Full-automatic vacuum filling and sealing line body with automatic circulation of mold
By designing the combined structure of rotating bearings, horizontal bars and vertical bars in the fully automatic vacuum potting line, the problem of easy misalignment and overflow of the potting port during the transfer process of the mold is solved, and the automatic cycle and precise processing of the mold are realized, improving Improve potting efficiency and product quality.
Patent Information
- Application Number
- CN202411407321.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-01-21
AI Technical Summary
During the mold transmission process, the mold potting opening is prone to misalignment and overflow due to the continuous conveying of the conveying belt, and precise processing cannot be achieved.
A fully automatic vacuum filling line with automatic mold circulation is designed. Through the combined structure of rotating bearings, horizontal bars and vertical bars, the mold is fixed and fitted during the transportation process to ensure that the filling machine and vacuum are The machine can accurately process molds.
Through the automatic circulation and fixed structure of the mold, the dislocation and overflow of the mold during the potting process are avoided, the mold is accurately processed, and the potting efficiency and product quality are improved.
Smart Images

Figure CN119330285A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of filling liquid or semi-liquid or emptying technology for bottles, heads, wooden barrels, buckets or similar containers not included in other categories, and in particular to a fully automatic vacuum filling line with automatic mold circulation. Background Art
[0002] The production line can realize fully automatic vacuum filling of the mold. The mold goes through a series of steps including processing, conveying and stamping. The vacuum filling of the mold requires the establishment of a closed system in the single-sided rigid mold, including laying the reinforcing fiber material, laying the vacuum bag, and removing the vacuum in the system to form negative pressure. The pressure generated by the vacuum is used to absorb the resin into the fiber layer through the pre-laid pipeline, so that the resin impregnates the fiber material and finally fills the entire mold. This is a technical inspiration for the fully automatic vacuum filling line. The following problems were found in the study of the fully automatic vacuum sealing line: The fully automatic vacuum filling line transfers the mold through the conveyor belt, and forms a vacuum filling inside the mold through the filling machine. Since the conveyor belt is continuously conveyed, the mold is in a moving state during the filling process. Therefore, when the filling machine fills the mold, the filling port of the mold is prone to misalignment and overflow, resulting in the inability of the fully automatic vacuum filling line to assist the filling machine or other processing equipment to form a precise processing of the mold; At present, CN115159430A in the prior art discloses a fully automatic metering filling vacuum packaging production line, which aims at the problem that although there are currently available automated production equipment for filling or packaging, the process requirements for continuous production of products cannot be achieved, manual auxiliary operations are required, and the use efficiency is low. The following scheme is proposed, which includes a box body, a material tank is fixedly installed on the top of the box body, a telescopic hose is connected to the bottom of the material tank, a filling head is connected to the bottom of the telescopic hose, and an electric control valve is fixedly installed on the filling head, and horizontal plates are fixedly installed on both sides of the filling head, two mounting grooves are provided on the top inner wall of the box body, electric push rods are fixedly installed in the mounting grooves, and the output ends of the two electric push rods are fixedly connected to the tops of the corresponding horizontal plates, and the filling head is transported and fixed, and the movement of the filling head is controlled to realize automatic filling work without manual intervention, thereby ensuring the filling efficiency; The present invention can mainly solve the problem that the fully automatic vacuum potting line cannot assist the potting machine or other processing equipment to perform precise processing on the mold. Summary of the invention
[0003] In order to solve the above technical problems, the present invention provides a fully automatic vacuum filling line with automatic mold circulation to solve the problems described in the above background technology.
[0004] The purpose and efficacy of the fully automatic vacuum sealing line with automatic circulation of molds of the present invention are achieved by the following specific technical means: a fully automatic vacuum sealing line with automatic circulation of molds, comprising a workbench, one side of the workbench is rotatably connected to a conveyor belt, one end of the conveyor belt is rotatably connected to a motor, and a sealing machine and a vacuum pump are respectively arranged on one side of the upper end of the workbench close to the conveyor belt.
