Anti-skid ceramic tile laying device and laying method capable of adjusting ground

Abstract

The invention discloses an adjusting ground anti-skid tile laying device and method. The adjusting ground anti-skid tile laying device comprises an adjusting device and a detecting assembly. Wherein the detection assembly is used for detecting the flatness of paved ceramic tiles before initial setting of cement mortar; and the adjusting device is used for adjusting the ceramic tiles according to the detected flatness. The tool is easy to manufacture, materials are available, and waste round steel, ink lines, steel plates and wood can be used for manufacturing components of the device. The ceramic tile flatness adjusting device is simple in structure, convenient to transfer, capable of being repeatedly used, capable of being disassembled and carried by a single person, high in universality and suitable for adjustment of flatness and height difference deviation of ceramic tiles of various sizes.

Description

Technical Field

[0001] The invention belongs to the technical field of building construction and building construction, and particularly relates to a device and a method for laying anti-skid tiles on an adjustable ground. Background Art

[0002] In the existing engineering construction process, ordinary cement mortar is usually used for laying ceramic tiles. Affected by temperature and water absorption rate of ceramic tiles, it will lead to the phenomenon that ceramic tiles are not firmly adhered, and there will be problems such as hollowing, uneven flatness, and height difference. The laying of ceramic tiles is carried out manually. When laying large areas, it is easy to have problems such as gap spacing between adjacent ceramic tiles, uneven flatness, and height difference settlement due to the influence of light, vision and construction technology. At present, the detection of flatness, height difference, and gap spacing in the process of laying ceramic tiles is still mostly in the form of manual detection and manual measurement, and the test accuracy is limited. Once the ceramic tiles are laid, it is very troublesome to replace them. It takes a lot of manpower and time, which is not conducive to improving work efficiency and saving construction costs.

[0003] Problems and shortcomings of existing technologies:

[0004] (1) In the prior art, tiles are usually made of ordinary cement mortar, which is affected by temperature and water absorption of tiles, resulting in the phenomenon that tiles are not firmly adhered, hollowing, uneven flatness, and height differences;

[0005] (2) The laying of tiles is done manually. When laying tiles over a large area, due to the influence of light, visual effects and construction technology, it is easy to have problems such as gaps between adjacent tiles, uneven flatness, and height difference settlement;

[0006] (3) At present, the flatness, height difference, and gap spacing detection during the tile laying process are still mostly in the form of manual detection and manual measurement. The test accuracy is limited, and once the tiles are laid, it is very troublesome to replace them. It takes a lot of manpower and time, which is not conducive to improving work efficiency and saving construction costs. Summary of the invention

[0007] The technical problem to be solved by the present invention is to provide a device and method for adjusting the laying of anti-slip tiles on the ground, which solves the problems of low efficiency and difficult quality assurance of manual detection of flatness, height difference and gap spacing during the laying of tiles in the prior art.

[0008] The present invention adopts the following technical solutions to solve the above technical problems:

[0009] A device for adjusting the laying of anti-skid tiles on the ground comprises an adjusting device and a detection component; wherein the detection component is used to detect the flatness of the laid tiles before the initial setting of the cement mortar; and the adjusting device is used to adjust the tiles according to the detected flatness.

[0010] The detection component includes an adjustment rod, a clamping plate, and an ink line; at least three parallel adjustment rods are fixed between two clamping plates, and an ink line is set below each adjustment rod. The three ink lines are set in parallel, and the flatness of the tiles is judged by the marks left by the ink lines on the tiles.

[0011] The adjusting rod and the clamping plate are connected and fixed by a nut.

[0012] The adjusting device comprises an adjusting end and a handle. The adjusting end adopts a hard plastic rubber pad as a main body, and an arc-shaped steel sheet structure is fixedly arranged on the upper end of the hard plastic rubber pad; the handle adopts a round wood, and one end of the handle is inserted into the arc-shaped steel sheet for fixing.

[0013] The arc-shaped steel sheet and the hard plastic rubber pad are tightened and fixed by nuts.

[0014] The hard plastic rubber pad should be 50mm*50mm in size.

