Gel preparation device
By designing a gel preparation device with vacuum pumping and vibration functions, the problem of bubbles in the gel and the slow discharge speed are solved, and high-quality and efficient gel preparation is achieved.
Patent Information
- Application Number
- CN202411605447.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-01-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing gel preparation device is prone to generate bubbles during the mixing and stirring process, which affects the quality of the gel, and the gel discharge speed is slow, affecting production efficiency.
A gel preparation device is designed, including the mixing mechanism and the driver. The vacuum cavity in the mixing barrel is used to soak the air in the mixing barrel through the vacuum pump; after the mixing is completed, the cam and vibration board are vibrated through the secondary deceleration motor, further discharge the bubbles, and accelerate the gel from the gel system through the belt wheel system.
Effectively remove bubbles in gel to improve quality; speed up gel discharge and improve production efficiency.
Smart Images

Figure CN119345962A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of gel preparation, in particular to a gel preparation device. Background Art
[0002] The preparation method of azelaic acid gel comprises the following steps: first, mixing methyl azelaic acid with water and synthetic latex at room temperature; second, using methyl azelaic acid as the main substance, using a latex method to mix ethyl azelaic acid, tert-butyl azelaic acid and epoxy azelaic acid with water; finally, adding the mixed liquid to the water surface at room temperature, adding a water-absorbing thickener, and titrating it into an aqueous emulsion using a morphology-controlled enzyme method to form azelaic acid gel. In the process of preparing the azelaic acid gel, a mixing and stirring device is required to mix and stir the materials for making the azelaic acid gel.
[0003] However, when the existing gel preparation device is actually used, when the materials for making azelaic acid gel are mixed and stirred, a large number of bubbles will be present in the gelled azelaic acid gel, affecting the quality of the azelaic acid gel. In addition, during the process of pouring and discharging the gelled azelaic acid gel, due to the characteristics of the azelaic acid gel itself, the speed at which the azelaic acid gel flows out of the mixing and stirring barrel is too slow, affecting the production efficiency of the azelaic acid gel. Therefore, a gel preparation device is designed. Summary of the invention
[0004] In view of the defects or shortcomings of the gel preparation device, the object of the present invention is to provide a gel preparation device, which can not only effectively remove the bubbles generated in the process of azelaic acid gel, thereby improving the quality of the azelaic acid gel, but also effectively increase the speed of pouring and discharging the azelaic acid gel, thereby improving production efficiency.
[0005] In order to achieve the above-mentioned invention object, the present invention adopts the following technical scheme:
[0006] A gel preparation device provided by the present invention comprises a mounting mechanism, a gel material placing mechanism for placing gel material is arranged above the mounting mechanism, a stirring mechanism for mixing and stirring the gel material in the gel material placing mechanism is arranged at the rear end of the mounting mechanism, and a driving mechanism for driving the gel material placing mechanism to rotate in the Z-axis direction and vibrate in the Y-axis direction is arranged at the top of the mounting mechanism;
[0007] The driving mechanism is provided with a second reduction motor, a second bevel gear is installed on the output shaft of the second reduction motor, the second bevel gear is meshed and connected with the first bevel gear, and the first bevel gear is installed on the second rotating shaft, second support plates are installed on the outer walls of both sides of the second rotating shaft, both ends of the second rotating shaft pass through the bearings on the outer wall of the second support plate, the two ends of the second rotating shaft are respectively provided with a first connecting plate and a second connecting plate, and the first connecting plate and the second connecting plate are respectively installed on one end of the third rotating shaft and the fourth rotating shaft, and a cam is installed on one side of the outer wall of the fourth rotating shaft;
[0008] The mounting mechanism is provided with a base, and a vibration plate is provided above the base, guide columns are installed at both front and rear ends of both sides of the upper surface of the base, the other end of the guide column passes through the through hole on the vibration plate and is connected to the limit plate, and a spring is sleeved on the outer side of the outer wall of the guide column, and a first side plate and a second side plate are respectively installed on both sides of the upper surface of the vibration plate;
[0009] The gel material placement mechanism is provided with a mixing and stirring barrel, a ventilation pipe is provided above one side outer wall of the mixing and stirring barrel, and the other end of the ventilation pipe is connected to the exhaust end on one side outer wall of the vacuum pump through a pipe joint.