[0005] Furthermore, a base is provided on one side of the conveyor belt, and the conveyor belt runs through one side of the upper end of the workbench. The motor drives the conveyor belt to rotate 360 degrees, and the mold is placed on the upper end of the conveyor belt.
[0006] Furthermore, the base is located on a side of the conveyor belt close to the filling machine and the vacuum pump, and the interior of the base is hollow.
[0007] Furthermore, a control panel is provided on one side of the workbench, and the control panel is connected to the motor, the filling machine and the vacuum machine circuit through electric wires.
[0008] Furthermore, the filling head of the filling machine is vertically corresponding to the upper end of the conveyor belt, and the filling machine forms a vacuum filling inside the mold.
[0009] Furthermore, a rotary bearing is rotatably penetrated inside the base, the upper end of the rotary bearing is rotatably connected to a cross bar, and the lower end of the rotary bearing is rotatably connected to a protrusion.
[0010] Furthermore, the rotary bearing is arranged vertically, the protrusion is located inside the base, and the rotary bearing is matched with the base.
[0011] Furthermore, the cross bar on one side of the rotating bearing extends to the upper end of the conveyor belt, the cross bar is evenly surrounded by the outer side of the rotating bearing, the cross bars are arranged at 90° intervals, and a groove is opened at the upper end of the cross bar. There are multiple grooves, and the grooves are all inclined at 25-45°.
[0012] Furthermore, the protrusions are arranged vertically and correspondingly to the crossbar, and when the rotary bearing rotates, the protrusions rotate synchronously.
[0013] Furthermore, the groove of the crossbar is slidably connected with a vertical rod, the vertical rods are rotatably connected with a rotating shaft, and the rotating shafts are rotatably connected with a transfer shaft.
[0014] Furthermore, the vertical rod slides obliquely inside the groove of the horizontal rod, the vertical rod and the groove are matched, and the vertical rod is arranged vertically as a whole.
[0015] Furthermore, the rotating shafts are respectively located at both ends of the transfer shaft, and the rotating shafts at both ends of the transfer shaft are connected to the vertical poles. The rotating shafts rotate horizontally on one side of the transfer shaft, and the combination of the rotating shaft and the transfer shaft is in a "Z" shape.
[0016] Beneficial effects: 1. The crossbar on one side of the rotating bearing extends to the upper end of the conveyor belt. Therefore, when the mold is transported to one side of the crossbar through the conveyor belt, the mold can be pushed to one end of the crossbar. The crossbar rotates horizontally through the rotating bearing. At this time, the convex block at the lower end of the outer side of the rotating bearing rotates synchronously; 2. A plurality of vertical rods are arranged at the upper end of the cross bar. When the mold is squeezed to one side of the cross bar, the mold is simultaneously squeezed to one side of the vertical rod. Since a plurality of vertical rods are arranged at the upper end of the cross bar, the vertical rods slide inside the groove of the cross bar according to the shape of the mold. At this time, the vertical rods drive the rotating shaft to slide on one side of the transfer shaft. Through the setting of the rotating shaft and the transfer shaft, it is convenient for the vertical rods to slide at different distances inside the groove of the cross bar, so that the vertical rods at the upper end of the cross bar can fit and fix the mold according to the shape of the mold, and then when the cross bar stops on one side of the mold, the vertical rods can form a fitting limit on one side of the mold, which is convenient for the potting machine and the vacuum machine to process the mold; 3. Since there is a slide groove at the upper end of the inclined plate, the slide groove is inclined at 45 degrees, and the sliding column slides inside the slide groove, when the rotary bearing drives the convex block to rotate, the convex block is resisted by the lining plate. At this time, the convex block and the rotary bearing are both in a stagnant state, and the cross bar at the upper end of the rotary bearing is also in a stagnant state, which is convenient for the filling machine and the vacuum machine to process the mold; 4. As the conveyor belt continues to rotate, the mold can continuously squeeze one side of the crossbar and the vertical rod. At this time, the crossbar drives the convex block to continuously squeeze one side of the liner through the rotating bearing. The convex block can drive the liner to slide upward inside the slide groove of the inclined plate through the sliding column, so that the convex block and the liner are horizontally displaced, which facilitates the convex block to rotate to one side of the upper end of the inclined plate; 5. The lining plate and the sliding column slide downward at the upper end of the inclined plate. When the protrusion rotates 90°, the protrusion swings to one side of the lining plate again, and the above steps are repeated, so that the protrusion, the rotating bearing and the cross bar as a whole stop once every 90° rotation. Through the above steps, the cross bar can be used to stagnate during the cyclic rotation, which is convenient for the mold at the upper end of the conveyor belt to form a diversion process, avoiding the inconvenience of vacuum filling of the filling machine during the continuous conveying of the mold, and at the same time, the separation of the cross bar can avoid collision between molds. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0018] Figure 2 It is a schematic diagram of the conveyor belt structure of the present invention.
