Detection table based on machine vision

By designing a machine vision inspection platform that automatically clamps and turns over, the problem that the existing inspection platform requires manual turning of workpieces is solved, automatic inspection of the back of the workpiece is realized, and work efficiency is improved.

CN119334947AInactive Publication Date: 2025-01-21GUANGDONG POLYTECHNIC COLLEGE
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Patent Information

Application Number
CN202411226024.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2025-01-21
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing machine vision-based detection platform needs to manually flip the workpiece when it is necessary to detect the back of the workpiece, resulting in waste of human resources and reduced work efficiency.

Method used

An inspection platform based on machine vision is designed, which uses clamping adjustment components and lifting components to realize automatic clamping and turning of workpieces through motors and transmission mechanisms to avoid manual operations.

Benefits of technology

Automatic detection of the back side of the workpiece is realized, reducing manual operation time, saving human resources, and improving work efficiency.

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Abstract

The invention relates to the technical field of detection platforms, in particular to a detection platform based on machine vision, which comprises a detection platform, a support frame is arranged at the top of the detection platform, a clamping adjusting assembly is arranged on one side of the support frame, a lifting assembly is arranged at the bottom of the detection platform, and a position adjusting assembly is arranged at the top of the support frame. A second motor drives a two-way threaded lead screw to rotate through a corresponding structure, the two-way threaded lead screw drives two movable plates to move oppositely along a first sliding rod, and after the two movable plates move to a proper position, two clamping plates are driven by a clamping air cylinder to move oppositely to clamp a workpiece; a first lead screw drives a clamped workpiece to rise through a first sliding table, a third motor drives a first rotating shaft to rotate, the first rotating shaft rotates through a clamping air cylinder on a mounting plate, the clamping air cylinder drives the workpiece to turn over through a clamping plate, the workpiece does not need to be turned over manually, a large amount of manpower resources are reduced, a large amount of time is saved, and the work efficiency is improved. And the working efficiency is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of detection platforms, and in particular to a detection platform based on machine vision. Background Art

[0002] Machine vision refers to the use of computers and digital image processing technology to achieve automated control and data processing in the fields of industrial automation, manufacturing, safety monitoring, medical diagnosis, transportation, etc. Machine vision is a rapidly developing branch of artificial intelligence. Simply put, machine vision is to use machines instead of human eyes to make measurements and judgments. The machine vision system uses machine vision products (i.e. image acquisition devices, which are divided into CMOS and CCD) to convert the captured target into image signals, transmit them to a dedicated image processing system, obtain the morphological information of the photographed target, and convert it into digital signals based on pixel distribution, brightness, color and other information; the image system performs various operations on these signals to extract the characteristics of the target, and then controls the equipment action on site based on the judgment results. Machine vision technology is also used on detection platforms to detect processed workpieces.

[0003] In the actual use of existing machine vision-based inspection platforms, most of the time, the workpiece is placed on the platform for static inspection. If the back of the workpiece needs to be inspected, the workpiece needs to be manually turned over, which not only requires a large amount of manpower, but also wastes a lot of time, resulting in reduced work efficiency. Summary of the invention

[0004] In view of the fact that most of the above-mentioned existing methods place the workpiece on a platform for static inspection, if the back of the workpiece needs to be inspected, the workpiece needs to be manually turned over, which not only requires a large amount of manpower, but also wastes a lot of time, resulting in reduced work efficiency. The present invention is proposed.

[0005] Therefore, the purpose of the present invention is to provide a detection platform based on machine vision, which aims to solve the problem that most of the existing workpieces are placed on the platform for static detection. If the back of the workpiece needs to be inspected, the workpiece needs to be manually turned over, which not only requires a large amount of manpower, but also wastes a lot of time, resulting in reduced work efficiency.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: a detection platform based on machine vision, comprising a detection platform, a support frame is provided on the top of the detection platform, a clamping adjustment component is provided on one side of the support frame, a lifting component is provided at the bottom of the detection platform, and a position adjustment component is provided on the top of the support frame;

[0007] The clamping adjustment assembly includes a motor 1, the output end of the motor 1 is connected to a screw rod 1, a slide 1 is provided on the screw rod 1, a motor 2 is provided on one side of the slide 1, the output end of the motor 2 is connected to a bevel gear 1, a bidirectional threaded screw rod is provided on the slide 1, a bevel gear 2 is provided on the bidirectional threaded screw rod, the bevel gear 1 is meshed with the bevel gear 2, a movable plate is symmetrically provided on the bidirectional threaded screw rod, and a rotating structure is provided at one end of the movable plate.

