Precast pile hoisting rigging and using method thereof
By designing adjustable hoop assembly, wedge-shaped self-dehooking lifting card and elastic buffer sleeper prefabricated pile lifting rigging, the problems of low strength of traditional sleepers and lack of lifting rigging are solved, and safe and efficient lifting and vibration isolation protection of prefabricated piles are achieved .
Patent Information
- Application Number
- CN202411638663.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-01-14
AI Technical Summary
The sleepers of traditional prefabricated piles are low in strength, prone to decay, and lack suitable lifting rigging, which leads to easy damage to the pile body during transportation and lifting, posing safety hazards.
A prefabricated pile lifting rigging is designed, including an adjustable hoop assembly, a wedge-shaped self-dehooking hanger and elastic cushioning sleeper. The clamping and hoisting of prefabricated piles is achieved through the clamping connection and adjustment components, and the vibration reduction of elastic cushioning materials is used. , a wedge-shaped self-dehooking lifting card facilitates the connection and separation of lifting cables.
It improves the lifting efficiency and safety of prefabricated piles, prevents damage to the pile surface, extends the service life of the lifting rigging, and achieves effective vibration isolation protection.
Smart Images

Figure CN119306110A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of prefabricated pile hoisting, in particular to a prefabricated pile hoisting rigging and a use method thereof. Background Art
[0002] Precast piles can withstand heavy loads, are strong and durable, have fast construction speeds, are easy to ensure production quality, have high bearing capacity and good durability. They have been widely used in foundation treatment construction in construction projects.
[0003] Precast piles need to be moved many times during production and construction. According to relevant specifications, sleepers should be used at the bottom of the pile body to prevent the pile body from being damaged by vibration when the precast piles are stored. During the construction of precast piles, the pile body needs to be sent into the piling equipment in a vertical posture for piling operations. Traditional sleepers are usually made of wooden materials, which have the characteristics of low strength, easy to rot, poor turnover, and consume a large amount of wood. In the process of pile hoisting operations, there is a lack of relevant supporting hoisting rigging. Traditional hoisting operations use steel wire ropes for bundling and hoisting, which can easily cause damage to the surface of the pile body. If the binding is not firm, it is easy to slip, posing a safety hazard. Summary of the invention
[0004] The object of the present invention is to provide a precast pile lifting rigging and a method for using the same, which can not only effectively realize the vibration isolation protection of the precast piles, but also facilitate the safe lifting of the precast piles.
[0005] The technical solution adopted by the present invention to solve the technical problem is: a prefabricated pile lifting rigging, including an adjustable hoop assembly, a wedge-shaped self-detaching hook elevator, and an elastic buffer sleeper, the adjustable hoop assembly includes two semicircular hoops symmetrically distributed up and down, each of the semicircular hoop includes a semicircular hoop body, an adjustment assembly, a transmission assembly, and a fixed card plate, the adjustment assembly, the transmission assembly and the fixed card plate are all arranged on the semicircular hoop body, a plurality of the fixed card plates are arranged on the inner side of the semicircular hoop, and the power of the adjustment assembly is transmitted through the transmission assembly. The transmission of the moving assembly can realize the telescopic movement of the fixed clamping plate along the radial direction of the semicircular clamping hoop. The fixed clamping plate is used to realize the top pressure clamping of the precast pile. The two semicircular clamping hoops distributed up and down are connected by a clamping method to form an annular structure. A wedge-shaped self-detaching hook hanging card is arranged on the outer side of the joint of the two semicircular clamping hoops, and the wedge-shaped self-detaching hook hanging card is connected with the corresponding semicircular clamping hoop by a clamping method. The elastic buffer sleeper is connected with the semicircular clamping hoop located at the lower part of the adjustable clamping hoop assembly in a detachable manner.
[0006] Preferably, the semicircular clamp body includes an outer guard plate, an inner guard plate, and a side guard plate. The outer guard plate, the inner guard plate and the side guard plate are all arc-shaped. The outer guard plate is located outside the inner guard plate. The two side guard plates are used to achieve a fixed connection between the front and rear sides of the outer guard plate and the inner guard plate.