[0010] Preferably, the other end of the third rotating shaft passes through the bearing on the outer wall of the first support plate and the bearing on the outer wall of the second side plate in sequence and is connected to the driving pulley, the other end of the fourth rotating shaft passes through the bearing on the outer wall of the third support plate and is installed in the bearing on the outer wall of the first side plate, the first support plate, the second support plate, the second reduction motor and the third support plate are all installed on the upper surface of the vibration plate, and the first support plate, the second support plate, the second reduction motor and the third support plate are located between the first side plate and the second side plate.
[0011] Preferably, a second mounting groove is provided at the center position of the end wall at both ends of the second rotating shaft, and a second electromagnet is installed on an end wall inside the second mounting groove hole, a first mounting groove is provided at the center position of the end wall at one end of the first connecting plate and the second connecting plate, a first electromagnet is installed on an end wall inside the first mounting groove, a slider is provided between the first mounting groove and the second mounting groove, and the outer wall of the slider and the groove walls of the first mounting groove and the second mounting groove are both clearance-fitted, and a first iron block and a second iron block are respectively installed on the end walls at both ends of the slider.
[0012] Preferably, the spring is located between the limit plate and the vibration plate and between the vibration plate and the base, the through holes are opened at the four corners of the surface of the vibration plate, and the outer wall of the guide column and the hole wall of the through hole are clearance-fitted, an external thread is provided on the outer wall of the other end of the guide column, a threaded hole is opened on the surface of the limit plate, and the external thread on the outer wall of the guide column and the threaded hole on the limit plate are threadedly engaged, and second buffer shock absorbers are installed at the front and rear ends on both sides of the upper surface of the base.
[0013] Preferably, a second connecting shaft and a first connecting shaft are respectively installed on the outer walls of both sides of the mixing barrel, the other end of the second connecting shaft is installed in a bearing on the outer wall of the first side plate, and the other end of the first connecting shaft passes through the bearing on the outer wall of the second side plate and is connected to a driven pulley, and the driven pulley is connected to the driving pulley through a transmission belt.
[0014] Preferably, an annular sealing groove is opened at the top of the mixing and stirring barrel, a sealing ring is installed at the bottom end of the inner side of the annular sealing groove, an electromagnetic valve is arranged on the ventilation pipe, the vacuum pump is installed on the upper surface of the support block, and the support block is installed above the outer wall of one side of the mixing and stirring barrel.
[0015] Preferably, a hydraulic telescopic rod is provided on the stirring mechanism, and the hydraulic telescopic rod is installed on both sides of the rear end of the upper surface of the base, a top plate is installed on the top of the hydraulic telescopic rod, the lower surface of the top plate is connected to the mounting plate through a connecting rod, the lower surface of the mounting plate is connected to the top cover through a first buffer shock absorber, and the lower surface of the top cover is provided with an annular sealing block.
[0016] Preferably, a mounting frame is installed on the upper surface of the mounting plate, and a first reduction motor is installed on the upper surface of the mounting frame. The output shaft on the first reduction motor passes through the bearing on the surface of the mounting frame and is connected to the first rotating shaft through a coupling. The other end of the first rotating shaft passes through the bearing on the surface of the mounting plate and the bearing on the surface of the top cover in sequence, and a stirring rod is installed under the outer wall of the first rotating shaft.
[0017] Compared with the prior art, one or more of the above technical solutions have the following beneficial effects:
[0018] 1. In the present invention, through the coordination and arrangement of a series of structures, when the staff mixes and stirs the materials for making the azelaic acid gel, after the staff pours the materials for making the azelaic acid gel into the mixing and stirring barrel, the staff starts the hydraulic telescopic rod on the stirring mechanism and moves the annular sealing block on the top cover into the annular sealing groove. At this time, the internal cavity between the top cover and the mixing and stirring barrel is in a sealed state. The staff opens the solenoid valve on the ventilation pipe and starts the vacuum pump. After the vacuum pump evacuates the internal cavity between the top cover and the mixing and stirring barrel, the staff starts the first reduction motor on the stirring mechanism. The first reduction motor drives the stirring rod on the outer wall of the first rotating shaft to mix and stir the materials for making the azelaic acid gel in the mixing and stirring barrel. At this time, the materials for making the azelaic acid gel are mixed and stirred under a vacuum environment, which can effectively reduce the bubbles in the azelaic acid gel after gelation and improve the quality of the azelaic acid gel.
