Modularized quick assembling and switching enamel production line

Abstract

The invention discloses a modular quick assembly and switching enamel production line, and relates to the technical field of enamel production. The device comprises a parallel track, a moving mechanism is arranged on the parallel track, and an enamel placing module is arranged on the surface of the moving mechanism in a threaded mode so as to drive the enamel placing module to transversely move on the parallel track. According to the device, enamel is cooled and processed through the air blowing module, then the enamel is washed through the washing module, the washed enamel is subjected to air blowing drying treatment through the air blowing module, and finally finished enamel in the enamel placing module is carried and unloaded through the other set of material taking module. Wherein the glaze pouring module, the porcelain firing module and the air blowing module can be movably arranged on the parallel rails, and the positions of the glaze pouring module, the porcelain firing module and the air blowing module on the parallel rails are adjusted, so that the flexibility and the efficiency of the enamel production line can be improved, the production period can be shortened, and the production requirements of different product types can be quickly met.

Description

Technical Field

[0001] The invention relates to the technical field of enamel production, and in particular to a modular rapid assembly and switching enamel production line. Background Art

[0002] Enameling is a manufacturing process in which a melted inorganic material (usually glass) is evenly coated and fused to a metal surface. This technique is often used to make pots and other kitchen items that are durable and have good corrosion resistance. Enameling is a common decorative method for household items because of its smooth surface, easy cleaning and rich colors.

[0003] Traditional enamel production lines usually use a fixed set of equipment for continuous production. Once the equipment is selected or installed, it is relatively fixed. When it is necessary to change the product type or adjust the production process, it depends largely on reconfiguration and adjustment of the production line, which not only takes a long time to operate, but also may affect production efficiency and cost control. Therefore, the existing production method cannot well meet the flexible and changing market needs.

[0004] Therefore, a modular rapid assembly and switching enamel production line is proposed. Summary of the invention

[0005] The purpose of the present invention is to solve the problems raised in the above-mentioned background technology, and provide a modular rapid assembly and switching enamel production line.

[0006] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions:

[0007] A modular rapid assembly and switching enamel production line comprises parallel tracks, on which a moving mechanism is arranged, and a surface thread of the moving mechanism is provided with an enamel placement module to drive the enamel placement module to move laterally on the parallel tracks, and the parallel tracks are provided with material taking modules at both ends respectively for picking up and carrying the enamel, and the parallel tracks are provided with a glazing module, a porcelain firing module and a blowing module, the glazing module is used for glazing the enamel, the porcelain firing module is used for glazing the enamel, and the blowing module is used for cooling and drying the enamel machine after firing, a collecting module for collecting glaze liquid is arranged on the parallel tracks and below the glazing module, and a flushing module for cleaning the enamel is arranged on the blowing module and in the middle.

[0008] Furthermore, the moving mechanism includes a protrusion fixed on a parallel track, and a first threaded rod is inserted into the protrusion, a sprocket is fixedly sleeved at the end of the first threaded rod, and a chain is meshingly installed on the surface of the sprocket, a first motor is fixedly installed on the end face of one group of protrusions, and the output end of the first motor is fixed to the other end of one group of first threaded rods.

[0009] Furthermore, the enamel placement module includes a placement rack threadedly mounted on a first threaded rod, and a limiting rack is fixedly installed on the inner wall of the placement rack, a placement hole is provided on the surface of the limiting rack, a placement groove is provided on the placement rack, and the placement hole and the placement groove correspond to each other.

[0010] Furthermore, the material picking module includes an L-shaped bracket fixed on a parallel rail, and a second motor is fixedly installed on the L-shaped bracket, a second threaded rod is fixedly installed on the output end of the second motor, and a movable cross frame is provided on the surface thread sleeve of the second threaded rod, a hydraulic rod is fixedly installed on the movable cross frame, and the movable part of the hydraulic rod is movably connected to the movable cross frame, and a suction cup for picking up enamel is provided at the end of the hydraulic rod.

[0011] Furthermore, the glaze module includes a first U-shaped cover arranged on a parallel track, a glaze nozzle is fixedly installed on the inner side of the first U-shaped cover, and the input part of the glaze nozzle is connected to a first pipe, a joint is provided at the end of the first pipe, and a first pump body is provided on the first pipe.