[0019] Figure 3 It is a schematic diagram of the base structure of the present invention.
[0020] Figure 4 It is a schematic diagram of the interior of the base of the present invention.
[0021] Figure 5 It is a schematic diagram of the explosion structure of the base of the present invention.
[0022] Figure 6 It is a schematic structural diagram of the rotary bearing assembly of the present invention.
[0023] Figure 7 It is a schematic diagram of the structure of the crossbar assembly of the present invention.
[0024] Figure 8 It is a schematic diagram of the local structure of the rotary bearing of the present invention.
[0025] Fig. 9 It is an exploded schematic diagram of the inclined plate assembly of the present invention.
[0026] Figure 1-9 In the figure, the corresponding relationship between the component names and the figure numbers is as follows: 1-workbench, 101-conveyor belt, 102-motor, 103-filling machine, 104-vacuum machine, 2-base, 201-rotating bearing, 202-cross bar, 203-bump, 3-vertical pole, 301-rotating shaft, 302-adapting shaft, 4-inclined plate, 401-sliding column, 402-lining plate, 403-connecting rod. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Example
[0028] As attached Figure 1 To Attachment Fig. 9 As shown: Embodiment 1: A fully automatic vacuum potting line with automatic mold circulation, comprising a workbench 1, one side of the workbench 1 is rotatably connected to a conveyor belt 101, one end of the conveyor belt 101 is rotatably connected to a motor 102, and a potting machine 103 and a vacuum pump 104 are arranged on one side of the upper end of the workbench 1 close to the conveyor belt 101; Wherein: a conveyor belt 101, a base 2 is provided on one side of the conveyor belt 101, the conveyor belt 101 runs through one side of the upper end of the workbench 1, the motor 102 drives the conveyor belt 101 to rotate 360 degrees, and the mold is placed on the upper end of the conveyor belt 101; The motor 102, the filling machine 103 and the vacuum pump 104 are all connected to the power supply circuit via power lines; The base 2 is located on the side of the conveyor belt 101 close to the filling machine 103 and the vacuum pump 104, and the interior of the base 2 is hollow; A workbench 1, a control panel is provided on one side of the workbench 1, and the control panel is connected to the motor 102, the filling machine 103 and the vacuum machine 104 through electric wires; Different mechanical equipment, such as demoulding equipment, is placed on the upper end of the workbench 1 according to the production process of the mold; A filling machine 103, wherein a filling head of the filling machine 103 is vertically corresponding to the upper end of the conveying belt 101, and the filling machine 103 forms a vacuum filling inside the mold; The vacuum pump 104 performs a vacuum operation on the inside of the mold and simultaneously introduces the resin; Among them: the mold is placed on the upper end of the conveyor belt 101, a vacuum bag is laid inside the mold, and the vacuum in the system is removed to form a negative pressure, and then the mold is transported to one end of the potting machine 103. Since the potting head of the potting machine 103 is vertically corresponding to the upper end of the conveyor belt 101, the pressure generated by the vacuum is used, and the resin is sucked into the fiber layer through the pre-laid pipeline, so that the resin impregnates the fiber material and enters the mold. Then the vacuum machine 104 performs a vacuum operation on the inside of the mold and introduces the resin at the same time, so that the fully automatic vacuum potting line can realize a fully automatic closed loop of the production line, realize the automatic circulation of the production line mold, avoid the back and forth transportation of materials and production line personnel, and improve the utilization rate of the mold. At the same time, different mechanical equipment is placed on the upper end of the workbench 1 according to the production process of the mold, so that the layout of the fully automatic vacuum potting line is reasonable and the configuration is flexible. When the production capacity demand increases, the closed loop line does not need to be changed, and only related equipment needs to be added; Example 2: Refer to the attached manual Figure 2-7 It can be seen that the difference between Example 2 and Example 