[0007] Furthermore, the adjustment component includes a fixed seat, an adjusting screw, and a horizontal adjustment shaft. The fixed seat is fixedly arranged at the arc top of the corresponding outer guard plate. The horizontal adjustment shaft is rotatably arranged in the fixed seat through fixed bearing 1 and fixed bearing 2. The adjusting screw is fixedly arranged at one end of the horizontal adjustment shaft, and the adjusting screw is located outside the fixed seat. The transmission component includes transmission bevel gear 1, transmission bevel gear 2, a vertical adjustment shaft, adjustment gear 1, adjustment gear 2, gear shaft 1, and a rotating gear plate. The transmission bevel gear 1 is fixedly arranged on the horizontal adjustment shaft, and the vertical adjustment shaft is rotatably arranged on a base 1 arranged on the inner side of the outer guard plate and a base 2 arranged on the outer side of the inner guard plate. The transmission bevel gear 2 is arranged on the vertical adjustment shaft, and the transmission bevel gear 1 is meshed with the transmission bevel gear 2. The adjustment gear 1 The adjusting gear 1 is fixedly arranged on the vertical adjustment shaft and is located between the inner guard plate and the outer guard plate. The two gear shafts 1 are fixedly arranged between the base 1 and the base 2 and the two gear shafts 1 are located on both sides of the vertical adjustment shaft. An adjusting gear 2 is rotatably arranged on each gear shaft 1, and the adjusting gear 2 is meshed with the adjusting gear 1. The two rotating toothed discs are respectively distributed on the outer sides of the corresponding adjusting gears 2 in a left-right staggered state. A toothed belt meshed with the corresponding adjusting gear 2 is arranged on the inner side of the rotating toothed disc. Both rotating toothed discs can rotate along the circumferential direction of the inner guard plate. The fixed clamping plate is sleeved in the inner guard plate. The rotation of the rotating toothed disc can drive the corresponding fixed clamping plate to perform telescopic movement along the radial direction of the inner guard plate.
[0008] Furthermore, the arc plate at the outer end of the fixed clamping plate is located on the outside of the inner guard plate, and an arc clamping plate and a radial slide rail are respectively arranged at the inner end of the fixed clamping plate, and an arc slide groove corresponding to the arc clamping plate is arranged on the corresponding rotating chuck, and the arc clamping plate is clamped in the corresponding arc groove, and a slide groove 1 corresponding to the radial slide rail is arranged on the corresponding side guard plate, and the radial slide rail is sleeved in the slide groove 1.
[0009] Furthermore, an upper clamping platform is fixedly provided on the left and right sides of the outer guard plate located on the upper side, and a lower clamping platform is fixedly provided on the left and right sides of the outer guard plate located on the lower side, the upper clamping platform and the corresponding lower clamping platform are correspondingly distributed up and down, a wedge-shaped clamping groove is provided on the upper end surface of the upper clamping platform and the lower end surface of the lower clamping platform, a dovetail groove is provided on the lower end surface of the upper clamping platform, and a dovetail linear guide corresponding to the dovetail groove is provided on the upper end surface of the lower clamping platform, and the dovetail linear guide is sleeved in the corresponding dovetail groove.
[0010] Furthermore, the wedge-shaped self-detaching hook hanging card includes a clamping box and a hanging rod. The interior of the clamping box is hollow and its front and right sides are in an open state. The lower part of the hanging rod is rotatably connected to the clamping box. Two wedge-shaped blocks are arranged in the clamping box. The two wedge-shaped blocks correspond one to one to two wedge-shaped slots distributed up and down. After the clamping box is sleeved on the outer sides of the upper and lower clamping platforms corresponding to the upper and lower clamping platforms, when the inner side of the rear side wall of the clamping box is in contact with the side walls of the upper and lower clamping platforms, a self-detaching gap is reserved between the outer side wall of the wedge-shaped block and the inner side wall of the corresponding wedge-shaped slot.
[0011] Furthermore, the elastic buffer sleeper includes an upper guard plate, a lower guard plate, a buffer device, and a sliding bracket. The sliding bracket is slidably arranged on the upper part of the upper guard plate. The sliding bracket is connected to the corresponding fixing box by bolt connection. The lower guard plate is arranged on the lower side of the upper guard plate through a plurality of the buffer devices, and a buffer gap is reserved between the upper guard plate and the lower guard plate.
[0012] Furthermore, the buffer device includes a sleeve-type support and a buffer spring. The upper support and the lower support of the sleeve-type support are fixedly connected to the upper guard plate and the lower guard plate respectively. A connecting rod is arranged at the lower part of the upper support. The connecting rod is slidably sleeved in the lower support. The buffer spring is sleeved on the outside of the sleeve-type support, and the upper part of the buffer spring is fixedly connected to the upper support, and the lower part of the buffer spring is fixedly connected to the lower support.
[0013] A method for using a prefabricated pile hoisting rigging includes the prefabricated pile hoisting rigging described above, and the method further includes the following steps:
[0014] S1. Place the prefabricated piles flat at the designated lifting position;
[0015] S2, putting two semicircular hoops on the corresponding lifting ends of the precast pile, and making the two semicircular hoops realize the snap connection, when realizing the snap connection of the two semicircular hoops, the small opening end of the wedge-shaped slot points to the lifting end of the precast pile;
[0016] S3, rotating the two adjusting screws so that the fixed clamping plate can fix and clamp the precast pile;
[0017] S4. Connect the lifting cable to the boom.