[0019] 2. In the present invention, through the coordination and arrangement of a series of structures, when the gelation of the nonanedioic acid gel is completed, the staff starts the hydraulic telescopic rod on the stirring mechanism to move the stirring rod out of the mixing and stirring barrel and move it to a certain horizontal height. The staff can control the first electromagnet and the second electromagnet to power on or off, so that the first connecting plate is connected to the second rotating shaft or the second connecting plate is connected to the second rotating shaft. When the staff connects the second connecting plate to the second rotating shaft, the staff starts the second reduction motor. The start of the second reduction motor will drive the second rotating shaft, the fourth rotating shaft and the cam to rotate. When the cam rotates, it will cause reciprocating squeezing of the vibration plate in the Y-axis direction. At this time, the vibration plate can vibrate in the Y-axis direction. When the vibration plate vibrates in the Y-axis direction, the mixing and stirring barrel will vibrate in the Y-axis direction. At this time, the nonanedioic acid gel in the mixing and stirring barrel after gelation can be discharged when it is vibrated in the Y-axis direction, thereby further effectively reducing the bubbles in the nonanedioic acid gel after gelation, and further improving the quality of the nonanedioic acid gel.
[0020] 3. In the present invention, through the coordination of a series of structures, after the staff connects the first connecting plate with the second rotating shaft, the staff starts the second reduction motor, and the rotation of the second reduction motor will drive the second rotating shaft, the third rotating shaft and the driving pulley to rotate, and the rotation of the driving pulley will drive the driven pulley to rotate through the transmission belt, and the rotation of the driven pulley will drive the mixing and stirring barrel to rotate in the Z-axis direction. The staff can rotate the opening of the mixing and stirring barrel to a certain horizontal height. When the opening on the mixing and stirring barrel is in a discharging state, the staff turns off the second reduction motor, releases the connection between the first connecting plate and the second rotating shaft, and connects the second connecting plate to the second rotating shaft. At this time, the staff starts the second reduction motor again. The start of the second reduction motor will indirectly drive the cam to rotate, and the rotation of the cam will indirectly cause the mixing and stirring barrel to vibrate in the Y-axis direction. At this time, when the mixing and stirring barrel vibrates in the Y-axis direction, the discharge speed of the azelaic acid gel in the mixing and stirring barrel can be accelerated, thereby improving the production efficiency of the azelaic acid gel. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The accompanying drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.
[0022] Figure 1 The overall three-dimensional structure of the present invention is shown in FIG. Figure 1 .
[0023] Figure 2 The overall three-dimensional structure of the present invention is shown in FIG. Figure 2 .
[0024] Figure 3 It is an overall three-dimensional cross-sectional view of the present invention.
[0025] Figure 4 It is a structural schematic diagram of the driving mechanism of the present invention.
[0026] Figure 5 It is a cross-sectional view of the driving mechanism of the present invention.
[0027] Figure 6 The present invention Figure 5 Schematic diagram of the local enlarged structure at point A in the figure.
[0028] Figure 7 It is a structural schematic diagram of the installation mechanism of the present invention.
[0029] Figure 8 It is a cross-sectional view of the mounting mechanism of the present invention.
[0030] Fig. 9 It is a structural schematic diagram of the gel material placement mechanism of the present invention.
[0031] Fig.10 It is a cross-sectional view of the mixing and stirring barrel of the present invention.
[0032] Fig.11 It is a structural schematic diagram of the stirring mechanism of the present invention.
[0033] Fig.12 It is a cross-sectional view of the stirring mechanism of the present invention.
