Straw conveying device with damage detection function
By designing a straw conveying device with a breakage detection function, the problem of low disinfection and conveyance efficiency after straw production is solved, efficient disinfection and breakage detection of straws are achieved, and the yield rate and production efficiency of straws are improved.
Patent Information
- Application Number
- CN202411908584.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-01-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing straw production technology, straws need to be disinfected and transported after production is completed. The existing technology mainly relies on manual handling, resulting in inefficiency.
A straw transportation device with a damage detection function is designed, which includes the body, funnel cavity, rotating component and other parts. The straw enters the rotating component through the funnel cavity, the rotating component drives the straw to rotate and transports, and disinfection and surface damage detection during conveying.
It realizes the disinfection treatment and damage detection of straws during the transportation process, saves processes, and improves the yield rate and production efficiency of straws.
Smart Images

Figure CN119349206A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of straw production, in particular to a straw conveying device with a damage detection function. Background Art
[0002] The straw production device mainly includes a plastic extruder, a cooling and shaping machine, a cutting and pipe-soring machine and a straw packaging machine, wherein the plastic extruder, cooling and shaping machine, and cutting and pipe-soring machine are connected in sequence to form a production line. However, the straws need to be transported to the packaging device after production is completed, and the existing ones are basically transported manually. In addition, the straws usually need to be disinfected before packaging, and manual transportation is also adopted in the process of transporting the straws to the disinfection device, which makes this process time-consuming, labor-intensive and inefficient. Summary of the invention
[0003] The object of the present invention is to provide a straw conveying device with a damage detection function to solve the problems raised in the prior art.
[0004] To achieve the above object, the present invention provides the following technical solutions: A straw conveying device with a damage detection function comprises: a body, a funnel cavity is arranged on the top of the body, a feed port is arranged at the connection between the funnel cavity and the body, a discharge port is arranged on the side of the body away from the feed port, the feed port and the discharge port are symmetrically arranged along the axis of the body, and a rotating assembly is arranged in the body; After the straws are produced, they are transported to the funnel cavity, then move to the feed port through the funnel cavity, and then transported to the inside of the machine body through the feed port. The straws then enter the rotating assembly, and then the controller controls the rotating assembly to start. While the rotating assembly drives the straws to rotate and transport, the rotating assembly disinfects and performs surface inspection on the straws, so that the straws are disinfected and their surface is inspected for damage during the transportation process, thereby saving the straw production and transportation process and improving the yield rate of the straws in subsequent packaging.
[0005] Preferably, suspension boards are symmetrically arranged on both sides of the machine body, the suspension boards are connected to the machine body via a support frame, and legs are arranged on the suspension boards for support.
[0006] Preferably, the rotating assembly includes: a rotating chamber, the rotating chamber is arranged in the body, a rotating column is arranged in the rotating chamber, the rotating column is rotatably connected to the rotating chamber, conveying plates are symmetrically arranged on both sides of the rotating column, a motor is arranged in the suspension plate, and the driving shaft of the motor is connected to the conveying plate.
[0007] Preferably, a plurality of rotating grooves are provided on the rotating column, and the plurality of rotating grooves are arranged around the axis of the rotating column. An ultraviolet light source and a detector are provided on the inner wall of the rotating groove, and the rotating groove is used for placing a straw.
[0008] Preferably, a plurality of movable grooves are provided on the conveying plate, and the plurality of movable grooves are arranged around the axis of the conveying plate. An extrusion column is provided on the movable groove, and a spring is provided between the extrusion column and the rotating column. The extrusion column is slidably connected to the movable groove, and the extrusion column corresponds to the rotating groove one by one.
[0009] Preferably, an air storage chamber is provided inside the rotating column, the air storage chamber is filled with ozone, an air delivery channel is provided inside the conveying plate, an air pump is provided inside the air storage chamber, and the air pump is connected to the air delivery channel through a pipeline.
[0010] Preferably, an output port is provided on one side of the extrusion column close to the rotating groove, the output port is connected to the air supply channel through a telescopic tube, the diameter of the output port is smaller than the inner diameter of the straw, and a rubber pad is also provided on one side of the extrusion column close to the rotating groove.
