Material guiding component of disc dryer and operation mode of material guiding component
By designing the rake arm mechanism, rake leaf mechanism and adjustment components in the disc dryer, the automatic distance adjustment between rake leaves is solved, and the problems of inconvenient installation and insufficient adaptability of rake leaves in the prior art are improved. degree of automation.
Patent Information
- Application Number
- CN202411877089.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-01-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The installation of rake leaves in existing disc dryers requires manual installation, and the interval between rake leaves cannot be adjusted freely, resulting in insufficient adaptability.
A guide member including a rake arm mechanism, a rake blade mechanism and an adjustment assembly is designed. Through thread transmission and gear meshing synchronous movement, the distance adjustment between the rake blades is realized, and the position of the rake arm and the rake blades is automatically adjusted.
The adaptability of the rake arm and rake leaves is improved, the need for manual adjustment is reduced, and the automatic position adjustment is realized, meeting the installation needs of different load disk sizes.
Smart Images

Figure CN119321667A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of drying equipment, and in particular to a material guiding component of a disc dryer and an operating method thereof. Background Art
[0002] In the disc dryer, the movement of the rakes and the disc is closely coordinated and mutually coordinated to achieve continuous and efficient drying of wet materials. A heating medium (such as saturated steam, hot water and heat transfer oil) is introduced into the hollow disc, and the heating medium enters from one end of the disc and is discharged from the other end. Through the metal wall of the disc, the heat is transferred to the material on the disc by conduction. Under the continuous turning and pushing of the rakes, the material moves along the surface of the disc and fully contacts the disc, thereby absorbing heat and being dried. At the same time, moisture escapes from the material and is discharged from the moisture outlet on the top cover or extracted by a vacuum pump. Due to this coordinated movement of the disc and the rakes, the disc dryer can achieve continuous drying of wet materials. The wet material added from the top moves down layer by layer in the dryer and is dried, and finally the dried material is discharged from the bottom.
[0003] A Chinese patent with announcement number CN208968254U discloses a disc dryer for heating a circular loading plate for chemical production. In the scheme of the patent, it can be seen from the attached drawings that different numbers of rakes are installed on loading plate I and loading plate II, respectively. Because the size of loading plate I is smaller than that of loading plate II, the area occupied by the material drying on loading plate II is larger, and the number of rakes installed is relatively large. However, the rakes in the scheme need to be installed one by one manually, and the intervals between the rakes cannot be freely adjusted.
[0004] Therefore, it is necessary to provide a material guiding component of a disc dryer and an operation method thereof to solve the above-mentioned problems. Summary of the invention
[0005] The object of the present invention is to provide a material guiding component of a disc dryer and an operating method thereof to solve the problems raised in the above background technology.
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: A material guide component of a disc dryer, comprising a first material carrier plate, a second material carrier plate, a rake arm mechanism, a rake leaf mechanism and an adjustment assembly, wherein the first material carrier plate is installed between the inner walls of the disc dryer, the second material carrier plate is also installed between the inner walls of the disc dryer, and the diameter of the second material carrier plate is smaller than the diameter of the first material carrier plate; Among them, the material loading tray 1 and the material loading tray 2 are both provided with multiple and staggered arrangements, an output shaft runs through the middle of the material loading tray 1 and the material loading tray 2, and a fixing ring is installed on the output shaft above each layer of the material loading tray 1 and the material loading tray 2; The rake arm mechanism comprises a fixed shaft, an adjusting arm 1, an adjusting arm 2 and a guide frame, one end of the fixed shaft is mounted on a fixed ring, the other end is provided with the adjusting arm 2, two adjusting arms 1 are provided and one of the adjusting arms 1 is fixed on the fixed shaft, the other adjusting arm 1 is slidably arranged on the fixed shaft, the guide frame is installed between the two adjusting arms 1 and its length can be adjusted; The raking mechanism includes a moving seat and a raking blade, at least three moving seats are provided and all slide between the side walls of the guide frame, and one of the moving seats is fixedly connected to the guide frame, and the raking blade is rotatably provided at the bottom of each moving seat; The adjustment component includes gear one, gear two, gear three and a rack. Gear three is rotatably arranged on the top surface of adjustment arm two. Gear one is rotatably arranged on the top surface of adjustment arm one opposite to adjustment arm two. Gear two meshes and moves between gear one and gear three. A connecting frame fixed to one of the moving seats is arranged on one end of the rack. The rack meshes with gear two and reciprocates between the top surfaces of adjacent adjustment arm one and adjustment arm two with the movement of gear two.
[0007] In one embodiment, the rake arm mechanism further includes a connecting piece, a positioning piece and a key shaft, one end of the connecting piece is in a circular ring structure and is slidably arranged on the fixed shaft, the other end of the connecting piece is in a strip structure and is connected and fixed together with a moving seat in contact therewith, an external power supply is installed on the top surface of the remaining connecting pieces except the connecting piece near the fixed ring position, and a positioning piece with a ring structure is installed on one side wall of the remaining connecting pieces except the connecting piece near the fixed ring position, the positioning piece is an electromagnet, the external power supply and the positioning piece are connected by an electrical signal, and when the external power supply is started, suction can be generated between the positioning piece and the fixed shaft to fix the position of the connecting piece; A linkage handle 1 is rotatably provided on the connecting pieces at both ends, and two linkage handles 1 are coaxially rotatably provided on the remaining connecting pieces, and the two linkage handles 1 on two adjacent connecting pieces are connected by an axis; An L bracket 1 is installed on one side end wall of the adjusting arm 1, and an L bracket 2 is installed on one side end wall of the adjusting arm 2. The key shaft is rotatably arranged between the L bracket 1 and the L bracket 2, and a rotating motor 1 connected to and driven by the key shaft is installed on one side wall of the L bracket 2.
