Air outlet frame assembly and air conditioner
By designing the guide structure and the sliding mechanism of the transmission parts in the air frame assembly, the problem of poor movement stability of the air guide structure of the air conditioner is solved, and stable adjustment of the air flow direction and smooth movement of the air guide structure are achieved.
Patent Information
- Application Number
- CN202310907556.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-21
- Publication Date
- 2025-01-21
AI Technical Summary
The air guide structure of existing air conditioners has poor movement stability, resulting in unstable adjustment of the air supply direction.
An air outlet frame assembly is designed. The second guide structure cooperates with the first guide structure. The transmission part can slide along the first direction to drive the air guide structure to move to realize the adjustment of the air flow direction. The guide channel cooperates with the transmission part to improve the performance of the air outlet frame assembly. Smoothness of movement.
It achieves stable air guidance of the air flow in the air outlet channel, adjusts the air outflow direction, improves the stability of the movement of the air guide structure, and enhances the adjustment accuracy of the air supply direction.
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Figure CN119333876A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of air conditioning equipment, and in particular to an air outlet frame assembly and an air conditioner. Background Art
[0002] In the related art, the air conditioner adjusts the air supply direction through an air guide structure, and the air guide structure is usually driven by a driving mechanism to move, but the air guide structure has poor movement stability. Therefore, improvement is needed. Summary of the invention
[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, one purpose of the present invention is to provide an air outlet frame assembly, wherein a second guide structure cooperates with a first guide structure and is slidable in a first direction relative to the first guide structure, so that a transmission member can move in the first direction, so that the transmission member drives the air guide structure to move, thereby guiding the airflow in the air outlet channel to adjust the air outlet direction of the airflow; and the guide channel cooperates with the transmission member, so that the movement of the transmission member is smoother and more stable, and the transmission between the driving mechanism and the air guide mechanism is stable, thereby improving the stability of the movement of the air guide structure.
[0004] The present invention also provides an air conditioner having the air outlet frame assembly.
[0005] According to an embodiment of the first aspect of the present invention, an air outlet frame assembly includes: an air outlet frame having an air outlet channel; an air guide mechanism, which is arranged on the air outlet frame and includes an air guide structure, a driving mechanism and a protective shell, the air guide structure is arranged in the air outlet channel, the driving mechanism is connected to the air guide structure to drive the air guide structure to move, the driving mechanism includes a driving motor and a transmission member, the transmission member is transmissionably connected between the driving motor and the air guide structure, the protective shell includes a first protective portion, the first protective portion is formed with a guide channel extending along a first direction, the transmission member is movably arranged in the guide channel along the first direction, the inner wall of the guide channel is formed with a first guide structure, and the transmission member is formed with a second guide structure, the second guide structure cooperates with the first guide structure and is slidable relative to the first guide structure along the first direction.
[0006] According to the air outlet frame assembly of the embodiment of the present invention, the second guide structure cooperates with the first guide structure and is slidable in the first direction relative to the first guide structure, so that the transmission member can move in the first direction, so that the transmission member drives the air guide structure to move, thereby guiding the airflow in the air outlet channel to adjust the air outlet direction of the airflow; and the guide channel cooperates with the transmission member, so that the movement of the transmission member is smoother and more stable, and the transmission between the driving mechanism and the air guide mechanism is stable, thereby improving the stability of the movement of the air guide structure.
[0007] According to some embodiments of the present invention, the first protective part includes a first outer shell and an inner guide rail, the inner guide rail is disposed in the first outer shell and connected to the first outer shell, the guide channel is formed in the inner guide rail, and the inner guide rail and the first outer shell are made of different materials.
[0008] According to some optional embodiments of the present invention, the inner guide rail is a metal part.
[0009] In some embodiments of the present invention, the inner guide rail is an aluminum part or an aluminum alloy part.
[0010] According to some optional embodiments of the present invention, the first outer shell is an injection-molded part, and the inner guide rail is a stamped part.
[0011] According to some optional embodiments of the present invention, the inner guide rail is detachably connected to the first outer shell.
[0012] In some optional embodiments of the present invention, the inner guide rail is connected to the first outer shell via a fastener.
[0013] In some optional embodiments of the present invention, the first outer shell has a first side wall and a second side wall arranged opposite to each other along a second direction, the fastener is sequentially passed through the inner guide rail and the first side wall, an assembly opening is formed on the second side wall, the assembly opening is opposite to the fastener and is used to avoid an operating space for installing the fastener, and the second direction intersects with the first direction.
[0014] In some optional embodiments of the present invention, the first direction is an up-down direction, a support-limiting flange is formed at the bottom of the first outer shell, and the bottom surface of the inner guide rail is supported by the support-limiting flange.
[0015] According to some embodiments of the present invention, the first guide structure includes a first guide protrusion extending along the first direction, the second guide structure includes a first guide groove extending along the first direction, and the first guide protrusion is slidably accommodated in the first guide groove along the first direction.
[0016] According to some embodiments of the present invention, the transmission member is a transmission rack, and the driving mechanism also includes a transmission gear, which is arranged on the motor shaft of the driving motor and meshes with the transmission member; the protective shell includes a second protective part, the second protective part has a motor cavity connected to the guide channel, and the driving motor is arranged in the motor cavity.
[0017] According to some embodiments of the present invention, the air guide structure includes a connecting rod and a plurality of air guide louvers, the plurality of air guide louvers are arranged along the first direction, the connecting rod extends along the first direction, each of the air guide louvers is rotatably connected to the connecting rod and connected to the air outlet frame, and in the first direction the connecting rod has a driving end and a free end relatively arranged, and the transmission member is connected to the driving end.
[0018] According to some optional embodiments of the present invention, the transmission member is connected to the driving end via a connecting member, and the connecting member includes a first connecting segment and a second connecting segment that are interconnected and set at an angle, the first connecting segment extends along a third direction and is connected to the transmission member, the second connecting segment extends along the first direction and is connected to the driving end, and the third direction intersects with the first direction.
[0019] In some optional embodiments of the present invention, the air guide louver includes a louver body and a first mounting column arranged on the louver body, the connecting rod has a first mounting hole, the first mounting column is passed through the first mounting hole and is rotatable relative to the first mounting hole, the central axis of the first mounting hole extends along a second direction, the first direction, the second direction and the third direction intersect each other, the center line located in the middle of the second connecting section in the third direction is the first center line, the straight line passing through the center of the first mounting hole and extending along the first direction is the second center line, and the distance between the first center line and the second center line in the third direction is less than 12 mm.
[0020] In some optional embodiments of the present invention, a connecting rod notch is formed on the side wall of the driving end along the third direction, and the connecting rod notch penetrates two side walls of the driving end that are relatively arranged along the second direction, and the wall of the first connecting section adjacent to the connecting rod notch in the first direction is a matching wall, and a hanging hole is formed on the second connecting section and penetrates the second connecting section along the third direction, the matching wall is penetrated through the hanging hole, and a portion of the second connecting section is accommodated in the connecting rod notch.
[0021] In some optional embodiments of the present invention, in the third direction, the connecting rod notch has a guide section and a main body section arranged in sequence, a limited step surface is formed between the guide section and the main body section, and in the direction from the main body section to the guide section, the width of the guide section in the first direction gradually increases.
[0022] In some optional embodiments of the present invention, the expansion angle of the guide segment in the first direction is 15-60°; and / or the length of the guide segment in the third direction is 2-5 mm.
[0023] According to some optional embodiments of the present invention, the air guide louver includes a louver body and a second mounting column arranged on the louver body, the air outlet frame has a second mounting hole, the second mounting column is passed through the second mounting hole and is fixed relative to the second mounting hole, the louver body is a flexible louver, the louver body includes a fixed area and a movable area, wherein the second mounting column is arranged in the fixed area, and the stiffness of the fixed area is greater than the stiffness of the movable area; wherein the movable area accounts for a proportion of the area of the louver body that is greater than 90%; and / or, the movable area includes a first louver portion and a second louver portion that are alternately arranged, and the thickness of the first louver portion and the second louver portion are different.
[0024] In some optional embodiments of the present invention, the thickness of the first louver portion is 0.3-0.4 mm, and the thickness of the second louver portion is 0.5-0.6 mm.
[0025] According to some optional embodiments of the present invention, the air guide louver includes a louver body and a second mounting column arranged on the louver body, the air outlet frame has a second mounting hole, the second mounting column is passed through the second mounting hole and is fixed relative to the second mounting hole, a limiting protrusion is formed on the outer peripheral wall of the second mounting column, and a limiting groove connected to the second mounting hole is formed on the inner wall of the air outlet channel, and the limiting protrusion is accommodated in the limiting groove.