[0011] Preferably, a protrusion is provided on a side of the suspension plate close to the rotating column, and a side of the extrusion column away from the rotating column is slidably connected to the suspension plate.
[0012] Preferably, a plurality of guide rods are provided inside the funnel cavity, and the guide rods are equidistantly arranged along the side of the funnel cavity, and the distance between the top of the guide rods and the bottom of the funnel cavity decreases from the edge of the funnel cavity to the center of the funnel cavity.
[0013] First, the straw is transported to the funnel cavity. Since a number of guide rods are arranged in the funnel cavity, the straw enters the gap between two adjacent guide rods, so that the straw is transported to the feed port in an orderly manner, avoiding the dislocation of the straw during the movement, thereby blocking the feed port and affecting the normal transportation of the straw, thus ensuring the stable operation of the equipment; When the straw is transported to the rotating chamber through the feed port, one of the rotating grooves is connected to the feed port, and the straw falls into the rotating groove. Then the controller controls the motor to start, and the driving shaft of the motor drives the conveying plate to rotate. During the rotation of the conveying plate, the rotating column is driven to rotate, and the rotating column drives the rotating groove to rotate. When the rotating groove rotates, the straw moves, and the rotating groove drives the straw to rotate toward the side close to the discharge port. When the rotating groove drives the straw to rotate, the next rotating groove will be connected to the feed port. Through the rotation of the rotating column, the straws enter the rotating grooves one by one, realizing the continuous conveying of the straws. When the conveying plate rotates, it drives the moving groove to rotate, and the moving groove drives the squeezing column to rotate, so that the squeezing column and the rotating groove rotate synchronously. Since a protrusion is provided on the side of the suspension plate close to the rotating column, the squeezing column slides on the surface of the suspension plate around the axis of the suspension plate when it rotates. When the squeezing column encounters the protrusion during the sliding process, the protrusion squeezes the squeezing column, so that the squeezing column moves to the side close to the rotating groove. The diameter of the output port is smaller than the inner diameter of the straw. The output port extends into the inner cavity of the straw under the action of the squeezing column. Since a rubber pad is also provided on the side of the squeezing column close to the rotating groove, both ends of the straw are blocked by the rubber pad, so that the inner cavity of the straw is in a closed state. When the straw rotates toward the discharge port, the controller controls the ultraviolet light source in the rotating tank to start, and the ultraviolet light source immediately irradiates the outer surface of the straw to disinfect the outer surface of the straw. At the same time, the controller also controls the air pump in the air storage chamber to start, and the air pump extracts ozone in the air storage chamber, and transports it to the air delivery channel in the conveying plate through the pipeline, and then transports it to the output port through the air delivery channel through the telescopic tube, and then the ozone flows in the inner cavity of the straw, and then the ozone disinfects the inner cavity of the straw. Through the cooperation of the ultraviolet light source and the ozone, the outer side and the inner cavity of the straw are disinfected synchronously, thereby improving the efficiency of straw disinfection; During the process of straw disinfection, the detector in the rotating tank always detects the light intensity emitted by the ultraviolet light source in the rotating tank. If the surface of the straw is damaged, the inner cavity of the straw will be in a connected state with the rotating tank, and then the ozone flowing in the inner cavity of the straw will leak into the rotating tank through the damaged part of the straw, and then the ozone will absorb the ultraviolet light, and then the light intensity of the ultraviolet light in the rotating tank will be disturbed. The detector converts the light intensity signal into an electrical signal and rotates it to the controller, and the controller analyzes the electrical signal. If the light intensity of the ultraviolet light in the rotating tank changes, the surface of the straw is damaged. If the light intensity of the ultraviolet light in the rotating tank does not change significantly, the surface of the straw is not damaged. Through the characteristic of ozone absorbing ultraviolet light, the effect of detecting damage on the surface of the straw is achieved during the process of ozone and ultraviolet light disinfection of the straw, which further saves the process of straw transportation, thereby improving the efficiency of straw production and manufacturing, and ensuring the yield rate of the straw when it is output; When the rotating groove drives the straw to move to the discharge port, the extrusion column is separated from the protrusion, and then the extrusion column moves to the side away from the rotating column, so that the output port is separated from the inner cavity of the straw, and then the straw moves from the rotating groove to the discharge port for output.