[0034] In the figure:
[0035] 100, stirring mechanism; 110, hydraulic telescopic rod; 120, top plate; 121, connecting rod; 122, mounting plate; 123, mounting frame; 130, first reduction motor; 140, first buffer shock absorber; 150, top cover; 151, annular sealing block; 160, first rotating shaft; 161, stirring rod;
[0036] 200, gel material placement mechanism; 210, mixing and stirring barrel; 211, annular sealing groove; 212, first connecting shaft; 213, driven pulley; 214, second connecting shaft; 215, ventilation pipe; 216, support block; 220, vacuum pump; 230, sealing ring;
[0037] 300, driving mechanism; 310, second reduction motor; 320, second rotating shaft; 321, first bevel gear; 322, first iron block; 323, second iron block; 324, first electromagnet; 325, first mounting groove; 326, slider; 330, third rotating shaft; 331, driving pulley; 332, first connecting plate; 340, first supporting plate; 350, second supporting plate; 360, fourth rotating shaft; 361, cam; 362, second connecting plate; 363, second electromagnet; 364, second mounting groove; 370, third supporting plate; 380, second bevel gear;
[0038] 400, mounting mechanism; 410, second buffer shock absorber; 420, vibration plate; 421, first side plate; 422, second side plate; 430, base; 431, guide column; 440, limit plate; 450, spring;
[0039] 500. Transmission belt. DETAILED DESCRIPTION
[0040] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
[0041] It should be noted that the following detailed descriptions are exemplary and are intended to provide further explanation of the present invention. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the art to which the present invention belongs.
[0042] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit exemplary embodiments according to the present invention. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprising" and / or "including" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0043] like Figure 1-12 As shown, a gel preparation device includes a mounting mechanism 400, a gel material placing mechanism 200 for placing gel material is arranged above the mounting mechanism 400, a stirring mechanism 100 for mixing and stirring the gel material in the gel material placing mechanism 200 is arranged at the rear end of the mounting mechanism 400, and a driving mechanism 300 for driving the gel material placing mechanism 200 to rotate in the Z-axis direction and vibrate the gel material placing mechanism 200 in the Y-axis direction is arranged at the top of the mounting mechanism 400;
[0044] The driving mechanism 300 is provided with a second reduction motor 310, and a second bevel gear 380 is installed on the output shaft of the second reduction motor 310. The second bevel gear 380 is meshed and connected with the first bevel gear 321, and the first bevel gear 321 is installed on the second rotating shaft 320. When the second reduction motor 310 is started, the second bevel gear 380 will be driven to rotate, and the rotation of the second bevel gear 380 will drive the first bevel gear 321 to rotate, and the rotation of the first bevel gear 321 will drive the second rotating shaft 320 to rotate. Second support plates 350 are installed on the outer walls of both sides of the second rotating shaft 320, and both ends of the second rotating shaft 320 pass through the bearings on the outer wall of the second support plate 350. The two ends of the second rotating shaft 320 are respectively provided with a first connecting plate 332 and a second connecting plate 362, and the first connecting plate 332 and the second connecting plate 362 are respectively installed on one end of the third rotating shaft 330 and the fourth rotating shaft 360, and a cam 361 is installed on one side of the outer wall of the fourth rotating shaft 360;
[0045] A base 430 is provided on the mounting mechanism 400, and a vibration plate 420 is provided above the base 430. Guide posts 431 are installed at both ends of the upper surface of the base 430, and the other ends of the guide posts 431 penetrate through the through holes on the vibration plate 420 and are connected to the limit plate 440. A spring 450 is sleeved on the outer side of the outer wall of the guide posts 431. A first side plate 421 and a second side plate 422 are respectively installed on both sides of the upper surface of the vibration plate 420. The vibration plate 420, the spring 450, the guide posts 431 and other structures are arranged in coordination. When the cam 361 rotates, the vibration plate 420 is reciprocatedly squeezed in the Y-axis direction, and the vibration plate 420 reciprocates in the Y-axis direction.
[0046] A mixing and stirring barrel 210 is arranged on the gel material placement mechanism 200, and a ventilation pipe 215 is arranged on the upper side of the outer wall of one side of the mixing and stirring barrel 210, and the other end of the ventilation pipe 215 is connected to the exhaust end on the outer wall of one side of the vacuum pump 220 through a pipe joint. When the vacuum pump 220 is started, the interior of the mixing and stirring barrel 210 can be vacuumed.