[0015] The method for laying anti-slip tiles on the ground includes the following steps:

[0016] Step 1: Make the detection components and adjustment devices according to the size of the tiles on site;

[0017] Step 2: Add a binder to the cement mortar, mix it with the cement mortar thoroughly, and bond the tiles that have been soaked for at least half an hour to the ground through the cement mortar;

[0018] Step 3: Place the detection component on the laid tiles, and check whether the ink line leaves marks on the tiles to determine the flatness and height difference settlement of each adjacent tile.

[0019] Step 4: Before the cement mortar mixed with the binder sets initially, use the adjustment device to adjust the deviation of the tiles with uneven flatness and high and low settlement according to the test results of the detection component;

[0020] Step 5. After the adjustment is completed, test again until the flatness, height difference and gap spacing of large-area tiles meet the requirements of the specifications, and then recycle the device.

[0021] When adjusting the tiles, hold the handle and use the hard plastic rubber pad to gently tap and knock the tiles from the side to adjust them to the target position.

[0022] The production method of the detection component is as follows:

[0023] Select two steel frame plates, and symmetrically open two rows of round holes, one in the upper row and the other in the lower row, with the round holes in the same row distributed at equal intervals and heights. Insert three adjustable round steels into a row of round holes at the same height of the two steel plates, and insert three ink lines into another row of round holes of the two steel plates. Finally, tighten the round steels and ink lines by tightening the nuts to form a detection assembly.

[0024] The specific method of making the adjusting device is as follows:

[0025] First, select a 50mm*50mm hard plastic rubber pad with a certain thickness, bend the thin steel sheet into a semicircle, leaving side wings on both sides, and place it on top of the hard plastic rubber pad; then, select a log of matching size and insert it into the semicircle of the thin steel sheet; finally, use nuts to fix the semicircular thin steel sheet and the log to the hard plastic rubber pad to form an adjustment device.

[0026] Compared with the prior art, the present invention has the following beneficial effects:

[0027] 1. This construction tool is easy to make, and the source of materials is nearby. Waste round steel, chalk line, steel plate, and wood can be used to make components of the device.

[0028] 2. It is simple to make, easy to transfer, can be used repeatedly, can be disassembled and carried by one person, has strong versatility, and can adapt to the adjustment of flatness and height difference deviation of tiles of various sizes.

[0029] 3. When using this device, it will not cause harm to the hands of the operators, can greatly improve the working efficiency, can be reused, and has good market promotion value. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a schematic diagram of the structure of the detection component of the present invention.

[0031] Figure 2 It is a schematic diagram of the structure of the regulating device of the present invention.

[0032] Figure 3 It is a schematic diagram of the ceramic tile paving method of the present invention.

[0033] Figure 4 It is a schematic diagram of the three-dimensional structure of the regulating device of the present invention.

[0034] Figure 5 It is a schematic diagram of the three-dimensional structure of the detection component of the present invention.

[0035] Among them, the markings in the figure are: 1-adjusting rod; 2-clamp; 3-ink line; 4-first nut; 5-hard plastic rubber pad; 6-handle; 7-arc-shaped steel sheet; 8-ceramic tile; 9-ground; 10-second nut. DETAILED DESCRIPTION

[0036] The structure and working process of the present invention will be further described below in conjunction with the accompanying drawings.

[0037] The present invention relates to the field of building construction and building construction technology, and is specifically a construction method, device and detection component for adjusting the flatness, height difference and gap spacing during the laying process of anti-skid floor tiles. During on-site construction, due to process reasons, the tiles will be deformed by bending, warping, twisting and the like during the sintering process, resulting in flatness errors, thereby affecting product quality; and simply using cement mortar to bond the tiles to the ground, affected by temperature and tile water absorption, will cause the tiles to be not firmly adhered, resulting in hollowing and uneven flatness, height difference and other problems; in addition, during the laying process of tiles, workers usually align the gap spacing during the laying process of tiles with the flatness of adjacent tiles through the vision of their eyes. During the laying process of a large area, affected by light and vision, it is easy to cause problems such as uneven gap spacing and flatness of adjacent tiles; therefore, it is necessary to detect the flatness, height difference and gap spacing deviation before the initial setting of the cement mortar, and make local adjustments to the parts with problems in the detection, so that the flatness, height difference and gap spacing of adjacent tiles meet the state required by the specification.

