Environment-friendly and energy-saving kelp fermentation production line equipment and process thereof
By designing environmentally friendly energy -saving kelp fermentation production line equipment, accurate controlled electric push rods and combined cleaning design are used to solve the problem of surface mud residues and water waste after the kelp cleaning, realize the automation processing and efficient production of kelp, improve the quality of product quality And production efficiency.
Patent Information
- Application Number
- CN202411479495.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-01-24
AI Technical Summary
In the existing kelp processing technology, soil still exists on the surface after cleaning the kelp, and the cleaning water is used largely, and it requires manual or additional conveyor to be conveyed to the cutting machine to crush, resulting in complicated steps and inconvenient use.
An environmentally friendly and energy-saving kelp fermentation production line equipment is designed, including a conveyor, cleaning box, crusher and fermentation box. Through the precise control of the second electric push rod and the first electric push rod, the precise processing of kelp between different work stations is achieved. Movement and positioning. The cleaning box is equipped with a rinsing area and a flushing area. The combined design of the dial frame and the nozzle is used to carry out all-round, multi-angle dial cleaning and reciprocating flushing of kelp. The scraping mechanism automatically scrapes off the remaining kelp heads on the hook during the descent of the kelp.
Realize the automation of kelp, improve production efficiency and automation, reduce artificial intervention and labor intensity, ensure the hygiene quality of products, and reduce energy consumption, and meet the requirements of environmental protection and energy saving.
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Figure CN119351210A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of kelp processing, and in particular to environmentally friendly and energy-saving kelp fermentation production line equipment and a process thereof. Background Art
[0002] As people pay more and more attention to health, environmental protection and sustainable development, fermented kelp products are favored by the market due to their unique nutritional value and ecological advantages. Especially in the fields of food, medicine, agriculture, etc., the market demand for fermented kelp products is growing. The steps of kelp fermentation are usually washing-cutting-fermentation-juicing dehydration-drying.
[0003] In the existing kelp cleaning process, the kelp is directly put into the cleaning machine for cleaning. After cleaning, there is still mud on the surface, and a large amount of cleaning water is used. After cleaning, it needs to be transported to the cutting machine for crushing manually or by an additional conveyor, which makes the steps complicated and inconvenient to use. Summary of the invention
[0004] The purpose of the present invention is to solve the problems in the prior art that after the kelp is washed and taken out, there is still mud on the surface, and a large amount of washing water is used, and after washing, it needs to be transported to a cutting machine for crushing manually or by an additional conveyor, which makes the steps complicated and inconvenient to use. An environmentally friendly and energy-saving kelp fermentation production line equipment and process are proposed to solve the problems.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] An environmentally friendly and energy-saving kelp fermentation production line equipment, comprising a conveyor, a cleaning box, a crusher and a fermentation box, wherein the cleaning box is located on one side of the conveyor and is used to clean the kelp during the conveying process, the crusher is located on one side of the cleaning box and is used to crush the cleaned kelp, and the fermentation box is located below the crusher and is used to receive the crushed kelp;
[0007] The conveyor comprises two connecting seats, two guide cylinders are fixedly provided on the tops of the two connecting seats, a sliding rod is slidably provided in the guide cylinder, two support rods are fixedly provided on the outer wall of the sliding rod, the outer ends of the four support rods are fixedly provided with the same guide frame, a sliding bar is slidably provided in the guide frame, a plurality of first connecting blocks are fixedly provided on the outer wall of the sliding bar, and a hook for hanging kelp is provided at the bottom of the first connecting block;
[0008] A second electric push rod is fixedly provided through the top of the connecting seat at the top, a top plate is fixedly provided in the guide frame, and an output end of the second electric push rod is fixedly connected to the top plate to drive the guide frame to rise and fall, and move the hung kelp into the cleaning box and the crusher respectively;
[0009] A first electric push rod, wherein the first electric push rod is fixedly arranged on the top plate, a fixing block used in conjunction with a plurality of first connecting blocks is slidably arranged on the top of the top plate, one end of the fixing block is fixedly connected to an output end of the first electric push rod, and is used to drive the plurality of first connecting blocks to exchange positions;
[0010] The cleaning mechanism is arranged in the cleaning box and is used in conjunction with the guide frame to clean the kelp;
[0011] The scraping mechanism is arranged on one side of the upper connecting seat and is used for cleaning the kelp heads remaining on the corresponding hooks during the descending process.
