Equipment operation monitoring system based on CBM

Abstract

The invention discloses a CBM-based equipment operation monitoring system, which relates to the technical field of equipment monitoring and comprises an acquisition module, a storage module, a construction module, a communication module, a communication module, a communication module, a communication module and a communication module, wherein the acquisition module is used for acquiring information of equipment needing to be monitored, and the storage module is connected with the acquisition module and is used for selecting information of parts needing to be monitored of the equipment; the construction module is used for constructing an equipment model based on an equipment end and a virtual end, the coding module is connected with the construction module and is used for setting a corresponding monitoring instrument on equipment based on part information and binding the monitoring instrument with the equipment end, and the acquisition module is connected with the coding module and is used for acquiring operation information of the equipment based on the monitoring instrument. According to the invention, the data in the equipment operation process can be monitored, the data can be better calculated, and the calculation result can be quickly responded.

Description

Technical Field

[0001] The present invention relates to the technical field of equipment monitoring, and in particular to a CBM-based equipment operation monitoring system. Background Art

[0002] In the current social development, equipment is an indispensable participant in activities. The participation of CBM in equipment management can better facilitate maintenance work. Among them, status monitoring is the premise and basis of CBM, and a series of activities such as data processing and life prediction based on the obtained status information are the core of CBM. However, in the current equipment monitoring, it is difficult to respond to equipment abnormalities quickly and accurately while monitoring equipment operation, and it is difficult to perform more timely maintenance of equipment and regulate equipment operation. Summary of the invention

[0003] The purpose of the present invention is to provide a CBM-based equipment operation monitoring system to solve the shortcomings of the background technology.

[0004] In order to achieve the above object, the present invention provides the following technical solution: a CBM-based equipment operation monitoring system, comprising:

[0005] The acquisition module is used to obtain the device information that needs to be monitored, register the device end based on the device information, and set the virtual end;

[0006] The storage module is connected to the acquisition module and is used for selecting the part information of the device to be monitored by the corresponding device end, and storing the part information in the corresponding device end;

[0007] A construction module, connected to the storage module, for constructing a device model based on the device end and the virtual end, associating the device model with the device end and connecting the device end to the cloud server for communication;

[0008] The encoding module is connected to the construction module and is used to set the corresponding monitoring instrument on the device based on the part information, bind the monitoring instrument to the device end, encode the monitoring instrument and construct it on the device model to obtain the monitoring model;

[0009] The acquisition module is connected to the encoding module and is used to collect the operation information of the equipment based on the monitoring instrument, transmit the operation information to the cloud server through the device end, and calculate the calculation results in the monitoring model, and obtain the maintenance strategy based on the calculation results.

[0010] In a preferred embodiment, the acquisition module includes:

[0011] An acquisition unit, used to acquire the type of equipment, equipment location and equipment function information to be monitored as equipment information;

[0012] The connection unit is used to obtain connection information between devices, wherein the connection information includes a connection structure relationship and corresponding connection path information, obtain a device end based on device information registration, associate the device end through the connection information and set a virtual end.

[0013] In a preferred embodiment, the connecting unit comprises:

[0014] An extraction unit, used to extract device information features for encoding, obtain multiple device terminals based on device information registration and identify the device terminals through encoding;

[0015] An information acquisition unit, used to acquire the connection structure relationship between devices and corresponding connection path information as connection information;

[0016] A setting unit, used for setting a data layer, wherein the data layer includes a data bottom layer and a data upper layer;

[0017] The association unit is used to set multiple device ends in the data bottom layer to obtain the first data layer, associate the device ends in the first data layer with each other through connection information, and map the associated device ends to the data upper layer to form corresponding virtual ends.

[0018] In a preferred embodiment, the storage module comprises:

[0019] An information acquisition unit, used for selecting the part information of the device to be monitored corresponding to the device end, wherein the part information is the name of the part or component to be monitored in the device and the position of the part or component to be monitored in the device;

[0020] The storage unit is used to store the part information corresponding to the device end.

[0021] In a preferred embodiment, the building blocks include:

[0022] A construction unit, used to construct a three-dimensional model of the device on the upper layer of data based on the device end and the virtual end, and mark the part information to be monitored in the three-dimensional model of the device to obtain the device model;

[0023] An information setting unit, used to set the same fixed point at both the data bottom layer and the data upper layer, and to communicate and associate the device model with the corresponding device end based on the fixed point;

[0024] The communication unit is used to establish a communication connection between the device end behind the communication-related device model and the cloud server.

