Track detection robot

By designing a track detection robot including a shell component, a protection component and a deceleration component, the existing technology problems of track detection robots being prone to derailment and lack of protection and deceleration are solved, achieving stable operation and safety protection of the equipment.

CN119319853AInactive Publication Date: 2025-01-17BEIJING BLUE HEART TIMES TECH CO LTD
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Patent Information

Application Number
CN202411768499.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-01-17
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing track detection robots are prone to derailment during the inspection process, lack protective measures, and cannot slow down after derailment, which may lead to overturning and secondary damage.

Method used

A track inspection robot including a shell component, a protective component and a deceleration component is designed. The housing component includes a support plate, track detector and servo motor. The protection component prevents derailment and overturning through support rods, protective wheels and spring mechanisms. The deceleration component achieves the deceleration effect through gear transmission and reduction wheels.

Benefits of technology

It effectively prevents damage caused by the robot's movement on the ground after derailment, prevents the equipment from overturning, and avoids brake failure caused by derailment through the deceleration effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of track detection, in particular to a track detection robot which comprises a supporting plate and a track detector fixedly installed on the left side of the supporting plate, tunnel detectors are fixedly installed on the two sides of the track detector, and two L-shaped plates are fixedly installed at the bottom end of the left side of the supporting plate. Servo motors are fixedly mounted on the inner sides of the two L-shaped plates, and front wheels are fixedly mounted at the output ends of the servo motors. And the protection assembly comprises a circular pipe fixedly installed in the middle of the bottom end of the track detector, and a hollow pipe is fixedly installed at the bottom end of the circular pipe. The protection wheels replace the front wheels to move, the front wheels are prevented from moving on the ground to be damaged after derailment, the protection wheels have the steering capacity, equipment overturning is effectively prevented, the second speed reduction wheels generate reverse friction on the track, the speed reduction effect is generated, and the situation that the braking effect of the equipment fails due to derailment is prevented; or secondary damage is caused due to the fact that no speed reduction auxiliary device is used for emergency braking and rollover is caused.
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Description

Technical Field

[0001] The invention relates to the field of track detection, in particular to a track detection robot. Background Art

[0002] Track inspection refers to the process of inspecting and evaluating the condition of railway tracks to ensure that they are safe, stable and meet operating standards. Through regular or irregular inspections of the tracks, inspectors can discover potential faults, damage or abnormalities, so that necessary repairs or adjustments can be taken to avoid accidents or operational interruptions caused by track problems.

[0003] In order to avoid accidents during human inspection, the existing inspection method uses robot inspection instead. However, robot inspection does not have the flexibility of human inspection, and the robot may derail during the inspection process, which brings certain dangers. The inspection robot does not have certain protective measures to protect the safety of the equipment, causing losses. Moreover, the robot does not have the ability to decelerate after derailment, and emergency braking may cause the robot to roll over. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings existing in the background technology and to propose a track inspection robot.

[0005] To achieve the above purpose, the technical solution adopted by the present invention is: a track detection robot, including a shell component, including a support plate, and a track detector fixedly installed on the left side of the support plate, tunnel detectors are fixedly installed on both sides of the track detector, two groups of L-shaped plates are fixedly installed on the left bottom end of the support plate, servo motors are fixedly installed on the inner sides of the two groups of L-shaped plates, and the front wheel is fixedly installed on the output end of the servo motor; a protection component, including a round tube fixedly installed in the middle of the bottom end of the track detector, a hollow tube is fixedly installed on the bottom end of the round tube, a first connecting shaft is fixedly installed on the bottom end of the hollow tube, a support rod is slidably installed inside the hollow tube, and the A first telescopic rod is rotatably installed between the support rod and the first connecting shaft; and a deceleration assembly, including a cross plate, the cross plate and the support plate are connected by a connecting rod, a slider is slidably installed on the front side of the bottom end of the cross plate, a connecting plate is fixedly installed on the top of the slider, a third connecting shaft is fixedly installed on one side of the connecting plate, a second connecting rod is rotatably installed on the middle part of the third connecting shaft, a second connecting shaft is fixedly installed on the middle part of the first telescopic rod, a first connecting rod is rotatably installed on the middle part of the second connecting shaft, a limiting tube is fixedly installed on the top of the cross plate, the first connecting rod slides in the limiting tube, and universal balls are rotatably installed on the ends of the first connecting rod and the second connecting rod.