[0012] In a possible design, the cleaning mechanism includes a partition fixed in the cleaning box, which is used to divide the cleaning box into a rinsing area and a flushing area. The same rotating shaft is rotatably provided through one side of the cleaning box and the partition. A plurality of racks for moving the kelp are fixed on the outer wall of the rotating shaft. The rotating shaft is transmission-connected to a sliding rod on one side to move the kelp while it is immersed in water.
[0013] In a possible design, two fixing bars are fixedly provided on the other side of the partition and one side of the cleaning box, two second guide rods are fixedly provided between the two fixing bars on the same side, the outer wall sliding sleeves of the two second guide rods are provided with the same sliding plate, mounting plates are fixedly provided at both ends of the two sliding plates, a plurality of nozzles are fixedly provided on the inner side of the mounting plates, the two mounting plates are transmission-connected to the rotating shaft for driving the two groups of nozzles to move back and forth and up and down for reciprocating flushing of the kelp, a water pump is provided on one side of the cleaning box, the discharge end of the water pump is communicated with the two groups of nozzles through a pipe, and the water inlet end of the water pump is connected to an external water source through a pipe.
[0014] In a possible design, a gear is fixedly sleeved on the outer wall of the rotating shaft, a rack meshing with the gear is slidably provided on one side of the cleaning box, a rectangular opening is opened on one side of one of the guide cylinders, a second connecting block fixed to the sliding rod is slidably provided in the rectangular opening, and the same connecting strip is fixed between the second connecting block and the rack.
[0015] In a possible design, the outer wall fixed sleeve of the rotating shaft is provided with a cam that interferes with the sliding plate, and the outer wall sleeve of the second guide rod is provided with a tension spring, and the two ends of the tension spring are respectively fixedly connected to the upper fixed bar and the side of the sliding plate close to each other, so as to drive the two groups of nozzles to move reciprocatingly up and down.
[0016] In a possible design, a wedge block is slidably provided in the fixed block, a limit block is fixedly provided on the top of the first connecting block, a groove corresponding to the wedge block is opened on the inner side of the limit block, two first guide rods are fixedly provided in the fixed block, the wedge block is slidably sleeved on the two first guide rods, a first spring is sleeved on the outer wall of the first guide rod, the two ends of the first spring are respectively fixedly connected to one side of the wedge block and one side of the inner wall of the fixed block, so that the first connecting block can be driven to move during the extension of the first electric push rod, and the rear side of the limit block can be driven to move when the fixed block is retracted.
[0017] In a possible design, the scraping mechanism includes a connecting platform fixedly arranged on one side of the upper connecting seat, a third guide rod fixedly arranged on one side of the connecting platform, a paddle plate slidably sleeved on the third guide rod, a waist-shaped hole corresponding to the hook is provided on the paddle plate, a second spring is sleeved on the third guide rod, two ends of the second spring are respectively fixedly connected to the connecting platform and the paddle plate on one side close to each other, a bending portion is provided on the paddle plate for use with the first connecting block, and the paddle plate can be used to scrape off the kelp head remaining on the hook during the descent of the hook.
[0018] A production process of an environmentally friendly and energy-saving kelp fermentation production line comprises the following steps:
[0019] S1. First, hang the kelp on the hook, then start the second electric push rod to retract and drive the guide frame to descend, use the dial plate to limit the hook, and then start the first electric push rod to retract and drive the wedge block to disengage from the corresponding limit block. During the retraction process, the wedge block is driven to insert into the rear limit block, and then the second electric push rod is started to extend, and the first electric push rod is started to extend to push the hook to move one station until the kelp moves to the top of the rinsing area;
[0020] S2, then start the second electric push rod to retract, immerse the kelp in the rinsing area for rinsing, and drive multiple push racks to push the kelp in the process of descent to clean the mud and sand on the surface of the kelp, and start the first electric push rod to retract, so that the wedge block is inserted into the rear limit block;
[0021] S3, then, continue to start the second electric push rod to extend, and start the first electric push rod to extend so that the kelp can be moved from the rinsing area to the washing area, and then start the second electric push rod to retract to drive the kelp to move to the rinsing area and the washing area, and drive the shifting frame to shift the kelp and the nozzle up and down, and at the same time start the water pump to supply water, and reciprocately wash the kelp in the washing area;
[0022] S4. Finally, when the kelp is moved into the grinder, the guide cylinder is started to grind it. The grinded kelp falls into the fermentation box, and an appropriate amount of fermentation agent is manually added for fermentation.