[0026] According to some optional embodiments of the present invention, the air guide louver includes a louver body and a second mounting column arranged on the louver body, the air outlet frame has a second mounting hole, the second mounting column is passed through the second mounting hole, the axial end face of the second mounting column away from the louver body is an outer end face, and an elastic notch is formed on the outer end face; wherein, a reinforcing rib is formed on the inner wall of the elastic notch; and / or, at least a portion of the outer end face is formed as a guide slope, and in the radial outward direction from the second mounting column, the guide slope extends obliquely toward the direction adjacent to the louver body, and the inclination angle of the guide slope is 45 to 60°.
[0027] An air conditioner according to an embodiment of a second aspect of the present invention comprises: an air outlet frame assembly according to the embodiment of the first aspect of the present invention.
[0028] According to the air conditioner of the embodiment of the present invention, by setting the above-mentioned air outlet frame assembly, the second guide structure cooperates with the first guide structure and is slidable along the first direction relative to the first guide structure, so that the transmission member can move along the first direction, so as to realize the transmission member driving the air guide structure to move, thereby realizing the airflow in the air outlet channel to guide the air flow to adjust the air outlet direction of the airflow; and, the guide channel cooperates with the transmission member, so that the movement of the transmission member is smoother and more stable, and the transmission between the driving mechanism and the air guide mechanism is stable, thereby improving the stability of the movement of the air guide structure.
[0029] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0031] Figure 1 is a schematic structural diagram of an air-conditioning indoor unit according to some embodiments of the present invention;
[0032] Figure 2 yes Figure 1 Exploded view of the indoor unit of the air conditioner;
[0033] Figure 3 is a schematic structural diagram of a first frame body according to some embodiments of the present invention;
[0034] Figure 4 is a schematic diagram of cooperation between a second frame and an air guide mechanism according to some embodiments of the present invention;
[0035] Figure 5 yes Figure 4 The enlarged view of point A in the middle;
[0036] Figure 6 yes Figure 4 Exploded view of the middle drive mechanism;
[0037] Figure 7 yes Figure 4 A schematic diagram of the structure of the middle driving mechanism;
[0038] Figure 8 yes Figure 7 Schematic diagram of the driving mechanism from another angle
[0039] Fig. 9 is along Figure 8 Sectional view of the middle BB line;
[0040] Fig.10 is along Figure 8 Section view of the mid-CC line;
[0041] Fig.11 yes Fig.10 The enlarged view of point D in the middle;
[0042] Fig.12 yes Fig.10 Enlarged view of point E in the middle;
[0043] Fig.13 is a schematic diagram of cooperation between the air guide structure and the first frame according to some embodiments of the present invention;
[0044] Fig.14 yes Fig.13 The enlarged view of F in the middle;
[0045] Fig.15 yes Figure 4 Structural schematic diagram of the central air guide mechanism;
[0046] Fig.16 yes Fig.15 A cross-sectional view of a portion of the structure of the central air guide mechanism;
[0047] Fig.17 yes Fig.16 The enlarged view of the N position in the middle;
[0048] Fig.18 yes Fig.16 The enlarged view of P in the middle;
[0049] Fig.19 yes Fig.15 Schematic diagram of the structure of the middle connecting rod;
[0050] Fig. 20 yes Fig.15 Schematic diagram of the structure of the middle air guide louver;
[0051] Fig.21 yes Fig. 20 The enlarged view of the M in the middle;
[0052] Fig. 22 yes Fig. 20 Schematic diagram of the center air guide louver from another angle.
[0053] Reference numerals:
[0054] 100. Air conditioner indoor unit;
[0055] 10. Casing; 11. Front panel; 110. Air outlet; 12. Back panel; 120. Air inlet; 121. Air inlet grille; 13. Top cover; 14. Base;
[0056] 20. Heat exchanger assembly; 21. Heat exchanger; 22. Heat exchanger bracket; 23. Electric auxiliary heating element;
[0057] 30. Fan assembly; 31. Air duct volute; 32. Wind wheel;
[0058] 40. Air outlet frame assembly;
[0059] 5. air outlet frame; 50. air outlet channel; 51. first frame; 511. second mounting hole; 512. limiting groove; 52. second frame;
[0060] 6. Air guide mechanism;
[0061] 7. Wind guide structure; 71. Connecting rod; 711. Driving end; 712. Connecting rod notch; 713. Guide section; 714. Main section; 715. Position-limiting step surface; 716. Matching wall; 717. Free end; 718. First mounting hole; 72. Wind guide louver 720. Louver body; 721. Fixed area; 722. Active area; 723. First louver section; 724. Second louver section; 73. First mounting column; 74. Second mounting column; 741. Position-limiting protrusion; 742. Outer end surface; 743. Elastic notch; 744. Strengthening rib; 745. Guide slope; 746. Spring buckle; 747. Connecting rib;
[0062] 8. driving mechanism; 81. driving motor; 811. motor shaft; 812. connecting lug; 813. first connecting hole; 82. transmission member; 820. second guide structure; 821. first guide groove; 83. connecting member; 831. first connecting section; 832. second connecting section; 833. hanging hole;
[0063] 9. Protective shell; 91. First protective part; 92. First outer shell; 921. First side wall; 922. First fixing hole; 923. Second side wall; 924. Assembly opening; 925. Support limit flange; 93. Inner guide rail; 931. Guide channel; 932. First guide structure; 933. First guide protrusion; 934. Second fixing hole; 94. Second protective part; 941. Motor cavity; 942. Second connecting hole; 95. Third connecting hole; 96. Transmission gear. DETAILED DESCRIPTION
[0064] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0065] The following describes an air outlet frame assembly 40 according to an embodiment of the present invention with reference to the accompanying drawings.
[0066] Reference Figure 2-Figure 6According to the air outlet frame assembly 40 of the first embodiment of the present invention, the air outlet frame assembly 40 includes an air outlet frame 5 and an air guide mechanism 6, the air outlet frame 5 has an air outlet channel 50; the air guide mechanism 6 is arranged on the air outlet frame 5, and the air guide mechanism 6 includes an air guide structure 7, a driving mechanism 8 and a protective shell 9, the air guide structure 7 is arranged in the air outlet channel 50, the driving mechanism 8 is connected to the air guide structure 7 to drive the air guide structure 7 to move, the air guide structure 7 can guide the airflow in the air outlet channel 50, and can adjust the air outlet direction of the airflow.
[0067] For example, refer to Figure 3 and Figure 4 The above-mentioned air outlet frame 5 may include a first frame body 51 and a second frame body 52, the first frame body 51 and the second frame body 52 are independently formed, the first frame body 51 and the second frame body 52 jointly define an air outlet channel 50, the first frame body 51 and the second frame body 52 are arranged along the front-to-back direction, and the first frame body 51 is located at the front side of the second frame body 52, the driving mechanism 8 can be arranged on the top of the second frame body 52, and the driving mechanism 8 and the air guide structure 7 can be connected in the up-down direction.
[0068] Reference Figure 4 and Figure 5 The driving mechanism 8 includes a driving motor 81 and a transmission member 82. The transmission member 82 is drivably connected between the driving motor 81 and the air guide structure 7. The driving motor 81 can drive the transmission member 82 to move. The movement of the transmission member 82 can drive the air guide structure 7 to move, thereby guiding the airflow in the air outlet channel 50. For example, the driving motor 81 can be a stepping motor.
[0069] Reference Figure 7-Figure 9 The protective shell 9 includes a first protective portion 91, the first protective portion 91 is formed with a guide channel 931, the guide channel 931 extends along a first direction, and the transmission member 82 is movably arranged in the guide channel 931 along the first direction; the inner wall of the guide channel 931 is formed with a first guide structure 932, and the transmission member 82 is formed with a second guide structure 820, the second guide structure 820 cooperates with the first guide structure 932, and the second guide structure 820 is slidable relative to the first guide structure 932 along the first direction.
[0070] For example, the first direction may be an up-down direction, the guide channel 931 extends along the up-down direction, the second guide structure 820 may slide relative to the first guide structure 932 along the first direction, and the transmission member 82 may move along the first direction.
