Device for removing lead sulfate crystal substances of mining lead-acid storage battery
By designing an automated lead-acid battery lead sulfate crystal removal device, the problem of no surface-assisted treatment and manual detection in the prior art is solved, and automated removal and detection are realized, improving removal efficiency and detection quality.
Patent Information
- Application Number
- CN202411427716.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2044-10-14
AI Technical Summary
During the removal of lead sulfate crystals in existing lead-acid batteries, surface-assisted treatment is not performed, which affects the contact between the pulse wave and the battery, and requires manual detection, which reduces the removal efficiency and detection efficiency.
A device including a conveyor belt moving structure, pretreatment structure, crystal removal structure, detection structure and unloading assembly is designed to ensure the removal of lead sulfate crystals and the automation of the detection process through automatic rotation, cleaning, limit fixation and detection. .
Automatic cleaning, limit fixation and detection of lead-acid batteries is realized, and the quality and detection efficiency of lead sulfate crystal removal are improved, avoiding the inconvenience of manual operation.
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Figure CN119315133A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of lead-acid batteries, in particular to a device for removing lead sulfate crystals from a mining lead-acid battery. Background Art
[0002] A lead-acid battery is a storage battery whose electrodes are mainly made of lead and its oxides, and whose electrolyte is a sulfuric acid solution. When the lead-acid battery is in the discharged state, the main component of the positive electrode is lead dioxide, and the main component of the negative electrode is lead. When the lead sulfate crystals in the existing lead-acid battery are removed, the lead sulfate crystals are directly crushed or dissolved by pulse waves, and the lead-acid battery is not subjected to auxiliary surface treatment, which affects the better contact between the pulse wave and the lead-acid battery. In addition, when the lead-acid battery is moved, its position remains unchanged, which affects the effect of the cleaning treatment. At the same time, after the lead sulfate crystals are removed from the lead-acid battery, the operator is required to manually inspect the lead-acid battery, which affects the overall inspection efficiency. Summary of the invention
[0003] The object of the present invention is to provide a device for removing lead sulfate crystals from mining lead-acid batteries to solve the problem proposed in the above-mentioned background technology that, when removing lead sulfate crystals from existing lead-acid batteries, the lead sulfate crystals are directly crushed or dissolved by pulse waves without performing auxiliary surface treatment on the lead-acid battery, which affects the better contact between the pulse wave and the lead-acid battery, and when the lead-acid battery is moved, its position remains unchanged, which affects the effect of the cleaning treatment. At the same time, after the lead sulfate crystals are removed from the lead-acid battery, the operator is required to manually inspect the lead-acid battery, which affects the overall inspection efficiency.
[0004] To achieve the above-mentioned object, the present invention provides the following technical solutions: a device for removing lead sulfate crystals from a mining lead-acid battery, comprising a conveyor belt moving structure, a pretreatment structure, a crystal removal structure, a detection structure and a discharge assembly are fixed on the conveyor belt moving structure, the crystal removal structure is arranged on the right side of the pretreatment structure, the detection structure is arranged on the right side of the crystal removal structure, and the discharge assembly is arranged on the right side of the detection structure;
[0005] The conveyor belt moving structure includes a bottom box, on which a position adjustment component is fixed;
[0006] The position adjustment component includes a first storage box, a first motor box is fixed on the first storage box, a motor in the first motor box drives a gear to rotate, the rotation of the gear drives a first support plate on the rack to move, and the movement of the first support plate drives the first conveyor belt to adjust the position;
[0007] The detection structure includes a detection box, the detection box is telescopically adjusted to adjust the position of the limit plate through a telescopic structure, and an automatic power-on detection component is fixed on the upper side of the detection box;
[0008] The automatic power-on detection component includes a third manipulator, a third fixing plate is fixed on the third manipulator, the third fixing plate adjusts the position of the auxiliary fixing plate through a telescopic structure, a power-on plug is clamped between the auxiliary fixing plates, and the power-on plug is electrically connected to the detector through a transmission line;
[0009] The unloading assembly includes a fourth support plate, on which a support frame is fixed. The support frame adjusts the position of a push plate by telescopic adjustment of a telescopic structure. A storage box is arranged on the left side of the push plate, a third conveyor belt is arranged on the lower side of the storage box, and a material guide plate is fixed on the storage box.