[0023] Beneficial effects:
[0024] In the present invention, the environmentally friendly and energy-saving kelp fermentation production line equipment realizes the precise movement and positioning of the kelp between different workstations by utilizing the precise control of the second electric push rod and the first electric push rod, thereby ensuring the smooth progress of the production process. At the same time, through the cooperation of the wedge block and the limit block, the flexible exchange of the hook position is realized, thereby enhancing the flexibility and adaptability of the equipment.
[0025] In the present invention, the environmentally friendly and energy-saving kelp fermentation production line equipment adopts a combined design of a prying frame and a rotating shaft, which can perform all-round and multi-angle prying cleaning on the surface of the kelp, effectively removing the mud and impurities on the surface of the kelp. At the same time, through the up and down reciprocating movement of the nozzle, the reciprocating flushing of the kelp is realized, which further improves the cleaning effect and ensures the sanitary quality of the product. At the same time, through the setting of the rinsing area and the flushing area, the water in the rinsing area does not need to be frequently replaced, which reduces energy consumption and meets the requirements of environmental protection and energy saving.
[0026] In the present invention, the environmentally friendly and energy-saving kelp fermentation production line equipment can automatically scrape off the kelp heads remaining on the hook during the kelp descent process through a scraping mechanism, thereby avoiding the influence of the residues on subsequent production and improving the cleanliness and safety of the production line. At the same time, the reset function of the scraping mechanism ensures its continuous and effective operation.
[0027] In the present invention, by integrating the second electric push rod, the first electric push rod, the paddle, the wedge block and other mechanical structures, the entire process of automatic hanging, conveying, cleaning, crushing and fermentation of kelp is realized, which greatly improves the production efficiency and the degree of automation, reduces manual intervention, reduces labor intensity, and is easy to operate. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 This is a three-dimensional structural schematic diagram of an environmentally friendly and energy-saving kelp fermentation production line equipment proposed by the present invention;
[0029] Figure 2 A schematic diagram of the three-dimensional structure of an environmentally friendly and energy-saving kelp fermentation production line equipment proposed by the present invention from another perspective;
[0030] Figure 3 This is a schematic diagram of the guide frame structure of an environmentally friendly and energy-saving kelp fermentation production line equipment proposed by the present invention;
[0031] Figure 4 This is a schematic diagram of the wedge installation structure of an environmentally friendly and energy-saving kelp fermentation production line equipment proposed by the present invention;
[0032] Figure 5 This is a schematic cross-sectional view of a cleaning box of an environmentally friendly and energy-saving kelp fermentation production line equipment proposed by the present invention;
[0033] Figure 6 This is a schematic diagram of the cam installation structure of an environmentally friendly and energy-saving kelp fermentation production line equipment proposed by the present invention;
[0034] Figure 7 for Figure 1 Schematic diagram of the enlarged structure of part A in the middle.
[0035] In the figure: 1, connecting seat; 2, guide cylinder; 3, sliding rod; 4, support rod; 5, guide frame; 6, first connecting block; 7, first electric push rod; 8, top plate; 9, second electric push rod; 10, cleaning box; 11, hook; 12, crusher; 13, fermentation box; 14, partition; 15, washing area; 16, rinsing area; 17, rotating shaft; 18, gear; 19, rack; 20, rectangular opening; 21, second connecting block; 22, connecting Connecting strip; 23, water pump; 24, limit block; 25, sliding strip; 26, fixed block; 27, first guide rod; 28, wedge block; 29, first spring; 30, shift rack; 31, mounting plate; 32, nozzle; 33, fixed strip; 34, second guide rod; 35, sliding plate; 36, tension spring; 37, cam; 38, connecting platform; 39, third guide rod; 40, second spring; 41, shift plate; 42, waist-shaped hole; 43, bending part. DETAILED DESCRIPTION
[0036] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0037] Example 1
[0038] Reference Figure 1-Figure 7 A production line equipment includes: a conveyor, a cleaning box 10, a crusher 12 and a fermentation box 13. The cleaning box 10 is located on one side of the conveyor and is used to clean the kelp during the conveying process; the crusher 12 is located on one side of the cleaning box 10 and is responsible for crushing the cleaned kelp; the fermentation box 13 is located below the crusher 12 and is used to receive and store the crushed kelp for fermentation.