[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. If the surface of the straw is damaged, the inner cavity of the straw will be connected to the rotating groove, and the ozone flowing in the inner cavity of the straw will leak into the rotating groove through the damaged part of the straw, and the ozone will absorb ultraviolet light, and the light intensity of the ultraviolet light in the rotating groove will be disturbed. The detector converts the light intensity signal into an electrical signal and rotates it to the controller. The controller analyzes the electrical signal. If the light intensity of the ultraviolet light in the rotating groove changes, the surface of the straw is damaged. If the light intensity of the ultraviolet light in the rotating groove does not change significantly, the surface of the straw is not damaged. Through the characteristic of ozone absorbing ultraviolet light, in the process of disinfecting the straw with ozone and ultraviolet light, the effect of detecting damage on the surface of the straw is achieved, which further saves the process of straw transportation, thereby improving the efficiency of straw production and manufacturing, and ensuring the yield rate of the straw during output. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 A perspective view of the present invention; Figure 2 It is a schematic diagram of the structure of the rotating cavity and the rotating column; Figure 3 It is a schematic diagram of the internal structure of the present invention; Figure 4 is a schematic diagram of the structure of the rotating column; Figure 5 is a schematic diagram of the cross-sectional structure of a rotating column; Figure 6 Schematic diagram of the structure of the suspended plate and the extruded column.
[0016] In the figure: 1, machine body; 11, funnel cavity; 12, feed port; 13, discharge port; 14, suspension plate; 141, protrusion; 15, guide rod; 2. Rotating assembly; 21. Rotating chamber; 22. Rotating column; 23. Conveying plate; 24. Rotating trough; 25. Extrusion column; 251. Output port; 26. Air storage chamber. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0018] Example: Figure 1-Figure 6As shown, the present invention provides a technical solution for a straw conveying device with a breakage detection function, comprising: a body 1, a funnel cavity 11 is arranged on the top of the body 1, a feed port 12 is arranged at the connection between the funnel cavity 11 and the body 1, a discharge port 13 is arranged on the side of the body 1 away from the feed port 12, the feed port 12 and the discharge port 13 are symmetrically arranged along the axis of the body 1, and a rotating component 2 is arranged in the body 1.
[0019] As a specific embodiment of the present invention, suspension boards 14 are symmetrically arranged on both sides of the body 1 , and the suspension boards 14 are connected to the body 1 through a support frame. The suspension boards 14 are provided with legs for support.
[0020] As a specific embodiment of the present invention, the rotating component 2 includes: a rotating chamber 21, the rotating chamber 21 is arranged in the body 1, a rotating column 22 is arranged in the rotating chamber 21, the rotating column 22 is rotatably connected to the rotating chamber 21, conveying plates 23 are symmetrically arranged on both sides of the rotating column 22, a motor is arranged in the suspension plate 14, and the driving shaft of the motor is connected to the conveying plate 23.
[0021] As a specific embodiment of the present invention, a plurality of rotating grooves 24 are provided on the rotating column 22, and the plurality of rotating grooves 24 are arranged around the axis of the rotating column 22. An ultraviolet light source and a detector are provided on the inner wall of the rotating groove 24, and the rotating groove 24 is used to place a straw.
[0022] As a specific embodiment of the present invention, a plurality of movable grooves are arranged on the conveying plate 23, and the plurality of movable grooves are arranged around the axis of the conveying plate 23. An extrusion column 25 is arranged on the movable groove, and a spring is arranged between the extrusion column 25 and the rotating column 22. The extrusion column 25 is slidably connected to the movable groove, and the extrusion column 25 corresponds one-to-one to the rotating groove 24.
[0023] As a specific embodiment of the present invention, an air storage chamber 26 is provided inside the rotating column 22, and the air storage chamber 26 is filled with ozone. An air supply passage is provided inside the conveying plate 23, and an air pump is provided inside the air storage chamber 26, and the air pump is connected to the air supply passage through a pipeline.