[0025] In a preferred embodiment, the information setting unit includes:

[0026] a splitting unit, used to set the same number of fixed points as the number of the device ends, split the fixed points to obtain a first fixed point and a second fixed point, set a locking code between the first fixed point and the second fixed point, wherein the locking code includes a first locking code and a second locking code, assign the first locking code to the first fixed point, and assign the second locking code to the second fixed point;

[0027] A data setting unit, used to set a first fixed point on the data bottom layer based on the device end, and set a second fixed point on the data upper layer based on the device model;

[0028] The communication association unit is used to perform communication association between the device end and the device model based on the first fixed point and the second fixed point.

[0029] In a preferred embodiment, the encoding module includes:

[0030] A monitoring setting unit, used to set the corresponding monitoring instrument on the device based on the part information, bind the monitoring instrument with the corresponding device end and establish a communication channel;

[0031] The coding construction unit is used to encode the monitoring instrument and construct it in the equipment model to obtain the monitoring model.

[0032] In a preferred embodiment, the acquisition module includes:

[0033] The monitoring unit is used to collect the operation information of the equipment parts based on the monitoring instrument, and transmit the operation information to the cloud server through the equipment end;

[0034] A calculation unit, used to calculate the operation information corresponding to the monitoring model through the device end to obtain the calculation result;

[0035] A setting unit, used for setting standard calculation data corresponding to the calculation result, and treating the calculation result that does not meet the standard calculation data as an abnormal calculation result;

[0036] The control unit is used to overlap the monitoring model with the corresponding equipment end based on the first fixed point and the second fixed point when there is an abnormal calculation result, reversely control the equipment through the monitoring model and match the corresponding maintenance strategy with the corresponding abnormal calculation result, wherein the maintenance strategy includes the abnormal calculation result of the equipment and the corresponding equipment maintenance method.

[0037] In the above technical solution, the technical effects and advantages provided by the present invention are:

[0038] The present invention can communicate and associate the device model with the corresponding device end based on a fixed point. The communication here is bidirectional. The device end after the optical pass-associated device model is then communicatively connected to the cloud server. The cloud server here is used to store the operating information obtained by the device end, and can monitor the data during the operation of the equipment, better perform data calculations, and quickly respond to the corresponding calculation results. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0040] Figure 1 It is a system block diagram of the present invention. DETAILED DESCRIPTION

[0041] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0042] Example 1, please refer to Figure 1 As shown, the CBM-based equipment operation monitoring system described in this embodiment includes:

[0043] The acquisition module is used to obtain the device information that needs to be monitored, register the device end based on the device information, and set the virtual end;

[0044] The storage module is connected to the acquisition module and is used for selecting the part information of the device to be monitored by the corresponding device end, and storing the part information in the corresponding device end;

[0045] A construction module, connected to the storage module, for constructing a device model based on the device end and the virtual end, associating the device model with the device end and connecting the device end to the cloud server for communication;

[0046] The encoding module is connected to the construction module and is used to set the corresponding monitoring instrument on the device based on the part information, bind the monitoring instrument to the device end, encode the monitoring instrument and construct it on the device model to obtain the monitoring model;

[0047] The acquisition module is connected to the encoding module and is used to collect the operation information of the equipment based on the monitoring instrument, transmit the operation information to the cloud server through the equipment end, and calculate the calculation results in the monitoring model, and obtain the maintenance strategy based on the calculation results;

[0048] It should be noted that in the current social development, equipment is an indispensable participant in activities, and the participation of CBM in the management of equipment can better facilitate maintenance work. Among them, status monitoring is the premise and basis of CBM, and a series of activities such as data processing and life prediction based on the obtained status information are the core of CBM. However, in the current equipment monitoring, it is difficult to quickly and accurately respond to equipment abnormalities while monitoring equipment operation, and it is difficult to perform more timely maintenance and regulation of equipment operation. In this application, based on fixed points, the equipment model can be communicated and associated with the corresponding equipment end. The communication here is bidirectional. Then, the equipment end after the optical communication associated equipment model is communicated and connected with the cloud server. The cloud server here is used to store the operation information obtained by the equipment end, and can monitor the data during the operation of the equipment, better perform data calculations, and quickly respond to the corresponding calculation results;

[0049] In one embodiment, the acquisition module includes:

[0050] An acquisition unit, used to acquire the type of equipment, equipment location and equipment function information to be monitored as equipment information;

[0051] A connection unit, used to obtain connection information between devices, wherein the connection information includes a connection structure relationship and corresponding connection path information, obtain a device end based on the device information registration, associate the device end through the connection information and set a virtual end;