[0018] The beneficial effects of the present invention are as follows: the present invention has a simple structure and is easy to manufacture; the two semicircular clamps are connected by a clamping method, which is easy to operate, and at the same time, the precast piles can be clamped and fixed by rotating the adjusting screw, thereby improving the lifting efficiency of the precast piles, and then improving the construction efficiency of the precast piles; the elastic buffer sleepers are made of steel materials and have a long service life. At the same time, the vibration reduction effect of the buffer spring can effectively achieve the vibration reduction of the precast piles lying thereon, and then achieve the vibration isolation protection of the precast piles; a flexible pad is arranged on the fixed card plate, so that During the process of hoisting the precast pile, the surface of the precast pile will not be damaged, thereby realizing the hoisting protection of the precast pile; after the precast pile is hoisted, the wedge-shaped clamping block will be separated from the wedge-shaped clamping groove under the action of its own weight, thereby facilitating the separation of the wedge-shaped self-unhooking elevator and the semicircular clamp, making the hoisting operation simple; when the rear side wall of the clamping box is broken, the wedge-shaped clamping block will continue to move upward and be clamped in the wedge-shaped clamping groove, and the wedge-shaped self-unhooking elevator and the semicircular clamp will be effectively prevented from being separated by the wedge-shaped self-unhooking elevator by the wedge-shaped clamping groove, thereby improving the hoisting safety of the precast pile. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some preferred embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1 It is a three-dimensional schematic diagram of prefabricated pile lifting rigging.
[0021] Figure 2 It is a schematic diagram of the lower annular clamp.
[0022] Figure 3 This is the exploded view of the lower ring clamp.
[0023] Figure 4 This is a detailed view of the interior of the lower annular clamp.
[0024] Figure 5 This is a detailed drawing of the lower annular clamp node.
[0025] Figure 6 This is a detailed drawing of the lower annular clamp node.
[0026] Figure 7 This is a schematic diagram of the inner guard plate.
[0027] Figure 8 It is a schematic diagram of the upper annular clamp.
[0028] Fig. 9 is a schematic diagram of the adjustment components.
[0029] Fig.10 It is a schematic diagram of a wedge-shaped self-detaching elevator.
[0030] Fig.11 It is a schematic diagram of a wedge-shaped self-detaching elevator.
[0031] Fig.12 It is a schematic diagram of elastic buffer sleeper.
[0032] Fig.13 It is a detailed view of the interior of the elastic buffer sleeper.
[0033] Fig.14 It is a schematic diagram of the buffer device.
[0034] Fig.15 This is the rendering of prefabricated pile stacking.
[0035] Fig.16 This is the effect diagram of horizontal movement of precast piles.
[0036] Fig.17 This is the rendering of the vertical lifting of precast piles.
[0037] Fig.18 It is a schematic diagram of the relative distribution of the wedge-shaped clamping blocks in the wedge-shaped clamping slots during the lifting process;
[0038] 1 adjustable clamp assembly; 2 wedge-shaped self-release hook elevator; 3 elastic buffer sleeper; 4 prefabricated column; 41 lifting end; 5 lifting cable; 11 upper ring clamp; 12 lower ring clamp; 111 adjustment assembly; 112 outer guard plate; 113 inner guard plate; 114 side guard plate; 115 rotating gear plate; 116 fixed card plate; 117 adjustment gear 1; 118 adjustment gear 2; 1110 adjustment screw; 1111 horizontal adjustment shaft; 1112 transmission bevel gear 1; 1113 transmission bevel gear 2; 1114 vertical adjustment shaft; 1115 fixed bearing 1; 1116 fixed bearing 2; 1120 dovetail linear guide; 1121 wedge Slot; 1122 base one; 1123 dovetail groove; 1124 self-release gap; 1131 toothed disc slot; 1132 base two; 1133 gear shaft one; 1140 slide slot one; toothed belt 1150; 1151 arcuate slide slot; 1160 radial slide rail; 1161 arcuate clamping plate; 1162 flexible gasket; 21 clamping box, 211 wedge-shaped clamping block; 212 rear side wall; 22 suspension rod; 23 bearing; 220 lifting ring; 31 upper guard plate; 32 lower guard plate; 33 buffer device; 34 sliding bracket; 310 horizontal slide rail; 330 sleeve support; 331 connecting rod; 332 buffer spring; 340 lower slide slot two. DETAILED DESCRIPTION
[0039] The following will be combined with specific embodiments and attached Figure 1-18 , the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the preferred embodiments of the present invention, rather than all the embodiments. Those skilled in the art can make similar modifications without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.
