Rail cleaning inspection vehicle capable of removing rust on line

Abstract

The invention discloses a rail cleaning inspection vehicle capable of removing rust on line. The rail cleaning inspection vehicle comprises a vehicle frame, and rail frames for cleaning rails are arranged at the two ends of the vehicle frame; and a laser cleaning area for carrying out laser cleaning on the rail and a cleaning area for cleaning rust are formed in the rail frame, and the rail cleaning device relates to the technical field of rail rust removal. The rail frames for cleaning the rails are arranged at the two ends of the frame; a laser cleaning area for carrying out laser cleaning on the rail and a cleaning area for cleaning rust are formed in the rail frame; the operation equipment comprises a laser cleaning head for removing rust on the periphery of the rail, and a top cleaning assembly and a side cleaning assembly for cleaning the rail, so that after laser rust removal is carried out on the two sides of the rail through a laser cleaning area, the rust on the top and the two sides of the rail is cleaned through movement of a cleaning area; and the rail can be wiped after the rust is fallen off by laser, so that the rail is kept clean.

Description

Technical Field

[0001] The invention relates to the technical field of rail rust removal, in particular to a rail cleaning and inspection vehicle capable of online rust removal. Background Art

[0002] The cleaning and inspection vehicle is a mobile device specially designed for cleaning and maintenance of facilities. It is widely used in industries, shopping malls, stations and other places. Its main features include

[0003] Versatility: Usually equipped with a high-pressure cleaner, vacuum cleaner and disinfection equipment, etc., capable of simultaneously cleaning the floor, sucking up dirt and disinfecting the surface.

[0004] Easy to move: Equipped with wheels and control system, it is convenient to move between different areas and improve work efficiency.

[0005] Efficient Cleaning: Equipped with powerful cleaning tools and a large-capacity water tank, it can effectively remove stubborn dirt and dust.

[0006] Inspection function: Some models are equipped with a monitoring system for real-time inspection of equipment status, environmental sanitation, etc., to help maintain the normal operation of the facility.

[0007] Environmentally friendly design: Use more energy-saving and environmentally friendly materials to reduce the impact on the environment, and be equipped with a filtration system to reduce exhaust gas and water pollution.

[0008] The cleaning inspection vehicle not only improves the efficiency of cleaning work, but also ensures the hygiene and safety of large areas.

[0009] However, the cleaning and inspection vehicles in the prior art can only remove rust during use, and the dust after rust removal will re-attach to the rails, causing the rails to easily rust again, so there is room for improvement. Summary of the invention

[0010] The object of the present invention is to provide a rail cleaning and inspection vehicle capable of online rust removal, so as to solve the problems raised in the above-mentioned background technology.

[0011] To achieve the above-mentioned object, the present invention provides the following technical solutions: a rail cleaning and inspection vehicle capable of online rust removal, comprising a vehicle frame, wherein the vehicle frame is provided with rail frames for cleaning the rails at both ends thereof;

[0012] An operation area, wherein the rail frame has a laser cleaning area for laser cleaning of the rails and a cleaning area for rust cleaning; and

[0013] The operating equipment comprises a laser cleaning head for removing rust from the periphery of a rail, and a top cleaning component and a side cleaning component for cleaning the rail.

[0014] As a further solution of the present invention: a rail cleaning and inspection vehicle capable of online rust removal, wherein the rail frame is provided with a rail opening adapted to the movement of the rail, and the laser cleaning area and the cleaning area are both arranged inside the rail opening.

[0015] As a further solution of the present invention: a rail cleaning and inspection vehicle capable of online rust removal, the laser cleaning area comprises a first laser cleaning area and a second laser cleaning area, the cleaning area comprises a top cleaning area and a side cleaning area, the cleaning area is arranged in the middle of a line connecting the first laser cleaning area and the second laser cleaning area, and the two groups of side cleaning areas are separately arranged at the end of the top cleaning area.

[0016] As a further solution of the present invention: a rail cleaning and inspection vehicle that can remove rust online, the top cleaning component includes a driving gear, a rack and a servo motor, the servo motor is fixedly installed inside the rail frame, the driving gear and the rack are both arranged inside the top cleaning area, the output end of the servo motor is fixedly connected to the driving gear, the rack is meshed with the driving gear, one side of the driving gear is fixedly connected to a top cleaning head for cleaning the top of the rail, and the side cleaning component is fixedly connected to the rack.