[0071] By cooperating with the first guide structure 932 and the second guide structure 820 sliding along the first direction relative to the first guide structure 932, the transmission member 82 can move along the first direction, so that the transmission member 82 drives the air guide structure 7 to move, thereby guiding the airflow in the air outlet channel 50 to adjust the air outlet direction of the airflow; and, the guide channel 931 cooperates with the transmission member 82, so that the movement of the transmission member 82 is smoother and more stable, and the transmission between the driving mechanism 8 and the air guide mechanism 6 is stable, thereby improving the stability of the movement of the air guide structure 7.
[0072] The above-mentioned air outlet frame assembly 40 can be used in an air conditioner. For example, the air outlet frame assembly 40 can be used in an air conditioning indoor unit 100 of an air conditioner. The air outlet channel 50 of the air outlet frame 5 can be connected to the air outlet 110 of the air conditioning indoor unit 100. The air outlet 110 can be connected to the indoor room. The air guide structure 7 can adjust the air outlet direction of the airflow at the air outlet 110 to realize the airflow outlet toward different areas of the indoor space and adjust the temperature of different areas of the room.
[0073] According to the air outlet frame assembly 40 of the embodiment of the present invention, the second guide structure 820 cooperates with the first guide structure 932 and is slidable along the first direction relative to the first guide structure 932, so that the transmission member 82 can move along the first direction, so that the transmission member 82 drives the air guide structure 7 to move, thereby guiding the airflow in the air outlet channel 50 to adjust the air outlet direction of the airflow; and, the guide channel 931 cooperates with the transmission member 82, so that the movement of the transmission member 82 is smoother and more stable, and the transmission between the driving mechanism 8 and the air guide mechanism 6 is stable, thereby improving the stability of the movement of the air guide structure 7.
[0074] Reference Figure 7-10 According to some embodiments of the present invention, the first protection part 91 includes a first outer shell 92 and an inner guide rail 93, wherein the inner guide rail 93 is disposed in the first outer shell 92 and connected to the first outer shell 92; a guide channel 931 is formed in the inner guide rail 93, and the inner guide rail 93 and the first outer shell 92 are made of different materials. The inner guide rail 93 and the first outer shell 92 are connected to form the first protection part 91, so that the first protection part 91 has a strong structural strength, which can ensure the overall stability of the first protection part 91 and contribute to the smooth operation of the transmission member 82. If the inner guide rail 93 and the first outer shell 92 are made of different materials, there are more materials to choose from for the inner guide rail 93 and the first outer shell 92, which provides flexibility in selection.
[0075] According to some optional embodiments of the present invention, the inner guide rail 93 is a metal member, so that the structural strength of the inner guide rail 93 is relatively strong.
[0076] In some embodiments of the present invention, the inner guide rail 93 is an aluminum part or an aluminum alloy part, which has low cost and light weight.
[0077] According to some optional embodiments of the present invention, the first outer shell 92 is an injection molded part, and the inner guide rail 93 is a stamped part. For example, the inner guide rail 93 is a stamped aluminum alloy part.
[0078] It is understandable that injection molded parts have a demolding angle during production and have a large dimensional tolerance. When the first outer shell 92 is an injection molded part, if the transmission member 82 directly cooperates with the first outer shell 92, there are gaps of varying sizes between the transmission member 82 and the first outer shell 92. In this way, the transmission member 82 is prone to shaking during the movement along the first direction, and the transmission member 82 does not run smoothly, and there are large abnormal noises during operation.
[0079] Since the inner guide rail 93 is a stamped part, there is no problem of demoulding angle during the production of the stamped part, and the dimensional tolerance is small. When the transmission part 82 and the guide channel 931 in the inner guide rail 93 move in coordination, the uniformity of the gap between the transmission part 82 and the inner wall of the inner guide rail 93 can be improved, the smooth operation of the transmission part 82 can be achieved, and the problem of abnormal noise during the operation of the transmission part 82 can be improved.
[0080] Reference Figure 10-12 According to some optional embodiments of the present invention, the inner guide rail 93 and the first outer shell 92 are detachably connected, which facilitates the disassembly and assembly between the inner guide rail 93 and the first outer shell 92. When the first protective portion 91 is damaged or fails during long-term use, it is convenient to replace or maintain the inner guide rail 93, and it is also convenient to replace or maintain the first outer shell 92.
[0081] Reference Fig.10 and Fig.12 In some optional embodiments of the present invention, the inner guide rail 93 and the first outer shell 92 are connected by fasteners, which can ensure the stability of the connection between the inner guide rail 93 and the first outer shell 92, thereby ensuring the stability of the overall structure of the first protective part 91, which helps to improve the service life of the first protective part 91.
[0082] Continue to refer to Fig.10 and Fig.12 In some optional embodiments of the present invention, the first outer shell 92 has a first side wall 921 and a second side wall 923, the first side wall 921 and the second side wall 923 are arranged opposite to each other along the second direction, the fasteners are sequentially arranged through the inner guide rail 93 and the first side wall 921, and an assembly opening 924 is formed on the second side wall 923, the assembly opening 924 is opposite to the fastener, and the assembly opening 924 is used to avoid an operating space for installing the fastener, and the second direction intersects with the first direction. For example, the second direction can refer to the left-right direction in the figure, and the second direction is perpendicular to the first direction.
[0083] The fasteners can be passed through the inner guide rail 93 and the first side wall 921 through the assembly opening 924 , and the operating tools for installing the fasteners can also install the fasteners through the assembly opening 924 , which facilitates the operation and improves the assembly convenience of the inner guide rail 93 .
[0084] For example, refer to Fig.12 According to some specific embodiments of the present invention, a first fixing hole 922 is formed on the first side wall 921 of the first outer shell 92, and a second fixing hole 934 is formed on the side of the inner guide rail 93 facing the first side wall 921, and the second fixing hole 934 corresponds to the first fixing hole 922. The fastener is suitable for passing through the second fixing hole 934 and the first fixing hole 922 to achieve a fixed connection between the inner guide rail 93 and the first outer shell 92.
[0085] Reference Fig.10 and Fig.11 In some optional embodiments of the present invention, the first direction is the up and down direction, and a support limit flange 925 is formed at the bottom of the first outer shell 92. The bottom surface of the inner guide rail 93 is supported by the support limit flange 925. The support limit flange 925 can limit the inner guide rail 93 in the downward direction, which helps to enhance the stability of the inner guide rail 93 installed on the first outer shell 92, and the structure is relatively simple.
[0086] For example, when installing the inner guide rail 93, the inner guide rail 93 can be placed in the first outer shell 92 first, so that the bottom surface of the inner guide rail 93 is supported on the support limit flange 925; then the fastener can be passed through the assembly opening 924 and penetrated into the first side wall 921 of the inner guide rail 93 and the first outer shell 92, thereby fixing the inner guide rail 93 to the first outer shell 92.
[0087] Reference Figure 8 and Fig. 9 According to some embodiments of the present invention, the first guide structure 932 includes a first guide protrusion 933, which extends along the first direction; the second guide structure 820 includes a first guide groove 821, which extends along the first direction, and the first guide protrusion 933 can be slidably accommodated in the first guide groove 821 along the first direction.
[0088] By slidably accommodating the first guide protrusion 933 in the first guide groove 821 along the first direction, the smoothness of the movement of the transmission member 82 in the guide channel 931 can be further enhanced, thereby enhancing the smoothness of the movement of the air guide structure 7 driven by the driving mechanism 8; the first guide protrusion 933 and the first guide groove 821 both extend along the first direction, so that the transmission member 82 has a longer moving distance in the first direction, and the connecting rod 71 has a longer moving distance in the first direction.
[0089] Reference Figure 6 , Figure 7 and Fig.10 According to some embodiments of the present invention, the transmission member 82 is a transmission rack, and the driving mechanism 8 further includes a transmission gear 96, which is disposed on the motor shaft 811 of the driving motor 81, and the transmission gear 96 is meshed with the transmission member 82. When the motor shaft 811 rotates, the transmission gear 96 can be driven to rotate, and the meshing of the transmission gear 96 with the transmission rack can drive the transmission member 82 to move, thereby realizing that the driving mechanism 8 drives the air guide structure 7 to move. The protective shell 9 includes a second protective portion 94, and the second protective portion 94 has a motor cavity 941 connected to the guide channel 931. The driving motor 81 is disposed in the motor cavity 941, so that the overall structure of the driving mechanism 8 is compact, and the space occupied by the driving mechanism 8 is reduced, and the protective shell 9 has a protective effect on the driving motor 81.