[0006] Preferably, a central processing unit is fixedly mounted on the top of the support plate, and a roadbed detector is fixedly mounted on the right side of the support plate.

[0007] Preferably, track flaw detectors are fixedly mounted on both sides of the support plate, two groups of rear wheels are fixedly mounted on the bottom ends of the two groups of track flaw detectors, and double tracks are provided at the bottom ends of the front wheels and the rear wheels.

[0008] Preferably, a first rotating rod is rotatably mounted on the bottom end of the support rod, and protection wheels are rotatably mounted on both sides of the first rotating rod.

[0009] Preferably, a first limit block is fixedly installed on both sides of the inside of the circular tube, a spring is rotatably installed on the top of the inside of the circular tube, a metal block is fixedly installed on the bottom end of the spring, and second limit blocks are fixedly installed on both sides of the metal block, and the second limit blocks are in contact with the first limit blocks.

[0010] Preferably, a fixed block is fixedly installed on the rear side of the bottom end of the horizontal plate, a third rotating rod is rotatably installed in the middle of the fixed block, a second bevel gear is fixedly installed in the middle and lower part of the third rotating rod, and a first reduction wheel is fixedly installed at the bottom end of the third rotating rod.

[0011] Preferably, a support block is fixedly installed in the middle of the bottom end of the transverse plate, a second rotating rod is rotatably installed at the bottom end of the support block, a first bevel gear is fixedly installed on the rear side of the second rotating rod, and the first bevel gear is meshingly connected with the second bevel gear.

[0012] Preferably, a second telescopic rod is fixedly mounted on the front side of the second rotating rod, and a third bevel gear is fixedly mounted on the end of the second telescopic rod.

[0013] Preferably, a fourth rotating rod is rotatably mounted in the middle of the slider, a fourth bevel gear is fixedly mounted in the middle and lower part of the fourth rotating rod, a second reduction wheel is fixedly mounted at the bottom end of the fourth rotating rod, and the fourth bevel gear is meshingly connected with the third bevel gear.

[0014] Preferably, a fixing plate is provided between the third rotating rod, the fourth rotating rod and the second rotating rod.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] The protective wheel is forced to contact the ground, and the support rod will be lifted up and hit the metal block. The rebound of the spring will squeeze the support rod downward, and the support rod will slide downward to replace the front wheel to move, thereby preventing the front wheel from derailing and moving on the ground to cause damage. The protective wheel has steering ability, which can effectively prevent the equipment from overturning. At the same time, during the operation of the equipment, the first reduction wheel is close to the track, and the first reduction wheel is driven to rotate by friction. The slider is then made to slide through the second connecting rod, so that the second reduction wheel is close to the track. Due to the gear transmission, the second reduction wheel turns in the opposite direction to the first reduction wheel, which can cause the second reduction wheel to produce reverse friction on the track to produce a deceleration effect, thereby preventing the braking effect of the equipment from failing due to derailment, or rolling over due to emergency braking without a deceleration auxiliary device, causing secondary damage. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A schematic structural diagram of a track inspection robot according to an embodiment of the present invention;

[0018] Figure 2 A schematic diagram of a top view of a track inspection robot according to an embodiment of the present invention;

[0019] Figure 3 A schematic diagram of the structure of a housing component in a track inspection robot according to an embodiment of the present invention;

[0020] Figure 4 A schematic diagram of the structure of a protection component and a deceleration component in a track inspection robot according to an embodiment of the present invention;

[0021] Figure 5 A schematic diagram of the internal structure of a protection component in a track inspection robot according to an embodiment of the present invention;

[0022] Figure 6 A schematic diagram of the structure of a round tube in a track inspection robot according to an embodiment of the present invention;

[0023] Figure 7 A schematic diagram of the structure of a deceleration component in a track inspection robot according to an embodiment of the present invention;

[0024] Figure 8 A schematic diagram of the disassembled structure of a deceleration component in a track inspection robot according to an embodiment of the present invention.