[0010] Preferably, the pretreatment structure includes a pretreatment box, a second conveyor belt runs through the pretreatment box, a first movable component, a second movable component and a third movable component are slidably connected on the pretreatment box, the first movable component is located on the left side of the second movable component, the third movable component is located between the first movable component and the second movable component, an air outlet cleaning component is fixed on the lower side of the second movable component, a brush cleaning component is fixed on the lower side of the first movable component, and a clamping rotating component is fixed on the third movable component.
[0011] Preferably, the first moving assembly includes a second motor box, and the motor in the second motor box drives the screw to rotate, and the rotation of the screw drives the slider to slide on the pretreatment box.
[0012] By adopting the above technical solution, the position of the brush cleaning component is adjusted by setting the first moving component.
[0013] Preferably, the brush cleaning assembly comprises a first manipulator, on which a cleaning brush is fixed.
[0014] By adopting the above technical solution, the surface of the lead-acid battery is cleaned by arranging a brush cleaning component.
[0015] Preferably, the air outlet cleaning assembly includes a second manipulator, a second support plate is fixed on the second manipulator, a high-pressure blowing head passes through the second support plate, and the high-pressure blowing head is connected to the air booster through an air pipe.
[0016] By adopting the above technical solution, an air outlet cleaning component is provided to blow air and remove dust from the surface of the lead-acid battery.
[0017] Preferably, the clamping rotating assembly includes a third motor box, the motor in the third motor box drives the rotating rod to rotate, the rotation of the rotating rod drives the hydraulic box on the third support plate to rotate, and the rotation of the hydraulic box drives the clamping limit plate to rotate.
[0018] By adopting the above technical solution, the lead-acid battery is rotated according to an angle by setting a clamping rotating component.
[0019] Preferably, the crystal removal structure includes a removal box, on which a fourth movable component and a fifth movable component are slidably connected, the fifth movable component is located between the fourth movable components, the lower side of the fourth movable component is telescopically adjusted to adjust the position of the pulse removal component through a telescopic structure, and the fifth movable component is telescopically adjusted to adjust the position of the limit clamping component through a telescopic structure.
[0020] Preferably, the pulse removal assembly comprises a first fixing plate, and the first fixing plate adjusts the position of the pulse transmitter through the extension and retraction of a spring shaft.
[0021] By adopting the above technical solution, a pulse removal component is set to remove lead sulfate crystals from lead-acid batteries.
[0022] Preferably, the position limiting clamping assembly comprises a second fixed plate, the second fixed plate is telescopically adjusted to the position of the sliding plate through a telescopic structure, and the sliding plate is telescopically adjusted to the position of the clamping plate through a telescopic structure.
[0023] By adopting the above technical solution, the lead-acid battery is limited and fixed by setting a limit clamping component.
[0024] Compared with the prior art, the invention has the following beneficial effects: the device for removing lead sulfate crystals from lead-acid batteries for mining use is
[0025] (1) The present invention automatically rotates the lead-acid battery and performs auxiliary cleaning, automatically limits and fixes the lead-acid battery and removes lead sulfate crystals, automatically monitors the lead-acid battery, and removes unqualified lead-acid batteries after detection. The height of the clamping rotating component is adjusted with the assistance of the third moving component, and the clamping limit plate is driven to move relatively with the assistance of the hydraulic cylinder in the hydraulic box by the hydraulic rod. Finally, the lead-acid battery is limited and fixed, and the lead-acid battery fixed between the clamping limit plates is driven to rotate by the rotating rod with the assistance of the stepping motor in the third motor box, thereby ensuring the later cleaning effect of the lead-acid battery. With the assistance of the cleaning brush on the first manipulator, the surface of the lead-acid battery is assisted to clean impurities, and with the assistance of multiple groups of high-pressure blowers, the surface of the lead-acid battery is blown and cleaned to ensure the cleaning effect and avoid the impurities covering the connecting column of the lead-acid battery electrode plate affecting the use effect of the pulse transmitter;
[0026] (2) The present invention drives the height of the limit clamping assembly to be adjusted with the assistance of the fifth moving assembly, and adjusts the sliding plate with the assistance of the hydraulic cylinder in the second fixed plate. The hydraulic cylinder on the sliding plate drives the clamping plate to move relatively through the hydraulic rod, and finally limits and fixes the lead-acid batteries of different volumes, thereby avoiding movement when removing lead sulfate crystals from the lead-acid battery, which affects the processing effect. After the lead sulfate crystals are removed, they are moved to the detection box, and the auxiliary fixing plate on the third fixed plate fixes the power plugs of different styles. With the assistance of the third manipulator, the power plugs are inserted into the lead-acid battery, so that they are detected by the detector to ensure the removal quality of the lead sulfate crystals.