[0012] Furthermore, the collection module includes a collection box arranged on parallel tracks, and the collection box is located below the glazing module. The collection box is provided with a drain port, and a valve is provided on the surface of the drain port. A filter screen is fixedly installed on the inner wall of the collection box.

[0013] Furthermore, the ceramic firing module includes a second U-shaped cover arranged on parallel tracks, a plurality of groups of heating tubes are equidistantly arranged on the inner wall of the second U-shaped cover, and a controller is fixedly mounted on the surface of the second U-shaped cover to control the heating efficiency of the heating tubes.

[0014] Furthermore, the blowing module includes a mounting frame arranged on parallel tracks, a plurality of groups of equidistantly arranged motor frames are fixedly mounted on the inner wall of the mounting frame, a third motor is arranged inside the plurality of groups of motor frames, and a fan blade is fixedly mounted on the output end of the third motor.

[0015] Furthermore, the flushing module includes a side plate fixed on the mounting frame, and a plurality of groups of equidistantly arranged spray pipes are plugged and installed inside the side plate. The input end of the spray pipe is connected to a second pipeline, and a second pump body is arranged on the second pipeline.

[0016] The beneficial effects of the present invention are as follows:

[0017] The enamel blank to be processed is transported to the enamel placement module through one of the material taking modules, and the enamel placement module and the enamel blank are driven by the moving mechanism to move horizontally along the surface of the parallel track. When the enamel blank enters the glazing module, the surface of the enamel blank is glazed by the glazing module. At this time, the collecting module below the glazing module collects the excess glaze liquid to avoid the waste of glaze liquid. After the enamel blank enters the firing module, the glaze firing operation is performed on the enamel blank after glazing by the firing module. The fired enamel is moved to the bottom of the blowing module and passed through the The enamel is cooled by the blowing module and then rinsed by the flushing module. After rinsing, the enamel is blown and dried by the blowing module. Finally, the finished enamel in the enamel placement module is transported and unloaded by another set of material taking modules. The glazing module, the porcelain firing module and the blowing module can be movably arranged on parallel tracks. The positions of the glazing module, the porcelain firing module and the blowing module on the parallel tracks can be adjusted, thereby improving the flexibility and efficiency of the enamel production line, shortening the production cycle, and quickly adapting to the production needs of different product types. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0019] Figure 2 is a side view of the present invention;

[0020] Figure 3 is a schematic diagram of the parallel tracks of the present invention;

[0021] Figure 4 is a schematic diagram of an enamel placement module of the present invention;

[0022] Figure 5 Schematic diagram of the material taking module of the present invention;

[0023] Figure 6 is a schematic diagram of the glaze pouring module of the present invention;

[0024] Figure 7 is a schematic diagram of a collection module of the present invention;

[0025] Figure 8 is a schematic diagram of a ceramic firing module of the present invention;

[0026] Fig. 9 is a schematic diagram of a blowing module and a flushing module of the present invention;