[0024] As a specific embodiment of the present invention, an output port 251 is provided on the side of the extrusion column 25 close to the rotating groove 24. The output port 251 is connected to the air supply channel through a telescopic tube. The diameter of the output port 251 is smaller than the inner diameter of the straw. A rubber pad is also provided on the side of the extrusion column 25 close to the rotating groove 24.
[0025] As a specific implementation of the present invention, a protrusion 141 is provided on a side of the suspension plate 14 close to the rotating column 22 , and a side of the squeezing column 25 away from the rotating column 22 is slidably connected to the suspension plate 14 .
[0026] As a specific embodiment of the present invention, a plurality of guide rods 15 are arranged inside the funnel cavity 11, and the plurality of guide rods 15 are arranged equidistantly along the side of the funnel cavity 11, and the distance between the top of the guide rods 15 and the bottom of the funnel cavity 11 decreases from the edge of the funnel cavity 11 to the center of the funnel cavity 11.
[0027] Working principle of the present invention: First, the straw is transported to the funnel cavity 11. Since a plurality of guide rods 15 are provided in the funnel cavity 11, the straw enters the gap between two adjacent guide rods 15, so that the straw is transported to the feed port 12 in an orderly manner, thereby preventing the straw from being misplaced during the movement, thereby blocking the feed port 12 and affecting the normal transportation of the straw. When the straw is transported to the rotating chamber 21 through the feed port 12, one of the rotating grooves 24 is connected to the feed port 12, and the straw falls into the rotating groove 24. Then the controller controls the motor to start, and the driving shaft of the motor drives the conveying plate 23 to rotate. During the rotation of the conveying plate 23, the rotating column 22 is driven to rotate, and the rotating column 22 drives the rotating groove 24 to rotate. When the rotating groove 24 rotates, the straw moves, and the rotating groove 24 drives the straw to rotate toward the side close to the discharge port 13. When the rotating groove 24 drives the straw to rotate, the next rotating groove 24 will be connected to the feed port 12, and the straws will enter the rotating grooves 24 one by one through the rotation of the rotating column 22, so that the straws can be continuously transported; When the conveying plate 23 rotates, it drives the moving groove to rotate, and the moving groove drives the squeezing column 25 to rotate, so that the squeezing column 25 and the rotating groove 24 rotate synchronously. Since a protrusion 141 is provided on the side of the suspension plate 14 close to the rotating column 22, the squeezing column 25 slides on the surface of the suspension plate 14 around the axis of the suspension plate 14 when rotating. When the squeezing column 25 encounters the protrusion 141 during the sliding process, the protrusion 141 squeezes the squeezing column 25, so that the squeezing column 25 moves to the side close to the rotating groove 24. The diameter of the output port 251 is smaller than the inner diameter of the straw. The output port 251 extends into the inner cavity of the straw under the action of the squeezing column 25. Since a rubber pad is also provided on the side of the squeezing column 25 close to the rotating groove 24, both ends of the straw are blocked by the rubber pad, so that the inner cavity of the straw is in a closed state. When the straw rotates toward the discharge port 13, the controller controls the ultraviolet light source in the rotating groove 24 to start, and the ultraviolet light source immediately irradiates the outer surface of the straw to disinfect the outer surface of the straw. At the same time, the controller also controls the air pump in the air storage chamber 26 to start, and the air pump extracts ozone in the air storage chamber 26, and transports it to the air delivery channel in the conveying plate 23 through the pipeline, and then transports it to the output port 251 through the air delivery channel through the telescopic tube, and then the ozone flows in the inner cavity of the straw, and then the ozone disinfects the inner cavity of the straw. Through the cooperation of the ultraviolet light source and the ozone, the outer side and the inner cavity of the straw are disinfected synchronously; During the process of straw disinfection, the detector in the rotating groove 24 always detects the light intensity emitted by the ultraviolet light source in the rotating groove 24. If the surface of the straw is damaged, the inner cavity of the straw will be in a connected state with the rotating groove 24, and then the ozone flowing in the inner cavity of the straw will leak into the rotating groove 24 through the damaged part of the straw, and then the ozone will absorb the ultraviolet light, and then the light intensity of the ultraviolet light in the rotating groove 24 will be disturbed. The detector converts the light intensity signal into an electrical signal and rotates it to the controller, and the controller analyzes the electrical signal. If the light intensity of the ultraviolet light in the rotating groove 24 changes, the surface of the straw is damaged. If the light intensity of the ultraviolet light in the rotating groove 24 does not change significantly, the surface of the straw is not damaged. Through the characteristic of ozone absorbing ultraviolet light, the effect of detecting damage on the surface of the straw is achieved during the process of ozone and ultraviolet light disinfection of the straw. When the rotating groove 24 drives the straw to move to the discharge port 13, the squeezing column 25 is disengaged from the protrusion 141, and then the squeezing column 25 moves to the side away from the rotating column 22, so that the output port 251 is disengaged from the inner cavity of the straw, and then the straw moves from the rotating groove 24 to the discharge port 13 for output.