[0039] The conveyor is supported by two connecting seats 1, and two guide cylinders 2 are fixedly provided on the top of the connecting seats 1. A sliding rod 3 is slidably provided in the guide cylinder 2, and two support rods 4 are fixedly connected to the outer wall of the sliding rod 3, and the outer ends of the four support rods 4 are fixedly connected to the same guide frame 5. An annular sliding bar 25 is slidably provided in the guide frame 5, and a plurality of first connecting blocks 6 are fixedly provided on the outer wall of the sliding bar 25, and a hook 11 for hanging kelp is provided at the bottom of each first connecting block 6.
[0040] In order to control the lifting and lowering of the guide frame 5, a second electric push rod 9 is fixedly provided on the top of the upper connecting seat 1, and its output end is fixedly connected to a top plate 8 fixedly provided in the guide frame 5. Through the extension and retraction of the second electric push rod 9, the guide frame 5 and the kelp hung thereon can be driven to lift and lower, so as to send them into the cleaning box 10 or the crusher 12.
[0041] In addition, the top plate 8 is also fixed with a first electric push rod 7, and a fixing block 26 used in conjunction with a plurality of first connecting blocks 6 is slidably provided on the top of the top plate 8. One end of the fixing block 26 is fixedly connected to the output end of the first electric push rod 7, and the first electric push rod 7 is extended and retracted to drive the fixing block 26 to slide on the top plate 8, thereby pushing the plurality of first connecting blocks 6 to exchange positions in the guide frame 5, thereby achieving rearrangement or adjustment of the kelp.
[0042] The cleaning mechanism is arranged in the cleaning box 10, including a partition 14 fixed in the cleaning box 10, dividing the cleaning box 10 into a rinsing area 16 and a flushing area 15. The same rotating shaft 17 is rotatably provided through one side of the cleaning box 10 and the partition 14, and a plurality of shifting racks 30 are fixedly provided on the outer wall of the rotating shaft 17, which are used to shift the kelp when it is immersed in water, so as to help the kelp be better cleaned.
[0043] The rotating shaft 17 is connected to the sliding rod 3 on one side through a transmission mechanism. When the kelp descends into the cleaning box 10 along with the guide frame 5, the sliding rod 3 and the transmission mechanism connected thereto will be driven to rotate, thereby driving the rotating shaft 17 and the shifting frame 30 to rotate and shift the kelp.
[0044] Two fixing bars 33 are fixedly arranged on the other side of the partition 14 and one side of the washing box 10, and two second guide rods 34 are fixedly arranged between the two fixing bars 33 on the same side. The outer wall of the two second guide rods 34 is slidably sleeved with a same sliding plate 35, and both ends of the sliding plate 35 are fixedly provided with mounting plates 31, and the inner side of the mounting plate 31 is fixedly provided with a plurality of spray pipes 32. The spray pipes 32 are connected to a water pump 23 arranged on one side of the washing box 10 through a pipeline, and the water inlet end of the water pump 23 is connected to an external water source through a pipeline.
[0045] The mounting plate 31 is also connected to the rotating shaft 17 through a transmission mechanism. When the rotating shaft 17 rotates, it drives the two groups of nozzles 32 to move up and down reciprocatingly, so as to reciprocately wash the kelp and improve the cleaning effect.
[0046] On one side of the upper connecting seat 1, a scraping mechanism is also provided, which can automatically clean the kelp heads that may remain on the corresponding hooks 11 during the descent of the guide frame 5 to prevent them from affecting the subsequent kelp hanging or processing process.