[0047] The other end of the third rotating shaft 330 passes through the bearing on the outer wall of the first support plate 340 and the bearing on the outer wall of the second side plate 422 in sequence and is connected to the driving pulley 331. The other end of the fourth rotating shaft 360 passes through the bearing on the outer wall of the third support plate 370 and is installed in the bearing on the outer wall of the first side plate 421. The first support plate 340, the second support plate 350, the second reduction motor 310 and the third support plate 370 are all installed on the upper surface of the vibration plate 420, and the first support plate 340, the second support plate 350, the second reduction motor 310 and the third support plate 370 are located between the first side plate 421 and the second side plate 422.
[0048] A second mounting groove 364 is provided at the center of the end wall at both ends of the second rotating shaft 320, and a second electromagnet 363 is installed on an end wall inside the second mounting groove 364 hole. A first mounting groove 325 is provided at the center of the end wall at one end of the first connecting plate 332 and the second connecting plate 362, and a first electromagnet 324 is installed on an end wall inside the first mounting groove 325. A slider 326 is provided between the first mounting groove 325 and the second mounting groove 364, and the outer wall of the slider 326 and the groove wall of the first mounting groove 325 and the second mounting groove 364 are both clearance-matched. The clearance fit can play a role of limiting and guiding the movement of the slider 326. The first iron block 322 and the second iron block 323 are respectively installed on the end walls of the slider 326. The second electromagnet 363, the first electromagnet 324, the slider 326, the first iron block 322 and the second iron block 323 and other structures are matched. When the staff connects the first connecting plate 332 to the second rotating shaft 320, the staff energizes the second electromagnet 363 in the first connecting plate 332 and the first electromagnet 324 on one end of the second rotating shaft 320 is de-energized. At this time, the second electromagnet 363 in the first connecting plate 332 has magnetism, and the second rotating shaft 320 The first electromagnet 324 on one end is not magnetic. At this time, the second electromagnet 363 on the first connecting plate 332 will adsorb the first iron block 322. When the second electromagnet 363 on the first connecting plate 332 adsorbs the first iron block 322, the slider 326 will move into the second mounting groove 364 on the first connecting plate 332. At this time, the first connecting plate 332 is connected to the second rotating shaft 320. When the staff makes the first connecting plate 332 and the second rotating shaft 320 disconnected, the staff makes the second electromagnet 363 in the first connecting plate 332 de-energized, and the first electromagnet 324 on one end of the second rotating shaft 320 is energized. When the second electromagnet 363 in the first connecting plate 332 is not magnetic, and the first electromagnet 324 on one end of the second rotating shaft 320 is magnetic, the first electromagnet 324 on one end of the second rotating shaft 320 will absorb the second iron block 323. When the first electromagnet 324 on one end of the second rotating shaft 320 and the second iron block 323 are absorbed, the slider 326 and the first iron block 322 will move into the first mounting groove 325 on one end of the second rotating shaft 320. At this time, the first connecting plate 332 and the second rotating shaft 320 are not connected, so that the connection between the second connecting plate 362 and the other end of the second rotating shaft 320 can be operated according to the above-mentioned operation method.
[0049] The spring 450 is located between the limit plate 440 and the vibration plate 420 and between the vibration plate 420 and the base 430. The through holes are opened at the four corners of the surface of the vibration plate 420, and the outer wall of the guide column 431 and the hole wall of the through hole are clearance-fitted. Since the outer wall of the guide column 431 and the hole wall of the through hole are clearance-fitted, the movement of the vibration plate 420 can be limited and guided. An external thread is arranged on the outer wall of the other end of the guide column 431, and a threaded hole is opened on the surface of the limit plate 440, and the external thread on the outer wall of the guide column 431 and the threaded hole on the limit plate 440 are threadedly engaged. Second buffer shock absorbers 410 are installed at the front and rear ends on both sides of the upper surface of the base 430.
[0050] A second connecting shaft 214 and a first connecting shaft 212 are respectively installed on the outer walls of both sides of the mixing and stirring barrel 210, the other end of the second connecting shaft 214 is installed in a bearing on the outer wall of the first side plate 421, and the other end of the first connecting shaft 212 passes through the bearing on the outer wall of the second side plate 422 and is connected to a driven pulley 213, the driven pulley 213 is connected to the driving pulley 331 through a transmission belt 500, when the driving pulley 331 rotates, it will drive the driven pulley 213 to rotate through the transmission belt 500, and the rotation of the driven pulley 213 will drive the mixing and stirring barrel 210 to rotate.