[0027] Reference numerals: 1. parallel rails; 2. moving mechanism; 201. bump; 202. first threaded rod; 203. sprocket; 204. chain; 205. first motor; 3. enamel placement module; 301. placement frame; 302. limit frame; 303. placement hole; 304. placement groove; 4. material taking module; 401. L-shaped bracket; 402. second motor; 403. second threaded rod; 404. movable horizontal frame; 405. hydraulic rod; 406. suction cup; 5. glaze pouring module; 501. first U-shaped cover; 502 , glaze nozzle; 503, first pipeline; 504, joint; 505, first pump body; 6, collection module; 601, collection box; 602, drain port; 603, valve; 604, filter screen; 7, porcelain firing module; 701, second U-shaped cover; 702, heating tube; 703, controller; 8, blowing module; 801, mounting frame; 802, motor frame; 803, third motor; 804, fan blade; 9, flushing module; 901, side panel; 902, spray pipe; 903, second pipeline; 904, second pump body. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0029] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. In addition, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0031] In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the inventive product is usually placed when used. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0032] like Figures 1 to 9 As shown, a modular rapid assembly and switching enamel production line includes a parallel track 1, a moving mechanism 2 is arranged on the parallel track 1, an enamel placement module 3 is arranged on the surface thread of the moving mechanism 2 to drive the enamel placement module 3 to move laterally on the parallel track 1, and the parallel track 1 is provided with a material taking module 4 at both ends for picking up and transporting the enamel, a glazing module 5, a porcelain firing module 7 and a blowing module 8 are arranged on the parallel track 1, the glazing module 5 is used for glazing the enamel, the porcelain firing module 7 is used for glazing the enamel, and the blowing module 8 is used for cooling and drying the enamel machine after firing, a collecting module 6 for collecting the glaze liquid is arranged on the parallel track 1 and below the glazing module 5, and a flushing module 9 for cleaning the enamel is arranged on the blowing module 8 and in the middle. More specifically, the enamel blank to be processed is transported to the enamel placement module 3 through one group of material taking modules 4, and the enamel placement module 3 and the enamel blank are driven by the moving mechanism 2 to move laterally along the surface of the parallel track 1. When the enamel blank enters the glazing module 5, the glazing module 5 is used to glaze the surface of the enamel blank. At this time, the collecting module 6 located below the glazing module 5 collects the excess glaze liquid for glazing to avoid waste of the glaze liquid. After the enamel blank enters the firing module 7, the firing module 7 is used to fire the enamel blank after glazing, and the fired enamel moves to the blowing module 8. The enamel is cooled by the blowing module 8 and then rinsed by the flushing module 9. After rinsing, the enamel is blown and dried by the blowing module 8. Finally, the finished enamel in the enamel placement module 3 is transported and unloaded by another set of material taking modules 4. The glazing module 5, the porcelain firing module 7 and the blowing module 8 can be movably arranged on the parallel track 1. The positions of the glazing module 5, the porcelain firing module 7 and the blowing module 8 on the parallel track 1 can be adjusted, thereby improving the flexibility and efficiency of the enamel production line, shortening the production cycle, and quickly adapting to the production needs of different types of products.

[0033] The moving mechanism 2 includes a protrusion 201 fixed on the parallel track 1, and a first threaded rod 202 is inserted inside the protrusion 201, a sprocket 203 is fixedly sleeved at the end of the first threaded rod 202, and a chain 204 is meshed and installed on the surface of the sprocket 203, and a first motor 205 is fixedly installed on the end surface of one group of protrusions 201, and the output end of the first motor 205 is fixed to the other end of one group of first threaded rods 202. More specifically, one group of first threaded rods 202 is driven to rotate by the first motor 205, and the other group of first threaded rods 202 is driven to rotate synchronously through the sprocket 203 and the chain 204, and the enamel placement module 3 is moved along the surface of the parallel track 1 through the threaded arrangement of the enamel placement module 3 and the first threaded rod 202.

[0034] The enamel placement module 3 includes a placement frame 301 threadedly sleeved on the first threaded rod 202, and a limiting frame 302 is fixedly installed on the inner wall of the placement frame 301, a placement hole 303 is opened on the surface of the limiting frame 302, and a placement groove 304 is opened on the placement frame 301, and the placement hole 303 corresponds to the placement groove 304. More specifically, through the limiting frame 302 on the inner wall of the placement frame 301, the placement hole 303 on the limiting frame 302 corresponds to the placement groove 304 on the placement frame 301, so that the enamel can be placed and fixed through the placement hole 303 and the placement groove 304.

[0035] The material taking module 4 includes an L-shaped bracket 401 fixed on the parallel track 1, and a second motor 402 is fixedly installed on the L-shaped bracket 401, a second threaded rod 403 is fixedly installed on the output end of the second motor 402, and a movable cross frame 404 is threadedly sleeved on the surface of the second threaded rod 403, a hydraulic rod 405 is fixedly installed on the movable cross frame 404, and the movable part of the hydraulic rod 405 is movably plugged with the movable cross frame 404, and a suction cup 406 for picking up the enamel is provided at the end of the hydraulic rod 405. More specifically, the second motor 402 drives the second threaded rod 403 to rotate, and the movable cross frame 404 and the second threaded rod 403 are threadedly sleeved, so that the movable cross frame 404 moves horizontally, and the suction cup 406 can be moved vertically by the hydraulic rod 405, so as to adjust the position of the suction cup 406, and the suction cup 406 can pick up the enamel, so as to facilitate the transportation of the enamel.