[0027] (3) When the removal of lead sulfate crystals in the lead-acid battery is unqualified, the lead-acid battery is moved to the fourth conveyor belt on the right side of the detection box. With the assistance of the hydraulic cylinder on the support frame, the hydraulic rod drives the push plate to push the unqualified lead-acid battery to the third conveyor belt on the front side, which is convenient for later processing by staff and increases practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a front view structural schematic diagram of the present invention;
[0029] Figure 2 It is a rear view structural schematic diagram of the present invention;
[0030] Figure 3 It is a left-side structural schematic diagram of the present invention;
[0031] Figure 4 It is a right view structural schematic diagram of the present invention;
[0032] Figure 5 It is a schematic diagram of the detection structure of the present invention;
[0033] Figure 6 It is a schematic diagram of the structure of the position limiting clamping assembly of the present invention;
[0034] Figure 7 For the present invention Figure 3 The enlarged schematic diagram at A in the middle;
[0035] Figure 8 It is a schematic diagram of the three-dimensional structure of the position limiting clamping assembly of the present invention.
[0036] In the figure: 1. conveyor belt moving structure; 11. bottom box; 12. position adjustment component; 121. first storage box; 122. first motor box; 123. gear; 124. rack; 125. first support plate; 126. first conveyor belt; 2. pretreatment structure; 21. pretreatment box; 22. second conveyor belt; 23. first moving component; 231. second motor box; 232. screw; 233. slider; 24. brush cleaning component; 241. first manipulator; 242. cleaning brush; 25. second moving component; 26. air outlet cleaning component; 261. second manipulator; 262. second support plate; 263. high pressure hair dryer; 264. air pipe; 265. air booster; 27. third moving component; 28. clamping and rotating component; 281. third motor box; 282. rotating rod; 283. The third support plate; 284. The hydraulic box; 285. The clamping limit plate; 3. The crystal removal structure; 31. The fourth moving assembly; 32. The pulse removal assembly; 321. The first fixed plate; 322. The spring shaft; 323. The pulse transmitter; 33. The removal box; 34. The fifth moving assembly; 35. The limit clamping assembly; 351. The second fixed plate; 352. The sliding plate; 353. The clamping plate; 4. The detection structure; 41. The detection box; 42. The limit plate; 43. The automatic power-on detection assembly; 431. The third manipulator; 432. The third fixed plate; 433. The auxiliary fixed plate; 434. The power plug; 435. The transmission line; 436. The detector; 5. The unloading assembly; 51. The fourth support plate; 52. The support frame; 53. The push plate; 54. The storage box; 55. The third conveyor belt; 56. The guide plate. DETAILED DESCRIPTION
[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] See also Figure 1-8 The present invention provides a technical solution: a device for removing lead sulfate crystals from a mining lead-acid battery, such as Figure 1 , Figure 2 , Figure 3 and Figure 7As shown, it includes a conveyor belt moving structure 1, the conveyor belt moving structure 1 includes a bottom box 11, a position adjustment component 12 is fixed on the bottom box 11, the position adjustment component 12 includes a first storage box 121, a first motor box 122 is fixed on the first storage box 121, a motor in the first motor box 122 drives a gear 123 to rotate, the gear 123 rotates to drive a first support plate 125 on a rack 124 to move, and the first support plate 125 moves to drive a first conveyor belt 126 to adjust its position;
[0039] Among them, a control device for controlling the entire device is fixed on the front side of the bottom box 11. The motor in this application is a stepper motor, and the telescopic structure is a hydraulic cylinder. Both the hydraulic cylinder and the stepper motor are prior art;
[0040] Specifically, the first support plate 125 is provided with two sides, and the two groups of first support plates 125 are symmetrically arranged about the central axis of the first conveyor belt 126. A sliding bar is fixed on the rear first support plate 125, and the sliding bar is slidably connected to the supporting slide plate, and the supporting slide plate is fixed to the left side of the bottom box 11;
[0041] In the above scheme, the lead-acid battery is moved to the required position on the second conveyor belt 22 in the pretreatment box 21 with the assistance of the first conveyor belt 126, and the gear 123 is driven to rotate with the assistance of the stepper motor in the first storage box 121. The rotation of the gear 123 drives the first support plate 125 on the rack 124 to move to the left. The first support plate 125 moves to the left and drives the first conveyor belt 126 to move to the required position, thereby adjusting the gap between the first conveyor belt 126 and the second conveyor belt 22, so that the impurities cleaned by the pretreatment structure 2 can fall and be stored.