[0051] An annular sealing groove 211 is provided at the top of the mixing and stirring barrel 210, a sealing ring 230 is installed at the inner bottom end of the annular sealing groove 211, an electromagnetic valve is provided on the ventilation pipe 215, the vacuum pump 220 is installed on the upper surface of the support block 216, and the support block 216 is installed above the outer wall of one side of the mixing and stirring barrel 210.
[0052] The stirring mechanism 100 is provided with a hydraulic telescopic rod 110, and the hydraulic telescopic rod 110 is installed on both sides of the rear end of the upper surface of the base 430, and a top plate 120 is installed on the top of the hydraulic telescopic rod 110. The lower surface of the top plate 120 is connected to the mounting plate 122 through a connecting rod 121, and the lower surface of the mounting plate 122 is connected to the top cover 150 through a first buffer shock absorber 140, and the lower surface of the top cover 150 is provided with an annular sealing block 151. The annular sealing block 151, the annular sealing groove 211, the sealing ring 230, the top cover 150 and other structures are arranged in coordination. When the annular sealing block 151 on the top cover 150 moves into the annular sealing groove 211, the internal cavity between the top cover 150 and the mixing and stirring barrel 210 is in In the sealed state, the first buffer shock absorber 140, the second buffer shock absorber 410 and other structures are arranged in coordination. When the staff moves the annular sealing block 151 on the top cover 150 into the annular sealing groove 211 and continues to move the top cover 150 downward, it will cause a certain amount of squeezing on the vibration plate 420. After the staff makes the lower surface of the vibration plate 420 collide with the top of the second buffer shock absorber 410, when the stirring mechanism 100 mixes and stirs the gel material in the mixing and stirring barrel 210, the coordinated arrangement of the first buffer shock absorber 140 and the second buffer shock absorber 410 can play a buffering and shock-absorbing role in the Y-axis direction, thereby avoiding the vibration plate 420 from being in a vibrating state when the gel material is mixed and stirred.
[0053] A mounting frame 123 is installed on the upper surface of the mounting plate 122, and a first reduction motor 130 is installed on the upper surface of the mounting frame 123. The output shaft on the first reduction motor 130 passes through the bearing on the surface of the mounting frame 123 and is connected to the first rotating shaft 160 through a coupling. The other end of the first rotating shaft 160 passes through the bearing on the surface of the mounting plate 122 and the bearing on the surface of the top cover 150 in sequence, and a stirring rod 161 is installed under the outer wall of the first rotating shaft 160. When the first reduction motor 130 is started, it will drive the first rotating shaft 160 to rotate, and the rotation of the first rotating shaft 160 will drive the stirring rod 161 to rotate.
[0054] During use, the external power supply is turned on. When the staff mixes and stirs the materials for making the azelaic acid gel, after the staff pours the materials for making the azelaic acid gel into the mixing and stirring barrel 210, the staff starts the hydraulic telescopic rod 110 on the stirring mechanism 100 and moves the annular sealing block 151 on the top cover 150 into the annular sealing groove 211. At this time, the internal cavity between the top cover 150 and the mixing and stirring barrel 210 is in a sealed state. The staff opens the solenoid valve on the ventilation pipe 215 and starts the vacuum pump 220. After the vacuum pump 220 evacuates the internal cavity between the top cover 150 and the mixing and stirring barrel 210, the staff starts the first reduction motor 130 on the stirring mechanism 100. The first reduction motor 130 drives the second reduction motor 130 to drive ... The stirring rod 161 on the outer wall of the rotating shaft 160 mixes and stirs the materials for making the azelaic acid gel in the mixing and stirring barrel 210. At this time, the materials for making the azelaic acid gel are mixed and stirred in a vacuum environment, which can effectively reduce the bubbles in the azelaic acid gel after gelling and improve the quality of the azelaic acid gel. When the gelling of the azelaic acid gel is completed, the staff starts the hydraulic telescopic rod 110 on the stirring mechanism 100 to move the stirring rod 161 out of the mixing and stirring barrel 210 and move it to a certain horizontal height. The staff can control the first electromagnet 324 and the second electromagnet 363 to power on or off, so that the first connecting plate 332 is connected to the second rotating shaft 320 or the second connecting plate 362 is connected to the second rotating shaft 