[0008] As a preferred solution of the machine vision-based inspection platform described in the present invention, one side of the support frame is provided with several fixed plates, the motor is installed on the fixed plate, the slide is symmetrically provided with through grooves, a sliding rod is provided inside the through groove, and the sliding rod is slidably connected to the other end of the movable plate.

[0009] As a preferred solution of the machine vision-based inspection platform described in the present invention, the rotating structure includes motor three, which is arranged on one side of the movable plate, and the output end of motor three is transmission-connected to rotating shaft one, one end of rotating shaft one is provided with a mounting plate, one side of the mounting plate is provided with a clamping cylinder, and one side of the clamping cylinder is symmetrically provided with a clamping plate.

[0010] As a preferred solution of a machine vision-based inspection platform described in the present invention, the lifting assembly includes a base, a rotating shaft 2 is provided on the base, a turntable 1 is provided at one end of the rotating shaft 2, bevel gear 3 is symmetrically provided on the rotating shaft 2, a screw rod 2 is symmetrically provided inside the base, a bevel gear 4 is provided at the bottom end of the screw rod 2, the bevel gear 3 is correspondingly meshed with the bevel gear 4, the screw rod 2 is threadedly connected to a lifting column, and the top of the lifting column is connected to the inspection platform.

[0011] As a preferred solution of the machine vision-based inspection platform described in the present invention, a cavity is provided inside the base, bevel gear three and bevel gear four are respectively arranged in the cavity, rotating shaft two is rotatably connected to the base, guide holes are symmetrically provided on the top of the base, the lifting column is arranged inside the guide hole, and screw rod two is rotatably connected to the base.

[0012] As a preferred solution of the machine vision-based inspection platform described in the present invention, the position adjustment component includes a turntable 2, a threaded rod 1 is provided on one side of the turntable 2, the threaded rod 1 is threadedly connected to a U-shaped slide, a threaded rod 2 is provided at the bottom of the U-shaped slide, a turntable 3 is provided at one end of the threaded rod 2, the threaded rod 2 is threadedly connected to a mounting slide, and a visual inspection component is provided on the mounting slide.

[0013] As a preferred solution of the machine vision-based inspection platform described in the present invention, a sliding block is provided on the top of the installation slide, a sliding groove is provided on the U-shaped slide, and the sliding groove is slidably connected to the sliding block.

[0014] As a preferred solution of the machine vision-based inspection platform described in the present invention, wherein: a plurality of fixed plates 2 are provided on the support frame, the threaded rod 1 is rotatably connected to the threaded rod 1, a guide rod is provided on one side of the fixed plate 2, the guide rod is slidably connected to one end of the U-shaped slide, and the threaded rod 2 is rotatably connected to the U-shaped slide.

[0015] Beneficial effects of the present invention:

[0016] 1. The present invention drives bevel gear one to rotate through motor two, and bevel gear one drives bidirectional threaded screw to rotate through bevel gear two, and the bidirectional threaded screw drives two movable plates to move toward each other along slide bar one, and after moving to a suitable position, the two clamping plates are driven to move toward each other through the clamping cylinder, thereby clamping the workpiece, and then the motor one drives screw rod one to rotate, and screw rod one drives the clamped workpiece to rise to a higher position through slide table one, and then the motor three drives the rotating shaft one to rotate, and the rotating shaft one rotates through the clamping cylinder on the mounting plate, and the clamping cylinder drives the workpiece to flip over through the clamping plate, and when inspecting the back side of the workpiece, there is no need to manually flip the workpiece over, which not only reduces a lot of human resources, but also saves a lot of time and improves work efficiency.