[0090] For example, refer to Figure 7 and Fig. 9 According to some specific embodiments of the present invention, the driving motor 81 has two connecting lugs 812, each of which has a first connecting hole 813 formed thereon. Two second connecting holes 942 are provided on the inner wall of the motor cavity 941, and the second connecting holes 942 correspond to the first connecting holes 813 one by one. The driving motor 81 can be connected to the motor cavity 941 by fasteners passing through the second connecting holes 942 and the first connecting holes 813. Two third connecting holes 95 are formed on the protective shell 9, and two fourth connecting holes are formed on the top of the air outlet frame 5, and the fourth connecting holes correspond to the third connecting holes 95 one by one. The fasteners are suitable for passing through the third connecting holes 95 and the fourth connecting holes, so that the protective shell 9 can be connected and fixed to the air outlet frame 5, which is convenient for connection and has strong connection stability. The second protective portion 94 also has a receiving cavity for receiving the transmission gear 96, and the receiving cavity can communicate with the guide channel 931 and the motor cavity 941.
[0091] For example, the assembly process of the above-mentioned driving mechanism 8 is as follows: the transmission gear 96 can be installed in the accommodating cavity first, and then the driving motor 81 can be connected to the motor cavity 941 by fasteners passing through the second connecting hole 942 and the first connecting hole 813; then the inner guide rail 93 can be installed. When installing the inner guide rail 93, the inner guide rail 93 can be first placed in the first outer shell 92 from the upper opening of the first outer shell 92, so that the bottom surface of the inner guide rail 93 is supported on the support limit flange 925, and the fasteners pass through the assembly port 924 and pass through the first side wall 921 of the inner guide rail 93 and the first outer shell 92 to fix the inner guide rail 93 to the first outer shell 92; finally, the transmission member 82 can be placed into the guide channel 931 from the lower connecting port of the guide channel 931, so that the second guide structure 820 cooperates with the first guide structure 932, thereby completing the assembly of the driving mechanism 8.
[0092] Reference Figure 13-Figure 16According to some embodiments of the present invention, the air guide structure 7 includes a connecting rod 71 and a plurality of air guide louvers 72, the plurality of air guide louvers 72 are arranged along a first direction, the connecting rod 71 extends along the first direction, each air guide louver 72 is rotatably connected to the connecting rod 71, and each air guide louver 72 is connected to the air outlet frame 5, and in the first direction, the connecting rod 71 has a driving end 711 and a free end 717 that are relatively arranged, for example, the upper end of the connecting rod 71 is the driving end 711, the lower end of the connecting rod 71 is the free end 717, and the transmission member 82 is connected to the driving end 711. The transmission member 82 can drive the connecting rod 71 to move along the first direction when it moves in the first direction, and the connecting rod 71 can drive the air guide louver 72 to move when it moves, thereby guiding the airflow in the air outlet channel 50 and adjusting the air outlet direction of the airflow.
[0093] Reference Figure 5 , Fig.16 and Fig.17 According to some optional embodiments of the present invention, the transmission member 82 is connected to the driving end 711 through a connecting member 83, and the connecting member 83 includes a first connecting segment 831 and a second connecting segment 832, and the first connecting segment 831 and the second connecting segment 832 are connected to each other and arranged at an angle. The first connecting segment 831 extends along a third direction (for example, the front-to-back direction in the accompanying drawings), and the first connecting segment 831 is connected to the transmission member 82; the second connecting segment 832 extends along the first direction, and the second connecting segment 832 is connected to the driving end 711, and the third direction intersects with the first direction.
[0094] For example, the shape of the connecting member 83 may be L-shaped, the first connecting segment 831 and the second connecting segment 832 are connected to each other at a right angle, the first connecting segment 831 extends in the front-to-back direction, and the second connecting segment 832 extends in the up-down direction.
[0095] The locations of the drive mechanism 8 and the air guide structure 7 are easily limited by space, making it inconvenient for the transmission member 82 to be connected to the connecting rod 71. Therefore, by designing the connecting member 83 to include a first connecting section 831 and a second connecting section 832 extending in different directions, the connecting section is connected to the connecting rod 71, thereby achieving the connection between the transmission member 82 and the connecting rod 71.
[0096] Reference Figure 16-Figure 18In some optional embodiments of the present invention, the air guide louver 72 includes a louver body 720 and a first mounting column 73, and the first mounting column 73 is disposed on the louver body 720; the connecting rod 71 has a first mounting hole 718, and the first mounting column 73 is disposed in the first mounting hole 718 and is rotatable relative to the first mounting hole 718. The central axis of the first mounting hole 718 extends along the second direction, and the first direction, the second direction, and the third direction intersect each other. The center line located in the middle of the second connecting section 832 in the third direction is the first center line e1, and the straight line passing through the center of the first mounting hole 718 and extending along the first direction is the second center line e2. The spacing L1 between the first center line e1 and the second center line e2 in the third direction is less than 12 mm. For example, the spacing L1 between the first center line e1 and the second center line e2 in the third direction is 6 mm, 7 mm, 8 mm, 9 mm, or 10 mm.
[0097] The distance L1 between the first center line e1 and the second center line e2 in the third direction can be considered as the power arm of the connecting rod 71. The smaller the power arm, the smaller the torque on the connecting rod 71, and the stronger the reliability of the connecting rod 71. For example, when the first center line e1 and the second center line e2 are located on the same straight line, the transmission member 82 has the best effect in driving the connecting rod 71 to move, and thus the reliability of the connecting rod 71 is the strongest.
[0098] Therefore, by ensuring that the distance L1 between the first center line e1 and the second center line e2 in the third direction is less than 12 mm, the transmission member 82 is connected to the connecting rod 71 and drives the connecting rod 71 to move, while also ensuring that the connecting rod 71 has a smaller lever arm, thereby enhancing the reliability of the connecting rod 71 and ensuring the service life of the connecting rod 71.
[0099] When the transmission member 82 drives the connecting rod 71 to move, the end of the connecting rod 71 close to the transmission member 82 is subjected to the greatest force and is prone to breakage. Therefore, the thickness or width of the end of the connecting rod 71 close to the transmission member 82 can be greater than the thickness or width of the other parts of the connecting rod 71 to enhance its structural strength and increase the service life of the connecting rod 71.
[0100] Reference Figure 5 and Fig.17 In some optional embodiments of the present invention, a connecting rod notch 712 is formed on the side wall of the driving end 711 along the third direction, and the connecting rod notch 712 penetrates two side walls of the driving end 711 that are arranged opposite to each other along the second direction. The wall adjacent to the first connecting section 831 located in the first direction and located at the connecting rod notch 712 is a matching wall 716, and a hanging hole 833 penetrating the second connecting section 832 along the third direction is formed on the second connecting section 832, and the matching wall 716 is penetrated in the hanging hole 833, and a part of the second connecting section 832 is accommodated in the connecting rod notch 712, so that the connecting member 83 can be connected to the driving end 711, and the stability of the connection between the connecting member 83 and the driving end 711 can be enhanced, and the connection operation is convenient.
[0101] Optionally, lubricating oil (such as silicone grease) is provided on the inner wall of the hanging hole 833, so as to reduce the friction noise between the matching wall 716 and the inner wall of the hanging hole 833.
[0102] Reference Fig.16 and Fig.17 In some optional embodiments of the present invention, in the third direction, the connecting rod notch 712 has a guide section 713 and a main section 714 arranged in sequence, a limited step surface 715 is formed between the guide section 713 and the main section 714, and the width of the guide section 713 in the first direction gradually increases in the direction from the main section 714 to the guide section 713. For example, the lower end of the second connecting section 832 is accommodated in the main section 714 of the connecting rod notch 712.
[0103] In the direction from the main section 714 to the guide section 713, the width of the guide section 713 in the first direction gradually increases, and the guide section 713 guides the portion of the second connecting section 832 placed in the connecting rod notch 712, and also guides the matching wall 716 passing through the hanging hole 833, so as to facilitate the connection operation between the second connecting section 832 and the driving end 711. The limiting step surface 715 can limit the matching wall 716, reduce the possibility of the matching wall 716 escaping from the hanging hole 833, and also reduce the possibility of the second connecting section 832 escaping from the connecting rod notch 712, so as to ensure the reliability of the connection between the driving mechanism 8 and the air guide structure 7.