[0008] In one embodiment, the rake arm mechanism also includes a screw, a collar is provided on each connecting member, and a mounting hole is opened on the adjusting arm 1 close to the adjusting arm 2, a threaded sleeve fixedly connected to it is provided in the mounting hole, the screw is rotatably arranged between the side walls of the other adjusting arm 1 and the adjusting arm 2, and a rotating motor 2 connected to and driven by the screw is also installed inside the adjusting arm 2, the screw passes through the threaded sleeve and is threadedly matched with it, and the screw passes through the collar without any contact between them.
[0009] In one embodiment, guide components are provided on the opposite side walls of the adjacent adjusting arm 1 and adjusting arm 2, and the guide components include a fixed bar, a slide seat and a guide rod. Guide grooves are provided on one side wall of the adjusting arm 2 and on the side wall of the adjusting arm 1 opposite to the adjusting arm 2. A guide block is slidably provided in the guide groove, and the guide block is provided on the side wall of the slide seat and is connected thereto as a whole. Two fixed bars are provided and are respectively installed on the opposite side walls of the adjusting arm 1 and adjusting arm 2. A groove is provided on the fixed bar along its length direction. The guide rod is installed between the side walls of the groove, and a spring is sleeved on the guide rod. One end of the spring is fixed to the end wall of the groove, and the other end is in contact with the side wall of the slide seat. The slide seat slides on the guide rod.
[0010] In one embodiment, the raking mechanism further includes bevel gear 1, bevel gear 2 and L bracket 3, a connecting shaft in rotational contact with the movable seat is passed through the middle, a convex shaft connected as one body is arranged on the top of the connecting shaft, the raking blade is mounted on the bottom end of the connecting shaft, the bevel gear 1 is mounted on the convex shaft, a shaft seat is mounted on one side wall of the movable seat, a vertically arranged support shaft is mounted in the shaft seat, and the L bracket 3 is mounted at the top of the support shaft; Bevel gear two is meshedly arranged on one side of bevel gear one, and a rotating ring synchronized with the bevel gear two is installed on one side wall of the bevel gear two, the rotating ring is rotatably arranged between the inner walls of one end of the L bracket three, the cam shaft is rotatably arranged between the inner walls of the other end of the L bracket three, and a key hole is provided on the rotating ring and the bevel gear two, the key shaft passes through the bevel gear two and the rotating ring, and the key hole matches the key on the key shaft.
[0011] In one embodiment, the adjusting arm 2 is rotatably provided with a gear shaft 3, the gear 3 is mounted on the gear shaft 3 and rotates synchronously therewith, one side adjusting arm 1 is rotatably provided with a gear shaft 1, the gear 1 is mounted on the gear shaft 1 and rotates synchronously therewith, a gear shaft 2 is arranged in the middle of the gear 2, and linkage handles 2 are rotatably provided on both the gear shaft 1 and the gear shaft 2, and the other ends of the two linkage handles 2 are both arranged on the gear shaft 2 and are rotatably connected therewith; A connecting block fixed to the bottom wall of the rack is installed, a sliding rod runs through the middle of the connecting block, and the sliding rod is installed between the side walls of the sliding seat on both sides.
[0012] In one embodiment, when the distance between the gear 1 and the gear 3 becomes farther, the gear 2 drives the rack to move toward the side close to the L bracket 2 and also drives the rack to move away from the adjustment arm 2. During the movement, the slide seat applies force to the spring, and at the same time, the connecting block slides along the slide rod synchronously with the rack toward the side away from the adjustment arm 2, thereby shortening the distance between adjacent moving seats. When the distance between gear one and gear three becomes closer, gear two drives the rack to move away from the side where L bracket two is located, and also drives the rack to move closer to the adjusting arm two. During the movement, the spring applies a reaction force to the slide seat. At the same time, the connecting block slides and adjusts along the slide rod synchronously with the rack toward the side close to the adjusting arm two, thereby lengthening the distance between adjacent moving seats.
[0013] An operating method of a material guide component of a disc dryer comprises the following steps: S1. First, install the rake arm mechanism and the rake leaf mechanism respectively, and adjust the length of the swing arm mechanism and the distance between the rake leaves according to the drying requirements. During the adjustment, the second rotary motor is started to control the output direction of the screw rod, thereby controlling the movement adjustment of the adjustment component, so that the distance between the adjacent adjustment arm 1 and the adjustment arm 2 changes accordingly, and then the distance between the adjacent rake leaves is synchronously adaptively adjusted according to the length of the swing arm mechanism while changing the swing arm mechanism. After the adjustment is completed, the position of the rake leaves is fixed by the suction force generated on the positioning member, and the length of the swing arm mechanism is also fixed by adjusting the threaded sleeve; S2. Then, start the disc dryer, and make the output shaft drive the fixed ring to make circular motion, thereby driving the rake blades below to continuously move along the surface of the first or second loading tray through the rake arm mechanism, and the material is pushed from the outer edge of the second loading tray to the first loading tray on the lower layer, and then pushed from the middle position of the first loading tray to the second loading tray on the lower layer. After multiple cycles, the dried material is discharged through the outlet of the disc dryer.