[0047] The scraping mechanism includes a connecting platform 38 fixedly arranged on one side of the upper connecting seat 1, a third guide rod 39 fixedly arranged on one side of the connecting platform 38, and a dial plate 41 slidably sleeved on the third guide rod 39. A waist-shaped hole 42 corresponding to the hook 11 is provided on the dial plate 41 to ensure that the dial plate 41 will not interfere with the hook 11 during movement. A second spring 40 is sleeved on the third guide rod 39, and the two ends of the second spring 40 are respectively fixedly connected to the connecting platform 38 and the side of the dial plate 41 close to each other to provide a reset force for the dial plate 41. A bending portion 43 used in conjunction with the first connecting block 6 is provided on the dial plate 41. When the hook 11 descends along with the guide frame 5, the bending portion 43 can scrape off the kelp head remaining on the hook 11 to prevent it from affecting the subsequent kelp hanging or processing process.
[0048] The present application can be used in the field of kelp processing, and can also be used in other fields applicable to the present application.
[0049] Example 2
[0050] refer to Figure 1-Figure 7 , improved on the basis of Example 1: an environmentally friendly and energy-saving kelp fermentation production line equipment, which is applied to the field of kelp processing, a gear 18 is fixedly sleeved on the outer wall of the rotating shaft 17, and the gear 18 is meshed with a rack 19 slidably arranged on one side of the cleaning box 10. In order to realize this transmission mechanism, a rectangular opening 20 is opened on one side of one of the guide cylinders 2, and a second connecting block 21 fixed to the sliding rod 3 is slidably arranged in the rectangular opening 20. The second connecting block 21 is fixedly connected to the rack 19 by a connecting strip 22. When the kelp descends with the guide frame 5 and drives the sliding rod 3 to move, the second connecting block 21 slides in the rectangular opening 20, and pushes the rack 19 to slide along one side of the cleaning box 10 through the connecting strip 22, thereby driving the gear 18 meshing with the rack 19 to rotate, driving the rotating shaft 17 and the shifting frame 30 to rotate, and shifting the kelp.
[0051] In the cleaning mechanism, the outer wall of the rotating shaft 17 is also fixedly sleeved with a cam 37, which is in conflict with the sliding plate 35. At the same time, the outer wall of the second guide rod 34 is sleeved with a tension spring 36, and the two ends of the tension spring 36 are respectively fixedly connected to the upper fixed bar 33 and the side of the sliding plate 35 close to each other. When the rotating shaft 17 rotates, the raised part of the cam 37 will push the sliding plate 35 to move up and down along the second guide rod 34, and the tension spring 36 provides a reset force, so that the sliding plate 35 can achieve up and down reciprocating movement during the rotation of the cam 37. The mounting plate 31 moves with the sliding plate 35, thereby driving the nozzle 32 to reciprocate and wash the kelp, thereby improving the cleaning effect.
[0052] In order to realize the transposition between the first connection block 6 and the fixed block 26, a wedge block 28 is slidably provided in the fixed block 26, and a limit block 24 is fixedly provided on the top of the first connection block 6. A groove corresponding to the wedge block 28 is provided on the inner side of the limit block 24. Two first guide rods 27 are fixedly provided in the fixed block 26, and the wedge block 28 is slidably sleeved on the two first guide rods 27, and a first spring 29 provides a reset force. The two ends of the first spring 29 are respectively fixedly connected to one side of the wedge block 28 and one side inner wall of the fixed block 26. When the first electric push rod 7 is extended, the fixed block 26 and the wedge block 28 are pushed forward, and the wedge block 28 is inserted into the groove of the limit block 24, driving the first connection block 6 to move. When the first electric push rod 7 is retracted, the wedge block 28 is retracted under the action of the limit block 24, and at the same time drives the fixed block 26 to move backward, so that the limit block 24 at the rear can enter the action range of the wedge block 28, and the transposition is realized.