[0017] As a further solution of the present invention: a rail cleaning and inspection vehicle that can remove rust online, the side cleaning assembly includes a cleaning seat, an edge cleaning block, a cleaning roller rod and a cleaning roller seat, the cleaning seat is fixedly connected to the rack, the cleaning roller rod is rotatably connected to the cleaning seat, and the cleaning roller seat is fixedly connected to the cleaning roller rod.

[0018] As a further solution of the present invention: a rail cleaning and inspection vehicle capable of online rust removal, wherein a slide rod is fixedly connected to the interior of the rail frame, a slide hole is opened inside the rack, and the slide rod is adapted to the slide hole.

[0019] As a further solution of the present invention: a rail cleaning and inspection vehicle capable of online rust removal, a laser cleaning head is fixedly mounted on one side of the rail frame, and the laser cleaning head is used for laser cleaning of the rails in the laser cleaning area.

[0020] As a further solution of the present invention: a rail cleaning and inspection vehicle capable of online rust removal, wherein a motor for driving the cleaning roller rod to rotate is fixedly installed inside the cleaning seat.

[0021] As a further solution of the present invention: a rail cleaning and inspection vehicle capable of online rust removal, a controller is fixedly mounted on one side of the vehicle frame, and the servo motor, laser cleaning head and cleaning roller rod are all electrically connected to the controller.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] 1. Since the frame is provided with rail frames for rail cleaning at both ends thereof; the rail frames are provided with a laser cleaning area and a cleaning area for rust cleaning for rail laser cleaning; the operating equipment includes a laser cleaning head for removing rust from the outer periphery of the rail, as well as a top cleaning component and a side cleaning component for rail cleaning. Therefore, after laser rust removal on both sides of the rail is performed in the laser cleaning area, the rust on the top and both sides of the rail is cleaned by the cleaning area. After the rust is removed by the laser, the rail can be wiped to keep the rail clean.

[0024] 2. The servo motor rotates to drive the driving gear, which then drives the rack to rotate, so that the two side cleaning components can be evenly moved closer or farther away, thereby performing cleaning operations with equal effects on both sides of the rail. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is one of the schematic diagrams of the overall structure of a rail cleaning and inspection vehicle capable of online rust removal according to the present invention;

[0026] Figure 2 This is a second schematic diagram of the overall structure of a rail cleaning and inspection vehicle capable of online rust removal according to the present invention;

[0027] Figure 3 It is a schematic structural diagram of a laser cleaning area, a cleaning area, a top cleaning component and a side cleaning component in a rail cleaning and inspection vehicle capable of online rust removal according to the present invention;

[0028] Figure 4 This is a schematic structural diagram of a top cleaning assembly in a rail cleaning and inspection vehicle capable of online rust removal according to the present invention;

[0029] Figure 5 This is a schematic structural diagram of a slide bar in a rail cleaning and inspection vehicle capable of online rust removal according to the present invention;

[0030] Figure 6 It is a schematic structural diagram of a side cleaning assembly in a rail cleaning and inspection vehicle capable of online rust removal according to the present invention;

[0031] In the figure: 1. frame; 2. controller; 3. rail frame; 31. slide bar; 4. laser cleaning head; 5. laser cleaning area; 51. first laser cleaning area; 52. second laser cleaning area; 6. cleaning area; 61. top cleaning area; 62. side cleaning area; 7. top cleaning assembly; 71. driving gear; 72. rack; 73. slide hole; 74. servo motor; 75. top cleaning head; 8. side cleaning assembly; 81. cleaning seat; 82. edge cleaning block; 83. cleaning roller rod; 84. cleaning roller seat; 9. rail mouth. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The following is an explanation of an embodiment of the present invention based on the overall structure of the present invention.

[0034] Please refer to the figure, in the embodiment of the present invention, a rail cleaning and inspection vehicle capable of online rust removal comprises a frame 1, wherein the frame 1 is provided with rail frames 3 for cleaning the rails at both ends thereof;

[0035] The working area, the interior of the rail frame 3 is provided with a laser cleaning area 5 for laser cleaning of the rails and a cleaning area 6 for cleaning rust; and

[0036] The operating equipment includes a laser cleaning head 4 for removing rust from the periphery of the rail, and a top cleaning component 7 and a side cleaning component 8 for cleaning the rail.