[0014] Compared with the prior art, the beneficial effects achieved by the present invention are: By setting a rake arm mechanism, a rake leaf mechanism, an adjustment component, a guide component, etc., a screw transmission method is used to control the position adjustment of the adjustment arm 1 on one side of the swing arm mechanism, and the guide frame can adjust its length synchronously when the adjustment arm 1 moves and adjusts. At the same time, in the process of adjusting the adjustment arm 1, the adjustment component and the guide component are coordinated, and the meshing synchronous movement of the gear 2 and the rack is used to control the position adjustment between the multiple moving seats, so that the distance between the adjacent moving seats can be changed and adjusted according to the length of the guide frame at the same time, so that the distance adjustment between the rake leaves can be controlled according to the size of the loading plate. The present invention effectively meets the different installation requirements of the rake arm and the rake leaf in the disc dryer, and there is no need to manually adjust the position and install them one by one, which improves the degree of automation of the adaptability of the rake arm and the rake leaf. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The technical solution and other beneficial effects of the present application will be made apparent by describing in detail the specific implementation methods of the present application in conjunction with the accompanying drawings.
[0016] In the attached picture: Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the installation of the rake arm mechanism, the rake leaf mechanism and the adjustment assembly of the present invention; Figure 3 It is a structural schematic diagram of the rake arm mechanism of the present invention; Figure 4 It is a structural schematic diagram of the raking mechanism of the present invention; Figure 5 It is a schematic diagram of the structure of the regulating assembly of the present invention; Figure 6 It is a structural schematic diagram of the guide assembly of the present invention.
[0017] In the figure: 1, loading tray 1; 2, loading tray 2; 3, output shaft; 4, fixing ring; 5, rake arm mechanism; 51, fixing shaft; 511, through hole; 52, adjusting arm 1; 521, L bracket 1; 53, guide frame; 531, adjusting shaft; 54, adjusting arm 2; 541, L bracket 2; 55, connecting piece; 56, positioning piece; 57, linkage handle 1; 58, screw rod; 59, key shaft; 6, rake mechanism; 61, rake; 62, connecting shaft; 63 , moving seat; 64, bevel gear one; 65, bevel gear two; 651, rotating ring; 66, L bracket three; 7, adjustment assembly; 71, gear one; 711, gear shaft one; 72, gear two; 721, gear shaft two; 73, gear three; 731, gear shaft three; 74, linkage handle two; 75, rack; 751, connecting block; 752, sliding rod; 76, connecting frame; 8, guide assembly; 81, fixing strip; 82, sliding seat; 83, guide rod. DETAILED DESCRIPTION
[0018] The disclosure below provides many different embodiments or examples to realize the different structures of the present application. In order to simplify the disclosure of the present application, the parts and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the present application. In addition, the present application can repeat reference numbers and / or reference letters in different examples, and this repetition is for the purpose of simplification and clarity, which itself does not indicate the relationship between the various embodiments and / or settings discussed. In addition, the various specific processes and material examples provided by the present application, but those of ordinary skill in the art can appreciate the application of other processes and / or the use of other materials.
[0019] like Figure 1 As shown, the present invention provides a technical solution: a material guiding component of a disc dryer, comprising a loading disc 1, a loading disc 2, a rake arm mechanism 5 and a rake leaf mechanism 6, the outer edge of the loading disc 1 is convex, the diameter of the loading disc 1 is larger than the diameter of the loading disc 2, and a discharge port is opened in the middle of the loading disc 1, an output shaft 3 runs through the middle of the loading disc 2 and the loading disc 1, and the output shaft 3 is located in the discharge port, wherein the loading disc 1 and the loading disc 2 are respectively provided with a plurality of and staggeredly installed between the inner walls of the disc dryer, so that the material falls onto the uppermost loading disc 2 after entering the disc dryer, and then the material falls onto the loading disc 1 of the next layer along the outer edge of the loading disc 2, and then the material falls onto the loading disc 2 of the next layer along the discharge port of the loading disc 1, and so on, and finally the dried material is discharged from the outlet of the disc dryer.
[0020] A plurality of rake arm mechanisms 5 are respectively arranged on each loading tray 1 and loading tray 2, a plurality of rake leaf mechanisms 6 are installed at the bottom of the rake arm mechanisms 5, a fixing ring 4 fixedly connected to the output shaft 3 is installed on the outer wall of the output shaft 3, and one end of the rake arm mechanisms 5 is installed on the fixing ring 4, and the rake arm mechanisms 5 drive the rake leaf mechanisms 6 to rotate synchronously along the top surface of the loading tray 1 or the loading tray 2 with the drive of the output shaft 3, so as to convey the materials.