[0104] Reference Fig.17 In some optional embodiments of the present invention, the expansion angle α of the guide segment 713 in the first direction is 15 to 60°, for example, the expansion angle α of the guide segment 713 in the first direction is 38°. By ensuring that the expansion angle α of the guide segment 713 in the first direction is not less than 15°, the expansion angle α of the guide segment 713 in the first direction is prevented from being too small, and the guiding function of the guide segment 713 can be ensured, so that part of the second connecting segment 832 can smoothly pass through the wire segment and enter the main body segment 714, facilitating the connection operation between the second connecting segment 832 and the driving end 711; by ensuring that the expansion angle α of the guide segment 713 in the first direction is not greater than 60°, the expansion angle α of the guide segment 713 in the first direction is prevented from being too large, so as to ensure the limiting function of the limiting step surface 715 on the matching wall 716, and ensure the reliability of the connection between the driving mechanism 8 and the wind guide structure 7.
[0105] Reference Fig.17In some optional embodiments of the present invention, the length L2 of the guide section 713 in the third direction is 2 to 5 mm. For example, the length L2 of the guide section 713 in the third direction is 2.8 mm, 3 mm, 3.5 mm or 4 mm. By having the length L2 of the guide section 713 in the third direction not less than 2 mm, the length of the guide section 713 is prevented from being too small, and the limiting effect of the limiting step surface 715 on the matching wall 716 can be ensured, thereby ensuring the reliability of the connection between the drive mechanism 8 and the air guide structure 7; by having the length L2 of the guide section 713 in the third direction not greater than 5 mm, the length of the guide section 713 is prevented from being too large, causing the drive end 711 to occupy too much space, which is beneficial to improving the compactness of the overall structure of the air guide structure 7.
[0106] Continue to refer to Fig.17 In some optional embodiments of the present invention, the expansion angle α of the guide segment 713 in the first direction is 15 to 60°, and the length L2 of the guide segment 713 in the third direction is 2 to 5 mm.
[0107] By ensuring that the expansion angle α of the guide section 713 in the first direction is not less than 15°, the expansion angle α of the guide section 713 in the first direction is prevented from being too small, thereby ensuring the guiding function of the guide section 713 and facilitating the connection operation between the second connecting section 832 and the driving end 711; by ensuring that the expansion angle α of the guide section 713 in the first direction is not greater than 60°, the expansion angle α of the guide section 713 in the first direction is prevented from being too large, thereby ensuring the limiting function of the limiting step surface 715 on the matching wall 716 and ensuring the reliability of the connection between the driving mechanism 8 and the air guide structure 7.
[0108] By ensuring that the length L2 of the guide section 713 in the third direction is not less than 2 mm, the length of the guide section 713 is prevented from being too small, thereby ensuring the limiting effect of the limiting step surface 715 on the matching wall 716 and ensuring the reliability of the connection between the driving mechanism 8 and the air guide structure 7; by ensuring that the length L2 of the guide section 713 in the third direction is not greater than 5 mm, the length of the guide section 713 is prevented from being too large, causing the driving end 711 to occupy too much space, which is beneficial to improving the compactness of the overall structure of the air guide structure 7.
[0109] Therefore, the expansion angle α of the guide segment 713 in the first direction is 15 to 60°, and the length L2 of the guide segment 713 in the third direction is 2 to 5 mm, so that the guide segment 713 has a suitable expansion angle in the first direction, and the guide segment 713 has a suitable length in the third direction, which can ensure the guiding function of the guide segment 713, facilitate the connection operation between the second connecting segment 832 and the driving end 711, ensure the reliability of the connection between the driving mechanism 8 and the air guide structure 7, and make the overall structure of the air guide structure 7 more compact.
[0110] Reference Figure 13-Figure 15 and Fig. 20 According to some optional embodiments of the present invention, the air guide louver 72 includes a louver body 720 and a second mounting column 74, and the second mounting column 74 is disposed on the louver body 720; the air outlet frame 5 has a second mounting hole 511, for example, the second mounting hole 511 can be formed in the first frame body 51, the second mounting column 74 is passed through the second mounting hole 511, and the second mounting column 74 is fixed relative to the second mounting hole 511. The louver body 720 is a flexible louver, and the louver body 720 includes a fixed area 721 and a movable area 722, wherein the second mounting column 74 is disposed in the fixed area 721, and the rigidity of the fixed area 721 is greater than the rigidity of the movable area 722.
[0111] The movable area 722 has a lower rigidity and is easily deformed when subjected to force; the fixed area 721 has a higher rigidity and is not easily deformed when subjected to force, and the second mounting column 74 is disposed in the fixed area 721, and the second mounting column 74 is fixed relative to the second mounting hole 511, and the fixed area 721 is fixed relative to the second mounting hole 511.
[0112] When the transmission member 82 drives the connecting rod 71 to move, the connecting rod 71 can drive the active area 722 of the louver body 720 to move; since the fixed area 721 is fixed relative to the second mounting hole 511, the active area 722 can bend and deform to form a curved surface, which can adjust the flow direction of the airflow in the air outlet channel 50, and the curved surface has a better wind guiding effect, which can increase the air supply range.
[0113] For example, when the air outlet frame assembly 40 is used in an air conditioner, after the active area 722 of the louver body 720 is bent to form a curved surface, the curved surface guides the air flow in the air outlet channel 50, which can increase the air supply angle of the air outlet 110 of the air conditioner, thereby increasing the coverage range of the air flow, so that the air flow can quickly exchange heat with the indoor air, so as to achieve the purpose of quickly adjusting the indoor temperature and improving the comfort of different areas in the room.
[0114] The first direction may be an up-down direction, and the transmission member 82 may drive the connecting rod 71 to move in the up-down direction. For example, when the air conditioner is cooling, the driving mechanism 8 may drive the connecting rod 71 to move upward, and the movable area 722 may be bent and deformed upward, so that the shutter body 720 may guide the airflow in the air outlet channel 50 upward, so that the angle of the air outlet 110 to discharge upward is increased; while the cold air tends to sink, and the cold air blown upward may diffuse downward and far away, so that the air supply distance may be increased, and the airflow coverage area may be increased, so that the cold air may be quickly mixed with the indoor air, so that rapid cooling may be achieved. For another example, when the air conditioner is heating, the driving mechanism 8 may drive the connecting rod 71 to move downward, and the movable area 722 may be bent and deformed downward, so that the shutter body 720 may guide the airflow in the air outlet channel 50 downward, so that the angle of the air outlet 110 to discharge downward is increased; while the hot air tends to float upward, and the cold air blown downward may diffuse upward and far away, so that the air supply distance may be increased, and the airflow coverage area may be increased, so that the hot air may be quickly mixed with the indoor air, so that rapid heating may be achieved.
[0115] The active area 722 accounts for more than 90% of the area of the louver body 720, so that the area of the louver body 720 that can be deformed by force is larger, ensuring that the area of the curved surface for guiding wind formed after the louver body 720 is deformed is larger, further improving the wind guiding effect of the wind guiding louver 72. For example, the active area 722 accounts for 94%, 95% or 96% of the area of the louver body 720.
[0116] Reference Fig. 22 The active area 722 includes alternately arranged first louver portions 723 and second louver portions 724, and the thickness of the first louver portions 723 and the second louver portions 724 are different. For example, the thickness of the first louver portion 723 is larger, and the thickness of the second louver portion 724 is smaller; or, the thickness of the first louver portion 723 is smaller, and the thickness of the second louver portion 724 is larger.
[0117] The first louver portion 723 and the second louver portion 724 have different thicknesses, which can ensure the structural strength of the active area 722 while also ensuring the flexibility of the active area 722 , ensuring that the active area 722 can bend and deform under the drive of the transmission member 82 to enhance the wind guiding effect of the wind guide louver 72 .
[0118] Reference Fig. 22 In some optional embodiments of the present invention, the thickness of the first louver portion 723 is 0.3-0.4 mm, and the thickness of the second louver portion 724 is 0.5-0.6 mm. For example, the thickness of the first louver portion 723 may be 0.3 mm, 0.35 mm, or 0.4 mm, and the thickness of the second louver portion 724 may be 0.5 mm, 0.55 mm, or 0.6 mm.
[0119] The thickness of the first louver portion 723 is 0.3-0.4 mm, and the thickness of the second louver portion 724 is 0.5-0.6 mm, so as to ensure the flexibility of the active area 722 and ensure that the active area 722 can bend and deform under the drive of the transmission member 82 to enhance the wind guiding effect of the wind guide louver 72; the structural strength of the active area 722 can also be ensured.
