Pressure resistance test equipment for single hydraulic prop

Abstract

The single hydraulic prop pressure resistance test equipment comprises a base, a lower supporting assembly, a driving assembly and an upper supporting assembly, the lower supporting assembly comprises a base, two limiting rods, a supporting block and a pressure sensor, the base is arranged on the base, a groove body is formed in the base, and a first groove is formed in the inner bottom wall of the groove body; the two limiting rods are symmetrically arranged on the side wall of the groove body; the shape of the supporting block is matched with that of the first groove; a second groove is formed in the supporting block, and a plurality of rubber rings are arranged on the inner wall of the second groove; guide grooves are formed in the two sides of the supporting block correspondingly. According to the single hydraulic prop pressure resistance test equipment provided by the embodiment of the invention, under the action of the limiting rod, the supporting block can be obliquely arranged above the first groove and can also be inserted into the first groove, so that the single hydraulic prop is connected with the test equipment, the operation is convenient, and the detection efficiency is improved.

Description

Technical Field

[0001] The present application relates to the technical field of single hydraulic prop detection, and in particular to a single hydraulic prop pressure test device. Background Art

[0002] Single hydraulic props, as important support equipment, are widely used in underground projects such as coal mines and tunnels. Their primary function is to support and stabilize the surrounding environment, mitigating safety hazards such as landslides and collapses. Single hydraulic props operate in extreme environments, bearing immense rock and soil pressure. Pressure testing helps verify the prop's load-bearing capacity under high-pressure conditions, ensuring its safety in actual use and preventing accidents such as collapses and casualties caused by prop failure.

[0003] Pressure testing can also help identify potential material fatigue and aging issues. Regular pressure testing helps determine the overall performance of the support, allowing for the timely identification and replacement of risky supports, thereby extending the service life of the entire support system.

[0004] At present, in the process of conducting pressure resistance test on single hydraulic pillars, it is generally necessary to connect the two ends of the single hydraulic pillar to the test equipment. When connecting, the relevant technicians need to keep the single hydraulic pillar upright and then use the connecting parts to fix it on the test equipment. In the above process, multiple people are required to work together, and the disassembly steps using the connecting parts are cumbersome, which reduces the detection efficiency. Summary of the Invention

[0005] The present application aims to solve at least one of the technical problems in the above-mentioned technology to a certain extent.

[0006] To this end, one purpose of the present application is to propose a single hydraulic support pressure test device. Under the action of the limiting rod, the support block can be tilted and placed above the first groove, and can also be inserted into the first groove to connect the single hydraulic support with the test device. The operation is convenient, thereby improving the detection efficiency.

[0007] To achieve the above-mentioned objectives, the first embodiment of the present application proposes a single hydraulic support pressure test equipment, including: a base, a lower support assembly, a drive assembly and an upper support assembly, wherein the lower support assembly includes a base, two limit rods, a support block and a pressure sensor, wherein the base is arranged on the base, a groove body is provided on the base, and a first groove is provided on the inner bottom wall of the groove body; the two limit rods are symmetrically arranged on the side walls of the groove body; the shape of the support block is adapted to the shape of the first groove; a second groove is provided on the support block, and a plurality of rubber rings are provided on the inner wall of the second groove; guide grooves are respectively provided on both sides of the support block, and one end of the two limit rods is respectively slidably arranged inside the guide grooves; the pressure sensor is installed at the bottom of the first groove; one end of the drive assembly is arranged inside the base, the other end of the drive assembly passes through the base and is rotatably connected to the base, and the other end of the drive assembly is threadedly connected to the upper support assembly.

[0008] In addition, the single hydraulic prop pressure test equipment proposed in the above embodiment of the present application may also have the following additional technical features:

[0009] In one embodiment of the present application, the driving assembly includes a driving device, a linkage gear and two screws, wherein the driving device and the linkage gear are respectively installed inside the base, and the driving device is connected to the linkage gear; one end of the two screws is connected to the linkage gear, and the other ends of the two screws pass through the top wall of the base, the base and the upper support assembly in sequence, the screw is rotatably connected to the base, and the screw is threadedly connected to the upper support assembly.