[0017] 2. In the present invention, the rotating shaft 2 is driven to rotate by the turntable 1, and the rotating shaft 2 drives the bevel gear 4 to rotate through two bevel gears 3 respectively, and the bevel gear 4 drives the lifting column to move upward through the screw rod 2, and the lifting column drives the detection platform to move up and down, thereby facilitating the visual inspection operation by workers of different heights, thereby improving work efficiency.

[0018] 3. In the present invention, turntable 2 drives threaded rod 1 to rotate, threaded rod 1 drives the U-shaped slide to move along the guide rod, and the U-shaped slide drives the visual inspection part to move in the front-rear direction through the corresponding structure. At the same time, turntable 3 drives threaded rod 2 to rotate, threaded rod 2 drives the installation slide to move along the sliding groove through the slider, and the installation slide drives the visual inspection part to move in the horizontal direction, so that the visual inspection part can be moved to any position on the plane, and visual inspection can be performed on any position on the workpiece, which saves manual adjustment time and improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative labor.

[0020] in:

[0021] Figure 1 The figure is a schematic diagram of the overall structure of a detection platform based on machine vision of the present invention.

[0022] Figure 2 The present invention is a schematic diagram of the structure of a clamping and adjusting component of a detection platform based on machine vision.

[0023] Figure 3 The present invention is a schematic cross-sectional structural diagram of a lifting assembly of a detection platform based on machine vision.

[0024] Figure 4 The present invention is a schematic diagram of the structure of a position adjustment component of a detection platform based on machine vision.

[0025] Figure 5 The figure is a schematic cross-sectional structural diagram of a detection platform based on machine vision of the present invention.

[0026] Description of reference numerals:

[0027] 1. Inspection table; 2. Support frame; 3. Clamping adjustment assembly; 31. Motor 1; 32. Screw rod 1; 33. Slide 1; 34. Motor 2; 35. Bevel gear 1; 36. Bidirectional threaded screw rod; 37. Bevel gear 2; 38. Movable plate; 39. Rotating structure; 391. Motor 3; 392. Rotating shaft 1; 393. Mounting plate; 394. Clamping cylinder; 395. Clamping plate; 310. Fixed plate 1; 311. Slide rod 1; 312. Through slot; 4. Lifting group Parts; 41. Base; 42. Rotating shaft 2; 43. Turntable 1; 44. Bevel gear 3; 45. Screw rod 2; 46. Bevel gear 4; 47. Lifting column; 48. Cavity; 49. Guide hole; 5. Position adjustment component; 51. Turntable 2; 52. Threaded rod 1; 53. U-shaped slide; 54. Turntable 3; 55. Threaded rod 2; 56. Mounting slide; 57. Visual inspection part; 58. Slider; 59. Sliding groove; 510. Fixed plate 2; 511. Guide rod. DETAILED DESCRIPTION

[0028] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0029] Example 1

[0030] Reference Figure 1-2 , which is the first embodiment of the present invention, provides a detection platform based on machine vision, and this detection platform based on machine vision includes a detection platform 1, a support frame 2 is provided on the top of the detection platform 1, a clamping adjustment component 3 is provided on one side of the support frame 2, a lifting component 4 is provided at the bottom of the detection platform 1, and a position adjustment component 5 is provided on the top of the support frame 2;

[0031] The clamping adjustment assembly 3 includes a motor 31, the output end of the motor 31 is connected to a screw rod 32, a slide 33 is provided on the screw rod 32, a motor 34 is provided on one side of the slide 33, the output end of the motor 34 is connected to a bevel gear 35, a bidirectional threaded screw rod 36 is provided on the slide 1 33, a bevel gear 2 37 is provided on the bidirectional threaded screw rod 36, the bevel gear 1 35 is meshed with the bevel gear 2 37, a movable plate 38 is symmetrically provided on the bidirectional threaded screw rod 36, a rotating structure 39 is provided at one end of the movable plate 38, and the bidirectional threaded screw rod 36 is rotationally connected to the slide 1 33.

