Automobile plate spring detection device
By designing a car leaf spring height measurement device, the conveying and positioning mechanism automatically convey and prevent the plates, and with the help of the arc height measurement mechanism, the arc height of the leaf spring plates is accurately measured, which solves the problem of manual measurement inconvenience and improves the Testing efficiency and production efficiency.
Patent Information
- Application Number
- CN202411673742.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-01-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the production and processing of automobile leaf springs, manual measurement of arc height is not convenient for batch inspection, which affects detection efficiency.
An automobile leaf spring height measurement device is designed, including a base plate, a conveying mechanism, a positioning mechanism and an arc height measurement mechanism. The leaf spring plate is conveyed through the conveying mechanism, and the positioning mechanism prevents the plate plate from advancing, and the arc height measurement mechanism is in the arc diameter of the plate plate. The highest point is measured and the arc height is calculated using the scale value.
It realizes efficient and accurate measurement of leaf spring plate arcs, improves production efficiency and saves production costs.
Smart Images

Figure CN119321714A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of automobile manufacturing, and in particular to a device and method for measuring the height of an automobile leaf spring. Background Art
[0002] The automobile leaf spring is the most traditional elastic element in the automobile suspension system. Generally, the automobile leaf spring is composed of several pieces of alloy spring steel of unequal lengths, forming a group of spring beams similar to equal strength. In the suspension system, in addition to playing a buffering role, when it is placed in the longitudinal direction of the car and one end is connected to the frame with a fixed hinge, it can be responsible for transmitting all forces and moments in all directions, and determining the trajectory of wheel movement, playing a guiding role, so there is no need to set up other guiding mechanisms. In addition, the automobile leaf spring is composed of multiple pieces stacked together. When deformed under load, each piece has relative sliding and generates friction, which generates a certain resistance and promotes the vibration attenuation of the car body. Therefore, this structure does not require a shock absorber.
[0003] During the production and processing of automobile leaf springs, the two ends of the heat-treated leaf spring plates need to be placed on a flat plate, and the highest height from the middle to the flat surface is measured with a ruler, which is the arc height of the spring plate. The detection process requires manual operation and is not convenient for batch arc height detection of leaf spring plates, which affects the efficiency of arc height detection of leaf spring plates. Summary of the invention
[0004] In view of the deficiencies in the prior art, the technical problem to be solved by the present invention is to provide an automobile leaf spring detection device which can efficiently and accurately measure the arc height of a leaf spring sheet of an automobile leaf spring.
[0005] In order to achieve the above object, the present invention is implemented through the following technical solutions: a vehicle leaf spring height measuring device,
[0006] A bottom plate, wherein scale values are arranged along the length direction of the bottom plate;
[0007] A conveying mechanism is arranged close to the surface of the bottom plate, a leaf spring sheet is placed on the conveying mechanism, and the opening of the leaf spring sheet faces the discharge end of the conveying mechanism, and the conveying mechanism can convey the leaf spring sheet forward along the length of the bottom plate;
[0008] A positioning mechanism, disposed at the discharge end of the conveying mechanism, capable of abutting against both ends of the leaf spring plate on the conveying mechanism to prevent the leaf spring plate from moving forward; and
[0009] The arc height measuring mechanism is located at the feeding end side of the conveying mechanism relative to the positioning mechanism, and can abut against the highest point of the arc of the leaf spring plate when the positioning mechanism blocks the leaf spring plate.
[0010] Furthermore, the positioning mechanism includes a baffle, which is arranged along the width direction of the bottom plate and can resist both ends of the leaf spring plate on the conveying mechanism.
[0011] Furthermore, the positioning mechanism also includes a lifting drive component, which is connected to the baffle and is used to drive the baffle to vertically lift and lower relative to the base plate.
[0012] Furthermore, the arc height measuring mechanism includes a driving mechanism and a measuring plate, the measuring plate is arranged along the width direction of the base plate, and the driving mechanism is connected to the measuring plate, and can drive the measuring plate to abut the highest point of the leaf spring plate away from the baffle when the leaf spring plate stops on the conveying mechanism.
[0013] Furthermore, the measuring plate is provided with scale values along the width direction of the base plate.