320. When the second connecting plate 362 is connected to the second rotating shaft 320, the staff starts the second reduction motor 310. The start of the second reduction motor 310 will drive the second rotating shaft 320, the fourth rotating shaft 360 and the cam 361 to rotate. When the cam 361 rotates, it will cause reciprocating extrusion on the vibration plate 420 in the Y-axis direction. At this time, the vibration plate 420 can vibrate in the Y-axis direction. When the vibration plate 420 vibrates in the Y-axis direction, the mixing and stirring barrel 210 will vibrate in the Y-axis direction. At this time, the gelled azelaic acid gel in the mixing and stirring barrel 210 can be discharged when it is vibrated in the Y-axis direction, thereby further effectively reducing the gelled azelaic acid The bubbles in the gel further improve the quality of the azelaic acid gel. After the staff connects the first connecting plate 332 with the second rotating shaft 320, the staff starts the second reduction motor 310. The rotation of the second reduction motor 310 will drive the second rotating shaft 320, the third rotating shaft 330 and the driving pulley 331 to rotate. The rotation of the driving pulley 331 will drive the driven pulley 213 to rotate through the transmission belt 500. The rotation of the driven pulley 213 will drive the mixing barrel 210 to rotate in the Z-axis direction. The staff can rotate the opening of the mixing barrel 210 to a certain horizontal height. When the opening on the mixing barrel 210 is in a discharging state, the staff turns off the second reduction motor 310.The connection between the first connecting plate 332 and the second rotating shaft 320 is released, and the second connecting plate 362 is connected to the second rotating shaft 320. At this time, the staff starts the second reduction motor 310 again. The start of the second reduction motor 310 will indirectly drive the cam 361 to rotate. The rotation of the cam 361 will indirectly cause the mixing barrel 210 to vibrate in the Y-axis direction. At this time, when the mixing barrel 210 vibrates in the Y-axis direction, the speed of discharging the azelaic acid gel in the mixing barrel 210 can be accelerated, thereby improving the production efficiency of the azelaic acid gel.
[0055] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A gel preparation device, comprising a mounting mechanism (400), characterized in that: A gel material placement mechanism (200) for placing gel material is arranged above the installation mechanism (400), a stirring mechanism (100) for mixing and stirring the gel material in the gel material placement mechanism (200) is arranged at the rear end of the installation mechanism (400), and a driving mechanism (300) for driving the gel material placement mechanism (200) to rotate in the Z-axis direction and to vibrate the gel material placement mechanism (200) in the Y-axis direction is arranged at the top end of the installation mechanism (400); The driving mechanism (300) is provided with a second reduction motor (310), a second bevel gear (380) is installed on the output shaft of the second reduction motor (310), the second bevel gear (380) is meshed and connected with the first bevel gear (321), and the first bevel gear (321) is installed on the second rotating shaft (320), second support plates (350) are installed on both sides of the outer wall of the second rotating shaft (320), both ends of the second rotating shaft (320) pass through the bearings on the outer wall of the second support plate (350), and the first connecting plate (332) and the second connecting plate (362) are respectively provided at both ends of the second rotating shaft (320), and the first connecting plate (332) and the second connecting plate (362) are respectively installed on one end of the third rotating shaft (330) and the fourth rotating shaft (360), and a cam (361) is installed on one side of the outer wall of the fourth rotating shaft (360); The mounting mechanism (400) is provided with a base (430), and a vibration plate (420) is provided above the base (430), guide columns (431) are installed at both front and rear ends of the upper surface of the base (430), the other end of the guide column (431) passes through a through hole on the vibration plate (420) and is connected to a limit plate (440), and a spring (450) is sleeved on the outer side of the outer wall of the guide column (431), and a first side plate (421) and a second side plate (422) are respectively installed on both sides of the upper surface of the vibration plate (420); The gel material placement mechanism (200) is provided with a mixing and stirring barrel (210), a ventilation pipe (215) is provided above one side outer wall of the mixing and stirring barrel (210), and the other end of the ventilation pipe (215) is connected to an exhaust end on one side outer wall of a vacuum pump (220) through a pipe joint.