[0032] The bevel gear 1 35 is driven to rotate by the motor 2 34, and the bevel gear 1 35 drives the bidirectional threaded screw 36 to rotate through the bevel gear 2 37, and the bidirectional threaded screw 36 drives the two movable plates 38 to move toward each other along the slide bar 1 311. After moving to the appropriate position, the workpiece is clamped by the rotating structure 39, and then the screw rod 1 32 is driven to rotate by the motor 1 31, and the screw rod 1 32 drives the clamped workpiece to rise to a higher position through the slide table 1 33, and the workpiece is flipped over again by the rotating structure 39. When inspecting the back of the workpiece, there is no need to manually flip the workpiece over, which reduces a lot of manpower.

[0033] A plurality of fixed plates 310 are provided on one side of the support frame 2, a motor 31 is installed on the fixed plate 310, a through slot 312 is symmetrically provided on the slide 33, a sliding rod 311 is provided inside the through slot 312, the sliding rod 311 is slidably connected to the other end of the movable plate 38, a screw rod 32 is rotatably connected to the fixed plate 310, and the movable plate 38 is guided and supported by the sliding rod 31.

[0034] The rotating structure 39 includes a motor three 391, which is arranged on one side of the movable plate 38. The output end of the motor three 391 is connected to the rotating shaft one 392. A mounting plate 393 is provided at one end of the rotating shaft one 392. A clamping cylinder 394 is provided on one side of the mounting plate 393. A clamping plate 395 is symmetrically provided on one side of the clamping cylinder 394. The two clamping plates 395 are driven by the clamping cylinder 394 to clamp the workpiece. Then, the rotating shaft one 392 is driven to rotate by the motor three 391. The rotating shaft one 392 rotates through the clamping cylinder 394 on the mounting plate 393. The clamping cylinder 394 drives the workpiece to be flipped through the clamping plate 395. There is no need for manual flipping, which saves time and improves efficiency.

[0035] During use, the staff first starts motor 2 34, which drives bevel gear 1 35 to rotate, and bevel gear 1 35 drives bidirectional threaded screw 36 to rotate through bevel gear 2 37, and bidirectional threaded screw 36 drives two movable plates 38 to move toward each other along slide bar 1 311, and starts clamping cylinder 394 after moving to the appropriate position, and clamping cylinder 394 drives two clamping plates 395 to move toward each other, thereby clamping the workpiece, and then starts motor 1 31, which drives screw 1 32 to rotate, and screw 1 32 drives the clamped workpiece to rise to a higher position through slide table 1 33, and then starts motor 391, which drives rotating shaft 1 392 to rotate, and rotating shaft 1 392 rotates through clamping cylinder 394 on mounting plate 393, and clamping cylinder 394 drives the workpiece to flip through clamping plate 395, and when inspecting the back of the workpiece, there is no need to manually flip the workpiece over, which not only reduces a lot of human resources, but also saves a lot of time and improves work efficiency.

[0036] Example 2

[0037] Reference Figure 1-3 , which is the second embodiment of the present invention. This embodiment is different from the first embodiment in that: a lifting assembly 4 includes a base 41, a rotating shaft 2 42 is provided on the base 41, a turntable 1 43 is provided at one end of the rotating shaft 2 42, a bevel gear 3 44 is symmetrically provided on the rotating shaft 2 42, a screw rod 2 45 is symmetrically provided inside the base 41, a bevel gear 46 is provided at the bottom end of the screw rod 2 45, the bevel gear 3 44 is meshed with the bevel gear 4 46, the screw rod 2 45 is threadedly connected to a lifting column 47, and the top of the lifting column 47 is connected to the detection platform 1.

[0038] The rotating shaft 2 42 is driven to rotate by the turntable 1 43, and the rotating shaft 2 42 drives the bevel gear 4 46 to rotate through two bevel gears 3 44 respectively, and the bevel gear 4 46 drives the lifting column 47 to move upward through the screw rod 2 45, and the lifting column 47 drives the detection platform 1 to move up and down, thereby facilitating the operation of visual inspection by workers of different heights.