[0053] A production process of an environmentally friendly and energy-saving kelp fermentation production line comprises the following steps:
[0054] S1. First, hang the kelp on the hook 11, then start the second electric push rod 9 to retract and drive the guide frame 5 to descend, and use the dial plate 41 to limit the hook 11, and then start the first electric push rod 7 to retract and drive the wedge block 28 to disengage from the corresponding limit block 24. During the retraction process, the wedge block 28 is driven to insert into the rear limit block 24, and then the second electric push rod 9 is started to extend, and the first electric push rod 7 is started to extend to push the hook 11 to move one station until the kelp moves to the top of the rinsing area 16;
[0055] S2, then start the second electric push rod 9 to retract, immerse the kelp in the rinsing area 16 for rinsing, and drive multiple shifting racks 30 to shift the kelp during the descent process to clean the mud and sand on the surface of the kelp, and start the first electric push rod 7 to retract, so that the wedge block 28 is inserted into the rear limit block 24;
[0056] S3, then, the second electric push rod 9 is started to extend, and the first electric push rod 7 is started to extend so that the kelp can be moved from the rinsing area 16 to the washing area 15, and then the second electric push rod 9 is started to retract to drive the kelp to move into the rinsing area 16 and the washing area 15, and the shifting frame 30 is driven to shift the kelp and the nozzle 32 up and down, and at the same time, the water pump 23 is started to supply water to reciprocately wash the kelp in the washing area 15;
[0057] S4. Finally, when the kelp is moved into the pulverizer 12, the guide cylinder 2 is started to pulverize the kelp. The pulverized kelp falls into the fermentation box 13, and a proper amount of fermentation agent is manually added for fermentation.
[0058] In the present application, first, the kelp is hung on the hook 11, and then the second electric push rod 9 is started to retract. During the retraction process, the guide frame 5 can be driven to descend through the top plate 8. During the descent process, one of the hooks 11 will be stuck in the waist-shaped hole 42 in the dial plate 41. The dial plate 41 is used to limit the hook 11, and multiple hooks 11 can be limited at the same time through the sliding bar 25. Then the first electric push rod 7 is started to retract. During the retraction process, the fixed block 26 can be driven to move. The movement of the fixed block 26 can drive the wedge block 28 to move to the left, and during the movement of the wedge block 28, the wedge block 28 can be separated from the corresponding limit block 24 through the inclined surface and continue to retract. During the retraction process, the wedge block 28 is driven to insert into the rear limit block 24, and then the second electric push rod 9 is started to extend until the hook 11 is away from the waist-shaped hole 42, and the first electric push rod 7 is started to extend to push the hook 11 to move one station until the kelp moves to the top of the rinsing area 16;
[0059] Then, the second electric push rod 9 is started to retract, driving the guide frame 5 to move downward to immerse the kelp in the rinsing area 16 for rinsing. In the process of descending, the sliding rod 3 can be driven to move downward, and the sliding rod 3 can drive the second connecting block 21 to move downward, and drive the rack 19 to move downward through the connecting bar 22. The rack 19 can drive the gear 18 to rotate, and the gear 18 can drive the rotating shaft 17 to rotate, drive the multiple shifting frames 30 to shift the kelp, clean the mud and sand on the surface of the kelp, and start the first electric push rod 7 to retract, so that the wedge block 28 is inserted into the rear limit block 24;
[0060] Then, the second electric push rod 9 is started to extend and drive the guide frame 5 to move upward. During the upward movement, the rotating shaft 17 can be driven to rotate in the opposite direction to clean the other side of the kelp, and the first electric push rod 7 is started to extend to move the kelp from the rinsing area 16 to the washing area 15, and then the second electric push rod 9 is started to retract and drive the kelp to move into the rinsing area 16 and the washing area 15, and drive the shifting frame 30 to shift the kelp, and the rotating shaft 17 can drive the cam 37 to rotate during the rotation of the rotating shaft 17. The rotation of the cam 37 can drive the sliding plate 35 to move downward, and the sliding plate 35 can drive the mounting plate 31 to move downward, and the mounting plate 31 can drive the nozzle 32 to move downward. When the convex part of the cam 37 is away from the sliding plate 35, the sliding plate 35 can move upward under the action of the tension spring 36, drive the nozzle 32 to move up and down, and at the same time start the water pump 23 to supply water, and the kelp in the washing area 15 is reciprocated.
[0061] Finally, when the kelp moves into the pulverizer 12, the guide cylinder 2 is started to pulverize it, and the pulverized kelp falls into the fermentation box 13, and an appropriate amount of fermentation agent is manually added for fermentation.