[0037] Other embodiments of the present invention: Since the frame 1 is provided with rail frames 3 for cleaning the rails at both ends thereof; the interior of the rail frame 3 is provided with a laser cleaning area 5 for laser cleaning the rails and a cleaning area 6 for rust cleaning; the operating equipment includes a laser cleaning head 4 for removing rust from the outer periphery of the rails, as well as a top cleaning component 7 and a side cleaning component 8 for cleaning the rails. Therefore, after laser rust removal is performed on both sides of the rails by the laser cleaning area 5, the cleaning area 6 is used to clean the rust on the top and both sides of the rails, and the rails can be wiped after the rust is removed by the laser to keep the rails clean.

[0038] In other embodiments of the present invention, the servo motor 74 drives the driving gear 71 to rotate, and the driving gear 71 drives the rack 72 to rotate, so that the two side cleaning assemblies 8 can be evenly moved closer or farther away, thereby performing cleaning operations with equal effects on both sides of the rail.

[0039] Other embodiments of the present invention: A rail cleaning and inspection vehicle capable of online rust removal, wherein the rail frame 3 is provided with a rail opening 9 adapted to the movement of the rail, and the laser cleaning area 5 and the cleaning area 6 are both arranged inside the rail opening 9.

[0040] Other embodiments of the present invention: A railroad cleaning and inspection vehicle capable of online rust removal, wherein the laser cleaning area 5 comprises a first laser cleaning area 51 and a second laser cleaning area 52, and the cleaning area 6 comprises a top cleaning area 61 and a side cleaning area 62, wherein the cleaning area 6 is arranged in the middle of a line connecting the first laser cleaning area 51 and the second laser cleaning area 52, and two groups of the side cleaning areas 62 are arranged at the ends of the top cleaning area 61.

[0041] Other embodiments of the present invention: A rail cleaning and inspection vehicle capable of online rust removal, the top cleaning assembly 7 comprising a driving gear 71, a rack 72 and a servo motor 74, the servo motor 74 being fixedly mounted inside the rail frame 3, the driving gear 71 and the rack 72 being both arranged inside the top cleaning area 61, the output end of the servo motor 74 being fixedly connected to the driving gear 71, the rack 72 being meshedly connected to the driving gear 71, a top cleaning head 75 for cleaning the top of the rail being fixedly connected to one side of the driving gear 71, and the side cleaning assembly 8 being fixedly connected to the rack 72.

[0042] Other embodiments of the present invention: A rail cleaning and inspection vehicle capable of online rust removal, wherein the side cleaning assembly 8 includes a cleaning seat 81, an edge cleaning block 82, a cleaning roller rod 83 and a cleaning roller seat 84, wherein the cleaning seat 81 is fixedly connected to the rack 72, the cleaning roller rod 83 is rotatably connected to the cleaning seat 81, and the cleaning roller seat 84 is fixedly connected to the cleaning roller rod 83.

[0043] Other embodiments of the present invention: A rail cleaning and inspection vehicle capable of online rust removal, wherein a slide rod 31 is fixedly connected to the interior of the rail frame 3, a slide hole 73 is provided inside the rack 72, and the slide rod 31 is adapted to the slide hole 73.

[0044] Other embodiments of the present invention: A rail cleaning and inspection vehicle capable of online rust removal, wherein a laser cleaning head 4 is fixedly mounted on one side of the rail frame 3, and the laser cleaning head 4 is used for laser cleaning of the rails in the laser cleaning area 5.

[0045] Other embodiments of the present invention: A rail cleaning and inspection vehicle capable of online rust removal, wherein a motor for driving the cleaning roller rod 83 to rotate is fixedly installed inside the cleaning seat 81 .

[0046] Other embodiments of the present invention: A rail cleaning and inspection vehicle capable of online rust removal, wherein a controller 2 is fixedly mounted on one side of the vehicle frame 1, and the servo motor 74, the laser cleaning head 4 and the cleaning roller rod 83 are all electrically connected to the controller 2.