[0010] In one embodiment of the present application, the upper support assembly includes a plate body, two clamping plates and two first adjustment handle rods, wherein the plate body is threadedly connected to the screw rod; the two clamping plates are movably connected to the plate body, and the two first adjustment handle rods are respectively installed on the two clamping plates.

[0011] In one embodiment of the present application, two auxiliary components are further included, and the two auxiliary components are symmetrically arranged on the base. The auxiliary components include a support plate, an auxiliary support component and a protective component, wherein the support plate is connected to the base; the auxiliary support component is installed on the support plate; and the protective component is slidably connected to the auxiliary support component.

[0012] In one embodiment of the present application, the auxiliary support assembly includes an insert plate, a second adjustment handle and an arc plate, wherein one end of the insert plate passes through the support plate, and the insert plate is slidingly connected to the support plate; the second adjustment handle is threadedly connected to the insert plate, and one end of the second adjustment handle is rotatably connected to the support plate; and the arc plate is connected to one end of the insert plate.

[0013] In one embodiment of the present application, the protective assembly includes a C-shaped plate, an auxiliary rod and a spring, wherein the C-shaped plate is sleeved on the outside of the plug plate, and the C-shaped plate is slidably connected to the plug plate; one end of the auxiliary rod is connected to the C-shaped plate, and the other end of the auxiliary rod passes through the support plate, and the auxiliary rod is slidably connected to the support plate; the spring is sleeved on the outside of the auxiliary rod.

[0014] In one embodiment of the present application, a plurality of guide rods are further included, one end of each guide rod is connected to the base, the other end of each guide rod passes through the plate body, and the guide rod is slidably connected to the plate body.

[0015] Compared with the prior art, the present application has the following beneficial effects: in the single hydraulic support pressure test equipment of the embodiment of the present application, the support block can be tilted and placed above the first groove, one end of the single hydraulic support is inserted into the second groove opened on the support block, and the support block can be inserted into the first groove after moving along the limit rod, and the top of the single hydraulic support is clamped with the upper support assembly. The above connection process is easy to operate, thereby improving the detection efficiency of the single hydraulic support.

[0016] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become apparent from the description below, or will be learned through practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The above and / or additional aspects and advantages of the present application will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:

[0018] Figure 1 This is a schematic structural diagram of a single hydraulic prop pressure test device according to one embodiment of the present application;

[0019] Figure 2 This is a schematic diagram of the connection structure between the lower support assembly and the drive assembly of a single hydraulic prop pressure test device according to one embodiment of the present application;

[0020] Figure 3 This is a schematic diagram of the structure of the lower support assembly of a single hydraulic prop pressure test device according to one embodiment of the present application;

[0021] Figure 4This is a schematic diagram of the support block structure of a single hydraulic prop pressure test device according to one embodiment of the present application;

[0022] Figure 5 This is a schematic diagram of the support assembly structure on a single hydraulic prop pressure test device according to one embodiment of the present application;

[0023] Figure 6 This is a schematic structural diagram of auxiliary components of a single hydraulic prop pressure test device according to one embodiment of the present application;

[0024] Figure 7 This is a schematic structural diagram of an auxiliary support assembly of a single hydraulic prop pressure test device according to one embodiment of the present application;

[0025] Figure 8 This is a schematic diagram of the main structure of the protective component of a single hydraulic support pressure test equipment according to one embodiment of the present application.

[0026] Figure markings: 1. base; 2. lower support assembly; 21. base; 211. groove body; 212. first groove; 22. limit rod; 23. support block; 231. second groove; 232. guide groove; 233. rubber ring; 24. pressure sensor; 3. drive assembly; 31. drive device; 32. linkage gear; 33. screw; 4. upper support assembly; 41. plate body; 42. clamping plate; 43. first adjustment handle bar; 5. auxiliary assembly; 51. support plate; 52. auxiliary support assembly; 521. plug-in plate; 522. second adjustment handle bar; 523. arc plate; 53. protective assembly; 531. U-shaped plate; 532. auxiliary rod; 533. spring; 6. guide rod. DETAILED DESCRIPTION

[0027] The following describes in detail embodiments of the present application, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present application, and should not be construed as limiting the present application.

[0028] The following describes the single hydraulic prop pressure test equipment of an embodiment of the present application with reference to the accompanying drawings.