[0038] According to the relevant standards, the flatness requirement for floor tiles is that the flatness deviation is less than ±0.2% and the maximum value does not exceed 2mm. For example, for 600*600 tiles, the flatness deviation should be between -1.2mm and +1.2mm and the maximum value should not exceed 2mm.

[0039] According to the requirements of the "Construction Floor Engineering Construction Quality Acceptance Standard", the flatness requirement for tile paving is measured using a two-meter ruler. The flatness deviation should not exceed 2mm, the height difference between adjacent tile joints should not exceed 0.5mm, and the spacing between adjacent tile gaps should not exceed 2mm.

[0040] For the flatness, height difference, and gap spacing deviations that occur during the on-site laying of anti-slip tiles, we usually have to detect and measure them, and finally repair the deviations; currently, the flatness, height difference, and gap spacing detection during the tile laying process are still mostly in the form of manual detection and manual measurement, and the test accuracy is limited, and once the tiles are laid, it is very troublesome to replace them; it takes a lot of manpower and time, which is not conducive to improving work efficiency and saving costs.

[0041] The present invention is to solve the problems of flatness, height difference, gap spacing deviation and the like in the process of laying anti-skid tiles on site. The cement mortar used for laying tiles on site is affected by temperature and water absorption rate of tiles, which may cause the tiles to be not firmly adhered, resulting in hollowing, uneven flatness and height difference. Moreover, manual detection and manual measurement are often used for tile detection at present, and the test accuracy is limited. Once the tiles are laid, it is very troublesome to replace them, and materials are consumed, which is not conducive to saving construction costs. The present invention provides a construction method and device assembly for adjusting the flatness, height difference and gap spacing in the process of laying anti-skid tiles on the ground in a convenient, fast and efficient manner.

[0042] During the construction of ceramic tiles, an adhesive (reactive resin ceramic tile adhesive) can be added to the cement mortar and fully mixed with the cement mortar, so that the ceramic tiles can be efficiently bonded to the ground and the hollowing and high and low settlement problems of the ceramic tiles can be prevented. In addition, adjustment components and devices of corresponding sizes can be formulated according to the size and spacing of the ceramic tiles on the ground. Using this construction device component for adjustment can form an excellent deviation correction effect. Moreover, the adjustment tool can not only be used for the detection and laying adjustment of ceramic tiles of various sizes anytime and anywhere, but also is easy and convenient to make and can be recycled and reused.

[0043] In addition, the adjustment component and the device are simple to manufacture and easy to use, convenient and quick to use, and have no potential safety hazards. Therefore, the adjustment component tool has the advantages of good quality and low cost, and can be promoted for use.

[0044] A device for adjusting the laying of anti-skid tiles on the ground comprises an adjusting device and a detection component; wherein the detection component is used to detect the flatness of the laid tiles before the initial setting of the cement mortar; and the adjusting device is used to adjust the tiles according to the detected flatness.

[0045] Specific embodiments, such as Figures 1 to 5 As shown,

[0046] A device for adjusting the laying of anti-skid tiles on the ground comprises an adjusting device and a detection component; wherein the detection component is used to detect the flatness of the laid tiles before the initial setting of the cement mortar; and the adjusting device is used to adjust the tiles according to the detected flatness.

[0047] The detection component includes an adjusting rod 1, a clamping plate 2, and an ink line 3; at least three parallel adjusting rods 1 are fixedly arranged between two clamping plates 2, and an ink line 3 is arranged under each adjusting rod 1. The flatness of the tile 8 is judged by the traces left by the ink line 3 on the tile 8.

[0048] The adjusting rod 1 and the clamping plate 3 are connected and fixed by a first nut 4 .

[0049] The adjusting device comprises an adjusting end and a handle 6. The adjusting end adopts a hard plastic rubber pad 5 as a main body, and an arc-shaped steel sheet 7 structure is fixedly arranged on the upper end of the hard plastic rubber pad 5. The handle 6 is made of round wood, and one end is inserted into the arc-shaped steel sheet for fixing.

[0050] The arc-shaped steel sheet and the hard plastic rubber pad are tightened and fixed by a second nut 10 .