[0039] A cavity 48 is provided inside the base 41, and bevel gear three 44 and bevel gear four 46 are respectively arranged in the cavity 48. The rotating shaft 2 42 is rotatably connected to the base 41. Guide holes 49 are symmetrically provided on the top of the base 41. The lifting column 47 is arranged inside the guide holes 49. The screw rod 2 45 is rotatably connected to the base 41, and the lifting column 47 is guided through the guide holes 49, and a limiting structure is provided between the guide holes 49 and the lifting column 47.

[0040] During use, by rotating the turntable 1 43, the turntable 1 43 drives the rotating shaft 2 42 to rotate, and the rotating shaft 2 42 drives the bevel gear 4 46 to rotate through the two bevel gears 3 44 respectively, and the bevel gear 4 46 drives the lifting column 47 to move upward through the screw rod 2 45, and the lifting column 47 drives the detection platform 1 to move up and down, thereby facilitating the visual inspection operation of workers of different heights, thereby improving work efficiency.

[0041] The remaining structures are the same as those of Example 1.

[0042] Example 3

[0043] Reference Figure 1-5 , which is the third embodiment of the present invention. This embodiment is different from the second embodiment in that: the position adjustment component 5 includes a turntable 2 51, a threaded rod 1 52 is provided on one side of the turntable 2 51, the threaded rod 1 52 is threadedly connected to a U-shaped slide 53, a threaded rod 2 55 is provided at the bottom of the U-shaped slide 53, a turntable 3 54 is provided at one end of the threaded rod 2 55, the threaded rod 2 55 is threadedly connected to a mounting slide 56, and a visual detection component 57 is provided on the mounting slide 56.

[0044] The threaded rod 1 52 is driven to rotate by the turntable 2 51, and the threaded rod 1 52 drives the U-shaped slide 53 to move along the guide rod 511. The U-shaped slide 53 drives the visual inspection part 57 to move in the front and rear directions through the corresponding structure. At the same time, the threaded rod 2 55 is driven to rotate by the turntable 3 54, and the threaded rod 2 55 drives the installation slide 56 to move along the sliding groove 59 through the slider 58. The installation slide 56 drives the visual inspection part 57 to move in the horizontal direction, so that the visual inspection part 57 can be moved to any position on the plane, and visual inspection can be performed on any position on the workpiece.

[0045] A sliding block 58 is disposed on the top of the mounting slide 56 , and a sliding groove 59 is provided on the U-shaped slide 53 . The sliding groove 59 is slidably connected to the sliding block 58 , and the sliding groove 59 guides the sliding block 58 .

[0046] A plurality of fixed plates 510 are provided on the support frame 2, threaded rods 52 are rotatably connected to threaded rods 52, the support frame 2 is rotatably connected to threaded rods 52, a guide rod 511 is provided on one side of the fixed plate 510, one end of the guide rod 511 is fixed to the support frame 2, the guide rod 511 is slidably connected to one end of a U-shaped slide 53, threaded rods 55 are rotatably connected to the U-shaped slide 53, and the U-shaped slide 53 is guided by the guide rod 511.

[0047] During use, the staff rotates turntable 2 51, turntable 2 51 drives threaded rod 1 52 to rotate, threaded rod 1 52 drives U-shaped slide 53 to move along guide rod 511, U-shaped slide 53 drives visual inspection part 57 to move in front and back directions through corresponding structures, then rotates turntable 3 54, turntable 3 54 drives threaded rod 2 55 to rotate, threaded rod 2 55 drives installation slide 56 to move along sliding groove 59 through slider 58, installation slide 56 drives visual inspection part 57 to move horizontally, so that visual inspection part 57 can be moved to any position on the plane, and visual inspection can be performed on any position on the workpiece, saving manual adjustment time and improving work efficiency.

[0048] The remaining structure is the same as that of Example 2.