[0021] like Figure 2-3 As shown, the rake arm mechanism 5 includes a fixed shaft 51, an adjusting arm 1 52, a guide frame 53, an adjusting arm 2 54, a connecting member 55, a positioning member 56 and a linkage handle 1 57; One end of the fixed shaft 51 is installed between the inner walls of the fixed ring 4 by means of a threaded connection, and a through hole 511 is provided on the fixed shaft 51 along its length direction. There are two adjusting arms 1 52 and an adjusting arm 2 54 for sliding adjustment on the fixed shaft 51, one of the adjusting arms 1 52 is connected to the fixed shaft 51 by a fastening bolt, and the adjusting arm 2 54 is also fixed to the fixed shaft 51 by a fastening bolt. A guide frame 53 connected to the adjusting arms 1 52 on both sides is provided, and an adjusting shaft 531 is provided in the middle of the guide frame 53 between its side walls, that is, a notch is provided on the guide frame 53, one end of the adjusting shaft 531 is fixed on the side wall on one side of the notch, and the other end of the adjusting shaft 531 slides between the inner walls of the guide frame 53 on the other side of the notch and is never separated. By changing the distance between the two adjusting arms 1 52 and coordinating the adjustment of the adjusting shaft 531, the length of the guide frame 53 can be synchronously and appropriately adjusted.
[0022] An L bracket 1 521 is installed on the end wall of the adjusting arm 1 52 away from the adjusting arm 2 54 by bolts, and an L bracket 2 541 is installed on the end wall of the adjusting arm 2 54 by bolts. The L bracket 1 521 and the L bracket 2 541 are located on the same side, and a key shaft 59 is rotatably arranged between the L bracket 1 521 and the L bracket 2 541. A rotating motor 1 is installed on one side wall of the L bracket 2 541 by bolts, and one end of the key shaft 59 is connected to the rotating motor 1 and driven by the rotating motor 1.
[0023] A screw rod 58 is rotatably arranged between the adjusting arm 1 52 away from the adjusting arm 2 54 and the side wall of the adjusting arm 2 54 . A rotating motor 2 is connected to one end of the screw rod 58 to drive the screw rod 58 . The rotating motor 2 is installed between the inner walls of the adjusting arm 2 54 by bolts.
[0024] The fixed shaft 51 is provided with at least three connecting members 55 for sliding adjustment. One end of the connecting member 55 is a circular ring structure, and the other end is a strip structure. Figure 2 As shown in the figure, except for a connecting piece 55 closest to the connection position between the fixed shaft 51 and the fixed ring 4, the remaining connecting pieces 55 are all installed with positioning pieces 56 on one side of the circumferential side wall by screws. The positioning piece 56 is an annular electromagnet, and an external power supply electrically connected to the electromagnet is installed on the corresponding connecting piece 55. The external power supply is connected to the controller of the disc dryer through an electrical signal. When the external power supply is started, suction can be generated between the electromagnet and the fixed shaft 51 to fix its position.
[0025] A sleeve fixedly connected to the connecting member 55 is provided between the inner walls thereof, and the screw rod 58 passes through the middle of the sleeve without any contact with the inner wall thereof, and a threaded sleeve fixed to the connecting member 55 is installed between the inner walls of the adjusting arm 1 52 near the adjusting arm 2 54 by means of screws, and the screw rod 58 passes through the threaded sleeve and cooperates with the adjusting arm 2 54 by means of threaded transmission.
[0026] The top walls of the two connecting members 55 on the far side are both provided with linkage handles 57 which are rotatably connected via an axis, and the top walls of the remaining connecting members 55 in the middle are both provided with two linkage handles 57 which are rotatably connected via a coaxial connection, and the ends of the two adjacent linkage handles 57 are also movably connected via an axis, wherein the connection point of the two adjacent linkage handles 57 is located within the extended range of the through hole 511, and the line connecting the connection point and the other two connection points on the two adjacent linkage handles 57 can always form an isosceles triangle.
[0027] It should be further explained that, by fixing one of the adjusting arms 1 52 and the adjusting arm 2 54 so that the distance between them is a constant, by starting the rotating motor 2, the other adjusting arm 1 52 is driven to move and adjust under the action of the threaded sleeve. When moving, the adjusting arm 1 52 synchronously drives the part of the guide frame 53 connected thereto to move together, so that the adjusting shaft 531 can be adjusted according to the moving distance.
[0028] like Figure 2 and Figure 4 As shown, the raking mechanism 6 includes a raking blade 61, a connecting shaft 62, a moving seat 63, a bevel gear 1 64, a bevel gear 2 65 and an L bracket 3 66; The longitudinal section of the movable seat 63 is arranged in an "I" shape, and a connecting shaft 62 for rotational contact with the movable seat 63 passes through the middle of the movable seat 63, a rake blade 61 is installed on the bottom end of the connecting shaft 62 by screws, and a convex shaft with an integral structure is welded on the top end of the connecting shaft 62, a bevel gear 1 64 is fixed to the convex shaft by screws, a bevel gear 2 65 is meshed with one side of the bevel gear 1 64, a rotating ring 651 is installed on the side wall of the bevel gear 2 65 facing the L bracket 3 66 by screws, and an L bracket 3 66 is also arranged between the bevel gear 1 64 and the bevel gear 2 65, the convex shaft is rotatably arranged between the inner walls of one end of the L bracket 3 66, the rotating ring 651 is rotatably arranged between the inner walls of the other end of the L bracket 3 66, an axle seat is installed on the vertical side wall of the movable seat 63 facing the position of the L bracket 3 66 by screws, a support rod is inserted in the axle seat, and the top of the support rod is fixed to the bottom wall of the L bracket 3 66 by screws.