[0040] The present invention provides a prefabricated pile lifting rigging (such as Figure 1), including an adjustable hoop assembly 1, a wedge-shaped self-unhooking hanger 2, and an elastic buffer sleeper 3. The adjustable hoop assembly 1 includes two semicircular hoops symmetrically distributed up and down. In order to facilitate the labeling and distinction of the two semicircular hoops in the accompanying drawings, the two semicircular hoops are divided into an upper annular hoop 11 and a lower annular hoop 12. Each of the semicircular hoops includes a semicircular hoop body, an adjustment assembly 111, a transmission assembly, and a fixed card plate 116. The adjustment assembly 111, the transmission assembly and the fixed card plate 116 are all arranged on the semicircular hoop body. A plurality of the fixed card plates 116 are arranged on the inner side of the semicircular hoop. The power of the adjustment assembly 111 is transmitted through the transmission assembly. The transmission can realize the telescopic movement of the fixed clamping plate 116 along the radial direction of the semicircular clamp. In practical applications, the telescopic fixed clamping plate 116 can be used to press the precast pile 4. When the fixed clamping plate 116 in the upper annular clamp 11 and the lower annular clamp 12 distributed up and down press the precast pile 4, the adjustable clamping assembly 1 can finally clamp and fix the precast pile 4. In order to improve the fitting stability between the fixed clamping plate 116 and the outer side of the precast pile 4, an arc-shaped clamping plate 1161 is arranged on the top of the fixed clamping plate 116. At the same time, in order to improve the friction coefficient between the arc-shaped clamping plate 1161 and the outer side wall of the precast pile 4 and prevent the arc-shaped clamping plate 1161 from causing the surface of the precast pile 4 when clamping the precast pile 4 The present invention is a kind of invention which is applied to a pile of prefabricated piles 4. The pile of prefabricated piles 4 is a kind of pile of prefabricated piles 4, and the ... The unhooking elevator 2 is connected to the corresponding semicircular hoop in a clamping manner. The wedge-shaped self-unhooking elevator 2 is used to facilitate the connection between the lifting cable 5 and the adjustable hoop assembly 1, which facilitates the subsequent lifting and transportation of the precast pile 4. The wedge-shaped self-unhooking elevator 2 is clamped and connected to the semicircular hoop, and its connection and disassembly operations are convenient, which is convenient for improving the lifting operation efficiency of the precast pile 4; the elastic buffer sleeper 3 is detachably connected to the semicircular hoop located at the bottom of the adjustable hoop assembly 1. The elastic buffer sleeper 3 has a vibration reduction function. Therefore, after the precast pile 4 is prevented from being placed on the semicircular hoop on the elastic buffer sleeper 3, the vibration reduction protection of the precast pile 4 can be effectively achieved by utilizing the vibration reduction function of the elastic buffer sleeper 3.
[0041] On the basis of the above embodiments, the specific implementation of the semicircular hoop is as follows: the semicircular hoop body includes an outer guard plate 112, an inner guard plate 113, and a side guard plate 114. The outer guard plate 112, the inner guard plate 113, and the side guard plate 114 are all arc-shaped and are made of steel plates. The sizes of the outer guard plate 112, the inner guard plate 113, and the side guard plate 114 can be flexibly processed according to the size of the existing prefabricated piles 4, so that the inner guard plate 113 can realize the placement of prefabricated piles 4 of different thicknesses within a certain range. The outer guard plate 112 is located on the outside of the inner guard plate 113, and the two side guard plates 114 are used to realize the fixed connection between the front and rear sides of the outer guard plate 112 and the inner guard plate 113. In actual applications, the outer guard plate 112, the inner guard plate 113, and the side guard plate 114 can be fixedly connected by welding.
[0042] On the basis of the above embodiments, the specific implementation of the adjustment component 111 is as follows: the adjustment component 111 includes a fixed seat, an adjustment screw 1110, and a horizontal adjustment shaft 1111. The fixed seat is fixedly arranged at the top of the arc of the corresponding outer guard plate 112. The horizontal adjustment shaft 1111 is rotatably arranged in the fixed seat through a fixed bearing 1115 and a fixed bearing 2 1116. The fixed bearing 1115 and the fixed bearing 2 1116 are relatively arranged in the fixed seat left and right. The adjustment screw 1110 is fixedly arranged at one end of the horizontal adjustment shaft 1111, and the adjustment screw 1110 is located outside the fixed seat. In actual applications, the rotation of the horizontal adjustment shaft 1111 is achieved by rotating the adjustment screw 1110. Specifically, the adjusting screw 1110 is a bolt, and the adjusting screw 1110 can be driven to rotate by using a wrench. The transmission assembly includes a transmission bevel gear 1112, a transmission bevel gear 2 1113, a vertical adjustment shaft 1114, an adjustment gear 117, an adjustment gear 2 118, a gear shaft 1133, and a rotating gear plate 115. The transmission bevel gear 1112 is fixedly arranged on the horizontal adjustment shaft 1111, and the vertical adjustment shaft 1114 is rotatably arranged on a base 1122 arranged on the inner side of the outer guard plate 112 and a base 2 1132 arranged on the outer side of the inner guard plate 113. The transmission bevel gear 2 1113 is arranged on the vertical adjustment