Multi-stage adjustable concrete crusher

By designing a multi -stage adjustment concrete crusher, the sieve tube structure and replaceable mesh specifications are used to solve the problem that the screening structure cannot be adjusted in the existing technology, and the multi -level multi -level of concrete particles is realized. Screening and adjustment improve the flexibility of the equipment.

CN119368273APending Publication Date: 2025-01-28CHINA RAILWAY NO 2 ENG GROUP CO LTD +1

Patent Information

Application Number
CN202411726780.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-01-28

AI Technical Summary

Technical Problem

The existing concrete crushers cannot adjust the screening structure, resulting in only screening within a fixed specification range, which is low in flexibility and cannot meet the reuse needs of particles of different specifications.

Method used

A multi -stage adjustment concrete crusher is designed, which uses a smooth and inserted sieve structure. The mesh specifications inside the sieve can be replaced. The concrete particles are regulated through different screening structures.

Benefits of technology

The multi -level screening and adjustment of concrete particles is realized, the flexibility of the screening structure in the crushing device is improved, and the reuse needs of different specifications of particles are suitable.

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Abstract

The invention relates to the technical field of building construction, in particular to a multi-stage adjustable concrete crusher. Comprising a first motor, a mounting cylinder, a mounting frame and a mounting ring, the mounting cylinder is arranged in the mounting frame, a support with one end penetrating through the mounting cylinder and fixedly connected with the inner wall of one side of the mounting frame is arranged in the mounting cylinder, crushing rollers which are symmetrically distributed are rotatably mounted in the support, and the first motor is arranged at one end of the support; a first screen drum and a second screen drum which are located in the mounting drum and are different in internal aperture are connected to the outer side of the crushing roller in a sleeving mode, a plurality of sets of mounting rings which are connected in a sleeving mode are mounted in the mounting drum in a suspended mode, and the first screen drum and the second screen drum are slidably inserted into the mounting rings. According to the concrete crusher, through the cylindrical screening structure which is connected in a sliding and inserted mode, different particles are screened by adjusting the screening structure according to the requirements of the production technology while crushed concrete particles are screened, and the use flexibility of the crusher is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of building construction, in particular to a multi-stage adjustable concrete crusher. Background Art

[0002] By screening concrete waste, concrete of different particle sizes can be separated and reused in a targeted manner, thereby maximizing the efficiency of resource utilization. Reasonable particle classification can ensure the density and mechanical properties of concrete mix materials and ensure the quality and stability of concrete structures.

[0003] Although multi-stage screening can be performed during the crushing and screening process, the screening structure cannot be adjusted, resulting in screening only within a fixed specification range. Particles of different specifications are used in different recycling and reuse production processes, and the multi-stage screening structure that cannot be adjusted has low flexibility. Therefore, those skilled in the art provide a multi-stage adjustable concrete crusher to solve the problems raised in the above background technology. Summary of the invention

[0004] The purpose of the present invention is to provide a multi-stage adjustable concrete crusher in view of the problems existing in the background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a multi-stage adjustable concrete crusher, comprising a motor 1, a mounting cylinder, a mounting frame and a mounting ring, wherein a mounting cylinder is arranged inside the mounting frame, and a bracket is arranged inside the mounting cylinder, one end of which penetrates the mounting cylinder and is fixedly connected to the inner wall of one side of the mounting frame, a symmetrically distributed crushing roller is rotatably installed inside the bracket, a symmetrically distributed motor 2 is arranged at one end of the bracket and the output end is connected to the crushing roller, a sieve cylinder 1 and a sieve cylinder 2 which are located inside the mounting cylinder and have different internal apertures are sleeved on the outer side of the crushing roller, a plurality of groups of mutually sleeved mounting rings are suspended inside the mounting cylinder, the sieve cylinder 1 and the sieve cylinder 2 are both slidably inserted into the interior of the mounting ring, and each group of the mounting rings is composed of a plurality of annular plates with different radii.

[0006] Preferably, the inner and outer walls of the mounting ring are provided with rubber blocks distributed in an annular array, and the rubber blocks are closely fitted with the inner and outer walls of the sieve cylinders 1 and 2. The rubber blocks are fitted with the outer walls of the sieve cylinders 1 and 2 inserted in the mounting ring, thereby improving the stability of the sliding insertion of the sieve cylinder 1.

[0007] Preferably, multiple groups of reinforcing ribs are arranged between the mounting rings in a circular array and connected to the mounting cylinder, and the mounting rings with the same radius are connected by the same group of reinforcing ribs. The mounting rings with the same radius are fixed by the reinforcing ribs so that the mounting rings are fixed on the mounting cylinder, and the mounting rings support the first screen cylinder and the second screen cylinder.