[0052] It should be noted that the operation of the equipment needs to be monitored here. Before monitoring, the equipment type, equipment location and equipment function information need to be collected and used as equipment information. Here, the connection structure and connection method between the devices can be understood as connection information, and then the relationship between the devices can be obtained. After that, the device end is registered according to the device information, and the device ends are associated based on the connection information. This association is an upper-level association between the device ends, which can better perform subsequent monitoring and management of the device ends;

[0053] In one embodiment, the connecting unit comprises:

[0054] An extraction unit, used to extract device information features for encoding, obtain multiple device terminals based on device information registration and identify the device terminals through encoding;

[0055] An information acquisition unit, used to acquire the connection structure relationship between devices and corresponding connection path information as connection information;

[0056] A setting unit, used for setting a data layer, wherein the data layer includes a data bottom layer and a data upper layer;

[0057] An associating unit, configured to arrange a plurality of device terminals in a data bottom layer to obtain a first data layer, to associate the device terminals in the first data layer with each other through connection information, and to map the associated device terminals to a data upper layer to form corresponding virtual terminals;

[0058] It should be noted that the device information features are extracted for encoding, wherein the device information features are keyword features of device function information and device type, and corresponding codes are set for corresponding keyword features, multiple device ends are obtained through device information registration and the device ends are identified through codes, wherein the device ends and devices here have a one-to-one correspondence and are identified with codes, and then the data bottom layer and the data upper layer are set as the data layer, wherein the device end is put into the data bottom layer for fixing, and multiple device ends are correspondingly associated through connection information through the communication line in the data bottom layer, and then the device end is mapped to the data upper layer to form a corresponding virtual end, wherein there is a communication network in both the data bottom layer and the data upper layer, wherein the communication network is a meshed communication channel, and the corresponding communication network is enabled as a communication line according to the connection information, and multiple device ends are correspondingly associated (communication connection) based on the communication line; the relationship between the device ends can be effectively managed, and the relationship between the device ends can be clarified;

[0059] In one embodiment, the storage module comprises:

[0060] An information acquisition unit, used for selecting the part information of the device to be monitored corresponding to the device end, wherein the part information is the name of the part or component to be monitored in the device and the position of the part or component to be monitored in the device;

[0061] A storage unit, used to store the part information corresponding to the device end;

[0062] It should be noted that in the process of monitoring the equipment, it is necessary to understand the location information of the monitoring equipment. The location information here refers to the name of the part or component that needs to be monitored in the equipment and the location of the part or component that needs to be monitored in the equipment. After collecting the data, the location information needs to be stored on the corresponding equipment side so that the monitoring of the equipment side can be prepared;

[0063] In one embodiment, the building blocks include:

[0064] A construction unit, used to construct a three-dimensional model of the device on the upper layer of data based on the device end and the virtual end, and mark the part information to be monitored in the three-dimensional model of the device to obtain the device model;

[0065] An information setting unit, used to set the same fixed point at both the data bottom layer and the data upper layer, and to communicate and associate the device model with the corresponding device end based on the fixed point;

[0066] A communication unit, used to establish a communication connection between the device end after the communication-related device model and the cloud server;

[0067] It should be noted that the position of the virtual end in the upper layer of data is three-dimensionally constructed according to the device appearance in the device end to obtain a three-dimensional model of the device, and the information of the parts to be monitored is marked in the three-dimensional model of the device to obtain the device model. The device model here is a display model that can reflect the equipment operation information. The status of the device can be clearly understood through the device model. Then, the same fixed point is set in the data bottom layer and the data upper layer. The fixed point here corresponds to the device end and the corresponding device model setting. For example, a device end is used as a fixed point in the data bottom layer, and a device model is used as a fixed point in the data upper layer. Based on the fixed point, the device model can be associated with the corresponding device end for communication. The communication here is bidirectional. Then, the device end after the optical communication associated device model is connected to the cloud server for communication. The cloud server here is used to store the operation information obtained by the device end, and can monitor the data during the operation of the equipment, better perform data calculations, and quickly respond to the calculation results.