1 is that a rotating bearing 201 is rotatably penetrated inside the base 2, the upper end of the rotating bearing 201 is rotatably connected to a cross bar 202, and the lower end of the rotating bearing 201 is rotatably connected to a bump 203; Wherein: the rotating bearing 201 is arranged vertically, the protrusion 203 is located inside the base 2, and the rotating bearing 201 is matched with the base 2; A crossbar 202, the crossbar 202 on one side of the rotating bearing 201 extends to the upper end of the conveyor belt 101, the crossbar 202 is evenly surrounded by the outer side of the rotating bearing 201, the crossbars 202 are arranged at intervals of 90 degrees, and a groove is opened at the upper end of the crossbar 202, and a plurality of grooves are provided, and the grooves are all inclined at 25-45 degrees; The crossbar 202 on one side of the rotary bearing 201 extends to the upper end of the conveyor belt 101, so when the mold is conveyed to one side of the crossbar 202 through the conveyor belt 101, the mold can drive the crossbar 202 to rotate, and the single rotation angle is 90°; The convex block 203 is arranged vertically and correspondingly with the cross bar 202. When the rotary bearing 201 rotates, the convex block 203 rotates synchronously; Wherein: the cross bar 202 on one side of the rotating bearing 201 extends to the upper end of the conveying belt 101, so when the mold is transported to one side of the cross bar 202 through the conveying belt 101, the mold can be pushed to one end of the cross bar 202, and the cross bar 202 rotates horizontally through the rotating bearing 201, and at this time, the convex block 203 at the lower end of the outer side of the rotating bearing 201 rotates synchronously; Example 3: Refer to the attached manual Figure 3-7 It can be seen that the difference between Example 3 and Example 1-2 is that the groove of the cross bar 202 is slidably connected with the vertical rod 3, the vertical rods 3 are rotatably connected with the rotating shafts 301, and the rotating shafts 301 are rotatably connected with the transfer shafts 302; Among them: the vertical rod 3, the vertical rod 3 is inclined and slides inside the groove of the cross bar 202, the vertical rod 3 is matched with the groove, and the vertical rod 3 is arranged vertically as a whole; The upper end of the crossbar 202 is provided with a groove, and there are multiple grooves, and the grooves are all inclined at 25-45 degrees, so when the mold is not squeezed to one side of the vertical rod 3, the vertical rod 3 is at the lower end of the inclined surface of the groove; The rotating shaft 301 and the transfer shaft 302, the rotating shaft 301 is respectively located at both ends of the transfer shaft 302, and the rotating shafts 301 at both ends of the transfer shaft 302 are connected to the vertical pole 3, the rotating shaft 301 is horizontally rotated and moved on one side of the transfer shaft 302, and the rotating shaft 301 and the transfer shaft 302 are combined in a "Z" shape; The rotating shaft 301 is horizontally rotated and moved on one side of the transfer shaft 302. The rotating shaft 301 and the transfer shaft 302 are combined in a "Z" shape. Through the arrangement of the rotating shaft 301 and the transfer shaft 302, it is convenient for the vertical rod 3 to slide at different distances inside the groove of the horizontal rod 202. Among them: a plurality of vertical rods 3 are arranged at the upper end of the cross bar 202. When the mold is squeezed to one side of the cross bar 202, the mold is synchronously squeezed to one side of the vertical rod 3. Since a plurality of vertical rods 3 are arranged at the upper end of the cross bar 202, the vertical rod 3 slides on the inner side of the groove of the cross bar 202 according to the shape of the mold. At this time, the vertical rod 3 drives the rotating shaft 301 to slide on one side of the transfer shaft 302. Through the arrangement of the rotating shaft 301 and the transfer shaft 302, it is convenient for the vertical rod 3 to slide at different distances on the inner side of the groove of the cross bar 202, so that the vertical rod 3 at the upper end of the cross bar 202 can form a fit and fixation to the mold according to the shape of the mold, and then when the cross bar 202 stops on one side of the mold, the vertical rod 3 forms a fit limit on one side of the mold, which is