[0042] like Figure 1 , Figure 2 and Figure 3As shown, a pretreatment structure 2, a crystal removal structure 3, a detection structure 4 and a discharge assembly 5 are fixed on the conveyor belt moving structure 1, a crystal removal structure 3 is arranged on the right side of the pretreatment structure 2, the pretreatment structure 2 comprises a pretreatment box 21, a second conveyor belt 22 runs through the pretreatment box 21, a first moving assembly 23, a second moving assembly 25 and a third moving assembly 27 are slidably connected on the pretreatment box 21, the first moving assembly 23 is located on the left side of the second moving assembly 25, the third moving assembly 27 is located between the first moving assembly 23 and the second moving assembly 25, an air outlet cleaning assembly 26 is fixed on the lower side of the second moving assembly 25, a brush cleaning assembly 24 is fixed on the lower side of the first moving assembly 23, a clamping rotating assembly 28 is fixed on the third moving assembly 27, the first moving assembly 23 comprises a second motor box 231, The motor in the second motor box 231 drives the screw 232 to rotate, and the rotation of the screw 232 drives the slider 233 to slide on the pretreatment box 21. The brush cleaning assembly 24 includes a first manipulator 241, and a cleaning brush 242 is fixed on the first manipulator 241. The air outlet cleaning assembly 26 includes a second manipulator 261, and a second support plate 262 is fixed on the second manipulator 261. A high-pressure blowing head 263 runs through the second support plate 262, and the high-pressure blowing head 263 is connected to the air booster 265 through the air pipe 264. The clamping rotation assembly 28 includes a third motor box 281, and the motor in the third motor box 281 drives the rotating rod 282 to rotate. The rotation of the rotating rod 282 drives the hydraulic box 284 on the third support plate 283 to rotate, and the rotation of the hydraulic box 284 drives the clamping limit plate 285 to rotate;
[0043] Among them, the first moving assembly 23, the second moving assembly 25 and the third moving assembly 27 have the same structure, and multiple groups of high-pressure blowing heads 263 are evenly distributed on the second support plate 262, and the high-pressure blowing heads 263 work simultaneously to ensure the cleaning effect;
[0044] Specifically, two groups of the third moving assembly 27 and the clamping rotating assembly 28 are provided, and the two groups of the third moving assembly 27 and the clamping rotating assembly 28 are symmetrically arranged about the central axis of the pretreatment box 21. The lower side of the pretreatment box 21 is connected to the material guide groove, and the pull-out box arranged at the lower side of the material guide groove is slidably connected to the bottom box 11;
[0045] Furthermore, four groups of support rods are fixed on the third motor box 281, and sliding blocks are fixed on the four groups of support rods. The sliding blocks are slidably connected in the sliding grooves provided on the third support plate 283, thereby playing a supporting role;
[0046] In the above scheme, the lead-acid battery is moved into the pretreatment box 21 with the assistance of the first conveyor belt 126, and the clamping rotating assembly 28 is driven to move downward between the lead-acid batteries with the assistance of the third moving assembly 27. The clamping limit plate 285 is driven to move relatively with the assistance of the hydraulic cylinder in the hydraulic box 284, so as to limit and fix the lead-acid battery. The rotating rod 282 is driven to rotate with the assistance of the stepper motor in the third motor box 281. The rotation of the rotating rod 282 drives the hydraulic box 284 on the third support plate 283 to rotate. The rotation of the hydraulic box 284 drives the lead-acid battery clamped between the clamping limit plates 285 to rotate as needed, which is convenient for later cleaning. The screw rod 232 is driven to rotate with the assistance of the stepper motor in the second motor box 231. The screw rod 23 The slider 233 is driven to slide on the pretreatment box 21 by rotation, so as to adjust the position of the brush cleaning assembly 24. Similarly, the position of the air outlet cleaning assembly 26 is adjusted with the assistance of the second moving assembly 25. The filtered air is pressurized with the assistance of the air supercharger 265. The pressurized air enters the high-pressure blowing head 263 on the second support plate 262 through the air delivery pipe 264. The high-pressure blowing head 263 on the second support plate 262 is driven to move with the assistance of the second manipulator 261, so as to blow and clean the surface of the lead-acid battery. With the assistance of the first manipulator 241, the surface of the lead-acid battery is cleaned by the cleaning brush 242. The double cleaning process ensures the cleaning effect of the lead-acid battery and the surface of the lead-acid battery electrode plate connecting column is clean, thereby increasing practicality.