[0014] Further, the driving mechanism includes a guide plate, a rectangular slider, a rotation power source and a push rod, the guide plates are two, the two guide plates are arranged on the bottom plate opposite to each other and are located on the left and right sides of the conveying mechanism, the guide plate is provided with an arc-shaped first guide groove with an opening facing upward and simultaneously facing one side of the baffle, the first guide groove is provided with a second guide groove at one end close to the baffle, and the second guide groove is arranged transversely;
[0015] Rectangular sliders are fixed at both ends of the measuring plate, and the two rectangular sliders can be slidably arranged in the first guide groove respectively. A connecting rod is fixed on the outer side wall of each rectangular slider, and the push rod is rotatably arranged on the bottom plate. The rotating power source is connected to the push rod for driving the push rod to rotate along the guide plate. A sliding groove is provided on the push rod, and the connecting rod can be slidably inserted in the sliding groove. When the push rod rotates, the rectangular slider can be pushed by the connecting rod to move along the first guide groove and the second guide groove, thereby driving the measuring plate to slide between the two first guide grooves until it abuts against the highest point of the curvature of the leaf spring plate.
[0016] Furthermore, the arc height measuring mechanism also includes a T-shaped shape mapping rod, the base plate is horizontally arranged, and each shape mapping rod is provided with a scale along its height direction, and a plurality of T-shaped sockets that pass through front and back are vertically opened on the measuring plate, and the large end of the socket is located on the side away from the baffle, and each of the sockets is slidably inserted with a shape mapping rod, and the small end of the shape mapping rod extends from the small end of the socket, and the end face of the large end of the shape mapping rod is flush with the end face of the large end of the socket.
[0017] Furthermore, a third guide groove extending vertically downward is formed on the guide plate, and the third guide groove is connected to the top end of the first guide groove.
[0018] Furthermore, the arc height measuring mechanism also includes an elastic reset member, which is arranged in the large end of the socket, and the two ends of the elastic reset member are respectively connected to the large end of the shape mapping rod and the inner wall of the large end of the socket, and when the elastic reset member is in a natural state, the end face of the large end of the shape mapping rod is flush with the end face of the large end of the socket.
[0019] Furthermore, a ball bearing is arranged between the contact surface between the shape mapping rod and the socket.
[0020] Beneficial effects of the present invention:
[0021] When the above-mentioned automobile leaf spring height measuring device is used, the leaf spring plate is first placed on the conveying mechanism along the width direction of the bottom plate, and the opening of the leaf spring plate is directed toward the discharge end of the conveying mechanism. The conveying mechanism conveys the leaf spring plate forward, and when it is conveyed to the positioning mechanism, the two ends of the leaf spring plate are sequentially abutted against the positioning mechanism, and the leaf spring plate stops moving forward. Then the arc height measuring mechanism is started and abuts against the highest point of the arc of the leaf spring plate. At this time, the corresponding values of the scales of the positioning mechanism and the arc height measuring mechanism on the bottom plate are read, and the arc height value of the leaf spring plate can be calculated.
[0022] By adopting the above-mentioned automobile leaf spring height measuring device, the height of the leaf spring plate of the automobile leaf spring of the automobile leaf spring can be measured efficiently and accurately, thereby greatly improving production efficiency and saving production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the specific implementation of the present invention, the following will briefly introduce the drawings required for use in the specific implementation. In all the drawings, each element or part is not necessarily drawn according to the actual scale.
[0024] Figure 1 A schematic diagram of a vehicle leaf spring height measuring device provided by one embodiment of the present invention;
[0025] Figure 2 for Figure 1 A side view of a vehicle leaf spring height measuring device shown;
[0026] Figure 3 for Figure 1 Schematic diagram at A in the middle;
[0027] Figure 4 for Figure 1 Schematic diagram at A in the middle;
[0028] Figure 5 for Figure 1 A cross-sectional view of a measuring plate in a vehicle leaf spring height measuring device shown;
[0029] Reference numerals:
[0030] 1. Leaf spring plate; 100. Bottom plate; 200. Conveying mechanism; 210. Baffle; 220. Lifting drive member; 300. Positioning mechanism; 400. Arc height measuring mechanism; 410. Driving mechanism; 411. Guide plate; 412. Rectangular slider; 413. Rotating power source; 414. Push rod; 415. First guide groove; 416. Second guide groove; 417. Third guide groove; 420. Measuring plate; 430. Shape mapping rod; 440. Elastic reset member. DETAILED DESCRIPTION
[0031] The following embodiments of the technical solution of the present invention are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and are therefore only used as examples, and cannot be used to limit the protection scope of the present invention.