[0036] The glaze module 5 includes a first U-shaped cover 501 arranged on the parallel track 1, a glaze nozzle 502 is fixedly installed on the inner side of the first U-shaped cover 501, and the input part of the glaze nozzle 502 is connected to the first pipe 503, the end of the first pipe 503 is provided with a joint 504, and the first pipe 503 is provided with a first pump body 505. More specifically, the joint 504 is connected to the glaze liquid supply pipe, and the glaze liquid is introduced into the glaze nozzle 502 through the first pipe 503 through the first pump body 505, and the glaze liquid is sprinkled on the enamel blank through the glaze nozzle 502.

[0037] The collection module 6 includes a collection box 601 disposed on the parallel track 1, and the collection box 601 is located below the glazing module 5, a liquid discharge port 602 is provided on the collection box 601, and a valve 603 is provided on the surface of the liquid discharge port 602, and a filter screen 604 is fixedly installed on the inner wall of the collection box 601. More specifically, the collection box 601 is located below the first U-shaped cover 501, so that the excess glaze liquid during glazing can be collected, and the glaze liquid during glazing can be filtered through the filter screen 604 inside the collection box 601.

[0038] The porcelain firing module 7 includes a second U-shaped cover 701 arranged on the parallel track 1, and a plurality of groups of heating tubes 702 are equidistantly arranged on the inner wall of the second U-shaped cover 701. A controller 703 is fixedly installed on the surface of the second U-shaped cover 701 to control the heating efficiency of the heating tubes 702. More specifically, the heating tubes 702 are controlled to heat by the controller 703, and the glaze liquid on the surface of the enamel blank is fired by the heating tubes 702 being heated.

[0039] The blowing module 8 includes a mounting frame 801 disposed on the parallel track 1, and a plurality of groups of equally spaced motor frames 802 are fixedly mounted on the inner wall of the mounting frame 801, and a third motor 803 is disposed inside the plurality of groups of motor frames 802, and a fan blade 804 is fixedly mounted on the output end of the third motor 803. More specifically, the third motor 803 is fixedly mounted through the motor frame 802, and the fan blade 804 is driven to rotate by the third motor 803, and air flow is generated by the rotation of the fan blade 804, and the fired enamel is cooled by the air flow, and the cleaned enamel is dried.

[0040] The flushing module 9 includes a side plate 901 fixed on the mounting frame 801, and a plurality of groups of equidistantly arranged spray pipes 902 are plugged and installed inside the side plate 901. The input end of the spray pipe 902 is connected to a second pipe 903, and a second pump body 904 is arranged on the second pipe 903. More specifically, the second pipe 903 is connected to the water supply pipe, and the water is introduced into the spray pipe 902 through the second pipe 903 through the second pump body 904, and the water is sprayed vertically downward through the spray pipe 902, so that the enamel can be flushed.

[0041] In summary: the enamel blank to be processed is transported to the enamel placement module 3 through one group of material taking modules 4, and the enamel placement module 3 and the enamel blank are driven by the moving mechanism 2 to move laterally along the surface of the parallel track 1. When the enamel blank enters the glazing module 5, the glazing module 5 is used to glaze the surface of the enamel blank. At this time, the collecting module 6 located below the glazing module 5 collects the excess glaze liquid to avoid the waste of the glaze liquid. After the enamel blank enters the firing module 7, the firing module 7 is used to fire the enamel blank after glazing, and the fired enamel moves to the bottom of the blowing module 8. The enamel is cooled by the blowing module 8 and then rinsed by the flushing module 9. After rinsing, the enamel is blown and dried by the blowing module 8. Finally, the finished enamel in the enamel placement module 3 is transported and unloaded by another set of material taking modules 4. The glazing module 5, the porcelain firing module 7 and the blowing module 8 can be movably arranged on the parallel track 1. The positions of the glazing module 5, the porcelain firing module 7 and the blowing module 8 on the parallel track 1 can be adjusted, thereby improving the flexibility and efficiency of the enamel production line, shortening the production cycle, and quickly adapting to the production needs of different product types.

[0042] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.