shaft 1114, and the transmission bevel gear 1113 is meshed with the transmission bevel gear 2 1114. The rotation of the horizontal adjustment shaft 1111 realizes the rotation of the vertical adjustment shaft 1114. The adjusting gear 117 is fixedly arranged on the vertical adjustment shaft 1114 and the adjusting gear 1117 is located between the inner guard plate 113 and the outer guard plate 112. The two gear shafts 1133 are fixedly arranged between the base 1122 and the base 2 1132 and the two gear shafts 1133 are located on both sides of the vertical adjustment shaft 1114. An adjusting gear 2 118 is rotatably arranged on each of the gear shafts 1133, and the adjusting gear 2 118 is meshed with the adjusting gear 1 117. The rotation of the vertical adjustment shaft 1114 realizes the rotation of the two adjusting gears 2 118 through the transmission of the adjusting gear 1 117. The two rotating toothed discs 115 are staggered on the left and right sides and are respectively distributed on the outside of the corresponding adjusting gear 2 118. A toothed belt 1150 meshing with the corresponding adjusting gear 2 118 is arranged on the inside of the rotating toothed disc 115. Both the rotating toothed discs 115 can rotate along the circumferential direction of the inner guard plate 113. In order to improve the circumferential motion stability of the rotating toothed disc 115, a toothed disc groove 1131 opposite to the rotating toothed disc 115 is arranged on the outside of the inner guard plate 113. The upper part of the rotating toothed disc 115 is clamped in the toothed disc groove 1131 and performs circular motion under the guidance of the toothed disc groove 1131. When the two adjusting gears 2 118 rotate under the drive of the same adjusting gear 1 117,The two rotating gear plates 115 perform circular motions in opposite directions, that is, when one rotating gear plate 115 moves clockwise, the other rotating gear plate 115 moves counterclockwise. The fixed clamping plate 116 is sleeved in the inner guard plate 113. The rotation of the rotating gear plate 115 can drive the corresponding fixed clamping plate 116 to perform telescopic motion along the radial direction of the inner guard plate 113. The specific implementation method of converting the circular motion of the rotating gear disc 115 into the telescopic motion of the corresponding fixed clamping plate 116 is as follows: the arc plate 1161 at the outer end of the fixed clamping plate 116 is located on the outer side of the inner guard plate 113, and an arc clamping plate 1161 and a radial slide rail 1162 are respectively arranged at the inner end of the fixed clamping plate 116, and an arc slot 1151 corresponding to the arc clamping plate 1161 is arranged on the corresponding rotating clamping plate 115, and the arc clamping plate 1161 is clamped in the corresponding arc slot, and the distance from the upper end to the lower end of the arc slot 1151 to the center of the rotating gear disc 115 is 1. The distance gradually changes from small to large. When the arc-shaped clamping plate 1161 is located at the lower end of the arc-shaped slide groove 1151, the fixed clamping plate 116 is in the retraction limit position. When the arc-shaped clamping plate 1161 is located at the upper end of the arc-shaped slide groove 1151, the fixed clamping plate 116 is in the extension limit position. A slide groove 1140 corresponding to the radial slide rail 1162 is provided on the corresponding side guard plate 114. The radial slide rail 1162 is sleeved in the slide groove 1140. The radial slide rail 1162 is guided by the slide groove 1140, so that the fixed clamping plate 116 can smoothly realize radial movement. In practical applications, the number of fixed clamps 116 on each semicircular clamp is set to two, and the two fixed clamps 116 are symmetrically distributed along the circumferential direction of the inner guard plate 113. After the two semicircular clamps are clamped on the periphery of the precast pile 4, the two adjusting screws 1110 are synchronously rotated to make the four fixed clamps 116 constantly approach the outside of the precast pile 4, and then finally realize the clamping and fixing of the fixed clamps 116 to the precast pile 4. When the clamping and fixing of the precast pile 4 needs to be released, the fixed clamps 116 are retracted relatively away from the precast pile 4 by rotating the adjusting screws 1110, so as to realize the release of the clamping and fixing of the precast pile 4 by the fixed clamps 116.
[0043] On the basis of the above-mentioned embodiment, the specific implementation method of achieving stable clamping of the two semicircular clamps distributed up and down is as follows: an upper clamping platform is fixedly provided on the left and right sides of the outer guard plate 112 located on the upper side, and a lower clamping platform is fixedly provided on the left and right sides of the outer guard plate 112 located on the lower side, and the upper clamping platform and the corresponding lower clamping platform are correspondingly distributed up and down, and a wedge-shaped clamping groove 1121 is provided on the upper end surface of the upper clamping platform and the lower end surface of the lower clamping platform, and a dovetail groove 1123 is provided on the lower end surface of the upper clamping platform, and a dovetail linear guide 1120 corresponding to the dovetail groove 1123 is provided on the upper end surface of the lower clamping platform, and the dovetail linear guide 1120 is sleeved in the corresponding dovetail groove 1123. When the dovetail linear guide 1120 is inserted into the corresponding dovetail groove 1123, the upper clamping platform and the lower clamping platform are docked, thereby realizing the docking connection of the two semicircular clamps.