[0047] like Figure 1 , Figure 3 and Figure 6As shown, a detection structure 4 is arranged on the right side of the crystal removal structure 3, and the crystal removal structure 3 includes a removal box 33, and a fourth movable assembly 31 and a fifth movable assembly 34 are slidably connected on the removal box 33, and the fifth movable assembly 34 is located between the fourth movable assembly 31, and the lower side of the fourth movable assembly 31 is telescopically adjusted to adjust the position of the pulse removal assembly 32 through a telescopic structure, and the fifth movable assembly 34 is telescopically adjusted to adjust the position of the limit clamping assembly 35 through a telescopic structure, and the pulse removal assembly 32 includes a first fixed plate 321, and the first fixed plate 321 is telescopically adjusted to adjust the position of the pulse transmitter 323 through a spring shaft 322, and the limit clamping assembly 35 includes a second fixed plate 351, and the second fixed plate 351 The position of the sliding plate 352 is adjusted by telescopic structure, and the sliding plate 352 adjusts the position of the clamping plate 353 by telescopic structure. The detection structure 4 includes a detection box 41, and the detection box 41 adjusts the position of the limit plate 42 by telescopic structure. An automatic power-on detection component 43 is fixed on the upper side of the detection box 41. The automatic power-on detection component 43 includes a third manipulator 431, and a third fixed plate 432 is fixed on the third manipulator 431. The third fixed plate 432 adjusts the position of the auxiliary fixed plate 433 by telescopic structure. The auxiliary fixed plates 433 clamp the power plug 434, and the power plug 434 is electrically connected to the detector 436 through the transmission line 435.
[0048] Among them, the fourth moving assembly 31 and the fifth moving assembly 34 are both of the same structure as the first moving assembly 23, two groups of limit clamping assemblies 35 are provided, and the two groups of limit clamping assemblies 35 are symmetrically arranged about the central axis of the removal box 33, and two groups of hydraulic cylinders are embedded in the second fixed plate 351. The two groups of hydraulic cylinders adjust the position of the sliding plate 352 through the hydraulic rod, and the sliding plate 352 is arranged in an L shape;
[0049] Specifically, the third fixing plate 432 is arranged in a U shape, and the hydraulic cylinder fixed on the third fixing plate 432 drives the auxiliary fixing plate 433 to move relatively through the hydraulic rod, and the auxiliary fixing plate 433 is arranged in an arc shape, and two groups of auxiliary fixing plates 433 are arranged, and the two groups of auxiliary fixing plates 433 are arranged symmetrically. A display screen is fixed on the front side of the detection box 41 to display the information of the lead-acid battery after detection, which is convenient for viewing;
[0050] Furthermore, two groups of limit plates 42 are provided, and the two groups of limit plates 42 are symmetrically arranged. Rubber anti-skid pads are provided on the two groups of limit plates 42 to protect the lead-acid battery housing;
[0051] In the preferred solution of this embodiment, the position of the limit clamping assembly 35 is adjusted with the assistance of the fifth moving assembly 34, the position of the second fixed plate 351 is adjusted with the assistance of the hydraulic cylinder on the slider 233 in the fifth moving assembly 34, the hydraulic cylinder in the second fixed plate 351 drives the sliding plate 352 to adjust its position through the hydraulic rod, the hydraulic cylinder on the sliding plate 352 drives the clamping plate 353 to move relatively through the hydraulic rod, and finally the lead-acid battery is clamped and fixed, the position of the pulse removal assembly 32 is adjusted to the desired position with the assistance of the fourth moving assembly 31, the hydraulic cylinder fixed on the lower side of the slider 233 in the fourth moving assembly 31 drives the first fixed plate 321 to move through the hydraulic rod, and the first fixed plate 321 moves through the elastic The spring shaft 322 drives the pulse transmitter 323 to move, and finally contacts the electrode plate connecting column on the upper side of the lead-acid battery, and performs pulse lead sulfate crystal removal processing to ensure the removal effect of the lead sulfate crystals. The hydraulic cylinder fixed on the front and rear outer walls of the detection box 41 drives the limit plate 42 to move relatively through the hydraulic rod. The limit plate 42 moves relatively to limit and fix the lead-acid battery. With the assistance of the hydraulic cylinder on the third fixed plate 432, the auxiliary fixing plate 433 is driven to move relatively, thereby limiting and fixing the power plug 434. With the assistance of the third manipulator 431, the power plug 434 is inserted into the lead-acid battery, and detected by the detector 436 to ensure the removal effect of the lead sulfate crystals in the lead-acid battery.