[0049] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. A detection platform based on machine vision, comprising a detection platform (1), wherein a support frame (2) is provided on the top of the detection platform (1), and characterized in that: A clamping adjustment component (3) is provided on one side of the support frame (2), a lifting component (4) is provided at the bottom of the detection platform (1), and a position adjustment component (5) is provided on the top of the support frame (2); The clamping adjustment assembly (3) comprises a motor 1 (31), the output end of the motor 1 (31) is connected to a screw rod 1 (32), a slide 1 (33) is provided on the screw rod 1 (32), a motor 2 (34) is provided on one side of the slide 1 (33), the output end of the motor 2 (34) is connected to a bevel gear 1 (35), a bidirectional threaded screw rod (36) is provided on the slide 1 (33), a bevel gear 2 (37) is provided on the bidirectional threaded screw rod (36), the bevel gear 1 (35) is meshed with the bevel gear 2 (37), a movable plate (38) is symmetrically provided on the bidirectional threaded screw rod (36), and a rotating structure (39) is provided at one end of the movable plate (38).

2. A machine vision-based inspection platform according to claim 1, characterized in that: A plurality of fixed plates (310) are provided on one side of the support frame (2), the motor (31) is mounted on the fixed plate (310), through grooves (312) are symmetrically provided on the slide table (33), a sliding rod (311) is provided inside the through groove (312), and the sliding rod (311) is slidably connected to the other end of the movable plate (38).

3. A machine vision-based inspection platform according to claim 2, characterized in that: The rotating structure (39) includes a motor three (391), and the motor three (391) is arranged on one side of the movable plate (38). The output end of the motor three (391) is connected to the rotating shaft one (392). A mounting plate (393) is provided at one end of the rotating shaft one (392). A clamping cylinder (394) is provided on one side of the mounting plate (393), and a clamping plate (395) is symmetrically provided on one side of the clamping cylinder (394).

4. The machine vision-based inspection platform according to claim 3, characterized in that: The lifting assembly (4) comprises a base (41), a rotating shaft (42) is provided on the base (41), a rotating disc (43) is provided at one end of the rotating shaft (42), a bevel gear (44) is symmetrically provided on the rotating shaft (42), a screw rod (45) is symmetrically provided inside the base (41), a bevel gear (46) is provided at the bottom end of the screw rod (45), the bevel gear (44) is correspondingly meshed with the bevel gear (46), the screw rod (45) is threadedly connected to a lifting column (47), and the top end of the lifting column (47) is connected to the detection platform (1).

5. The machine vision-based inspection platform according to claim 4, characterized in that: A cavity (48) is provided inside the base (41), the bevel gear three (44) and the bevel gear four (46) are respectively arranged in the cavity (48), the rotating shaft two (42) is rotatably connected to the base (41), the top of the base (41) is symmetrically provided with guide holes (49), the lifting column (47) is arranged inside the guide hole (49), and the screw rod two (45) is rotatably connected to the base (41).

6. The machine vision-based inspection platform according to claim 5, characterized in that: The position adjustment assembly (5) comprises a second turntable (51), a threaded rod (52) is provided on one side of the second turntable (51), the threaded rod (52) is threadedly connected to a U-shaped slide (53), a threaded rod (55) is provided at the bottom of the U-shaped slide (53), a turntable (54) is provided at one end of the threaded rod (55), the threaded rod (55) is threadedly connected to a mounting slide (56), and a visual detection component (57) is provided on the mounting slide (56).

7. The machine vision-based inspection platform according to claim 6, characterized in that: A sliding block (58) is provided on the top of the installation slide (56), and a sliding groove (59) is provided on the U-shaped slide (53), and the sliding groove (59) is slidably connected to the sliding block (58).

8. The machine vision-based inspection platform according to claim 7, characterized in that: The support frame (2) is provided with a plurality of second fixing plates (510), the first threaded rod (52) is rotatably connected to the first threaded rod (52), a guide rod (511) is provided on one side of the second fixing plate (510), the guide rod (511) is slidably connected to one end of the U-shaped slide (53), and the second threaded rod (55) is rotatably connected to the U-shaped slide (53).

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