[0025] In the figure: 100, housing assembly; 101, support plate; 102, central processing unit; 103, track detector; 104, tunnel detector; 105, roadbed detector; 106, track flaw detector; 107, rear wheel; 108, L-shaped plate; 109, servo motor; 110, front wheel; 111, double track; 200, protection assembly; 201, round tube; 202, hollow tube; 203, first connecting shaft; 204, support rod; 205, first telescopic rod; 206, first rotating rod; 207, protection wheel; 208, first limit block; 209, second limit block; 210, metal block; 211 , spring; 300, reduction assembly; 301, second connecting shaft; 302, cross plate; 303, limit tube; 304, first connecting rod; 305, universal ball; 306, second connecting rod; 307, third connecting shaft; 308, connecting plate; 309, support block; 310, second rotating rod; 311, first bevel gear; 312, fixed block; 313, third rotating rod; 314, second bevel gear; 315, first reduction wheel; 316, second telescopic rod; 317, third bevel gear; 318, slider; 319, fourth rotating rod; 320, fourth bevel gear; 321, second reduction wheel; 322, fixed plate. DETAILED DESCRIPTION

[0026] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.

[0027] like Figure 1 - Figure 8 A track inspection robot shown includes a shell assembly 100, including a support plate 101, and a track detector 103 fixedly installed on the left side of the support plate 101, tunnel detectors 104 are fixedly installed on both sides of the track detector 103, two groups of L-shaped plates 108 are fixedly installed on the left bottom end of the support plate 101, servo motors 109 are fixedly installed on the inner sides of the two groups of L-shaped plates 108, and front wheels 110 are fixedly installed on the output end of the servo motor 109, a central processing unit 102 is fixedly installed on the top of the support plate 101, a roadbed detector 105 is fixedly installed on the right side of the support plate 101, track flaw detectors 106 are fixedly installed on both sides of the support plate 101, two groups of rear wheels 107 are fixedly installed on the bottom ends of the two groups of track flaw detectors 106, and double tracks 111 are provided at the bottom ends of the front wheels 110 and the rear wheels 107.

[0028] The protection component 200 includes a circular tube 201 fixedly installed in the middle of the bottom end of the track detector 103, a hollow tube 202 fixedly installed at the bottom end of the circular tube 201, a first connecting shaft 203 fixedly installed at the bottom end of the hollow tube 202, a support rod 204 slidably installed inside the hollow tube 202, a first telescopic rod 205 rotatably installed between the support rod 204 and the first connecting shaft 203, after the protection wheel 207 is forced to contact the ground, due to inertia, the support rod 204 will be lifted up and hit the metal block 210, a first rotating rod 206 is rotatably installed at the bottom end of the support rod 204, and protection wheels 207 are rotatably installed on both sides of the first rotating rod 206, and first limit blocks are fixedly installed on both sides of the inside of the circular tube 201 208. A spring 211 is rotatably installed at the top inner part of the circular tube 201. The spring 211 is a strong spring, and its elastic force can support the protection wheel 207 to operate. At the same time, its impact force can lift the spring 211. A metal block 210 is fixedly installed at the bottom end of the spring 211. Second limit blocks 209 are fixedly installed on both sides of the metal block 210. The second limit block 209 is in contact with the first limit block 208. The metal block 210 drives the second limit block 209 to rotate on the first limit block 208. When the second limit block 209 loses its limit, the rebound of the spring 211 squeezes the support rod 204 downward, and the support rod 204 slides downward. The protection wheel 207 has the ability to turn, which effectively prevents the equipment from rolling over.