[0032] See also Figures 1 to 5 The present invention provides a vehicle leaf spring height measuring device, comprising a base plate 100, a conveying mechanism 200, a positioning mechanism 300 and an arc height measuring mechanism 400.
[0033] Specifically, scale values are set on the bottom plate 100 along its length direction. The conveying mechanism 200 is set close to the surface of the bottom plate 100, and the leaf spring plate 1 is placed on the conveying mechanism 200, and the opening of the leaf spring plate 1 faces the discharge end of the conveying mechanism 200, and the conveying mechanism 200 can convey the leaf spring plate 1 forward along the length of the bottom plate 100.
[0034] The positioning mechanism 300 is disposed at the discharge end of the conveying mechanism 200, and can abut against both ends of the leaf spring plate 1 on the conveying mechanism 200 to prevent the leaf spring plate 1 from moving forward. The arc height measuring mechanism 400 is located at the feeding end side of the conveying mechanism 200 relative to the positioning mechanism 300, and can abut against the highest point of the arc of the leaf spring plate 1 when the positioning mechanism 300 blocks the baffle 210 leaf spring plate.
[0035] When in use, the leaf spring plate 1 is first placed on the conveying mechanism 200 along the width direction of the bottom plate 100, and the opening of the leaf spring plate 1 faces the discharge end of the conveying mechanism 200. The conveying mechanism 200 conveys the conveying mechanism 200 forward. When conveyed to the positioning mechanism 300, the two ends of the leaf spring plate 1 sequentially abut against the positioning mechanism 300, and the leaf spring plate 1 stops moving forward. Then the arc height measuring mechanism 400 is started and abuts against the highest point of the arc of the leaf spring plate 1. At this time, the corresponding values of the scales of the positioning mechanism 300 and the arc height measuring mechanism 400 on the bottom plate 100 are read, and the arc height value of the leaf spring plate 1 can be calculated.
[0036] By adopting the above-mentioned automobile leaf spring height measuring device, the height of the leaf spring plate 1 of the automobile leaf spring of the automobile leaf spring height measuring device can be measured efficiently and accurately, thereby greatly improving production efficiency and saving production costs.
[0037] It should be noted that in this embodiment, the conveying mechanism 200 can be an intermittent conveying mechanism 200, which pauses during the measurement of the arc height measuring mechanism 400. Of course, the conveying mechanism 200 can also be a method in which the interval time of the leaf spring plate 1 conveyed from front to back is adapted to the measurement time of the arc height measuring mechanism 400, and the next leaf spring plate 1 is conveyed after the previous leaf spring plate 1 is measured and taken away. The conveying mechanism 200 can also be a conveyor belt commonly used in the prior art.
[0038] In this embodiment, the positioning mechanism 300 includes a baffle 210 , which is disposed along the width direction of the bottom plate 100 and can resist the two ends of the leaf spring plate 1 on the conveying mechanism 200 .
[0039] As a preferred embodiment, the positioning mechanism 300 further includes a lifting drive member 220 , which is connected to the baffle plate 210 and is used to drive the baffle plate 210 to vertically lift and lower relative to the base plate 100 .
[0040] When in use, when the measurement of a leaf spring plate 1 is completed, the lifting drive 220 drives the baffle 210 to rise and separate from the conveying mechanism 200, and the conveying mechanism 200 continues to convey the leaf spring plate 1 forward, and then the lifting drive 220 drives the baffle 210 to descend to perform the blocking measurement of the next leaf spring plate 1. In this way, the unloading time of the leaf spring plate 1 can be reduced and the measurement effect can be improved.
[0041] In other embodiments, the baffle 210 may be provided in two and arranged symmetrically on the left and right, and the two baffles 210 may be arranged to open and close and rotate by the rotation drive mechanism 410, so as to achieve the same effect.
[0042] In this embodiment, the arc height measuring mechanism 400 includes a driving mechanism 410 and a measuring plate 420. The measuring plate 420 is arranged along the width direction of the bottom plate 100. The driving mechanism 410 is connected to the measuring plate 420, and can drive the measuring plate 420 to abut against the highest point of the leaf spring plate 1 away from the baffle 210 when the leaf spring plate 1 stops on the conveying mechanism 200.
[0043] When the leaf spring plate 1 stops on the conveying mechanism 200, the driving mechanism 410 starts to drive the measuring plate 420 to abut against the highest point of the leaf spring plate 1 away from the baffle 210, and the arc height of the leaf spring plate 1 can be calculated by reading the scale value between the measuring plate 420 and the baffle 210.