[0029] like Figure 3 As shown, the guide frame 53 is provided with a horizontal through hole 1 and a vertical through hole 2 along its length direction. The through hole 1 is adapted to the movable seat 63, the connecting shaft 62 is adapted to the through hole 2, and both ends of the through hole 2 are arc surfaces matching the connecting shaft 62.
[0030] like Figure 2As shown, the bevel gear 2 65 and the rotating ring 651 are both provided with key holes matching the key shaft 59 , the key shaft 59 passes through the bevel gear 2 65 and the rotating ring 651 , and the key on the key shaft 59 passes through the key hole accordingly.
[0031] In addition, each movable seat 63 is fixed to the end of the adjacent connecting member 55 by screws, and one of the movable seats 63 is fixed to the fixed position of the guide frame 53 by bolts (this fixed position is the position when the movable seat 63 slides to the end of the through hole close to the position of the fixing ring 4).
[0032] It should be further explained that by starting the rotating motor 1, it drives the key shaft 59 to rotate. Since the rotating ring 651 and the bevel gear 2 65 are connected as a whole, and the rotating ring 651 and the L bracket 3 66 are in a rotational connection, under the transmission action of the key shaft 59, the rotating ring 651 and the bevel gear 2 65 rotate synchronously, thereby controlling the rotation adjustment of the bevel gear 1 64, and the bevel gear 1 64 and the rake blade 61 are synchronously connected through the connecting shaft 62 and the cam shaft, so that the rake blade 61 is driven by the bevel gear 1 64 and the angle is also adjusted synchronously.
[0033] like Figure 2-3 as well as Figure 5-6 As shown, the adjustment assembly 7 includes a gear 1 71, a gear 2 72, a gear 3 73, a linkage handle 2 74, a rack 75 and a connecting frame 76; the guide assembly 8 includes a fixing bar 81, a slide seat 82 and a guide rod 83; Gear one 71 is rotatably set on the top surface of adjusting arm one 52 close to adjusting arm two 54 through gear shaft one 711, gear three 73 is rotatably set on the top surface of adjusting arm two 54 through gear shaft three 731, gear two 72 is meshingly set between gear one 71 and gear three 73, and gear shaft one 711 and gear shaft three 731 are both movably connected with linkage handle two 74, and gear shaft two 721 with an "I"-shaped structure passes through the center position of gear two 72, and the other ends of the linkage handles two 74 on both sides overlap above the center position of gear two 72 and are both rotatably set on gear shaft two 721, wherein gear shaft one 711 and gear shaft three 731 always remain in the same straight line direction.
[0034] A rack 75 is slidably arranged between the top surface of the adjusting arm 2 54 and the top surface of the adjusting arm 1 52 opposite to the adjusting arm 2 54. A connecting frame 76 with a "U"-shaped structure is arranged on one end of the rack 75. The connecting frame 76 is fixedly connected to one of the moving seats 63 close to it by bolts. The rack 75 is always in meshing state with the gear 2 72, and the rack 75 is always kept parallel to the axial direction of the fixed shaft 51.
[0035] A fixing strip 81 is installed on the opposite side walls of the adjusting arm 2 54 and the adjusting arm 1 52 adjacent to the adjusting arm 2 54 by screws, and a groove is provided on the fixing strip 81, and a guide rod 83 is installed in the groove along its length direction, and a spring is sleeved on the guide rod 83, one end of the spring is fixed to one side end wall of the groove, and a slide seat 82 is slidably provided on the guide rod 83, and the other end of the spring is in contact with the slide seat 82, and a guide block connected to the slide seat 82 is provided on one side wall of the slide seat 82, and a guide groove arranged along the length direction of the fixing strip 81 is provided on the opposite side walls of the adjusting arm 2 54 and the adjusting arm 1 52 adjacent to the adjusting arm 2 54, and the guide block slides in the guide groove, and a slide rod 752 is inserted between the slide seats 82 on both sides, and a connecting block 751 is slidably provided on the slide rod 752, and the connecting block 751 is fixed to the bottom wall of the rack 75 by screws.
[0036] It should be further explained that the screw 58 is driven to rotate by rotating the motor 2, so as to control the threaded sleeve to drive the adjusting arm 1 52 on one side to move and adjust. When moving, the gear 1 71 thereon is driven to rotate synchronously. Through the action of gear meshing, the gear 2 72 and the gear 3 73 rotate synchronously, and the gear 1 71 and the gear 3 73 rotate in the same direction, and the gear 2 72 rotates in the opposite direction. As the gear 2 72 rotates, the rack 75 generates a displacement movement tangential to the tangential direction of the motion trajectory circle of the gear 2 72 due to the rotational movement of the gear 2 72. At the same time, due to the change in the distance between the gear 1 71 and the gear 3 73, the gear 2 72 generates a displacement change relative to its original position (that is, it moves in a straight line direction perpendicular to the rack 75). Since the slide bar 752 connects the slide seats 82 on both sides synchronously, and the slide bar 752 and the rack 75 achieve relative sliding cooperation through the connecting block 751, When gear 72 is in a stationary position and rotates in place, rack 75 drives connecting block 751 to slide back and forth on slide bar 752. When the position of gear 72 changes, with the elastic effect of the spring on guide rod 83, when gear 2 72 moves to the side away from the spring due to the change in the distance between gear 1 71 and gear 3 73, slide 82 will be subjected to the thrust applied by the spring and will synchronously push rack 75 to the side where gear 2 72 is moving, so that the two always remain in a meshing state. When gear 2 72 moves to the side close to the spring due to the change in the distance between gear 1 71 and gear 3 73, rack 75 will be directly pushed to that side by gear 2 72, and rack 75 drives slide 82 to apply extrusion force to the spring, thereby making rack 75 move in two directions due to the rotation and displacement of gear 2 72 in the process of changing the distance between gear 1 71 and gear 3 73.