[0044] On the basis of the above-mentioned embodiment, a specific implementation method of realizing the clamping of the semicircular clamp after docking by using a wedge-shaped self-unhooking elevator is as follows: the wedge-shaped self-unhooking elevator 2 includes a clamping box 21 and a suspension rod 22, the interior of the clamping box 21 is hollow and its front and right sides are in an open state, the lower part of the suspension rod 22 is rotatably connected to the clamping box 21, specifically, a bearing 23 is provided on the left side wall of the clamping box 21, the lower end of the suspension rod 22 is fixedly connected to the inner end of the bearing 23, the rotation of the inner ring of the bearing 23 is utilized to realize the free rotation of the suspension rod 22, a lifting ring 220 is fixedly provided on the upper part of the suspension rod 22, and the lifting ring 220 is utilized to facilitate the realization of the suspension rod 22 is connected with the lifting cable 5, and two wedge-shaped blocks 211 are arranged in the clamping box 21. Specifically, the two wedge-shaped blocks 211 are respectively distributed at the bottom of the upper side wall and the upper part of the lower side wall of the clamping box 21, and the two wedge-shaped blocks 211 correspond to two wedge-shaped slots 1121 distributed up and down. After the clamping box 21 is put on the outer sides of the upper clamping platform and the lower clamping platform corresponding to the upper and lower clamping platforms, when the inner side of the rear side wall 212 of the clamping box 21 is fitted with the side walls of the upper clamping platform and the lower clamping platform, a self-detachment gap 1124 is reserved between the outer side wall of the wedge-shaped block 211 and the inner side wall of the corresponding wedge-shaped slot 1121. When the present invention is used to vertically hoist the precast pile 4, when it is necessary to remove the wedge-shaped self-detaching hook elevator 2 from the outside of the semicircular clamp, after the bottom of the precast pile 4 contacts the ground, the hoisting cable 5 continues to be lowered. During the lowering process of the hoisting cable 5, due to the existence of the self-detaching gap 1124, the wedge-shaped clamping block 211 can smoothly slide out of the wedge-shaped clamping groove 1121 under the action of gravity, thereby realizing the separation of the wedge-shaped self-detaching hook elevator 2 from the semicircular clamp. During the vertical hoisting process, when the rear side wall of the clamping box 21 is broken, the wedge-shaped clamping block 211 will continue to move upward and be clamped in the wedge-shaped clamping groove 1121. The wedge-shaped clamping groove 1121 is used to limit the wedge-shaped clamping block 211, which effectively prevents the wedge-shaped self-detaching hook elevator 2 from being separated from the semicircular clamp, thereby improving the hoisting safety of the precast pile.
[0045] On the basis of the above embodiment, the specific implementation of the elastic buffer sleeper is as follows: the elastic buffer sleeper 3 includes an upper guard plate 31, a lower guard plate 32, a buffer device 33, and a sliding bracket 34. The sliding bracket 34 is slidably arranged on the upper part of the upper guard plate 31. Specifically, a lower slide groove 2 340 is arranged at the bottom of the sliding bracket 34. The lower slide groove 2 340 can be a dovetail groove. A horizontal guide rail 310 corresponding to the lower slide groove 2 340 is arranged on the upper part of the upper guard plate 31. The horizontal guide rail 310 and the dovetail linear guide rail, after the lower slide groove 340 is sleeved on the horizontal guide rail 310, the sliding connection between the sliding bracket 34 and the upper guard plate 31 is realized, and the sliding bracket 34 is connected to the corresponding fixed box by a bolt connection method. Specifically, a plurality of through holes are provided on the side wall of the sliding bracket 34, and threaded holes corresponding to the through holes are provided on the fixed box. Bolts are passed through the through holes and tightened in the corresponding threaded holes to realize the fixed connection between the sliding bracket 34 and the fixed box. In practical applications, when it is necessary to use the elastic buffer sleeper 3 in the present invention to realize the horizontal placement of the precast pile 4, the sliding bracket 34 is fixedly connected to the fixed box, thereby utilizing the vibration reduction characteristics of the elastic buffer sleeper 3 to realize the vibration reduction protection of the precast pile 4. When it is necessary to use the adjustable hoop assembly 1 to carry out horizontal or vertical lifting of the precast pile 4, the connection between the sliding bracket 34 and the fixed box is released, and the lower guard plate 32 is arranged on the A buffer gap is reserved on the lower side of the upper guard plate 31 and between the upper guard plate 31 and the lower guard plate 32. The buffer gap allows a certain degree of relative up and down movement between the upper guard plate 31 and the lower guard plate 32. In order to improve the up and down movement stability of the upper guard plate 31 and the lower guard plate 32, two guide plates can be provided on the upper part of the lower guard plate 32. The two guide plates are sleeved on the inner side of the upper guard plate 31. The upper guard plate 31 and the lower guard plate 32 are both U-shaped, and the outer side wall of the guide plate is in contact with the inner side wall of the upper guard plate 31. Furthermore, the buffer device 33 includes a sleeve-type support 330 and a buffer spring 332. The upper support and the lower support of the sleeve-type support 330 are fixedly connected to the upper guard plate 31 and the lower guard plate 32 respectively. A connecting rod 331 is arranged at the lower part of the upper support. The connecting rod 331 is slidably sleeved in the lower support. The buffer spring 332 is sleeved on the outside of the sleeve-type support 330, and the upper part of the buffer spring 332 is fixedly connected to the upper support, and the lower part of the buffer spring 332 is fixedly connected to the lower support.