Claims

1. A modular rapid assembly and switching enamel production line, characterized in that: The invention comprises a parallel track (1), wherein a moving mechanism (2) is arranged on the parallel track (1), and a surface thread of the moving mechanism (2) is provided with an enamel placement module (3) to drive the enamel placement module (3) to move laterally on the parallel track (1), and the parallel track (1) is provided with material taking modules (4) at both ends thereof to pick up and carry the enamel, and the parallel track (1) is provided with a glazing module (5), a porcelain firing module (7) and a blowing module (8), wherein the glazing module (5) is used for glazing the enamel, the porcelain firing module (7) is used for glazing the enamel, and the blowing module (8) is used for cooling and drying the enamel machine after firing, and a collecting module (6) for collecting glaze liquid is arranged on the parallel track (1) and below the glazing module (5), and a flushing module (9) for cleaning the enamel is arranged on the blowing module (8) and in the middle thereof.

2. A modular rapid assembly and switching enamel production line according to claim 1, characterized in that: The moving mechanism (2) comprises a protrusion (201) fixed on the parallel track (1), and a first threaded rod (202) is inserted into the protrusion (201), a sprocket (203) is fixedly sleeved at the end of the first threaded rod (202), and a chain (204) is meshedly mounted on the surface of the sprocket (203), a first motor (205) is fixedly mounted on the end surface of one group of protrusions (201), and an output end of the first motor (205) is fixed to the other end of one group of the first threaded rods (202).

3. A modular rapid assembly and switching enamel production line according to claim 2, characterized in that: The enamel placement module (3) comprises a placement frame (301) threadedly sleeved on a first threaded rod (202), and a limiting frame (302) is fixedly installed on the inner wall of the placement frame (301), a placement hole (303) is provided on the surface of the limiting frame (302), and a placement groove (304) is provided on the placement frame (301), and the placement hole (303) and the placement groove (304) correspond to each other.

4. A modular rapid assembly and switching enamel production line according to claim 1, characterized in that: The material picking module (4) comprises an L-shaped bracket (401) fixed on the parallel track (1), and a second motor (402) is fixedly mounted on the L-shaped bracket (401), a second threaded rod (403) is fixedly mounted on the output end of the second motor (402), and a movable cross frame (404) is threadedly sleeved on the surface of the second threaded rod (403), a hydraulic rod (405) is fixedly mounted on the movable cross frame (404), and a movable portion of the hydraulic rod (405) is movably plugged into the movable cross frame (404), and a suction cup (406) for picking up enamel is arranged at the end of the hydraulic rod (405).

5. A modular rapid assembly and switching enamel production line according to claim 1, characterized in that: The glaze module (5) comprises a first U-shaped cover (501) arranged on a parallel track (1), a glaze nozzle (502) is fixedly installed on the inner side of the first U-shaped cover (501), and the input part of the glaze nozzle (502) is connected to a first pipe (503), a joint (504) is arranged at the end of the first pipe (503), and a first pump body (505) is arranged on the first pipe (503).

6. A modular rapid assembly and switching enamel production line according to claim 1, characterized in that: The collecting module (6) comprises a collecting box (601) arranged on a parallel track (1), and the collecting box (601) is located below the glazing module (5), a drain port (602) is provided on the collecting box (601), and a valve (603) is provided on the surface of the drain port (602), and a filter screen (604) is fixedly installed on the inner wall of the collecting box (601).

7. A modular rapid assembly and switching enamel production line according to claim 1, characterized in that: The ceramic firing module (7) comprises a second U-shaped cover (701) arranged on a parallel track (1), a plurality of groups of heating tubes (702) being arranged at equal intervals on the inner wall of the second U-shaped cover (701), and a controller (703) being fixedly mounted on the surface of the second U-shaped cover (701) to control the heating efficiency of the heating tubes (702).

8. The modular rapid assembly and switching enamel production line according to claim 1 is characterized in that: The blowing module (8) comprises a mounting frame (801) arranged on a parallel track (1), a plurality of groups of motor frames (802) arranged at equal distances are fixedly mounted on the inner wall of the mounting frame (801), a third motor (803) is arranged inside the plurality of groups of motor frames (802), and a fan blade (804) is fixedly mounted on the output end of the third motor (803).

9. A modular rapid assembly and switching enamel production line according to claim 8, characterized in that: The flushing module (9) comprises a side plate (901) fixed on a mounting frame (801), a plurality of groups of equidistantly arranged spray pipes (902) are plugged and installed inside the side plate (901), an input end of the spray pipe (902) is connected to a second pipeline (903), and a second pump body (904) is arranged on the second pipeline (903).

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