[0037] When the distance between gear 1 71 and gear 3 73 becomes larger, gear 2 72 moves in the process of Figure 2The rack 75 rotates counterclockwise as shown, so that the rack 75 moves toward the side where the adjusting arm 2 54 is located. At the same time, since the distance between the gear 1 71 and the gear 3 73 becomes farther, the gear 2 72 will also move toward the side where the fixed shaft 51 is located, so that the rack 75 is driven by the slide 82 to move synchronously in the direction of the displacement movement of the gear 2 72 (when the rack 75 moves, the connecting block 751 slides along the slide rod 752, and the slide 82 is exerted by the spring), thereby driving the mobile seat 63 connected thereto to move toward the side away from the adjusting arm 2 54 through the connecting frame 76, and since the adjacent mobile seats 63 are connected by The connecting member 55 and the linkage handle 57 between the connecting members 55 are connected, and the moving seat 63 at one end thereof is fixed, so that when the moving seat 63 fixed to the connecting frame 76 changes position, the remaining moving seats 63 (except the fixed moving seat 63) can move synchronously and shorten the distance between adjacent moving seats 63. After adjusting to the appropriate position, the rotating motor 2 is stopped. When the rotating motor 2 stops working, the external power supply is started and the positioning member 56 enters the working state, so that suction is generated between the positioning member 56 and the fixed shaft 51 at this time, thereby fixing the position of the connecting member 55 and the moving seat 63.
[0038] When the distance between gear 1 71 and gear 3 73 becomes closer, gear 2 72 moves in the process of Figure 2 As shown in the figure, it rotates clockwise. Under the action of the spring, the rack 75 moves to the side away from the adjusting arm 2 54 under the drive of the gear 2 72. At the same time, as the distance between the gear 1 71 and the gear 3 73 becomes closer, the gear 2 72 will also move to the side away from the fixed shaft 51, so that the rack 75 is driven by the slide 82 to move synchronously in the direction of the displacement movement of the gear 2 72 (at this time, due to the movement direction of the slide 82, it exerts a force on the spring), thereby driving the movable seat 63 connected thereto to move toward the side close to the adjusting arm 2 54 through the connecting frame 76, and cooperating with the movement of the linkage handle 1 57 and the connecting member 55, so that the other movable seats 63 except the fixed movable seat 63 are synchronously pulled apart from each other, and the rotating motor 2 is stopped after adjusting to the appropriate position. When the rotating motor 2 stops working, the external power supply is started and the positioning member 56 enters the working state, so that at this time, suction is generated between the positioning member 56 and the fixed shaft 51, thereby fixing the position of the connecting member 55 and the movable seat 63.
[0039] Working principle: First, the rake arm mechanism 5 and the rake leaf mechanism 6 are installed respectively, and the length of the swing arm mechanism and the distance between the rake leaves 61 are adjusted according to the drying requirements. During the adjustment, the rotary motor 2 is started to control the output direction of the screw, so that the adjusting arm 1 52 installed with the threaded sleeve is moved and adjusted accordingly, so that the distance between the adjacent adjusting arm 1 52 and the adjusting arm 2 54 is changed accordingly. When the adjusting arm 1 52 is in motion, the gear 1 71 thereon moves synchronously therewith, and drives the gear 2 72 to rotate and move to one side under the cooperation of the gear 3 73. At the same time, the adjusting shaft 531 on the guide frame 53 of the adjusting arm 1 52 is synchronously extended or retracted during the displacement process to cooperate with the length adjustment of the guide frame 53. After the adjustment is completed, the external power supply is started to generate suction between the positioning member 56 and the fixed shaft 51, so that the position of the connecting member 55 is fixed by adsorption, and the movable seat 63 connected to the connecting member 55 and the position of the rake leaves 61 at the bottom of the movable seat 63 are also fixed at the same time. Then, the disc dryer is started, and the output shaft 3 drives the fixed ring 4 to make a circular motion, thereby driving the lower rake blade 61 to continuously move along the surface of the loading tray 1 or the loading tray 2 through the rake arm mechanism 5, and the material is pushed from the outer edge of the loading tray 2 to the loading tray 1 on the lower layer, and then pushed from the middle position of the loading tray 1 to the loading tray 2 on the lower layer. After multiple cycles, the dried material is discharged through the outlet of the disc dryer.
[0040] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or mutual communication; it can be a direct connection, internal communication between two elements, or an interaction relationship between two elements. For ordinary technicians in this field, the meanings of the above terms in this application can be understood according to specific circumstances.