[0029] The deceleration assembly 300 includes a transverse plate 302, which is connected to the support plate 101 through a connecting rod. A slider 318 is slidably installed on the front side of the bottom end of the transverse plate 302, and a connecting plate 308 is fixedly installed on the top of the slider 318. A third connecting shaft 307 is fixedly installed on one side of the connecting plate 308, and a second connecting rod 306 is rotatably installed in the middle of the third connecting shaft 307. A second connecting shaft 301 is fixedly installed in the middle of the first telescopic rod 205, and a first connecting rod 304 is rotatably installed in the middle of the second connecting shaft 301. A limiting tube 303 is fixedly installed on the top of the transverse plate 302, and the first connecting rod 304 slides in the limiting tube 303. The ends of the first connecting rod 304 and the second connecting rod 306 are rotatably installed. A universal ball 305 is installed. The extension of the first telescopic rod 205 drives the first connecting rod 304 to pull the second connecting rod 306 to move leftward. The second connecting rod 306 then makes the connecting plate 308 slide outward, thereby driving the sliding block 318 to slide. A fixed block 312 is fixedly installed on the rear side of the bottom end of the cross plate 302. A third rotating rod 313 is rotatably installed in the middle of the fixed block 312. A second bevel gear 314 is fixedly installed in the middle and lower part of the third rotating rod 313. A first reduction wheel 315 is fixedly installed at the bottom end of the third rotating rod 313. A supporting block 309 is fixedly installed in the middle of the bottom end of the cross plate 302. A second rotating rod 310 is rotatably installed at the bottom end of the supporting block 309. The rear side of the second rotating rod 310 is fixedly installed with the first bevel gear 314. 11. The first bevel gear 311 is meshed with the second bevel gear 314, and the first reduction wheel 315 is close to the track. The first reduction wheel 315 is driven to rotate by friction, and the first bevel gear 311 is rotated by meshing transmission, and the second rotating rod 310 installed with the first bevel gear 311 rotates, and the second telescopic rod 316 is fixedly installed on the front side of the second rotating rod 310, and the third bevel gear 317 is fixedly installed on the end of the second telescopic rod 316. The third bevel gear 317 is driven to rotate by the installed second telescopic rod 316, and the fourth rotating rod 319 installed with the fourth bevel gear 320 is rotated by meshing transmission. The second reduction wheel 321 at the bottom of the fourth rotating rod 319 is driven by the transmission, and the slider 318 is rotated. A fourth rotating rod 319 is rotatably installed in the middle part, a fourth bevel gear 320 is fixedly installed in the middle and lower part of the fourth rotating rod 319, a second reduction wheel 321 is fixedly installed at the bottom end of the fourth rotating rod 319, the fourth bevel gear 320 is meshingly connected with the third bevel gear 317, a fixing plate 322 is arranged between the third rotating rod 313 and the fourth rotating rod 319 and the second rotating rod 310, the second reduction wheel 321 is close to the track, due to the gear transmission, the second reduction wheel 321 and the first reduction wheel 315 turn in the opposite direction, the second reduction wheel 321 can produce reverse friction on the track, produce a deceleration effect, prevent the braking effect of the equipment from failing due to derailment, or roll over due to emergency braking without a deceleration auxiliary device, causing secondary damage.

[0030] When the track is damaged, the front wheel 110 suddenly derails and the entire equipment begins to shake. At this time, after the protection wheel 207 is forced to contact the ground, due to inertia, the support rod 204 will be lifted up and hit the metal block 210. In addition, the shaking of the equipment causes the metal block 210 to drive the second limit block 209 to rotate on the first limit block 208. When the second limit block 209 loses its limit, the rebound of the spring 211 squeezes the support rod 204 downward, and the support rod 204 slides downward. At the same time, the length exceeds the diameter of the front wheel 110, and then takes over the movement of the front wheel 110 to prevent the front wheel 110 from moving on the ground after derailing and causing damage. In addition, the protection wheel 207 has the ability to steer, which effectively prevents the equipment from overturning. At this time, when the support rod 204 slides down, it drives the extension of the first telescopic rod 205. At the same time, during the operation of the equipment, the first reduction wheel 315 is close to the track. The first reduction wheel 315 is driven to rotate by friction, and the first bevel gear 315 is engaged through the transmission. 311 rotates, the second rotating rod 310 equipped with the first bevel gear 311 rotates, and the third bevel gear 317 is driven to rotate through the installed second telescopic rod 316, and the fourth rotating rod 319 equipped with the fourth bevel gear 320 is rotated through meshing transmission, and the second reduction wheel 321 at the bottom is driven by the transmission of the fourth rotating rod 319 to rotate, and the extension of the first telescopic rod 205 drives the first connecting rod 304 to pull the second connecting rod 306 to move left, and the second connecting rod 306 then makes the connecting plate 308 slide outward, thereby driving the slider 318 to slide, so that the second reduction wheel 321 is close to the track. Due to the gear transmission, the second reduction wheel 321 and the first reduction wheel 315 turn in the opposite direction, which can make the second reduction wheel 321 produce reverse friction on the track, produce a deceleration effect, and prevent the braking effect of the equipment from failing due to derailment, or roll over due to emergency braking without a deceleration auxiliary device, causing secondary damage.

[0031] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.