[0068] In one embodiment, the information setting unit includes:

[0069] a splitting unit, used to set the same number of fixed points as the number of the device ends, split the fixed points to obtain a first fixed point and a second fixed point, set a locking code between the first fixed point and the second fixed point, wherein the locking code includes a first locking code and a second locking code, assign the first locking code to the first fixed point, and assign the second locking code to the second fixed point;

[0070] A data setting unit, used to set a first fixed point on the data bottom layer based on the device end, and set a second fixed point on the data upper layer based on the device model;

[0071] A communication association unit, used for communicationally associating the device end with the device model based on the first fixed point and the second fixed point;

[0072] It should be noted that a fixed point is set, and the fixed point is a pair of matching interface ends. Splitting the fixed point means dividing the fixed point to obtain a first fixed point and a second fixed point. A locking code is set corresponding to the first fixed point and the second fixed point. The locking code is an identification code combined with the interface end. Then, the split first fixed point and the second fixed point are correspondingly associated in communication, that is, the device end is associated in communication with the device model, which is convenient for the subsequent combined use of the device end and the device model to improve the processing efficiency. In the normal process of monitoring the device, it can be independently processed without affecting the operating pressure of the system, and can be adaptively selected according to the monitoring situation, which has a good function of monitoring and maintaining the operation of the equipment.

[0073] In one embodiment, the encoding module includes:

[0074] A monitoring setting unit, used to set the corresponding monitoring instrument on the device based on the part information, bind the monitoring instrument with the corresponding device end and establish a communication channel;

[0075] A coding construction unit, used for coding the monitoring instrument and constructing it into the equipment model to obtain a monitoring model;

[0076] It should be noted that when monitoring equipment, it is necessary to determine the monitoring part of the equipment. After determining the part information, it is necessary to configure the corresponding monitoring instrument for the part and select a high-precision sensor suitable for monitoring the vibration of the equipment, such as an accelerometer or a vibration sensor; ensure that the sensor has sufficient sensitivity and frequency response range, and arrange the sensors reasonably for different parts of the equipment to be monitored to capture the vibration information of the equipment to the greatest extent. The deployment location may include the equipment base, bearing position, etc. The monitoring instrument is set up to establish a communication channel between the monitoring instrument and the equipment end, and then the monitoring instrument is encoded and built into the equipment model to obtain a monitoring model. The monitoring model here is a model that marks the monitoring instrument and can understand the monitoring instrument;

[0077] In one embodiment, the acquisition module includes:

[0078] The monitoring unit is used to collect the operation information of the equipment parts based on the monitoring instrument, and transmit the operation information to the cloud server through the equipment end;

[0079] A calculation unit, used to calculate the operation information corresponding to the monitoring model through the device end to obtain the calculation result;

[0080] A setting unit, used for setting standard calculation data corresponding to the calculation result, and treating the calculation result that does not meet the standard calculation data as an abnormal calculation result;

[0081] A control unit, used for overlapping the monitoring model with the corresponding equipment end based on the first fixed point and the second fixed point when there is an abnormal calculation result, reversely controlling the equipment through the monitoring model and matching the corresponding maintenance strategy with the abnormal calculation result, wherein the maintenance strategy includes the abnormal calculation result of the equipment and the corresponding equipment maintenance method;

[0082] It should be noted that during the actual use of the equipment, it is necessary to collect the operating information of the equipment parts through monitoring instruments, and transmit the collected operating information through the device end to the cloud server for storage. In addition, the operating information is simultaneously matched to the monitoring model through the device end for marking and calculation. Here, a convolutional neural network is trained through the operating data of a past device to obtain a trained model. The trained model can perform a calculation prediction on the operating parameters of the equipment, which is used to perform a subsequent operation calculation on the current operating information according to the operating information to obtain a predicted calculation result, and then set standard calculation data corresponding to the calculation result. The standard calculation data here is a safe and stable calculation data set according to the operating information. Then, the standard calculation data is used as a comparison data, and the calculation result that does not meet the standard calculation data is used as an abnormal calculation result. When there is an abnormal calculation result, based on the first The point and the second fixed point overlap the monitoring model with the corresponding equipment end, and the equipment is reversely regulated through the monitoring model and the corresponding maintenance strategy is matched with the corresponding abnormal calculation result, wherein the maintenance strategy includes the abnormal calculation result of the equipment and the corresponding equipment maintenance method. Here, the equipment model in the monitoring model is overlapped with the corresponding equipment end. By regulating the equipment through the monitoring model, the deterioration of the operating data can be reduced. For example, when the equipment temperature rises too fast, it is necessary to reduce the factors related to the equipment temperature rise, such as power and equipment movement, so that the temperature rise can be controlled to exceed the safety value too quickly, the rate of event development can be reduced or the event can be prevented from developing, and it can be used for the subsequent maintenance time of the equipment by the staff. Here, by matching the corresponding maintenance strategy, the abnormal calculation result can be, for example, vibration problem, and the maintenance strategy, such as reinforcement of parts due to vibration problem, has better equipment monitoring effect.