[0041] The above is a detailed introduction to the material guiding component and operation method of a disc dryer provided in the embodiment of the present application. Specific examples are used in this article to illustrate the principle and implementation method of the present application. The description of the above embodiments is only used to help understand the technical solution and its core idea of the present application. Ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some of the technical features therein with equivalents; and these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the present application.
Claims
1. A material guide component of a disc dryer, characterized in that: include: A material loading tray (1), the material loading tray (1) being installed between the inner walls of the tray dryer; A second material loading tray (2), the second material loading tray (2) is also installed between the inner walls of the tray dryer, and the diameter of the second material loading tray (2) is smaller than the diameter of the first material loading tray (1); Wherein, the material loading tray 1 (1) and the material loading tray 2 (2) are provided with a plurality of them and are arranged in a staggered manner, an output shaft (3) runs through the middle of the material loading tray 1 (1) and the material loading tray 2 (2), and a fixing ring (4) is installed on the output shaft (3) above each layer of the material loading tray 1 (1) and the material loading tray 2 (2); A rake arm mechanism (5), the rake arm mechanism (5) comprising a fixed shaft (51), an adjusting arm one (52), an adjusting arm two (54) and a guide frame (53), one end of the fixed shaft (51) being mounted on a fixed ring (4), the other end being provided with the adjusting arm two (54), two adjusting arms one (52) being provided and one of the adjusting arms one (52) being fixed on the fixed shaft (51), the other adjusting arm one (52) being slidably disposed on the fixed shaft (51), the guide frame (53) being mounted between the two adjusting arms one (52) and capable of adjusting the length; A raking mechanism (6), the raking mechanism (6) comprising a movable seat (63) and raking leaves (61), at least three movable seats (63) are provided and all slide between the side walls of the guide frame (53), and one of the movable seats (63) is fixedly connected to the guide frame (53), and the raking leaves (61) are rotatably provided at the bottom of each movable seat (63); An adjustment assembly (7), the adjustment assembly (7) comprising a gear 1 (71), a gear 2 (72), a gear 3 (73) and a rack (75), wherein the gear 3 (73) is rotatably arranged on the top surface of the adjustment arm 2 (54), the gear 1 (71) is rotatably arranged on the top surface of the adjustment arm 1 (52) opposite to the adjustment arm 2 (54), the gear 2 (72) meshes and moves between the gear 1 (71) and the gear 3 (73), a connecting frame (76) fixed to one of the moving seats (63) is arranged on one end of the rack (75), and the rack (75) meshes with the gear 2 (72) and reciprocates between the top surfaces of the adjacent adjustment arms 1 (52) and 2 (54) along with the movement of the gear 2 (72).
2. A material guiding component of a disc dryer according to claim 1, characterized in that: The rake arm mechanism (5) further comprises a connecting member (55), a positioning member (56) and a key shaft (59); one end of the connecting member (55) is in a circular ring structure and is slidably arranged on the fixed shaft (51); the other end of the connecting member (55) is in a strip structure and is connected and fixed together with a movable seat (63) in contact therewith; an external power supply is installed on the top surface of the remaining connecting members (55) except the connecting member (55) near the fixed ring (4); and a positioning member (56) in a ring structure is installed on one side wall of the remaining connecting members (55) except the connecting member (55) near the fixed ring (4); the positioning member (56) is an electromagnet; the external power supply and the positioning member (56) are connected via an electrical signal; when the external power supply is started, suction can be generated between the positioning member (56) and the fixed shaft (51) so that the position of the connecting member (55) is fixed; A linkage handle (57) is rotatably provided on each of the connecting members (55) at both ends, and two linkage handles (57) are coaxially rotatably provided on each of the other connecting members (55), and the two linkage handles (57) on two adjacent connecting members (55) are connected via an axis; An L bracket 1 (521) is installed on one side end wall of the adjustment arm 1 (52), and an L bracket 2 (541) is installed on one side end wall of the adjustment arm 2 (54). A key shaft (59) is rotatably arranged between the L bracket 1 (521) and the L bracket 2 (541), and a rotating motor 1 connected to and driven by the key shaft (59) is installed on one side wall of the L bracket 2 (541).
3. A material guiding component of a disc dryer according to claim 2, characterized in that: The rake arm mechanism (5) further comprises a screw (58), a collar is provided on each connecting member (55), and a mounting hole is provided on the first adjusting arm (52) close to the second adjusting arm (54), a threaded sleeve fixedly connected thereto is provided in the mounting hole, the screw (58) is rotatably provided between the side walls of the other first adjusting arm (52) and the second adjusting arm (54), and a second rotating motor connected to the screw (58) is also provided inside the second adjusting arm (54), the screw (58) passes through the threaded sleeve and is threadedly coupled thereto, and the screw (58) passes through the collar without any contact therebetween.