Claims

1. A track inspection robot, characterized in that: The invention comprises a housing component (100), comprising a support plate (101), and a track detector (103) fixedly mounted on the left side of the support plate (101), tunnel detectors (104) fixedly mounted on both sides of the track detector (103), two groups of L-shaped plates (108) fixedly mounted on the left bottom end of the support plate (101), servo motors (109) fixedly mounted on the inner sides of the two groups of L-shaped plates (108), and the output end of the servo motor (109) fixedly mounted on the output end of the servo motor (109) The track detector (103) is fixedly provided with a front wheel (110); the protection assembly (200) comprises a round tube (201) fixedly installed at the middle of the bottom end of the track detector (103); a hollow tube (202) is fixedly installed at the bottom end of the round tube (201); a first connecting shaft (203) is fixedly installed at the bottom end of the hollow tube (202); a support rod (204) is slidably installed inside the hollow tube (202); a first connecting shaft (203) is rotatably installed between the support rod (204) and the first connecting shaft (203); a telescopic rod (205); and a deceleration assembly (300), comprising a transverse plate (302), wherein the transverse plate (302) is connected to the support plate (101) via a connecting rod, a slider (318) is slidably mounted on the front side of the bottom end of the transverse plate (302), a connecting plate (308) is fixedly mounted on the top end of the slider (318), a third connecting shaft (307) is fixedly mounted on one side of the connecting plate (308), and a third connecting shaft (307) is rotatably mounted in the middle of the third connecting shaft (307). Two connecting rods (306), a second connecting shaft (301) is fixedly installed in the middle of the first telescopic rod (205), a first connecting rod (304) is rotatably installed in the middle of the second connecting shaft (301), a limiting tube (303) is fixedly installed on the top of the cross plate (302), the first connecting rod (304) slides in the limiting tube (303), and universal balls (305) are rotatably installed at the ends of the first connecting rod (304) and the second connecting rod (306).

2. A track inspection robot according to claim 1, characterized in that: A central processing unit (102) is fixedly mounted on the top of the support plate (101), and a track bed detector (105) is fixedly mounted on the right side of the support plate (101).

3. A track inspection robot according to claim 2, characterized in that: Track flaw detectors (106) are fixedly mounted on both sides of the support plate (101), two groups of rear wheels (107) are fixedly mounted at the bottom ends of the two groups of track flaw detectors (106), and double tracks (111) are arranged at the bottom ends of the front wheels (110) and the rear wheels (107).

4. A track inspection robot according to claim 3, characterized in that: A first rotating rod (206) is rotatably mounted on the bottom end of the support rod (204), and protection wheels (207) are rotatably mounted on both sides of the first rotating rod (206).

5. A track inspection robot according to claim 4, characterized in that: A first limit block (208) is fixedly installed on both sides of the inside of the circular tube (201); a spring (211) is rotatably installed on the top of the inside of the circular tube (201); a metal block (210) is fixedly installed on the bottom end of the spring (211); second limit blocks (209) are fixedly installed on both sides of the metal block (210); and the second limit blocks (209) are in contact with the first limit blocks (208).

6. A track inspection robot according to claim 5, characterized in that: A fixed block (312) is fixedly mounted on the rear side of the bottom end of the transverse plate (302); a third rotating rod (313) is rotatably mounted in the middle of the fixed block (312); a second bevel gear (314) is fixedly mounted in the middle and lower part of the third rotating rod (313); and a first reduction wheel (315) is fixedly mounted at the bottom end of the third rotating rod (313).

7. A track inspection robot according to claim 6, characterized in that: A support block (309) is fixedly installed at the middle of the bottom end of the transverse plate (302), a second rotating rod (310) is rotatably installed at the bottom end of the support block (309), a first bevel gear (311) is fixedly installed at the rear side of the second rotating rod (310), and the first bevel gear (311) is meshingly connected with the second bevel gear (314).

8. A track inspection robot according to claim 7, characterized in that: A second telescopic rod (316) is fixedly mounted on the front side of the second rotating rod (310), and a third bevel gear (317) is fixedly mounted on the end of the second telescopic rod (316).

9. A track inspection robot according to claim 8, characterized in that: A fourth rotating rod (319) is rotatably mounted in the middle of the slider (318), a fourth bevel gear (320) is fixedly mounted in the middle and lower part of the fourth rotating rod (319), a second reduction wheel (321) is fixedly mounted at the bottom end of the fourth rotating rod (319), and the fourth bevel gear (320) is meshingly connected with the third bevel gear (317).

10. A track inspection robot according to claim 9, characterized in that: A fixing plate (322) is provided between the third rotating rod (313), the fourth rotating rod (319) and the second rotating rod (310).