[0044] In this embodiment, the driving mechanism 410 includes a guide plate 411, a rectangular slider 412, a rotation power source 413 and a push rod 414. There are two guide plates 411, which are arranged on the bottom plate 100 opposite to the guide plates 411 and located on the left and right sides of the conveying mechanism 200. The guide plate 411 is provided with an arc-shaped first guide groove 415 with an opening facing upward and simultaneously facing one side of the baffle plate 210. A second guide groove 416 is provided at one end of the first guide groove 415 close to the baffle plate 210, and the second guide groove 416 is arranged horizontally.
[0045] Rectangular sliders 412 are fixed at both ends of the measuring plate 420. The two rectangular sliders 412 are slidably arranged in the first guide groove 415, respectively. A connecting rod is fixed on the outer wall of each rectangular slider 412. The push rod 414 is rotatably arranged on the bottom plate 100. The rotary power source 413 is connected to the push rod 414 to drive the push rod 414 to rotate along the guide plate 411. The push rod 414 is provided with a slide groove, and the connecting rod is slidably inserted in the slide groove. When the push rod 414 rotates, the rectangular slider 412 can be pushed by the connecting rod to move along the first guide groove 415 and the second guide groove 416, thereby driving the measuring plate 420 to slide between the two first guide grooves 415 until it abuts against the highest point of the arc of the leaf spring plate 1.
[0046] During use, when the measuring plate 420 is located at the highest position, when the rotating power source 413 rotates clockwise, the measuring plate 420 can be driven to move through the guide plate 411 , the rectangular slider 412 , and the push rod 414 .
[0047] As a preferred embodiment, the measuring plate 420 is provided with scale values along the width direction of the bottom plate 100. In the case of measuring the highest value of the arc, the position of the highest point of the arc in the horizontal direction can be determined most quickly through the scale values set in the horizontal direction, thereby determining whether the highest point of the leaf spring plate 1 is located at the most middle and offset position.
[0048] As a more preferred embodiment, the arc height measurement mechanism 400 further includes a T-shaped shape mapping rod 430. The base plate 100 is arranged horizontally, and each shape mapping rod 430 is provided with a scale along its height direction. A plurality of T-shaped jacks that penetrate front and back are vertically provided on the measuring plate 420, and the large end of the jack is located on the side away from the baffle 210. A shape mapping rod 430 is slidably inserted in each jack, and the small end of the shape mapping rod 430 extends from the small end of the jack, and the end face of the large end of the shape mapping rod 430 is flush with the end face of the large end of the jack.
[0049] When in use, when the measuring plate 420 enters the second guide groove 416, the extended end of the shape mapping rod 430 contacts the leaf spring plate 1. As the measuring plate 420 continues to move forward, the leaf spring plate 1 can push all the shape mapping rods 430 in contact with it to move away from the baffle 210. When the rotary power source 413 stops rotating, the specific arc height value can be calculated by reading the scale between the baffle 210 and the measuring plate 420 and the scale on the shape mapping rod 430. At the same time, the shape and distance of all the pushed shape mapping rods 430 can reflect the shape of the highest position of the leaf spring spring. Through the shape, it can be accurately judged whether the leaf spring spring is flat at this time and the specific position of the unevenness.
[0050] Preferably, a third guide groove 417 extending vertically downward is formed on the guide plate 411 , and the third guide groove 417 is connected to the top end of the first guide groove 415 .
[0051] When the measuring plate 420 is driven to the highest position of the first guide groove 415, as the rotating power source 413 continues to drive the push rod 414 to rotate counterclockwise, the measuring plate 420 can be driven to be parallel to the ground, so that the shape mapping rod 430 can slide and reset by free fall of gravity, which is convenient for the next measurement.
[0052] As a more preferred embodiment, the arc height measurement mechanism 400 further includes an elastic reset member 440, and the elastic reset member 440 is disposed in the large end of the jack. The two ends of the elastic reset member 440 are respectively connected to the large end of the shape mapping rod 430 and the inner wall of the large end of the jack, and when the elastic reset member 440 is in a natural state, the end face of the large end of the shape mapping rod 430 is flush with the end face of the large end of the jack.
[0053] The elastic reset member 440 can further ensure that the shape mapping rod 430 is reset when the pushing force is eliminated. In addition, a ball bearing can be provided between the contact surface of the shape mapping rod 430 and the socket to reduce the friction force of the contact surface of the shape mapping rod 430 and the socket.