4. A material guiding component of a disc dryer according to claim 3, characterized in that: A guide assembly (8) is provided on the opposite side walls of the adjacent adjusting arm 1 (52) and adjusting arm 2 (54). The guide assembly (8) comprises a fixing bar (81), a slide seat (82) and a guide rod (83). A guide groove is provided on one side wall of the adjusting arm 2 (54) and on the side wall of the adjusting arm 1 (52) opposite to the adjusting arm 2 (54). A guide block is slidably provided in the guide groove. The guide block is provided on the side wall of the slide seat (82) and connected thereto as a whole. Two fixing bars (81) are provided and are respectively installed on the opposite side walls of the adjusting arm 1 (52) and adjusting arm 2 (54). A groove is provided on the fixing bar (81) along its length direction. The guide rod (83) is installed between the side walls of the groove. A spring is sleeved on the guide rod (83). One end of the spring is fixed to the end wall of the groove and the other end is in contact with the side wall of the slide seat (82). The slide seat (82) slides on the guide rod (83).
5. A material guiding component of a disc dryer according to claim 4, characterized in that: The raking mechanism (6) further comprises a bevel gear 1 (64), a bevel gear 2 (65) and an L bracket 3 (66); a connecting shaft (62) is passed through the middle of the movable seat (63) and is in rotational contact with the movable seat; a convex shaft connected to the movable seat (63) is provided on the top of the connecting shaft (62); the raking blade (61) is mounted on the bottom of the connecting shaft (62); the bevel gear 1 (64) is mounted on the convex shaft; a shaft seat is mounted on one side wall of the movable seat (63); a vertically arranged support shaft is mounted in the shaft seat; and the L bracket 3 (66) is mounted on the top of the support shaft; The bevel gear 2 (65) is meshedly arranged on one side of the bevel gear 1 (64), and a rotating ring (651) is installed on one side wall of the bevel gear 2 (65) to be synchronized therewith. The rotating ring (651) is rotatably arranged between the inner walls of one end of the L bracket 3 (66), and the convex shaft is rotatably arranged between the inner walls of the other end of the L bracket 3 (66). In addition, a key hole is provided on the rotating ring (651) and the bevel gear 2 (65). The key shaft (59) passes through the bevel gear 2 (65) and the rotating ring (651), and the key hole matches the key on the key shaft (59).
6. A material guiding component of a disc dryer according to claim 5, characterized in that: The second adjusting arm (54) is rotatably provided with a gear shaft (731), the gear shaft (73) is mounted on the gear shaft (731) and rotates synchronously therewith, one side adjusting arm (52) is rotatably provided with a gear shaft (711), the gear shaft (71) is mounted on the gear shaft (711) and rotates synchronously therewith, a gear shaft (721) is arranged in the middle of the gear shaft (72), and a linkage handle (74) is rotatably provided on the gear shaft (711) and the gear shaft (721), and the other ends of the two linkage handles (74) are both arranged on the gear shaft (721) and are rotatably connected therewith; A connecting block (751) is mounted on the bottom wall of the rack (75) and fixed thereto. A sliding rod (752) runs through the middle of the connecting block (751). The sliding rod (752) is mounted between the side walls of the slide seat (82) on both sides.
7. A material guiding component of a disc dryer according to claim 6, characterized in that: When the distance between the gear 1 (71) and the gear 3 (73) becomes larger, the gear 2 (72) drives the rack (75) to move toward the side close to the L bracket 2 (541) and also drives the rack (75) to move away from the adjustment arm 2 (54). During the movement, the slide seat (82) applies a force to the spring. At the same time, the connecting block (751) slides along the slide rod (752) synchronously with the rack (75) toward the side away from the adjustment arm 2 (54), thereby shortening the distance between adjacent moving seats (63). When the distance between gear 1 (71) and gear 3 (73) becomes closer, gear 2 (72) drives the rack (75) to move away from the side where L bracket 2 (541) is located, and also drives the rack (75) to move closer to the adjustment arm 2 (54). During the movement, the spring applies a reaction force to the slide seat (82). At the same time, the connecting block (751) slides along the slide rod (752) synchronously with the rack (75) to the side closer to the adjustment arm 2 (54), thereby lengthening the distance between adjacent moving seats (63).
8. The operating method of the material guide component of the disc dryer according to claim 7, characterized in that: The following steps are involved: S1. First, the rake arm mechanism (5) and the rake leaf mechanism (6) are installed respectively, and the length of the swing arm mechanism and the distance between the rake leaves (61) are adjusted according to the drying requirements. During the adjustment, the second rotary motor is started to control the output direction of the screw (58), thereby controlling the movement adjustment of the adjustment component (7), so that the distance between the adjacent adjustment arm 1 (52) and the adjustment arm 2 (54) is changed accordingly, and then the distance between the adjacent rake leaves (61) is synchronously adaptively adjusted according to the length of the swing arm mechanism while changing the swing arm mechanism. After the adjustment is completed, the position of the rake leaves (61) is fixed by the suction force generated on the positioning member (56), and the length of the swing arm mechanism is also fixed by adjusting the threaded shaft sleeve; S2. Then, the disc dryer is started, and the output shaft (3) drives the fixed ring (4) to make a circular motion, thereby driving the lower rake blade (61) to continuously move along the surface of the first loading plate (1) or the second loading plate (2) through the rake arm mechanism (5), so that the material is pushed from the outer edge of the second loading plate (2) to the first loading plate (1) on the lower layer, and then pushed from the middle position of the first loading plate (1) to the second loading plate (2) on the lower layer. After multiple cycles, the dried material is discharged through the outlet of the disc dryer.
Citation Information
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