[0120] Reference Fig.13 and Fig. 22 According to some optional embodiments of the present invention, the air guide louver 72 includes a louver body 720 and a second mounting column 74, the second mounting column 74 is disposed on the louver body 720, the air outlet frame 5 has a second mounting hole 511, the second mounting column 74 is passed through the second mounting hole 511, and the second mounting column 74 is fixed relative to the second mounting hole 511. When the transmission member 82 drives the connecting rod 71 to move, the louver body 720 can be bent and deformed to form a curved surface, the curved surface can adjust the flow direction of the airflow in the air outlet channel 50, and the curved surface has a better wind guiding effect, which can increase the air supply range.
[0121] Reference Fig.13 and Fig. 22 A limiting protrusion 741 is formed on the outer peripheral wall of the second mounting column 74, and a limiting groove 512 connected to the second mounting hole 511 is formed on the inner wall of the air outlet channel 50. The limiting protrusion 741 is accommodated in the limiting groove 512, which can reduce the risk of rotation of the second mounting column 74 and ensure that the second mounting column 74 is fixed relative to the second mounting hole 511, thereby better realizing the wind guiding effect of the louver body 720.
[0122] Reference Fig. 20 and Fig.21 According to some optional embodiments of the present invention, the air guide louver 72 includes a louver body 720 and a second mounting column 74, the second mounting column 74 is arranged on the louver body 720, the air outlet frame 5 has a second mounting hole 511, the second mounting column 74 is passed through the second mounting hole 511, and the axial end face of the second mounting column 74 away from the louver body 720 is an outer end face 742, and an elastic notch 743 is formed on the outer end face 742.
[0123] Among them, the inner wall of the elastic notch 743 is formed with a reinforcing rib 744, which can enhance the stability of the elastic notch 743, prevent the elastic notch 743 from easily deforming or collapsing and causing the second mounting column 74 to fall out of the second mounting hole 511, and ensure the stability of the air guide louver 72 installed on the air outlet frame 5.
[0124] Reference Fig.21In some optional embodiments of the present invention, at least a portion of the outer end surface 742 is formed as a guide slope 745. In the radially outward direction from the second mounting column 74, the guide slope 745 extends obliquely toward the direction adjacent to the shutter body 720, and the inclination angle β of the guide slope 745 is 45 to 60°. For example, the inclination angle β of the guide slope 745 can be 45°, 47°, 50° or 60°.
[0125] At least a portion of the outer end surface 742 is formed as the guide slope 745 , which may include the following situations: a portion of the outer end surface 742 is formed as the guide slope 745 ; the outer end surface 742 is formed as the guide slope 745 .
[0126] The guide slope 745 extends obliquely toward the direction adjacent to the louver body 720, and the guide slope 745 guides the installation of the second mounting column 74 in the second mounting hole 511, thereby improving the convenience of assembling the air guide louver 72 on the air outlet frame 5. The guide slope 745 has an inclination angle β of not more than 60°, which can ensure the guiding function of the guide slope 745 and prevent the second mounting column 74 from easily falling out of the second mounting hole 511; the guide slope 745 has an inclination angle β of not less than 45°, which can better guide the second mounting column 74 to pass through the second mounting hole 511, thereby further improving the convenience of assembling the air guide louver 72 on the air outlet frame 5.
[0127] For example, refer to Fig.21 According to some specific embodiments of the invention, two spring buckles 746 are provided on opposite sides of the elastic notch 743 in the radial direction. The spring buckles 746 can serve as the inner wall of the elastic notch 743, and a reinforcing rib 744 is formed at one end of the spring buckle 746 away from the louver body 720. When the guide slope 745 guides the second mounting post 74 to be installed in the second mounting hole 511, the two spring buckles 746 approach each other; when the second mounting post 74 is installed in the second mounting hole 511, the spring buckles 746 move away from each other under their own elastic action, and one end of the two spring buckles 746 adjacent to the louver body 720 is connected by the connecting rib 747, which can enhance the structural strength of the spring buckle 746 and ensure the stability of the second mounting post 74 and the second mounting hole 511.
[0128] Refer to the following Figure 1-Figure 22 The air outlet frame assembly 40 according to some embodiments of the present invention is described.
[0129] Reference Figure 1-Figure 22In this embodiment, the air outlet frame assembly 40 includes an air outlet frame 5 and an air guide mechanism 6. The air outlet frame 5 includes a first frame body 51 and a second frame body 52. The first frame body 51 and the second frame body 52 are independently formed respectively. The first frame body 51 and the second frame body 52 jointly define an air outlet channel 50. The first frame body 51 and the second frame body 52 are arranged in the front-to-back direction, and the first frame body 51 is located at the front side of the second frame body 52.
[0130] The air guide mechanism 6 is arranged in the air outlet frame 5, and the air guide mechanism 6 includes a driving mechanism 8, a protective shell 9 and an air guide structure 7. The air guide structure 7 is arranged in the air outlet channel 50, and the driving mechanism 8 is arranged at the top of the second frame body 52. The driving mechanism 8 is connected to the air guide structure 7 in the up and down directions, and the driving mechanism 8 drives the air guide structure 7 to move.
[0131] The driving mechanism 8 includes a driving motor 81, a transmission gear 96 and a transmission member 82, and the transmission member 82 is transmission-connected between the driving motor 81 and the air guide structure 7. The transmission member 82 is a transmission rack, and the transmission gear 96 is disposed on the motor shaft 811 of the driving motor 81, and the transmission gear 96 is meshed with the transmission member 82. The motor shaft 811 rotates to drive the transmission gear 96 to rotate, and the transmission gear 96 is meshed with the transmission rack to drive the transmission member 82 to move, thereby realizing that the driving mechanism 8 drives the air guide structure 7 to move.
[0132] The protective shell 9 includes a first protective portion 91, and the first protective portion 91 includes a first outer shell 92 and an inner guide rail 93. The inner guide rail 93 is made of a different material from the first outer shell 92. The inner guide rail 93 is an aluminum alloy part and a stamping part, and the first outer shell 92 is an injection molded part. The inner guide rail 93 is arranged in the first outer shell 92 and is detachably connected to the first outer shell 92. A support and limit flange 925 is formed at the bottom of the first outer shell 92, and the bottom surface of the inner guide rail 93 is supported on the support and limit flange 925; the first outer shell 92 has a first side wall 921 and a second side wall 923, which are arranged opposite to each other along the second direction, a first fixing hole 922 is formed on the first side wall 921, and a second fixing hole 934 is formed on the side of the inner guide rail 93 facing the first side wall 921, and the second fixing hole 934 corresponds to the first fixing hole 922, and the fastener is sequentially inserted into the second fixing hole 934 and the first fixing hole 922 to achieve a fixed connection between the inner guide rail 93 and the first outer shell 92. An assembly opening 924 is formed on the second side wall 923, and the assembly opening 924 is opposite to the fastener, and the assembly opening 924 is used to avoid the operating space for installing the fastener.
[0133] A guide channel 931 is formed in the inner guide rail 93, and the guide channel 931 extends along a first direction. The transmission member 82 is movably arranged in the guide channel 931 along the first direction; a first guide structure 932 is formed on the inner wall of the guide channel 931, and a second guide structure 820 is formed on the transmission member 82. The second guide structure 820 cooperates with the first guide structure 932, and the second guide structure 820 is slidable relative to the first guide structure 932 along the first direction. The first direction is the up and down direction, and the second direction is the left and right direction.
[0134] The first guide structure 932 includes a first guide protrusion 933 extending along a first direction; the second guide structure 820 includes a first guide groove 821 extending along the first direction, and the first guide protrusion 933 is slidably accommodated in the first guide groove 821 along the first direction.
[0135] The protective shell 9 also includes a second protective portion 94, which has a motor cavity 941 connected to the guide channel 931, and the drive motor 81 is arranged in the motor cavity 941. The drive motor 81 has two connecting lugs 812, each of which has a first connecting hole 813 formed thereon, and two second connecting holes 942 are arranged on the inner wall of the motor cavity 941, and the second connecting holes 942 correspond to the first connecting holes 813 one by one. The drive motor 81 can be connected to the motor cavity 941 by fasteners passing through the second connecting holes 942 and the first connecting holes 813. Two third connecting holes 95 are formed on the protective shell 9, and two fourth connecting holes are formed on the top of the air outlet frame 5, and the fourth connecting holes correspond to the third connecting holes 95 one by one. The fasteners are suitable for passing through the third connecting holes 95 and the fourth connecting holes to connect and fix the protective shell 9 to the air outlet frame 5.