[0062] When there are kelp heads remaining on the hook 11, the guide frame 5 will drive the hook 11 to move into the waist-shaped hole 42 during its downward movement, and drive the paddle 41 to move to the left through the cooperation of the bending portion 43 and the hook 11, so as to scrape off the kelp heads remaining on the hook 11; when the hook 11 is away from the paddle 41, the paddle 41 can reset and move under the action of the second spring 40, and transport and clean them in sequence.
[0063] However, as is well known to those skilled in the art, the working principles and wiring methods of the first electric push rod 7, the second electric push rod 9 and the water pump 23 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art may make any optional selections according to their needs or convenience.
[0064] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An environmentally friendly and energy-saving kelp fermentation production line equipment, characterized in that: The invention comprises a conveyor, a cleaning box (10), a pulverizer (12) and a fermentation box (13), wherein the cleaning box (10) is located on one side of the conveyor and is used to clean the kelp during the conveying process, the pulverizer (12) is located on one side of the cleaning box (10) and is used to pulverize the cleaned kelp, and the fermentation box (13) is located below the pulverizer (12) and is used to receive the pulverized kelp; The conveyor comprises two connecting seats (1), two guide cylinders (2) are fixedly provided through the tops of the two connecting seats (1), a sliding rod (3) is slidably provided in the guide cylinder (2), two support rods (4) are fixedly provided on the outer wall of the sliding rod (3), a same guide frame (5) is fixedly provided at the outer ends of the four support rods (4), a sliding bar (25) is slidably provided in the guide frame (5), a plurality of first connecting blocks (6) are fixedly provided on the outer wall of the sliding bar (25), and a hook (11) for hanging kelp is provided at the bottom of the first connecting block (6); A second electric push rod (9) is fixedly provided through the top of the connecting seat (1) at the top, a top plate (8) is fixedly provided in the guide frame (5), and an output end of the second electric push rod (9) is fixedly connected to the top plate (8) for driving the guide frame (5) to rise and fall, and moving the hung kelp into the cleaning box (10) and the crusher (12) respectively; A first electric push rod (7), the first electric push rod (7) is fixedly arranged on a top plate (8), a fixing block (26) used in conjunction with a plurality of first connecting blocks (6) is slidably arranged on the top of the top plate (8), one end of the fixing block (26) is fixedly connected to an output end of the first electric push rod (7) and is used to drive the plurality of first connecting blocks (6) to exchange positions; A cleaning mechanism is arranged in the cleaning box (10) and is used in conjunction with the guide frame (5) to clean the kelp; The scraping mechanism is arranged on one side of the upper connecting seat (1) and is used to clean the kelp heads remaining on the corresponding hooks (11) during the descending process.
2. The environmentally friendly and energy-saving kelp fermentation production line equipment according to claim 1 is characterized in that: The cleaning mechanism comprises a partition (14) fixedly arranged in a cleaning box (10) and used for dividing the cleaning box (10) into a rinsing area (16) and a flushing area (15); a common rotating shaft (17) is rotatably provided through one side of the cleaning box (10) and the partition (14); a plurality of racks (30) for moving kelp are fixedly arranged on the outer wall of the rotating shaft (17); the rotating shaft (17) is transmission-connected to a sliding rod (3) on one side, and moves the kelp when the kelp is immersed in water.
3. The environmentally friendly and energy-saving kelp fermentation production line equipment according to claim 2 is characterized in that: Two fixing bars (33) are fixedly provided on the other side of the partition (14) and one side of the cleaning box (10), two second guide rods (34) are fixedly provided between the two fixing bars (33) on the same side, the outer wall sliding sleeves of the two second guide rods (34) are provided with the same sliding plate (35), and mounting plates (31) are fixedly provided at both ends of the two sliding plates (35), and a plurality of nozzles (32) are fixedly provided on the inner side of the mounting plates (31). The two mounting plates (31) are transmission-connected to the rotating shaft (17) for driving the two groups of nozzles (32) to move up and down reciprocatingly for reciprocatingly washing the kelp. A water pump (23) is provided on one side of the cleaning box (10), and the drainage end of the water pump (23) is communicated with the two groups of nozzles (32) through a pipeline, and the water inlet end of the water pump (23) is connected to an external water source through a pipeline.