[0046] In practical applications, several semicircular hoops and elastic buffer sleepers 3 can be used to achieve the flat placement of the prefabricated piles 4 (such as Fig.15When the present invention is used to carry out horizontal lifting and transportation of a precast pile 4, an adjustable clamp assembly 1 is respectively placed on both ends of the precast pile 4. After the adjustable clamp assembly 1 is clamped on the precast pile 4, a wedge-shaped self-detaching hook elevator 2 is clamped on both sides of the adjustable clamp assembly 1. After the wedge-shaped self-detaching hook elevator 2 is installed, the lifting cable 5 is connected to the lifting ring 220. After the connection is completed (as shown in FIG. Fig.16 As shown), the prefabricated pile 4 can be hoisted horizontally.
[0047] The present invention also provides a method for using a prefabricated pile hoisting rigging, comprising the above-mentioned prefabricated pile hoisting rigging, and the method for using further comprises the following steps:
[0048] S1, placing the prefabricated pile 4 flat at the designated lifting position;
[0049] S2, two semicircular hoops are placed on the corresponding lifting ends 41 of the precast pile 4, and the two semicircular hoops are connected by clamping, and when the two semicircular hoops are connected by clamping, the small opening end of the wedge-shaped clamping groove 1121 points to the lifting end 41 of the precast pile 4;
[0050] S3, rotating the two adjusting screws 1110, so that the fixed clamping plate 116 can fix and clamp the prefabricated pile 4;
[0051] S4, respectively install the wedge-shaped self-release hook elevator 2 on both sides of the two semicircular clamps;
[0052] S5, connecting the hoisting cable 5 to the suspension rod 22.
[0053] In the present invention, "left" and "right" are relative positions used to conveniently describe positional relationships, and therefore cannot be understood as absolute positions to limit the scope of protection.
[0054] Except for the technical features described in the specification, all other technical features are known technologies to those skilled in the art.
[0055] The above description in combination with the accompanying drawings has detailed the preferred implementation modes and embodiments of the present invention, but the present invention is not limited to the above implementation modes and embodiments. For ordinary technicians in this technical field, several improvements and modifications can be made without departing from the concept of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A prefabricated pile lifting rigging, characterized in that: The utility model comprises an adjustable hoop assembly, a wedge-shaped self-unhooking elevator, and an elastic buffer sleeper. The adjustable hoop assembly comprises two semicircular hoops symmetrically distributed up and down, each of the semicircular hoop comprises a semicircular hoop body, an adjustment assembly, a transmission assembly, and a fixed card plate. The adjustment assembly, the transmission assembly and the fixed card plate are all arranged on the semicircular hoop body, and a plurality of the fixed card plates are arranged on the inner side of the semicircular hoop. The power of the adjustment assembly can realize the telescopic movement of the fixed card plate along the radial direction of the semicircular hoop through the transmission of the transmission assembly. The fixed card plate is used to realize the top pressure clamping of the precast pile. The two semicircular hoops distributed up and down are connected by a clamping mode to form an annular structure. A wedge-shaped self-unhooking elevator is arranged on the outer side of the joint of the two semicircular hoops, and the wedge-shaped self-unhooking elevator is connected with the corresponding semicircular hoop by a clamping mode. The elastic buffer sleeper is connected with the semicircular hoop located at the lower part of the adjustable hoop assembly in a detachable manner.
2. The prefabricated pile lifting rigging according to claim 1 is characterized in that: The semicircular clamp body includes an outer guard plate, an inner guard plate, and a side guard plate. The outer guard plate, the inner guard plate, and the side guard plates are all arc-shaped. The outer guard plate is located outside the inner guard plate. The two side guard plates are used to achieve a fixed connection between the front and rear sides of the outer guard plate and the inner guard plate.
3. The prefabricated pile lifting rigging according to claim 2 is characterized in that: The adjusting assembly comprises a fixed seat, an adjusting screw, and a horizontal adjusting shaft. The fixed seat is fixedly arranged at the arc top of the corresponding outer guard plate. The horizontal adjusting shaft is rotatably arranged in the fixed seat through fixed bearing 1 and fixed bearing 2. The adjusting screw is fixedly arranged at one end of the horizontal adjusting shaft, and the adjusting screw is located outside the fixed seat. The transmission assembly comprises transmission bevel gear 1, transmission bevel gear 2, a vertical adjusting shaft, adjusting gear 1, adjusting gear 2, gear shaft 1, and a rotating gear plate. The transmission bevel gear 1 is fixedly arranged on the horizontal adjusting shaft. The vertical adjusting shaft is rotatably arranged on a base 1 arranged on the inner side of the outer guard plate and a base 2 arranged on the outer side of the inner guard plate. The transmission bevel gear 2 is arranged on the vertical adjusting shaft, and the transmission bevel gear 1 is meshed with the transmission bevel gear 2. The adjusting gear 1 is fixedly arranged The cam is installed on the vertical adjustment shaft and the adjusting gear 1 is located between the inner guard plate and the outer guard plate. The two gear shafts 1 are fixedly arranged between the base 1 and the base 2 and the two gear shafts 1 are located on both sides of the vertical adjustment shaft. An adjusting gear 2 is rotatably arranged on each gear shaft 1, and the adjusting gear 2 is meshed with the adjusting gear 1. The two rotating toothed discs are respectively distributed on the outer sides of the corresponding adjusting gears 2 in a left-right staggered state. A toothed belt meshed with the corresponding adjusting gear 2 is arranged on the inner side of the rotating toothed disc. Both rotating toothed discs can rotate along the circumferential direction of the inner guard plate. The fixed clamping plate is sleeved in the inner guard plate. The rotation of the rotating toothed disc can drive the corresponding fixed clamping plate to perform telescopic movement along the radial direction of the inner guard plate.