[0054] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and specification of the present invention.
Claims
1. A vehicle leaf spring height measuring device, characterized in that: include: A bottom plate, wherein scale values are arranged along the length direction of the bottom plate; A conveying mechanism is arranged close to the surface of the bottom plate, a leaf spring sheet is placed on the conveying mechanism, and the opening of the leaf spring sheet faces the discharge end of the conveying mechanism, and the conveying mechanism can convey the leaf spring sheet forward along the length of the bottom plate; A positioning mechanism, disposed at the discharge end of the conveying mechanism, capable of abutting against both ends of the leaf spring plate on the conveying mechanism to prevent the leaf spring plate from moving forward; and The arc height measuring mechanism is located at the feeding end side of the conveying mechanism relative to the positioning mechanism, and can abut against the highest point of the arc of the leaf spring plate when the positioning mechanism blocks the leaf spring plate.
2. The vehicle leaf spring height measuring device according to claim 1, characterized in that: The positioning mechanism comprises a baffle, which is arranged along the width direction of the bottom plate and can resist the two ends of the leaf spring plate on the conveying mechanism.
3. The vehicle leaf spring height measuring device according to claim 2, characterized in that: The positioning mechanism also includes a lifting drive member, which is connected to the baffle plate and is used to drive the baffle plate to vertically lift and lower relative to the bottom plate.
4. The vehicle leaf spring height measuring device according to claim 2, characterized in that: The arc height measuring mechanism includes a driving mechanism and a measuring plate, wherein the measuring plate is arranged along the width direction of the base plate, and the driving mechanism is connected to the measuring plate, and can drive the measuring plate to abut against the highest point of the leaf spring plate away from the baffle when the leaf spring plate stops on the conveying mechanism.
5. The vehicle leaf spring height measuring device according to claim 4, characterized in that: The measuring plate is provided with scale values along the width direction of the bottom plate.
6. The vehicle leaf spring height measuring device according to claim 4, characterized in that: The driving mechanism includes a guide plate, a rectangular slider, a rotation power source and a push rod. There are two guide plates, which are arranged on the bottom plate opposite to each other and located on the left and right sides of the conveying mechanism. The guide plate is provided with an arc-shaped first guide groove with an opening facing upward and simultaneously facing one side of the baffle. A second guide groove is provided at one end of the first guide groove close to the baffle, and the second guide groove is arranged transversely. Rectangular sliders are fixed at both ends of the measuring plate, and the two rectangular sliders can be slidably arranged in the first guide groove respectively. A connecting rod is fixed on the outer side wall of each rectangular slider, and the push rod is rotatably arranged on the bottom plate. The rotating power source is connected to the push rod for driving the push rod to rotate along the guide plate. A sliding groove is provided on the push rod, and the connecting rod can be slidably inserted in the sliding groove. When the push rod rotates, the rectangular slider can be pushed by the connecting rod to move along the first guide groove and the second guide groove, thereby driving the measuring plate to slide between the two first guide grooves until it abuts against the highest point of the curvature of the leaf spring plate.
7. The vehicle leaf spring height measuring device according to claim 6, characterized in that: The arc height measuring mechanism also includes a T-shaped shape mapping rod, the base plate is horizontally arranged, and each shape mapping rod is provided with a scale along its height direction. A plurality of T-shaped jacks penetrating front to back are vertically provided on the measuring plate, and the large end of the jack is located on the side away from the baffle. A shape mapping rod is slidably inserted into each of the jacks, and the small end of the shape mapping rod extends out from the small end of the jack, and the end face of the large end of the shape mapping rod is flush with the end face of the large end of the jack.
8. The vehicle leaf spring height measuring device according to claim 7, characterized in that: The guide plate is also provided with a third guide groove extending vertically downward, and the third guide groove is communicated with the top end of the first guide groove.
9. The vehicle leaf spring height measuring device according to claim 7 or 8, characterized in that: The arc height measuring mechanism also includes an elastic reset member, which is arranged in the large end of the socket, and the two ends of the elastic reset member are respectively connected to the large end of the shape mapping rod and the inner wall of the large end of the socket, and when the elastic reset member is in a natural state, the end face of the large end of the shape mapping rod is flush with the end face of the large end of the socket.
10. The vehicle leaf spring height measuring device according to claim 8, characterized in that: A ball bearing is arranged between the contact surface of the shape mapping rod and the insertion hole.