[0047] The working principle of the present invention is as follows: since the frame 1 is provided with rail frames 3 for cleaning the rails at both ends thereof; the interior of the rail frame 3 is provided with a laser cleaning area 5 for laser cleaning the rails and a cleaning area 6 for rust cleaning; the operating equipment includes a laser cleaning head 4 for removing rust from the outer periphery of the rails, as well as a top cleaning component 7 and a side cleaning component 8 for cleaning the rails. Therefore, after laser rust removal is performed on both sides of the rails by the laser cleaning area 5, the cleaning area 6 is used to clean the rust on the top and both sides of the rails. After the rust is removed by the laser, the rails can be wiped to keep the rails clean.

[0048] The servo motor 74 rotates to drive the driving gear 71, and the driving gear 71 rotates to drive the rack 72 to make the two side cleaning assemblies 8 evenly approach or move away from each other, so that the two sides of the rail can be cleaned with equal effect.

[0049] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A rail cleaning and inspection vehicle capable of online rust removal, characterized in that: The vehicle frame (1) comprises a rail frame (3) for cleaning the rails, which is arranged at both ends of the vehicle frame (1); An operation area, wherein the rail frame (3) is provided with a laser cleaning area (5) for laser cleaning of the rails and a cleaning area (6) for cleaning rust; and The operating equipment comprises a laser cleaning head (4) for removing rust from the periphery of a rail, and a top cleaning component (7) and a side cleaning component (8) for cleaning the rail.

2. The rail cleaning and inspection vehicle capable of online rust removal according to claim 1, characterized in that: The rail frame (3) is provided with a rail opening (9) adapted to movably fit the rail, and the laser cleaning area (5) and the cleaning area (6) are both arranged inside the rail opening (9).

3. The rail cleaning and inspection vehicle capable of online rust removal according to claim 2, characterized in that: The laser cleaning area (5) comprises a first laser cleaning area (51) and a second laser cleaning area (52); the cleaning area (6) comprises a top cleaning area (61) and a side cleaning area (62); the cleaning area (6) is arranged in the middle of a line connecting the first laser cleaning area (51) and the second laser cleaning area (52); and the two groups of side cleaning areas (62) are arranged at the ends of the top cleaning area (61).

4. The rail cleaning and inspection vehicle capable of online rust removal according to claim 3, characterized in that: The top cleaning assembly (7) comprises a driving gear (71), a rack (72) and a servo motor (74); the servo motor (74) is fixedly mounted inside the rail frame (3); the driving gear (71) and the rack (72) are both arranged inside the top cleaning area (61); the output end of the servo motor (74) is fixedly connected to the driving gear (71); the rack (72) is meshingly connected to the driving gear (71); a top cleaning head (75) for cleaning the top of the rail is fixedly connected to one side of the driving gear (71); and the side cleaning assembly (8) is fixedly connected to the rack (72).

5. The rail cleaning and inspection vehicle capable of online rust removal according to claim 4, characterized in that: The side cleaning assembly (8) comprises a cleaning seat (81), an edge cleaning block (82), a cleaning roller rod (83) and a cleaning roller seat (84); the cleaning seat (81) is fixedly connected to the rack (72); the cleaning roller rod (83) is rotatably connected to the cleaning seat (81); and the cleaning roller seat (84) is fixedly connected to the cleaning roller rod (83).

6. The rail cleaning and inspection vehicle capable of online rust removal according to claim 5, characterized in that: A slide rod (31) is fixedly connected inside the rail frame (3), a slide hole (73) is provided inside the rack (72), and the slide rod (31) is matched with the slide hole (73).

7. The rail cleaning and inspection vehicle capable of online rust removal according to claim 6, characterized in that: A laser cleaning head (4) is fixedly mounted on one side of the rail frame (3), and the laser cleaning head (4) is used to perform laser cleaning on the rails in the laser cleaning area (5).

8. The rail cleaning and inspection vehicle capable of online rust removal according to claim 7, characterized in that: A motor for driving the cleaning roller rod (83) to rotate is fixedly installed inside the cleaning seat (81).

9. The rail cleaning and inspection vehicle capable of online rust removal according to claim 8, characterized in that: A controller (2) is fixedly mounted on one side of the vehicle frame (1), and the servo motor (74), the laser cleaning head (4) and the cleaning roller rod (83) are all electrically connected to the controller (2).

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