[0136] The air guide structure 7 includes a connecting rod 71 and thirteen air guide louvers 72, the thirteen air guide louvers 72 are arranged at intervals along the first direction, the connecting rod 71 extends along the first direction, each air guide louver 72 is rotatably connected to the connecting rod 71, and each air guide louver 72 is connected to the first frame body 51 of the air outlet frame 5. In the first direction, the connecting rod 71 has a driving end 711 and a free end 717 that are arranged opposite to each other, the upper end of the connecting rod 71 is the driving end 711, the lower end of the connecting rod 71 is the free end 717, and the transmission member 82 is connected to the driving end 711.
[0137] The transmission member 82 is connected to the driving end 711 through a connecting member 83, which is disposed at the bottom of the transmission member 82. The connecting member 83 is L-shaped and includes a first connecting segment 831 and a second connecting segment 832. The first connecting segment 831 and the second connecting segment 832 are connected to each other at a right angle. The first connecting segment 831 extends along a third direction and is connected to the transmission member 82; the second connecting segment 832 extends along the first direction and is connected to the driving end 711. The third direction is the front-rear direction.
[0138] A connecting rod notch 712 is formed on the side wall of the driving end 711 along the third direction, and the connecting rod notch 712 penetrates two side walls of the driving end 711 that are arranged opposite to each other along the second direction. A wall adjacent to the first connecting section 831 located in the first direction and located near the connecting rod notch 712 is a matching wall 716, and a hanging hole 833 that penetrates the second connecting section 832 along the third direction is formed on the second connecting section 832, the matching wall 716 is penetrated in the hanging hole 833, and a part of the second connecting section 832 is accommodated in the connecting rod notch 712, and silicone grease is provided on the inner wall of the hanging hole 833 to reduce the friction noise between the matching wall 716 and the inner wall of the hanging hole 833.
[0139] In the third direction, the connecting rod notch 712 has a guide section 713 and a main section 714 arranged in sequence, and a limited step surface 715 is formed between the guide section 713 and the main section 714. In the direction from the main section 714 to the guide section 713, the width of the guide section 713 in the first direction gradually increases. The expansion angle α of the guide section 713 in the first direction is 38°, and the length L2 of the guide section 713 in the third direction is 2.8 mm.
[0140] The air guide louver 72 includes a louver body 720, a first mounting column 73, and a second mounting column 74, and the first mounting column 73 and the second mounting column 74 are both arranged on the louver body 720. The connecting rod 71 has a first mounting hole 718, and the first mounting column 73 is inserted into the first mounting hole 718 and can rotate relative to the first mounting hole 718. The central axis of the first mounting hole 718 extends along the second direction. The center line located in the middle of the second connecting section 832 in the third direction is the first center line e1, and the straight line passing through the center of the first mounting hole 718 and extending along the first direction is the second center line e2. The distance L1 between the first center line e1 and the second center line e2 in the third direction is 9 mm.
[0141] The louver body 720 is a flexible louver, and the louver body 720 includes a fixed area 721 and a movable area 722, wherein the second mounting column 74 is disposed in the fixed area 721, and the rigidity of the fixed area 721 is greater than the rigidity of the movable area 722. The movable area 722 accounts for more than 90% of the area of the louver body 720, and the movable area 722 includes a first louver portion 723 and a second louver portion 724 arranged alternately, and the first louver portion 723 and the second louver portion 724 have different thicknesses, the first louver portion 723 has a thickness of 0.35 mm, and the second louver portion 724 has a thickness of 0.55 mm.
[0142] The first frame 51 has a second mounting hole 511, and the second mounting column 74 is inserted into the second mounting hole 511, and the second mounting column 74 is fixed relative to the second mounting hole 511. A limiting protrusion 741 is formed on the outer peripheral wall of the second mounting column 74, and a limiting groove 512 connected to the second mounting hole 511 is formed on the inner wall of the air outlet channel 50, and the limiting protrusion 741 is accommodated in the limiting groove 512. The axial end face of the second mounting column 74 away from the louver body 720 is an outer end face 742, and a part of the outer end face 742 is formed as a guide slope 745. In the radial outward direction from the second mounting column 74, the guide slope 745 extends obliquely toward the direction adjacent to the louver body 720, and the inclination angle β of the guide slope 745 is 47°.
[0143] An elastic notch 743 is formed on the outer end surface 742, and two spring buckles 746 are provided on opposite radial sides of the elastic notch 743. The spring buckles 746 can serve as the inner wall of the elastic notch 743, wherein a reinforcing rib 744 is formed on the inner wall of the elastic notch 743, and the spring buckles 746 are formed at an end away from the louver body 720. When the guide slope 745 guides the second mounting post 74 to be installed in the second mounting hole 511, the two spring buckles 746 approach each other; when the second mounting post 74 is installed in the second mounting hole 511, the spring buckles 746 move away from each other under their own elastic action, and the ends of the two spring buckles 746 adjacent to the louver body 720 are connected by a connecting rib 747, and the connecting rib 747 is used to enhance the structural strength of the spring buckles 746.
[0144] The assembly process of the driving mechanism 8 is as follows: the transmission gear 96 can be installed in the accommodating cavity first, and then the driving motor 81 can be connected to the motor cavity 941 by fasteners passing through the second connecting hole 942 and the first connecting hole 813; then the inner guide rail 93 can be installed. When installing the inner guide rail 93, the inner guide rail 93 can be placed in the first outer shell 92 from the upper opening of the first outer shell 92, so that the bottom surface of the inner guide rail 93 is supported on the support limit flange 925, and the fasteners pass through the assembly port 924 and pass through the first side wall 921 of the inner guide rail 93 and the first outer shell 92 to fix the inner guide rail 93 to the first outer shell 92; finally, the transmission member 82 can be placed into the guide channel 931 from the lower connecting port of the guide channel 931, so that the second guide structure 820 cooperates with the first guide structure 932, thereby completing the assembly of the driving mechanism 8.
[0145] The connection process between the driving mechanism 8 and the air guide mechanism 6 is as follows: the matching wall 716 of the driving end 711 of the connecting rod 71 is penetrated through the hanging hole 833, and part of the second connecting section 832 of the connecting member 83 passes through the guide section 713 and is accommodated in the main section 714 of the connecting rod notch 712, and the limiting step surface 715 limits the second connecting section 832 in the main section 714, so that the connecting member 83 connects the transmission member 82 with the connecting rod 71, thereby completing the connection between the driving mechanism 8 and the air guide mechanism 6.
[0146] Reference Figure 2 and Figure 3 The air conditioner according to the second embodiment of the present invention comprises: the air outlet frame assembly 40 according to the first embodiment of the present invention.
[0147] Reference Figure 1 and Figure 2 The air conditioner may be a split floor-standing air conditioner, and the air conditioner may include an air conditioner indoor unit 100 and an air conditioner outdoor unit. For example, the air conditioner indoor unit 100 may be a cabinet unit, and the air conditioner indoor unit 100 may include a housing 10, a heat exchanger assembly 20, a fan assembly 30, and the air outlet frame assembly 40. The housing 10 may include a front panel 11, a back panel 12, a top cover 13, and a base 14. An air outlet 110 is formed on the front panel 11, and an air inlet 120 is formed on the back panel 12. An air inlet grille 121 is provided at the air inlet 120. The air inlet 120 and the air outlet 110 may both be connected to the room to facilitate air circulation. The top cover 13 is provided on the top of the front panel 11, the air outlet frame assembly 40, and the back panel 12, and the base 14 is provided on the bottom of the front panel 11 and the back panel 12.
[0148] For example, the heat exchanger assembly 20, the fan assembly 30 and the air outlet frame assembly 40 are all arranged in the housing 10, the heat exchanger assembly 20 is located in front of the air inlet 120, the fan assembly 30 is located in front of the heat exchanger assembly 20, and the air outlet frame assembly 40 is located between the fan assembly 30 and the air outlet 110. The heat exchanger assembly 20 may include a heat exchanger 21, a heat exchanger bracket 22 and an electric auxiliary heating element 23, and the heat exchanger 21 and the electric auxiliary heating element 23 may be arranged in the heat exchanger bracket 22; the fan assembly 30 may include an air duct volute 31 and a wind wheel 32, and the wind wheel 32 is arranged in the air duct volute 31, and the wind wheel 32 may drive the airflow in the air duct volute 31 into the air outlet channel 50 in the air outlet frame 5.
[0149] When the air conditioner is working, external air can enter the casing 10 from the air inlet 120, and the airflow entering the casing 10 can exchange heat with the heat exchanger assembly 20. The airflow after heat exchange can enter the air outlet channel 50 of the air outlet frame 5 under the drive of the fan assembly 30, and be blown out of the casing 10 through the air outlet 110 and blown into the room to cool down or heat up the room.