4. The prefabricated pile lifting rigging according to claim 3 is characterized in that: The arc plate at the outer end of the fixed clamping plate is located on the outside of the inner guard plate, and an arc clamping plate and a radial slide rail are respectively arranged at the inner end of the fixed clamping plate, and an arc slide groove corresponding to the arc clamping plate is arranged on the corresponding rotating chuck, and the arc clamping plate is clamped in the corresponding arc clamping groove, and a slide groove 1 corresponding to the radial slide rail is arranged on the corresponding side guard plate, and the radial slide rail is sleeved in the slide groove 1.
5. The prefabricated pile hoisting rigging according to claim 4 is characterized in that An upper clamping platform is fixedly provided on the left and right sides of the outer guard plate located on the upper side, and a lower clamping platform is fixedly provided on the left and right sides of the outer guard plate located on the lower side, respectively. The upper clamping platform and the corresponding lower clamping platform are correspondingly distributed up and down, a wedge-shaped clamping groove is provided on the upper end surface of the upper clamping platform and the lower end surface of the lower clamping platform, a dovetail groove is provided on the lower end surface of the upper clamping platform, and a dovetail linear guide corresponding to the dovetail groove is provided on the upper end surface of the lower clamping platform, and the dovetail linear guide is sleeved in the corresponding dovetail groove.
6. The prefabricated pile lifting rigging according to claim 5 is characterized in that: The wedge-shaped self-detaching hook hanging card includes a clamping box and a hanging rod. The interior of the clamping box is hollow and its front and right sides are in an open state. The lower part of the hanging rod is rotatably connected to the clamping box. Two wedge-shaped clamping blocks are arranged in the clamping box. The two wedge-shaped clamping blocks correspond one to one to two wedge-shaped clamping grooves distributed up and down. After the clamping box is sleeved on the outer sides of the upper clamping platform and the lower clamping platform corresponding to the upper and lower clamping platforms, when the inner side of the rear side wall of the clamping box is in contact with the side walls of the upper clamping platform and the lower clamping platform, a self-detaching gap is reserved between the outer side wall of the wedge-shaped clamping block and the inner side wall of the corresponding wedge-shaped clamping groove.
7. The prefabricated pile hoisting rigging according to claim 6 is characterized in that: The elastic buffer sleeper includes an upper guard plate, a lower guard plate, a buffer device, and a sliding bracket. The sliding bracket is slidably arranged on the upper part of the upper guard plate. The sliding bracket is connected to the corresponding fixing box by bolt connection. The lower guard plate is arranged on the lower side of the upper guard plate through a plurality of the buffer devices, and a buffer gap is reserved between the upper guard plate and the lower guard plate.
8. The prefabricated pile hoisting rigging according to claim 7 is characterized in that: The buffer device includes a sleeve-type support and a buffer spring. The upper support and the lower support of the sleeve-type support are fixedly connected to the upper guard plate and the lower guard plate respectively. A connecting rod is arranged at the lower part of the upper support. The connecting rod is slidably sleeved in the lower support. The buffer spring is sleeved on the outside of the sleeve-type support, and the upper part of the buffer spring is fixedly connected to the upper support, and the lower part of the buffer spring is fixedly connected to the lower support.
9. A method for using a prefabricated pile lifting rigging, characterized in that: The prefabricated pile hoisting rigging according to claim 8, wherein the method of using the prefabricated pile hoisting rigging further comprises the following steps: S1. Place the prefabricated piles flat at the designated lifting position; S2, putting two semicircular hoops on the corresponding lifting ends of the precast pile, and making the two semicircular hoops realize the snap connection, when realizing the snap connection of the two semicircular hoops, the small opening end of the wedge-shaped slot points to the lifting end of the precast pile; S3, rotating the two adjusting screws so that the fixed clamping plate can fix and clamp the precast pile; S4. Install the wedge-shaped self-release hook elevators on both sides of the two semicircular hoops respectively; S5. Connect the lifting cable to the suspension rod.