting device (50) performs the counting operation and the labeling device (60) performs the labeling operation, the qualified material tray (205) is transferred to the unloading station (202) or the NG material tray (206) is transferred to the NG station (203). The rotating device (40) is rotatably set in the work room (100). The loading and unloading system includes a material cart (21), a conveying assembly (22), and a lifting mechanism (23). Several material trays (204), qualified material trays (205), or NG material trays (206) can be stacked in the material cart (21). The material cart (21) can be confined in the conveying assembly (22). The lifting mechanism (23) can move several material trays (204), qualified material trays (205), or NG material trays (206) up and down. The mounting plate (41) is also provided with a carbon fiber tabletop (42), and the carbon fiber tabletop (42) is surrounded by a radial sleeve (43). The radial sleeve (43) is provided in a one-to-one correspondence with the feeding area (401), the spotting area (402), the labeling area (403), and the unloading area (404). The feeding area (401), the spotting area (402), the labeling area (403), and the unloading area (404) are isolated by a radial baffle (44). The labeling device (60) includes a CCD camera (61), a labeling component (62), a marking machine (63), and a lifting component (64). The CCD camera (61) can acquire the position of the material tray (204) that has been marked and its original label. The labeling component (62) is communicatively connected to the CCD camera (61). After the lifting component (64) lifts the label (601) printed by the marking machine (63) to the target height, the labeling component (62) can pick up the label (601) and cover and paste it on the original label.

2. The high-speed online X-ray automatic material dispensing equipment according to claim 1, characterized in that, The rotating device (40) is provided with a loading area (401), a counting area (402), a labeling area (403), and a unloading area (404). The loading area (401) is used to receive the material tray (204) transferred by the conveying device (30) at the loading station (201). The counting device (50) is located at the counting area (402), and the labeling device (60) is located at the labeling area (403). The unloading area (404) is used by the conveying device (30) to transfer the qualified material tray (205) and the NG material tray (206).

3. The high-speed online X-ray automatic material dispensing equipment according to claim 1, characterized in that, The material cart (21) is provided with a support plate (24), and a guide rod (241) is vertically provided on the support plate (24). Several material trays (204), qualified material trays (205) or NG material trays (206) can be sleeved on the guide rod (241) and pressed against the support plate (24). The lifting mechanism (23) can lift or lower the support plate (24).

4. The high-speed online X-ray automatic material dispensing equipment according to claim 1, characterized in that, The conveying device (30) is provided with a first conveying component (31) and a second conveying component (32). The first conveying component (31) is provided with a first gripper (311), and the second conveying component (32) is provided with a second gripper (321). The first gripper (311) can transfer the material tray (204) at the loading station (201) to the rotating device (40), and the second gripper (321) can transfer the qualified material tray (205) to the unloading station (202), or transfer the NG material tray (206) to the NG station (203).

5. The high-speed online X-ray automatic material dispensing equipment according to claim 2, characterized in that, The rotating device (40) includes the mounting plate (41) and the hollow rotating platform (45). The hollow rotating platform (45) is fixed on the column (103) inside the work room (100). The mounting plate (41) is disposed above the hollow rotating platform (45), and the hollow rotating platform (45) can drive the mounting plate (41) to rotate along its axis.

6. The high-speed online X-ray automatic material dispensing equipment according to claim 1, characterized in that, The feeding device (50) includes a flat panel detector (51) and an X-ray source assembly (52), which are respectively disposed above and below the rotating device (40). The flat panel detector (51) can receive the photographic image of the material tray (204) taken by the X-ray source assembly (52). The X-ray source assembly (52) is provided with a light shield (523), which can block or open the light outlet of the X-ray source (521) in the X-ray source assembly (52).

7. The method of using a high-speed online X-ray automatic material dispensing device, characterized in that, Includes the following steps: After filling the material tray (204) with the material cart (21) of the high-speed online X-ray automatic material counting equipment according to any one of claims 1-6, place it at the loading station (201), and place the two empty material carts (21) at the unloading station (202) and the NG station (203) in sequence. The lifting mechanism (23) in the loading and unloading system lifts the material tray (204) to the first preset height, and at the same time lifts the support plate (24) on the material cart (21) at the unloading station (202) and NG station (203) to the second preset height; The first tray (204) is transferred to the loading area (401) in the rotating device (40) by the conveying device (30). The hollow rotating table (45) in the rotating device (40) drives the mounting plate (41) to rotate 90°, so that the tray (204) flows from the loading area (401) to the counting area (402). The counting device (50) counts the tray (204) in the counting area (402). At the same time, the conveying device (30) transfers the second tray (204) to the loading area (401). Continue to drive the mounting plate (41) to rotate 90°, so that the material tray (204) that has been marked is transferred from the marking area (402) to the labeling area (403) for labeling by the labeling device (60), and the material tray (204) that has not been marked is transferred from the loading area (401) to the marking area (402) for marking by the marking device (50). At the same time, the third material tray (204) is transferred to the loading area (401). Continue to drive the mounting plate (41) to rotate 90°, and use the conveying device (30) to transfer the qualified material tray (205) in the labeled material tray (204) to the material cart (21) at the unloading station (202), or transfer the NG material tray (206) to the material cart (21) at the NG station (203); Repeat the above steps until all trays (204) have been processed.

Images