[0052] like Figure 1 , Figure 2 , Figure 4 and Figure 8 As shown, a discharge assembly 5 is arranged on the right side of the detection structure 4, and the discharge assembly 5 includes a fourth support plate 51, a support frame 52 is fixed on the fourth support plate 51, and the support frame 52 is adjusted in position by telescopically adjusting a push plate 53 through a telescopic structure, a storage box 54 is arranged on the left side of the push plate 53, a third conveyor belt 55 is arranged on the lower side of the storage box 54, and a guide plate 56 is fixed on the storage box 54;
[0053] In the preferred scheme of this embodiment, a hydraulic cylinder is fixed on the support frame 52 fixed on the fourth support plate 51, and the hydraulic cylinder drives the push plate 53 to move through the hydraulic rod, so that unqualified lead-acid batteries are moved to the third conveyor belt 55 in the storage box 54 through the guide plate 56. With the assistance of the third conveyor belt 55, the position of the lead-acid batteries is adjusted to facilitate the subsequent staff to re-inspect and process in sequence.
[0054] Working principle: When using the device for removing lead sulfate crystals from mining lead-acid batteries, turn on the external power supply, move the lead-acid battery to the inside of the pretreatment structure 2 with the assistance of the conveyor moving structure 1, clean the lead-acid battery with the assistance of the pretreatment structure 2, remove the lead sulfate crystals with the assistance of the crystal removal structure 3, detect the lead-acid battery after the lead sulfate crystals are removed with the assistance of the detection structure 4, and remove and process unqualified lead-acid batteries with the assistance of the unloading component 5. The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0055] The directions or positional relationships indicated by terms such as “center”, “longitudinal”, “lateral”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside” and “outside” are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the devices or elements referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limitations on the protection content of the present invention.
[0056] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A device for removing lead sulfate crystals from a lead-acid battery for mining, characterized in that: The invention comprises a conveyor belt moving structure (1), a pretreatment structure (2), a crystal removal structure (3), a detection structure (4) and a discharge assembly (5) are fixed on the conveyor belt moving structure (1), the crystal removal structure (3) is arranged on the right side of the pretreatment structure (2), the detection structure (4) is arranged on the right side of the crystal removal structure (3), and the discharge assembly (5) is arranged on the right side of the detection structure (4); The conveyor belt moving structure (1) comprises a bottom box (11), and a position adjustment component (12) is fixed on the bottom box (11); The position adjustment component (12) comprises a first storage box (121), a first motor box (122) is fixed on the first storage box (121), a motor in the first motor box (122) drives a gear (123) to rotate, the gear (123) rotates to drive a first support plate (125) on a rack (124) to move, and the movement of the first support plate (125) drives a first conveyor belt (126) to adjust its position; The detection structure (4) comprises a detection box (41), wherein the detection box (41) is used to adjust the position of a limit plate (42) by telescopic means, and an automatic power-on detection component (43) is fixed to the upper side of the detection box (41); The automatic power-on detection component (43) comprises a third manipulator (431), a third fixing plate (432) is fixed on the third manipulator (431), the third fixing plate (432) is telescopically adjusted to adjust the position of the auxiliary fixing plate (433) through a telescopic structure, a power-on plug (434) is clamped between the auxiliary fixing plates (433), and the power-on plug (434) is electrically connected to the detector (436) through a transmission line (435); The unloading assembly (5) comprises a fourth support plate (51), a support frame (52) is fixed on the fourth support plate (51), the support frame (52) is adjusted in position by telescopically adjusting a push plate (53) through a telescopic structure, a storage box (54) is arranged on the left side of the push plate (53), a third conveyor belt (55) is arranged on the lower side of the storage box (54), and a material guide plate (56) is fixed on the storage box (54).