[0051] In this embodiment, the hard plastic rubber pad 5 is selected to have a specification of 50mm*50mm.

[0052] The method for laying anti-slip tiles on the ground includes the following steps:

[0053] Step 1: Make the detection components and adjustment devices according to the size of the tiles on site;

[0054] Step 2: Add a binder to the cement mortar, mix it with the cement mortar thoroughly, and bond the tiles that have been soaked for at least half an hour to the ground through the cement mortar;

[0055] Step 3: Place the detection component on the laid tiles, and check whether the ink line leaves marks on the tiles to determine the flatness and height difference settlement of each adjacent tile.

[0056] Step 4: Before the cement mortar mixed with the binder sets initially, use the adjustment device to adjust the deviation of the tiles with uneven flatness and high and low settlement according to the test results of the detection component;

[0057] Step 5. After the adjustment is completed, test again until the flatness, height difference and gap spacing of large-area tiles meet the requirements of the specifications, and then recycle the device. Specific embodiments

[0059] The method for laying anti-slip tiles on the ground includes the following steps:

[0060] Step 1: Determine the construction method of tiles

[0061] Before construction, soak the tiles in water for more than half an hour. During tile construction, add adhesive (reactive resin tile adhesive) to the cement mortar and mix it with the cement mortar to make the tiles 8 and the ground 9 bonded together efficiently to prevent hollowing and high and low settlement of the tiles;

[0062] Step 2: Determine the size of the device and components

[0063] Check the size of the tiles on site and determine the size of the detection components and adjustment devices.

[0064] Step 3: Make the adjustment device and components

[0065] After connecting 3 adjusting steel round bars (diameter C5mm) with 2 steel clamps, hang 3 ink lines on the bottom, and finally tighten the nuts to form the detection assembly;

[0066] Insert a log between the thin bent steel sheet and the hard plastic rubber pad (50mm*50mm), and assemble them together by tightening the nut to form an adjustment device.

[0067] Step 4: Detection and construction methods

[0068] Place the detection component on the laid tiles, and determine the flatness, height difference and settlement of adjacent tiles by checking whether the ink line leaves marks on the tiles.

[0069] Step 5: Adjust the construction method

[0070] Before the cement mortar mixed with the adhesive begins to set, use the adjustment device to lightly tap and knock on the tiles with uneven flatness, height differences and settlement according to the test results of the detection component to adjust the deviation and prevent the tiles from being replaced after bonding.

[0071] Step 6: Retest and Recycling

[0072] After the adjustment is completed, another test is carried out to ensure that the flatness of the large-area tile paving, the height difference, and the gap spacing meet the regulatory requirements; after passing the test, the device is recycled.

[0073] When adjusting the tiles, hold the handle and use the hard plastic rubber pad to gently tap and knock the tiles from the side to adjust them to the target position.

[0074] The production method of the detection component is as follows:

[0075] Select two steel frame plates, and symmetrically open two rows of round holes, one in the upper row and the other in the lower row, with the round holes in the same row distributed at equal intervals and heights. Insert three adjustable round steels into a row of round holes at the same height of the two steel plates, and insert three ink lines into another row of round holes of the two steel plates. Finally, tighten the round steels and ink lines by tightening the nuts to form a detection assembly.

[0076] The laying method of 3 round steels (C5mm) and ink lines is to lay them symmetrically with the center line of the component as the axis, and they are numbered N1, N2, N3; M1, M2, M3.

[0077] The spacing of the detection components can be adjusted according to the size of the tiles.

[0078] The specific method of making the adjusting device is as follows:

[0079] First, select a 50mm*50mm hard plastic rubber pad with a certain thickness, bend the thin steel sheet into a semicircle, leaving side wings on both sides, and place it on top of the hard plastic rubber pad; then, select a log of matching size and insert it into the semicircle of the thin steel sheet; finally, use nuts to fix the semicircular thin steel sheet and the log to the hard plastic rubber pad to form an adjustment device.

[0080] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0081] In the present application, the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings. These terms are mainly used to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to have a specific orientation, or to be constructed and operated in a specific orientation.

[0082] In addition, some of the above terms may be used to express other meanings in addition to indicating orientation or positional relationship. For example, the term "on" may also be used to express a certain dependency or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in this application can be understood according to specific circumstances.