[0150] According to the air conditioner of the embodiment of the present invention, by setting the above-mentioned air outlet frame assembly 40, the second guide structure 820 cooperates with the first guide structure 932 and can slide relative to the first guide structure 932 along the first direction, so that the transmission member 82 can move along the first direction, so as to realize the transmission member 82 to drive the air guide structure 7 to move, thereby realizing the air flow in the air outlet channel 50 to guide the air flow to adjust the air outlet direction of the air flow; and, the guide channel 931 cooperates with the transmission member 82, so that the movement of the transmission member 82 is smoother and more stable, and the transmission between the driving mechanism 8 and the air guide mechanism 6 is stable, thereby improving the stability of the movement of the air guide structure 7.
[0151] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0152] In the description of the present invention, "plurality" means two or more.
[0153] In the description of the present invention, a first feature being “on” or “under” a second feature may include that the first and second features are directly in contact with each other, or may include that the first and second features are not in direct contact with each other but are in contact with each other via another feature therebetween.
[0154] In the description of the present invention, “on”, “over” and “above” a first feature from a second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature.
[0155] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0156] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. An air outlet frame assembly, characterized in that: include: An air outlet frame having an air outlet channel; The wind guide mechanism is arranged on the wind outlet frame and includes a wind guide structure, a driving mechanism and a protective shell. The wind guide structure is arranged in the wind outlet channel. The driving mechanism is connected to the wind guide structure to drive the wind guide structure to move. The driving mechanism includes a driving motor and a transmission member. The transmission member is transmissionably connected between the driving motor and the wind guide structure. The protective shell includes a first protective portion. The first protective portion is formed with a guide channel extending along a first direction. The transmission member is movably arranged in the guide channel along the first direction. The inner wall of the guide channel is formed with a first guide structure. The transmission member is formed with a second guide structure. The second guide structure cooperates with the first guide structure and is slidable relative to the first guide structure along the first direction.
2. The air outlet frame assembly according to claim 1, characterized in that: The first protection part includes a first outer shell and an inner guide rail. The inner guide rail is disposed in the first outer shell and connected to the first outer shell. The guide channel is formed in the inner guide rail. The inner guide rail and the first outer shell are made of different materials.
3. The air outlet frame assembly according to claim 2, characterized in that: The inner guide rail is a metal part.
4. The air outlet frame assembly according to claim 3, characterized in that: The inner guide rail is an aluminum part or an aluminum alloy part.
5. The air outlet frame assembly according to claim 2, characterized in that: The first outer shell is an injection molded part, and the inner guide rail is a stamped part.
6. The air outlet frame assembly according to claim 2, characterized in that: The inner guide rail is detachably connected to the first outer shell.
7. The air outlet frame assembly according to claim 6, characterized in that: The inner guide rail is connected to the first outer shell via a fastener.
8. The air outlet frame assembly according to claim 7, characterized in that: The first outer shell has a first side wall and a second side wall arranged opposite to each other along a second direction. The fastener is sequentially passed through the inner guide rail and the first side wall. An assembly opening is formed on the second side wall. The assembly opening is opposite to the fastener and is used to avoid an operating space for installing the fastener. The second direction intersects with the first direction.
9. The air outlet frame assembly according to claim 6, characterized in that: The first direction is the up-down direction, a support-limiting flange is formed at the bottom of the first outer shell, and the bottom surface of the inner guide rail is supported by the support-limiting flange.
10. The air outlet frame assembly according to claim 1, characterized in that: The first guide structure includes a first guide protrusion extending along the first direction, and the second guide structure includes a first guide groove extending along the first direction. The first guide protrusion is slidably accommodated in the first guide groove along the first direction.
11. The air outlet frame assembly according to claim 1, characterized in that: The transmission member is a transmission rack, and the driving mechanism also includes a transmission gear, which is arranged on the motor shaft of the driving motor and meshes with the transmission member; the protective shell includes a second protective part, and the second protective part has a motor cavity connected to the guide channel, and the driving motor is arranged in the motor cavity.
12. The air outlet frame assembly according to any one of claims 1 to 11, characterized in that: The air guide structure includes a connecting rod and a plurality of air guide louvers, the plurality of air guide louvers are arranged along the first direction, the connecting rod extends along the first direction, each of the air guide louvers is rotatably connected to the connecting rod and connected to the air outlet frame, and in the first direction the connecting rod has a driving end and a free end that are relatively arranged, and the transmission member is connected to the driving end.
13. The air outlet frame assembly according to claim 12, characterized in that: The transmission member is connected to the driving end via a connecting member, and the connecting member includes a first connecting section and a second connecting section that are connected to each other and set at an angle, the first connecting section extends along a third direction and is connected to the transmission member, the second connecting section extends along the first direction and is connected to the driving end, and the third direction intersects with the first direction.
14. The air outlet frame assembly according to claim 13, characterized in that: The air guide louver includes a louver body and a first mounting column arranged on the louver body, the connecting rod has a first mounting hole, the first mounting column is passed through the first mounting hole and is rotatable relative to the first mounting hole, the central axis of the first mounting hole extends along a second direction, the first direction, the second direction and the third direction intersect each other, the center line located in the middle of the second connecting section in the third direction is the first center line, the straight line passing through the center of the first mounting hole and extending along the first direction is the second center line, and the distance between the first center line and the second center line in the third direction is less than 12 mm.
15. The air outlet frame assembly according to claim 13, characterized in that: A connecting rod notch is formed on the side wall of the driving end along the third direction, and the connecting rod notch penetrates two side walls of the driving end that are arranged opposite to each other along the second direction. The wall of the first connecting section adjacent to the connecting rod notch in the first direction is a matching wall, and a hanging hole is formed on the second connecting section and penetrates the second connecting section along the third direction. The matching wall is penetrated through the hanging hole, and a portion of the second connecting section is accommodated in the connecting rod notch.
16. The air outlet frame assembly according to claim 15, characterized in that: In the third direction, the connecting rod notch has a guide section and a main section arranged in sequence, a limited step surface is formed between the guide section and the main section, and the width of the guide section in the first direction gradually increases in the direction from the main section to the guide section.
17. The air outlet frame assembly according to claim 16, characterized in that: The expansion angle of the guide segment in the first direction is 15 to 60°; and / or the length of the guide segment in the third direction is 2 to 5 mm.
18. The air outlet frame assembly according to claim 12, characterized in that: The air guide louver comprises a louver body and a second mounting column arranged on the louver body, the air outlet frame has a second mounting hole, the second mounting column is passed through the second mounting hole and fixed relative to the second mounting hole, the louver body is a flexible louver, the louver body comprises a fixed area and a movable area, wherein the second mounting column is arranged in the fixed area, and the rigidity of the fixed area is greater than the rigidity of the movable area; Wherein, the active area accounts for a proportion of more than 90% of the area of the louver body; and / or, the active area includes first louver parts and second louver parts that are alternately arranged, and the first louver parts and the second louver parts have different thicknesses.
19. The air outlet frame assembly according to claim 18, characterized in that: The thickness of the first louver portion is 0.3-0.4 mm, and the thickness of the second louver portion is 0.5-0.6 mm.
20. The air outlet frame assembly according to claim 12, characterized in that: The air guide louver includes a louver body and a second mounting column arranged on the louver body, the air outlet frame has a second mounting hole, the second mounting column is passed through the second mounting hole and is fixed relative to the second mounting hole, a limiting protrusion is formed on the outer peripheral wall of the second mounting column, and a limiting groove connected to the second mounting hole is formed on the inner wall of the air outlet channel, and the limiting protrusion is accommodated in the limiting groove.
21. The air outlet frame assembly according to claim 12, characterized in that: The air guide louver comprises a louver body and a second mounting column arranged on the louver body, the air outlet frame has a second mounting hole, the second mounting column is passed through the second mounting hole, the axial end surface of the second mounting column away from the louver body is an outer end surface, and an elastic notch is formed on the outer end surface; Wherein, the inner wall of the elastic notch is formed with a reinforcing rib; and / or, at least a portion of the outer end surface is formed as a guide slope, and in the radial outward direction from the second mounting column, the guide slope extends obliquely toward the direction adjacent to the louver body, and the inclination angle of the guide slope is 45 to 60°.
22. An air conditioner, characterized in that: include: An air outlet frame assembly according to any one of claims 1 to 21.