[0029] like Figures 1-8 As shown, the single hydraulic support pressure test equipment of the embodiment of the present application may include: a base 1, a lower support assembly 2, a drive assembly 3 and an upper support assembly 4.

[0030] The lower support assembly 2 includes a base 21, two limiting rods 22, a support block 23 and a pressure sensor 24, wherein:

[0031] The base 21 is set on the base 1, and a groove body 211 is opened on the base 21. The inner bottom wall of the groove body 211 is opened with a first groove 212. Two limiting rods 22 are symmetrically arranged on the side walls of the groove body 211. The shape of the support block 23 is adapted to the shape of the first groove 212.

[0032] A second groove 231 is provided on the support block 23, and a plurality of rubber rings 233 are provided on the inner wall of the second groove 231. Guide grooves 232 are respectively provided on both sides of the support block 23. One end of the two limit rods 22 is respectively slidably provided inside the guide grooves 232, and the pressure sensor 24 is installed at the bottom of the first groove 212.

[0033] One end of the driving assembly 3 is arranged inside the base 1 , and the other end of the driving assembly 3 passes through the base 21 and is rotatably connected to the base 21 . The other end of the driving assembly 3 is threadedly connected to the upper support assembly 4 .

[0034] In the embodiment of the present application, the external mains electricity supplies power to the driving component 3 in the device, thereby ensuring the normal operation of the device.

[0035] It should be noted that a control device (not shown in the figure) is provided on the base 1 described in this embodiment, and the pressure sensor 24 and the drive assembly 3 are respectively connected to the control device. Relevant technicians can achieve the purpose of operating this device by inputting preset data (for example: the pressure threshold measured by the pressure sensor 24) into the control device.

[0036] Specifically, during the pressure test of a batch of single hydraulic props, at this time, refer to Figure 2 , the support block 23 is in an inclined state, and the relevant technicians place one end of the single hydraulic support to be tested inside the second groove 231, and then push the other end of the single hydraulic support to be tested, and the support block 23 and the single hydraulic support rotate together.

[0037] The limiting rod 22 slides along the guide groove 232, and the support block 23 enters the inside of the first groove 212. The single hydraulic support to be tested remains upright, and the drive assembly 3 is started by the control device. The drive assembly 3 drives the upper support assembly 4 to move downward, and the upper support assembly 4 applies a force to the single hydraulic support. The pressure sensor 24 monitors the force at the bottom of the single hydraulic support. When the force reaches the preset value, the drive assembly 3 stops running and then enters the pressure holding stage.

[0038] If the pressure sensor 24 detects a change in the pressure value during the pressure holding stage, it indicates that the pressure resistance of the single hydraulic support is good and can be used normally. Otherwise, it indicates that the pressure resistance of the single hydraulic support is poor and requires subsequent maintenance.

[0039] After the pressure holding is completed, the driving component 3 drives the upper support component 4 to reset. The relevant technician pulls one end of the single hydraulic support. Under the action of the friction between the rubber ring 233 and the single hydraulic support, the support block 23 is disengaged from the first groove 212. The relevant technician continues to pull the single hydraulic support until it is disengaged from the second groove 231. Repeat the above steps. The relevant technician can continuously perform pressure resistance tests on multiple single hydraulic supports. The above connection process is easy to operate, thereby improving the detection efficiency of the single hydraulic support.

[0040] In one embodiment of the present application, Figure 2 As shown, the driving assembly 3 includes a driving device 31 , a linkage gear 32 and two screws 33 .

[0041] Among them, the driving device 31 and the linkage gear 32 are respectively installed inside the base 1, the driving device 31 is connected to the linkage gear 32, one end of the two screws 33 is connected to the linkage gear 32, and the other ends of the two screws 33 pass through the top wall of the base 1, the base 21 and the upper support assembly 4 in sequence, the screw 33 is rotatably connected to the base 21, and the screw 33 is threadedly connected to the upper support assembly 4.

[0042] In one embodiment of the present application, Figure 5 As shown, the upper support assembly 4 includes a plate body 41 , two clamping plates 42 and two first adjustment handles 43 .

[0043] The plate body 41 is threadedly connected to the screw rod 33 , the two clamping plates 42 are movably connected to the plate body 41 , and the two first adjustment handles 43 are respectively mounted on the two clamping plates 42 .