2. The device for removing lead sulfate crystals from a mining lead-acid battery according to claim 1, characterized in that: The pretreatment structure (2) comprises a pretreatment box (21), a second conveyor belt (22) passes through the pretreatment box (21), a first movable assembly (23), a second movable assembly (25) and a third movable assembly (27) are slidably connected to the pretreatment box (21), the first movable assembly (23) is located on the left side of the second movable assembly (25), the third movable assembly (27) is located between the first movable assembly (23) and the second movable assembly (25), an air outlet cleaning assembly (26) is fixed on the lower side of the second movable assembly (25), a brush cleaning assembly (24) is fixed on the lower side of the first movable assembly (23), and a clamping rotating assembly (28) is fixed on the third movable assembly (27).
3. The device for removing lead sulfate crystals from a mining lead-acid battery according to claim 2, characterized in that: The first moving assembly (23) comprises a second motor box (231), wherein a motor in the second motor box (231) drives a screw rod (232) to rotate, and the rotation of the screw rod (232) drives a sliding block (233) to slide on the pretreatment box (21).
4. The device for removing lead sulfate crystals from a mining lead-acid battery according to claim 2, characterized in that: The brush cleaning assembly (24) comprises a first manipulator (241), on which a cleaning brush (242) is fixed.
5. The device for removing lead sulfate crystals from a mining lead-acid battery according to claim 2, characterized in that: The air outlet cleaning assembly (26) comprises a second manipulator (261), a second support plate (262) is fixed on the second manipulator (261), a high-pressure blowing head (263) passes through the second support plate (262), and the high-pressure blowing head (263) is connected to the air booster (265) through an air supply pipe (264).
6. The device for removing lead sulfate crystals from a mining lead-acid battery according to claim 2, characterized in that: The clamping rotating assembly (28) comprises a third motor box (281), wherein a motor in the third motor box (281) drives a rotating rod (282) to rotate, wherein the rotating rod (282) rotates to drive a hydraulic box (284) on a third supporting plate (283) to rotate, and the rotation of the hydraulic box (284) drives the clamping limit plate (285) to rotate.
7. The device for removing lead sulfate crystals from a mining lead-acid battery according to claim 1, characterized in that: The crystal removal structure (3) comprises a removal box (33), a fourth movable assembly (31) and a fifth movable assembly (34) are slidably connected to the removal box (33), the fifth movable assembly (34) is located between the fourth movable assembly (31), the lower side of the fourth movable assembly (31) is telescopically adjusted to position the pulse removal assembly (32) through a telescopic structure, and the fifth movable assembly (34) is telescopically adjusted to position the limit clamping assembly (35) through a telescopic structure.
8. The device for removing lead sulfate crystals from a mining lead-acid battery according to claim 7, characterized in that: The pulse removal component (32) comprises a first fixing plate (321), and the first fixing plate (321) is telescopically adjusted to adjust the position of the pulse transmitter (323) via a spring shaft (322).
9. The device for removing lead sulfate crystals from a mining lead-acid battery according to claim 7, characterized in that: The position-limiting clamping assembly (35) comprises a second fixed plate (351), the second fixed plate (351) is used to adjust the position of the sliding plate (352) through a telescopic structure, and the sliding plate (352) is used to adjust the position of the clamping plate (353) through a telescopic structure.
Citation Information
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