4. The environmentally friendly and energy-saving kelp fermentation production line equipment according to claim 2 is characterized in that: The outer wall of the rotating shaft (17) is fixedly sleeved with a gear (18); a rack (19) meshing with the gear (18) is slidably provided on one side of the cleaning box (10); a rectangular opening (20) is opened on one side of one of the guide cylinders (2); a second connecting block (21) fixed to the sliding rod (3) is slidably provided in the rectangular opening (20); and a same connecting strip (22) is fixedly provided between the second connecting block (21) and the rack (19).
5. The environmentally friendly and energy-saving kelp fermentation production line equipment according to claim 3 is characterized in that: The outer wall fixed sleeve of the rotating shaft (17) is provided with a cam (37) that contacts the sliding plate (35), and the outer wall sleeve of the second guide rod (34) is provided with a tension spring (36). The two ends of the tension spring (36) are respectively fixedly connected to the upper fixed strip (33) and the side of the sliding plate (35) close to each other, so as to drive the two groups of nozzles (32) to move reciprocatingly up and down.
6. The environmentally friendly and energy-saving kelp fermentation production line equipment according to claim 1 is characterized in that: A wedge block (28) is slidably arranged inside the fixed block (26); a limit block (24) is fixedly arranged on the top of the first connecting block (6); a groove corresponding to the wedge block (28) is opened on the inner side of the limit block (24); two first guide rods (27) are fixedly arranged inside the fixed block (26); the wedge block (28) is slidably sleeved on the two first guide rods (27); a first spring (29) is sleeved on the outer wall of the first guide rod (27); two ends of the first spring (29) are respectively fixedly connected to one side of the wedge block (28) and the inner wall of one side of the fixed block (26); the first connecting block (6) can be driven to move when the first electric push rod (7) is extended, and the limit block (24) can be driven to move behind the fixed block (26) when the first electric push rod (7) is retracted.
7. The environmentally friendly and energy-saving kelp fermentation production line equipment according to claim 1 is characterized in that: The scraping mechanism comprises a connecting platform (38) fixedly arranged on one side of the upper connecting seat (1); a third guide rod (39) is fixedly arranged on one side of the connecting platform (38); a dial plate (41) is slidably sleeved on the third guide rod (39); a waist-shaped hole (42) corresponding to the hook (11) is opened on the dial plate (41); a second spring (40) is sleeved on the third guide rod (39); two ends of the second spring (40) are respectively fixedly connected to the connecting platform (38) and the dial plate (41) on one side close to each other; a bending portion (43) used in conjunction with the first connecting block (6) is provided on the dial plate (41); and the kelp head remaining on the hook (11) can be scraped off by the dial plate (41) during the process of the hook (11) descending.
8. The production process of an environmentally friendly and energy-saving kelp fermentation production line according to any one of claims 1 to 7, characterized in that: The following steps are involved: S1. First, hang the kelp on the hook (11), then start the second electric push rod (9) to retract and drive the guide frame (5) to descend, and use the dial plate (41) to limit the hook (11), and then start the first electric push rod (7) to retract and drive the wedge block (28) to disengage from the corresponding limit block (24), and during the retraction process, drive the wedge block (28) to insert into the rear limit block (24), and then start the second electric push rod (9) to extend, and start the first electric push rod (7) to extend and push the hook (11) to move one station until the kelp moves to the top of the rinsing area (16); S2, then start the second electric push rod (9) to retract, immerse the kelp in the rinsing area (16) for rinsing, and drive multiple shifting racks (30) to shift the kelp during the descent process to clean the mud and sand on the surface of the kelp, and start the first electric push rod (7) to retract, so that the wedge block (28) is inserted into the rear limit block (24); S3, then, the second electric push rod (9) is started to extend, and the first electric push rod (7) is started to extend so that the kelp can be moved from the rinsing area (16) to the washing area (15), and then the second electric push rod (9) is started to retract to drive the kelp to move into the rinsing area (16) and the washing area (15), and the shifting frame (30) is driven to shift the kelp and the nozzle (32) up and down, and at the same time, the water pump (23) is started to supply water to reciprocately wash the kelp in the washing area (15); S4. Finally, when the kelp is moved into the pulverizer (12), the guide cylinder (2) is started to pulverize the kelp. The pulverized kelp falls into the fermentation box (13), and a proper amount of fermentation agent is manually added to ferment the kelp.