[0028] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A straw conveying device with a breakage detection function, characterized in that: include: A machine body (1), wherein a funnel cavity (11) is arranged at the top of the machine body (1), a feed port (12) is arranged at the connection between the funnel cavity (11) and the machine body (1), a discharge port (13) is arranged on a side of the machine body (1) away from the feed port (12), the feed port (12) and the discharge port (13) are symmetrically arranged along the axis of the machine body (1), and a rotating assembly (2) is arranged inside the machine body (1).
2. The straw conveying device with a damage detection function according to claim 1, characterized in that: Suspension boards (14) are symmetrically arranged on both sides of the machine body (1); the suspension boards (14) are connected to the machine body (1) via a support frame; and legs are arranged on the suspension boards (14) for support.
3. The straw conveying device with a damage detection function according to claim 2, characterized in that: The rotating assembly (2) comprises: a rotating chamber (21), the rotating chamber (21) being arranged in the machine body (1), a rotating column (22) being arranged in the rotating chamber (21), the rotating column (22) being rotatably connected to the rotating chamber (21), conveying plates (23) being symmetrically arranged on both sides of the rotating column (22), a motor being arranged in the suspension plate (14), and a driving shaft of the motor being connected to the conveying plate (23).
4. The straw conveying device with a damage detection function according to claim 3, characterized in that: The rotating column (22) is provided with a plurality of rotating grooves (24), which are arranged around the axis of the rotating column (22), an ultraviolet light source and a detector are provided on the inner wall of the rotating groove (24), and a straw is placed in the rotating groove (24).
5. The straw conveying device with a damage detection function according to claim 4, characterized in that: The conveying plate (23) is provided with a plurality of movable grooves, which are arranged around the axis of the conveying plate (23). The movable grooves are provided with extrusion columns (25). A spring is provided between the extrusion columns (25) and the rotating columns (22). The extrusion columns (25) are slidably connected to the movable grooves, and the extrusion columns (25) correspond to the rotating grooves (24) one by one.
6. The straw conveying device with a damage detection function according to claim 5, characterized in that: An air storage chamber (26) is provided inside the rotating column (22), and the air storage chamber (26) is filled with ozone. An air delivery channel is provided inside the conveying plate (23), and an air pump is provided inside the air storage chamber (26), and the air pump is connected to the air delivery channel through a pipeline.
7. The straw conveying device with a damage detection function according to claim 6, characterized in that: An output port (251) is provided on one side of the squeeze column (25) close to the rotating groove (24); the output port (251) is connected to the air delivery channel via a telescopic tube; the diameter of the output port (251) is smaller than the inner diameter of the straw; and a rubber pad is also provided on one side of the squeeze column (25) close to the rotating groove (24).
8. The straw conveying device with a damage detection function according to claim 7, characterized in that: A protrusion (141) is provided on a side of the suspension plate (14) close to the rotating column (22), and a side of the extrusion column (25) away from the rotating column (22) is slidably connected to the suspension plate (14).
9. The straw conveying device with a damage detection function according to claim 1, characterized in that: A plurality of guide rods (15) are arranged inside the funnel cavity (11), and the plurality of guide rods (15) are arranged equidistantly along the side of the funnel cavity (11), and the distance between the top of the guide rods (15) and the bottom of the funnel cavity (11) decreases from the edge of the funnel cavity (11) to the center of the funnel cavity (11).
Citation Information
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