[0044] It should be noted that the two card plates 42 described in this embodiment are movably connected to the plate body 41 by means of a slide groove and a slider. The slide groove is opened on the plate body 41, and a slider is provided on the card plate 42. The slider slides inside the slide groove.

[0045] Specifically, before testing the single hydraulic support, the two first adjustment handles 43 are rotated according to the size data of the end of the single hydraulic support, so that the two clamping plates 42 move relative to each other, and the distance between the two clamping plates 42 is slightly larger than the size of the end of the single hydraulic support.

[0046] It is understandable that, during the pressure test, the two clamping plates 42 can serve to limit the ends of the single hydraulic support.

[0047] During the operation of the drive assembly 3, the drive device 31 drives the two screws 33 to rotate through the linkage gear 32. The two screws 33 are threadedly connected to the plate body 41, so that the plate body 41 applies force to the end of the single hydraulic support, thereby achieving the purpose of pressure resistance test.

[0048] In one embodiment of the present application, Figure 6 As shown, two auxiliary components 5 are further included. The two auxiliary components 5 are symmetrically arranged on the base 1 . The auxiliary components 5 include a support plate 51 , an auxiliary support component 52 and a protective component 53 .

[0049] The support plate 51 is connected to the base 1 , the auxiliary support assembly 52 is installed on the support plate 51 , and the protection assembly 53 is slidably connected to the auxiliary support assembly 52 .

[0050] In one embodiment of the present application, Figure 6-Figure 8 As shown, the auxiliary support assembly 52 includes an inserting plate 521 , a second adjusting handle 522 and an arc-shaped plate 523 .

[0051] Among them, one end of the inserting plate 521 passes through the supporting plate 51, and the inserting plate 521 is slidingly connected to the supporting plate 51; the second adjusting handle 522 is threadedly connected to the inserting plate 521, one end of the second adjusting handle 522 is rotatably connected to the supporting plate 51, and the arc plate 523 is connected to one end of the inserting plate 521.

[0052] In one embodiment of the present application, Figure 6-Figure 8 As shown, the protection assembly 53 includes a C-shaped plate 531 , an auxiliary rod 532 and a spring 533 .

[0053] Among them, the C-shaped plate 531 is sleeved on the outside of the inserting plate 521, and the C-shaped plate 531 is slidably connected to the inserting plate 521. One end of the auxiliary rod 532 is connected to the C-shaped plate 531, and the other end of the auxiliary rod 532 passes through the supporting plate 51. The auxiliary rod 532 is slidably connected to the supporting plate 51, and the spring 533 is sleeved on the outside of the auxiliary rod 532.

[0054] Specifically, during the pressure test of the single hydraulic support, relevant technicians can rotate the two second adjustment handles 522, the second adjustment handles 522 are threadedly connected to the insert plate 521, the insert plate 521 is slidingly connected to the support plate 51, and the insert plate 521 pushes the two C-shaped plates 531 closer to each other, and the arc plate 523 first contacts the outer wall of the single hydraulic support, and then the spring 533 is compressed and deformed, and relative sliding occurs between the auxiliary rod 532 and the support plate 51 until the two C-shaped plates 531 contact each other, thereby protecting the outside of the single hydraulic support, preventing the single hydraulic support from detaching from the equipment during the pressure test, and improving the safety during the test.

[0055] In one embodiment of the present application, Figure 1 As shown, it also includes a plurality of guide rods 6 , one end of the guide rod 6 is connected to the base 21 , the other end of the guide rod 6 passes through the plate body 41 , and the guide rod 6 is slidably connected to the plate body 41 .

[0056] It is understandable that the guide rod 6 is provided to limit the plate body 41 during its movement, thereby ensuring the reliability of the device during operation.

[0057] In summary, in the single hydraulic support pressure test equipment of the embodiment of the present application, the support block can be tilted and placed above the first groove, one end of the single hydraulic support is inserted into the second groove opened on the support block, and the support block can be inserted into the first groove after moving along the limit rod, and the top of the single hydraulic support is clamped with the upper support assembly. The above connection process is easy to operate, thereby improving the detection efficiency of the single hydraulic support.

[0058] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of the technical features indicated. Therefore, a feature specified as "first" or "second" may explicitly or implicitly include at least one of such features. In the description of this application, "plurality" means at least two, for example, two, three, etc., unless otherwise specifically defined.