convenient for the filling machine 103 and the vacuum machine 104 to form processing on the mold; Example 4: Refer to the attached manual Figure 5-9It can be seen that the difference between Example 4 and Examples 1-3 is that a connecting rod 403 is installed on the inner wall of the base 2, and an inclined plate 4 is provided at one end of the connecting rod 403 close to the protrusion 203, and a sliding column 401 is slidably connected to the inner side of the inclined plate 4, and a lining plate 402 is provided at the upper end of the sliding column 401; Wherein: the inclined plate 4 is arranged around the outer side of the rotary bearing 201, the inclined plate 4 is located below the protrusion 203, the upper end of the inclined plate 4 is provided with a slide groove, the slide groove is inclined at 45 degrees, and the sliding column 401 slides inside the slide groove; The inclined plate 4 is arranged around the outer side of the rotary bearing 201, and the inclined plate 4 is located below the protrusion 203. When the rotary bearing 201 drives the protrusion 203 to rotate, one side of the protrusion 203 can be pressed to one side of the lining plate 402; The sliding column 401 and the lining plate 402 are arranged vertically, and the sliding column 401 and the lining plate 402 are matched and arranged at the upper end of the inclined plate 4; The lining plate 402 is arranged vertically, so that when the protrusion 203 slides horizontally, the protrusion 203 is pressed to one side of the lining plate 402; Among them: since the upper end of the inclined plate 4 is provided with a slide groove, the slide groove is inclined at 45 degrees, and the sliding column 401 slides inside the slide groove, when the rotary bearing 201 drives the protrusion 203 to rotate, the protrusion 203 is resisted by the lining plate 402. At this time, the protrusion 203 and the rotary bearing 201 are both in a stagnant state, and the cross bar 202 at the upper end of the rotary bearing 201 is synchronously in a stagnant state, which is convenient for the potting machine 103 and the vacuum machine 104 to form the mold; As the conveyor belt 101 continues to rotate, the mold can continuously squeeze the crossbar 202 and one side of the vertical rod 3. At this time, the crossbar 202 drives the protrusion 203 to continuously squeeze to one side of the lining plate 402 through the rotating bearing 201. The protrusion 203 can drive the lining plate 402 to slide upward inside the slide groove of the inclined plate 4 through the sliding column 401, so that the protrusion 203 and the lining plate 402 are horizontally misaligned, which facilitates the protrusion 203 to rotate to one side of the upper end of the inclined plate 4; The lining plate 402 and the sliding column 401 slide downwardly at the upper end of the inclined plate 4. When the protrusion 203 rotates 90°, the protrusion 203 swings to the side of the lining plate 402 again, and the above steps are repeated, so that the protrusion 203, the rotating bearing 201 and the cross bar 202 as a whole stop once every 90° rotation. Through the above steps, the cross bar 202 can be used to cyclically rotate and stop, which is convenient for the mold at the upper end of the conveyor belt 101 to form a diversion process, avoiding the inconvenience of vacuum filling of the filling machine 103 during the continuous conveying of the mold, and at the same time, the separation of the cross bar 202 can avoid collision between molds.
Claims
1. A fully automatic vacuum potting line with automatic mold circulation, characterized by: include A workbench (1), one side of the workbench (1) being rotatably connected to a conveyor belt (101), one end of the conveyor belt (101) being rotatably connected to a motor (102), and a filling machine (103) and a vacuum pump (104) being arranged on one side of the upper end of the workbench (1) close to the conveyor belt (101); A base (2), the base (2) being located on one side of the conveyor belt (101); The base (2) is located on a side of the conveying belt (101) close to the filling machine (103) and the vacuum pump (104), and the interior of the base (2) is hollow; A rotary bearing (201) is rotatably penetrated inside the base (2); the upper end of the rotary bearing (201) is rotatably connected to a crossbar (202); and the lower end of the rotary bearing (201) is rotatably connected to a protrusion (203).