[0083] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art who is familiar with the present technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

Claims

1. A CBM-based equipment operation monitoring system, characterized in that: include: The acquisition module is used to obtain the device information that needs to be monitored, register the device end based on the device information, and set the virtual end; The storage module is connected to the acquisition module and is used for selecting the part information of the device to be monitored by the corresponding device end, and storing the part information in the corresponding device end; A construction module, connected to the storage module, for constructing a device model based on the device end and the virtual end, associating the device model with the device end and connecting the device end to the cloud server for communication; The encoding module is connected to the construction module and is used to set the corresponding monitoring instrument on the device based on the part information, bind the monitoring instrument to the device end, encode the monitoring instrument and construct it on the device model to obtain the monitoring model; The acquisition module is connected to the encoding module and is used to collect the operation information of the equipment based on the monitoring instrument, transmit the operation information to the cloud server through the device end, and calculate the calculation results in the monitoring model, and obtain the maintenance strategy based on the calculation results.

2. The CBM-based equipment operation monitoring system according to claim 1, characterized in that: The acquisition module comprises: An acquisition unit, used to acquire the type of equipment, equipment location and equipment function information to be monitored as equipment information; The connection unit is used to obtain connection information between devices, wherein the connection information includes a connection structure relationship and corresponding connection path information, obtain a device end based on device information registration, associate the device end through the connection information and set a virtual end.

3. The CBM-based equipment operation monitoring system according to claim 2, characterized in that: The connecting unit comprises: An extraction unit, used to extract device information features for encoding, obtain multiple device terminals based on device information registration and identify the device terminals through encoding; An information acquisition unit, used to acquire the connection structure relationship between devices and corresponding connection path information as connection information; A setting unit, used for setting a data layer, wherein the data layer includes a data bottom layer and a data upper layer; The association unit is used to set multiple device ends in the data bottom layer to obtain the first data layer, associate the device ends in the first data layer with each other through connection information, and map the associated device ends to the data upper layer to form corresponding virtual ends.

4. The CBM-based equipment operation monitoring system according to claim 1, characterized in that: The storage module comprises: An information acquisition unit, used for selecting the part information of the device to be monitored corresponding to the device end, wherein the part information is the name of the part or component to be monitored in the device and the position of the part or component to be monitored in the device; The storage unit is used to store the part information corresponding to the device end.

5. The CBM-based equipment operation monitoring system according to claim 1, characterized in that: The building blocks include: A construction unit, used to construct a three-dimensional model of the device on the upper layer of data based on the device end and the virtual end, and mark the part information to be monitored in the three-dimensional model of the device to obtain the device model; An information setting unit, used to set the same fixed point at both the data bottom layer and the data upper layer, and to communicate and associate the device model with the corresponding device end based on the fixed point; The communication unit is used to establish a communication connection between the device end behind the communication-related device model and the cloud server.

6. The CBM-based equipment operation monitoring system according to claim 5, characterized in that: The information setting unit includes: a splitting unit, used to set the same number of fixed points as the number of the device ends, split the fixed points to obtain a first fixed point and a second fixed point, set a locking code between the first fixed point and the second fixed point, wherein the locking code includes a first locking code and a second locking code, assign the first locking code to the first fixed point, and assign the second locking code to the second fixed point; A data setting unit, used to set a first fixed point on the data bottom layer based on the device end, and set a second fixed point on the data upper layer based on the device model; The communication association unit is used to perform communication association between the device end and the device model based on the first fixed point and the second fixed point.

7. The CBM-based equipment operation monitoring system according to claim 1, characterized in that: The encoding module comprises: A monitoring setting unit, used to set the corresponding monitoring instrument on the device based on the part information, bind the monitoring instrument with the corresponding device end and establish a communication channel; The coding construction unit is used to encode the monitoring instrument and construct it in the equipment model to obtain the monitoring model.

8. The CBM-based equipment operation monitoring system according to claim 1, characterized in that: The acquisition module comprises: The monitoring unit is used to collect the operation information of the equipment parts based on the monitoring instrument, and transmit the operation information to the cloud server through the equipment end; A calculation unit, used to calculate the operation information corresponding to the monitoring model through the device end to obtain the calculation result; A setting unit, used for setting standard calculation data corresponding to the calculation result, and treating the calculation result that does not meet the standard calculation data as an abnormal calculation result; The control unit is used to overlap the monitoring model with the corresponding equipment end based on the first fixed point and the second fixed point when there is an abnormal calculation result, reversely control the equipment through the monitoring model and match the corresponding maintenance strategy with the corresponding abnormal calculation result, wherein the maintenance strategy includes the abnormal calculation result of the equipment and the corresponding equipment maintenance method.

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