[0008] Preferably, a guide plate 3 is provided below the mounting cylinder, a guide plate 2 fixed to the upper end of the mounting frame is suspended on one side below the screen cylinder 2, and a guide plate 1 fixed to the upper end of the mounting frame is suspended on one side below the screen cylinder 1. The guide plate 3 receives and guides the particles after the concrete is crushed and discharged from the screen cylinder 2. The functions of the guide plate 2 and the guide plate 3 are the same. Because of the composition of multiple groups of mounting rings, a cylindrical screening structure can also be installed outside the screen cylinder 2. At this time, the guide plate 2 guides the particles discharged from the screen cylinder 2, and the guide plate 3 guides the particles discharged from the outermost screening structure. The guide plate 1 receives and transports the particles discharged from the screen cylinder 1.

[0009] Preferably, the upper end of the bracket is provided with relatively distributed guide grooves, and a gap is provided between the guide grooves, and the gap corresponds to the center of the two groups of crushing rollers. During the concrete crushing process, the concrete is transported and guided to the crushing rollers through the guide grooves, and enters the crushing rollers through the gaps for extrusion and crushing.

[0010] Preferably, the outer wall of the installation tube is sleeved with rotating rings distributed at equal intervals, and the upper end of the installation frame is provided with rotating seats distributed at equal intervals, and the rotating rings are rotatably installed inside the rotating seats. The installation tube rotates inside the rotating seats through the rotating rings to rotatably support the installation tube.

[0011] Preferably, the outer wall of the mounting ring is sleeved with a gear ring, a motor 1 is arranged on one side of the upper end of the mounting frame, and a gear meshing with the gear ring is arranged at the output end of the motor 1. The motor 1 drives the gear to push the gear ring, thereby exerting a driving force on the mounting cylinder.

[0012] Preferably, a guide hopper is provided at an opening of the screen drum, and the inner diameter of the guide hopper gradually decreases toward one side. The guide hopper guides concrete particles in the crushing process during use.

[0013] Preferably, the mounting frame is tilted as a whole, and the height of the mounting frame gradually decreases toward the guide bucket end. Because the mounting frame is tilted, the entire device is tilted toward the first guide bucket position, the crushed particles will be directed to a lower position, and the materials discharged after screening will better enter the first guide plate, the second guide plate and the third guide plate.

[0014] Preferably, the inner wall of the screen drum 1 is provided with lifting plates distributed in a circular array, and the inner wall of the lifting plates is provided with grooves. The lifting plates lift the particles that have not passed through the screen drum 1, and then lift the particles to a high place and pour them into the guide groove, and then transport them to the crushing roller through the guide groove.

[0015] Compared with the prior art, the present invention has the following beneficial effects: The concrete blocks of the present invention are input into the interior of the installation cylinder through an opening on one side of the installation cylinder, and the concrete blocks are squeezed and crushed by relatively rotating crushing rollers. The crushed concrete particles are screened in multiple stages by screen drums one and two. The particle sizes after screening are used for different production processes. The screen drums one and two are placed inside the installation cylinder by sliding and plugging. The mesh specifications inside the screening structure can be replaced. By using different screening structures, the screened concrete particles can be adjusted, thereby improving the flexibility of using the screening structure in the crushing device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a side view stereoscopic structural schematic diagram of the present invention; Figure 2 It is a schematic diagram of the main stereoscopic structure of the present invention; Figure 3 It is a schematic diagram of a three-dimensional structure of the present invention in a top-down cross-sectional view; Figure 4 It is a schematic diagram of the main cross-sectional three-dimensional structure of the present invention; Figure 5 It is a schematic diagram of the three-dimensional structure of the crushing roller of the present invention when viewed from above; Figure 6 It is a schematic diagram of the three-dimensional structure of the rotating seat of the present invention from a side view; Figure 7 It is a schematic diagram of the three-dimensional structure of the installation cylinder of the present invention in a side cross-section; Figure 8 It is a schematic diagram of the three-dimensional structure of the mounting ring of the present invention from a side view.