2. The fully automatic vacuum potting line with automatic mold circulation according to claim 1 is characterized by: A base (2) is provided on one side of the conveyor belt (101); the conveyor belt (101) passes through one side of the upper end of the workbench (1); the motor (102) drives the conveyor belt (101) to rotate 360 degrees; and a mold is placed on the upper end of the conveyor belt (101).
3. The fully automatic vacuum potting line with automatic mold circulation according to claim 1 is characterized by: The potting head of the potting machine (103) is vertically corresponding to the upper end of the conveying belt (101), and the potting machine (103) forms a vacuum potting seal inside the mold.
4. The fully automatic vacuum potting line with automatic mold circulation according to claim 1 is characterized by: The rotary bearing (201) is arranged vertically, the protrusion (203) is located inside the base (2), and the rotary bearing (201) and the base (2) are matched with each other; A cross bar (202), the cross bar (202) on one side of the rotary bearing (201) extends to the upper end of the conveyor belt (101), the cross bar (202) evenly surrounds the outer side of the rotary bearing (201), the cross bars (202) are arranged at intervals of 90 degrees, and a groove is opened at the upper end of the cross bar (202), and a plurality of grooves are provided, and the grooves are all inclined at 25-45 degrees.
5. The fully automatic vacuum potting line with automatic mold circulation according to claim 1 is characterized by: The convex block (203) and the crossbar (202) are arranged in a vertical and corresponding manner, and when the rotary bearing (201) rotates, the convex block (203) rotates synchronously.
6. The fully automatic vacuum potting line with automatic mold circulation according to claim 1 is characterized by: The groove of the crossbar (202) is slidably connected to the vertical rods (3), the vertical rods (3) are rotatably connected to the vertical rods (3), and the rotating shafts (301) are rotatably connected to the rotating shafts (301), and the transfer shafts (302) are rotatably connected to the rotating shafts (301).
7. The fully automatic vacuum potting line with automatic mold circulation according to claim 6 is characterized by: The vertical rod (3) slides obliquely inside the groove of the horizontal rod (202), the vertical rod (3) and the groove are matched, and the vertical rod (3) is arranged vertically as a whole; When the mold has not squeezed to one side of the upright pole (3), the upright pole (3) is located at the lower end of the inclined surface of the groove.
8. The fully automatic vacuum potting line with automatic mold circulation according to claim 6 is characterized by: The rotating shafts (301) are respectively located at both ends of the transfer shaft (302), and the rotating shafts (301) at both ends of the transfer shaft (302) are connected to the vertical rod (3), and the rotating shaft (301) is horizontally rotatable and movable on one side of the transfer shaft (302).
9. The fully automatic vacuum potting line with automatic mold circulation according to claim 1 is characterized by: A connecting rod (403) is installed on the inner wall of the base (2); an inclined plate (4) is provided at one end of the connecting rod (403) close to the protrusion (203); a sliding column (401) is slidably connected to the inner side of the inclined plate (4); and a lining plate (402) is provided at the upper end of the sliding column (401).
10. The fully automatic vacuum potting line with automatic mold circulation according to claim 9, characterized in that: The inclined plate (4) is arranged around the outer side of the rotary bearing (201), the inclined plate (4) is located below the protrusion (203), a slide groove is provided at the upper end of the inclined plate (4), the slide groove is inclined at 45 degrees, and the sliding column (401) slides inside the slide groove; The sliding column (401) and the lining plate (402) are arranged vertically, and the sliding column (401) and the lining plate (402) are matched and arranged at the upper end of the inclined plate (4).
Citation Information
Patent Citations
Full-automatic metering, filling and vacuum packaging production line
CN115159430A