[0083] In addition, the terms "installed", "set", "provided with", "connected", "connected", and "socketed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0084] This solution is not limited to the above-mentioned specific implementation methods, and the devices and structures not described in detail should be understood to be implemented in a common manner in the art; any technician familiar with the art can use the above-disclosed methods and technical contents to make many possible changes and modifications to the technical solution of this solution without departing from the scope of the technical solution of this solution, or modify it into an equivalent embodiment with equivalent changes, which does not affect the essential content of this solution. Therefore, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of this solution without departing from the content of the technical solution of this solution still falls within the scope of protection of the technical solution of this solution.

Claims

1. A device for adjusting the laying of anti-skid tiles on the ground, characterized in that: It includes an adjusting device and a detection component; wherein the detection component is used to detect the flatness of the laid tiles before the cement mortar begins to set; and the adjusting device is used to adjust the tiles according to the detected flatness.

2. The device for laying anti-skid tiles on the floor according to claim 1, characterized in that: The detection component includes an adjustment rod, a clamping plate, and an ink line; at least three parallel adjustment rods are fixed between two clamping plates, and an ink line is set below each adjustment rod. The three ink lines are set in parallel, and the flatness of the tiles is judged by the marks left by the ink lines on the tiles.

3. The device for laying anti-skid tiles on the floor according to claim 2, characterized in that: The adjusting rod and the clamping plate are connected and fixed by a nut.

4. The device for laying anti-skid tiles on the floor according to claim 1, characterized in that: The adjusting device comprises an adjusting end and a handle. The adjusting end adopts a hard plastic rubber pad as a main body, and an arc-shaped steel sheet structure is fixedly arranged on the upper end of the hard plastic rubber pad; the handle adopts a round wood, and one end of the handle is inserted into the arc-shaped steel sheet for fixing.

5. The device for laying anti-skid tiles on the floor according to claim 4, characterized in that: The arc-shaped steel sheet and the hard plastic rubber pad are tightened and fixed by nuts.

6. The device for laying anti-skid tiles on the floor according to claim 5, characterized in that: The hard plastic rubber pad should be 50mm*50mm in size.

7. A method for laying anti-skid tiles on the ground, characterized in that: The steps include: Step 1: Make the detection components and adjustment devices according to the size of the tiles on site; Step 2: Add a binder to the cement mortar, mix it with the cement mortar thoroughly, and bond the tiles that have been soaked for at least half an hour to the ground through the cement mortar; Step 3: Place the detection component on the laid tiles, and check whether the ink line leaves marks on the tiles to determine the flatness and height difference settlement of each adjacent tile. Step 4: Before the cement mortar mixed with the binder sets initially, use the adjustment device to adjust the deviation of the tiles with uneven flatness and high and low settlement according to the test results of the detection component; Step 5. After the adjustment is completed, test again until the flatness, height difference and gap spacing of large-area tiles meet the requirements of the specifications, and then recycle the device.

8. The method for laying anti-skid tiles on the ground according to claim 7, characterized in that: When adjusting the tiles, hold the handle and use the hard plastic rubber pad to gently tap and knock the tiles from the side to adjust them to the target position.

9. The method for laying anti-skid tiles on the ground according to claim 7, characterized in that: The production method of the detection component is as follows: Select two steel frame plates, and symmetrically open two rows of round holes, one in the upper row and the other in the lower row, with the round holes in the same row distributed at equal intervals and heights. Insert three adjustable round steels into a row of round holes at the same height of the two steel plates, and insert three ink lines into another row of round holes of the two steel plates. Finally, tighten the round steels and ink lines by tightening the nuts to form a detection assembly.

10. The method for laying anti-skid floor tiles according to claim 7, characterized in that: The specific method of making the adjusting device is as follows: First, select a 50mm*50mm hard plastic rubber pad with a certain thickness, bend the thin steel sheet into a semicircle, leaving side wings on both sides, and place it on top of the hard plastic rubber pad; then, select a log of matching size and insert it into the semicircle of the thin steel sheet; finally, use nuts to fix the semicircular thin steel sheet and the log to the hard plastic rubber pad to form an adjustment device.

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