[0059] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and features of different embodiments or examples without contradiction.

[0060] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present application. Ordinary technicians in this field can change, modify, replace and deform the above embodiments within the scope of the present application.

Claims

1. A single hydraulic prop pressure test device, characterized in that: include: A base (1), a lower support assembly (2), a drive assembly (3) and an upper support assembly (4), wherein: The lower support assembly (2) comprises a base (21), two limit rods (22), a support block (23) and a pressure sensor (24), wherein: The base (21) is arranged on the pedestal (1), a groove body (211) is provided on the base (21), and a first groove (212) is provided on the inner bottom wall of the groove body (211); The two limiting rods (22) are symmetrically arranged on the side wall of the trough body (211); The shape of the support block (23) is adapted to the shape of the first groove (212); The support block (23) is provided with a second groove (231), and a plurality of rubber rings (233) are provided on the inner wall of the second groove (231); Guide grooves (232) are respectively provided on both sides of the support block (23), and one end of the two limit rods (22) is respectively slidably arranged inside the guide grooves (232); The pressure sensor (24) is installed at the bottom of the first groove (212); One end of the driving assembly (3) is arranged inside the base (1), the other end of the driving assembly (3) passes through the base (21) and is rotatably connected to the base (21), and the other end of the driving assembly (3) is threadedly connected to the upper support assembly (4).

2. The single hydraulic prop pressure test equipment according to claim 1 is characterized in that: The driving assembly (3) comprises a driving device (31), a linkage gear (32) and two screw rods (33), wherein: The driving device (31) and the linkage gear (32) are respectively installed inside the base (1), and the driving device (31) is connected to the linkage gear (32); One end of the two screw rods (33) is connected to the linkage gear (32), and the other ends of the two screw rods (33) pass through the top wall of the base (1), the base (21) and the upper support assembly (4) in sequence; the screw rods (33) are rotatably connected to the base (21), and the screw rods (33) are threadedly connected to the upper support assembly (4).

3. The single hydraulic prop pressure test equipment according to claim 2 is characterized in that: The upper support assembly (4) comprises a plate body (41), two clamping plates (42) and two first adjustment handles (43), wherein: The plate body (41) is threadedly connected to the screw rod (33); The two clamping plates (42) are movably connected to the plate body (41), and the two first adjustment handles (43) are respectively mounted on the two clamping plates (42).

4. The single hydraulic prop pressure test equipment according to claim 1 is characterized in that: It also includes two auxiliary components (5), the two auxiliary components (5) are symmetrically arranged on the base (1), the auxiliary components (5) include a support plate (51), an auxiliary support component (52) and a protective component (53), wherein: The support plate (51) is connected to the base (1); The auxiliary support assembly (52) is mounted on the support plate (51); The protection component (53) is slidably connected to the auxiliary support component (52).

5. The single hydraulic prop pressure test equipment according to claim 4 is characterized in that: The auxiliary support assembly (52) comprises a plug plate (521), a second adjustment handle (522) and an arc-shaped plate (523), wherein: One end of the plug plate (521) passes through the support plate (51), and the plug plate (521) is slidably connected to the support plate (51); The second adjustment handle (522) is threadedly connected to the plug plate (521), and one end of the second adjustment handle (522) is rotatably connected to the support plate (51); The arc-shaped plate (523) is connected to one end of the plugging plate (521).

6. The single hydraulic prop pressure test equipment according to claim 5 is characterized in that: The protection assembly (53) comprises a U-shaped plate (531), an auxiliary rod (532) and a spring (533), wherein: The U-shaped plate (531) is sleeved on the outer side of the plugging plate (521), and the U-shaped plate (531) is slidably connected to the plugging plate (521); One end of the auxiliary rod (532) is connected to the U-shaped plate (531), the other end of the auxiliary rod (532) passes through the support plate (51), and the auxiliary rod (532) is slidably connected to the support plate (51); The spring (533) is sleeved on the outside of the auxiliary rod (532).

7. The single hydraulic prop pressure test equipment according to claim 3 is characterized in that: It also comprises a plurality of guide rods (6), one end of each guide rod (6) being connected to the base (21), the other end of each guide rod (6) passing through the plate body (41), and each guide rod (6) being slidably connected to the plate body (41).

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