2. The gel preparation device according to claim 1, characterized in that: The other end of the third rotating shaft (330) passes through the bearing on the outer wall of the first support plate (340) and the bearing on the outer wall of the second side plate (422) in sequence and is connected to the driving pulley (331); the other end of the fourth rotating shaft (360) passes through the bearing on the outer wall of the third support plate (370) and is installed in the bearing on the outer wall of the first side plate (421); the first support plate (340), the second support plate (350), the second reduction motor (310) and the third support plate (370) are all installed on the upper surface of the vibration plate (420), and the first support plate (340), the second support plate (350), the second reduction motor (310) and the third support plate (370) are located between the first side plate (421) and the second side plate (422).
3. The gel preparation device according to claim 1, characterized in that: A second mounting groove (364) is provided at the center of the end wall at both ends of the second rotating shaft (320), and a second electromagnet (363) is installed on an end wall inside the second mounting groove (364). A first mounting groove (325) is provided at the center of the end wall at one end of the first connecting plate (332) and the second connecting plate (362), and a first electromagnet (324) is installed on an end wall inside the first mounting groove (325). A slider (326) is provided between the first mounting groove (325) and the second mounting groove (364), and the outer wall of the slider (326) is clearance-fitted with the groove walls of the first mounting groove (325) and the second mounting groove (364). A first iron block (322) and a second iron block (323) are respectively installed on the end walls at both ends of the slider (326).
4. The gel preparation device according to claim 1, characterized in that: The spring (450) is located between the limit plate (440) and the vibration plate (420) and between the vibration plate (420) and the base (430); the through holes are provided at four corners of the surface of the vibration plate (420); and the outer wall of the guide column (431) and the hole wall of the through hole are clearance-matched; an external thread is provided on the outer wall of the other end of the guide column (431); a threaded hole is provided on the surface of the limit plate (440); and the external thread on the outer wall of the guide column (431) and the threaded hole on the limit plate (440) are threadedly engaged; and second buffer shock absorbers (410) are installed at both front and rear ends of the upper surface of the base (430).
5. The gel preparation device according to claim 1, characterized in that: A second connecting shaft (214) and a first connecting shaft (212) are respectively mounted on the outer walls of both sides of the mixing and stirring barrel (210); the other end of the second connecting shaft (214) is mounted in a bearing on the outer wall of the first side plate (421); and the other end of the first connecting shaft (212) passes through the bearing on the outer wall of the second side plate (422) and is connected to a driven pulley (213); and the driven pulley (213) is connected to a driving pulley (331) via a transmission belt (500).
6. The gel preparation device according to claim 1, characterized in that: The top of the mixing and stirring barrel (210) is provided with an annular sealing groove (211), the inner bottom end of the annular sealing groove (211) is provided with a sealing ring (230), the ventilation pipe (215) is provided with an electromagnetic valve, the vacuum pump (220) is installed on the upper surface of the support block (216), and the support block (216) is installed above the outer wall of one side of the mixing and stirring barrel (210).
7. The gel preparation device according to claim 1, characterized in that: The stirring mechanism (100) is provided with a hydraulic telescopic rod (110), and the hydraulic telescopic rod (110) is installed on both sides of the rear end of the upper surface of the base (430), and a top plate (120) is installed on the top of the hydraulic telescopic rod (110), and the lower surface of the top plate (120) is connected to the mounting plate (122) through a connecting rod (121), and the lower surface of the mounting plate (122) is connected to the top cover (150) through a first buffer shock absorber (140), and the lower surface of the top cover (150) is provided with an annular sealing block (151).
8. The gel preparation device according to claim 7, characterized in that: A mounting frame (123) is mounted on the upper surface of the mounting plate (122), and a first reduction motor (130) is mounted on the upper surface of the mounting frame (123). The output shaft of the first reduction motor (130) passes through the bearing on the surface of the mounting frame (123) and is connected to the first rotating shaft (160) through a coupling. The other end of the first rotating shaft (160) passes through the bearing on the surface of the mounting plate (122) and the bearing on the surface of the top cover (150) in sequence, and a stirring rod (161) is mounted below the outer wall of the first rotating shaft (160).