[0017] Figure numerals: 1, motor 1; 2, gear; 3, gear ring; 4, mounting cylinder; 5, rotating seat; 6, guide plate 1; 7, guide plate 2; 8, mounting frame; 9, guide plate 3; 10, motor 2; 11, crushing roller; 12, bracket; 13, screen cylinder 1; 14, screen cylinder 2; 15 and mounting ring; 16, rotating ring; 17, guide bucket; 18, lifting plate; 19, guide groove; 20, reinforcing rib; 21, rubber block. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] See also Figures 1 to 8 , the present invention provides three embodiments: Example 1

[0020] A multi-stage adjustable concrete crusher, comprising a motor 1, a mounting cylinder 4, a mounting frame 8 and a mounting ring 15, wherein the mounting cylinder 4 is arranged inside the mounting frame 8, wherein a bracket 12 is arranged inside the mounting cylinder 4, one end of which penetrates through the mounting cylinder 4 and is fixedly connected to the inner wall of one side of the mounting frame 8, wherein symmetrically distributed crushing rollers 11 are rotatably installed inside the bracket 12, wherein a symmetrically distributed motor 10 is arranged at one end of the bracket 12 and the output end of the motor 10 is connected to the crushing roller 11, and a screen cylinder 13 and a screen cylinder 14, which are located inside the mounting cylinder 4 and have different internal apertures, are sleeved outside the crushing roller 11; In this embodiment, the motor 2 10 drives the crushing roller 11 to rotate. When the concrete stones pass through the crushing roller 11, the crushing roller 11 will relatively squeeze these stones, exert force to crush and pulverize them, and realize the crushing process of the concrete. At the same time, the frequency converter is used to adjust the output frequency of the motor 2 10, so as to change the speed of the motor 2 10 and realize the speed change of the crushing roller 11. The clutch can also be used to cut off or connect the transmission link between the power source and the crushing roller 11 to control the operating state and speed of the crushing roller 11. When crushing concrete stones of different specifications, the speed of the crushing roller 11 needs to be adjusted to achieve effective adjustment; The crushed concrete particles fall downward when passing through the sieve drum 13, large particles are intercepted by the sieve drum 13, and small particles fall downward and are screened by the sieve drum 2 14, thereby realizing multi-stage screening of concrete particles. At the same time, the sieve drum 3 installed inside the mounting ring 15 can be sleeved on the outside of the sieve drum 2 14, and the concrete particles can be further finely screened by the sieve drum 3, thereby realizing multi-stage screening of crushed concrete. Example 2

[0021] It comprises a motor 1, a mounting tube 4, a mounting frame 8 and a mounting ring 15. The mounting tube 4 is arranged inside the mounting frame 8. A bracket 12 is arranged inside the mounting tube 4 with one end penetrating the mounting tube 4 and fixedly connected to the inner wall of one side of the mounting frame 8. A symmetrically distributed crushing roller 11 is rotatably installed inside the bracket 12. A symmetrically distributed motor 10 is arranged at one end of the bracket 12 and the output end is connected to the crushing roller 11. The outer side of the crushing roller 11 is sleeved with a screen cylinder 13 and a screen cylinder 2 14 located inside the mounting tube 4 and having different internal apertures. The motor 2 10 drives the crushing roller 11 to rotate. When the concrete stones pass through the crushing roller 11, the crushing roller 11 will relatively squeeze these stones, exert force to crush and pulverize them, and realize the crushing process of the concrete. At the same time, the frequency converter is used to adjust the output frequency of the motor 2 10, so as to change the speed of the motor 2 10 and realize the speed change of the crushing roller 11. The clutch can also be used to cut off or connect the transmission link between the power source and the crushing roller 11 to control the operating state and speed of the crushing roller 11. When crushing concrete stones of different specifications, the speed of the crushing roller 11 needs to be adjusted to realize effective adjustment; The crushed concrete particles fall downward when passing through the sieve drum 13, and the large particles are intercepted by the sieve drum 13, and the small particles fall downward and are screened by the sieve drum 2 14, thereby realizing multi-stage screening of the concrete particles. At the same time, the sieve drum 3 installed inside the mounting ring 15 can be sleeved on the outside of the sieve drum 2 14, and the concrete particles are further finely screened by the sieve drum 3, thereby realizing multi-stage screening of the crushed concrete. The upper end of the bracket 12 is provided with relatively distributed guide grooves 19, and a gap is provided between the guide grooves 19, and the gap corresponds to the center of the two groups of crushing rollers 11; Multiple sets of mutually sleeved mounting rings 15 are suspended inside the mounting cylinder 4, and the sieve cylinder 13 and the sieve cylinder 2 14 are both slidably inserted inside the mounting rings 15, and each set of mounting rings 15 is composed of multiple annular plates with different radii; The inner wall and the outer wall of the mounting ring 15 are provided with rubber blocks 21 distributed in a circular array, and the rubber blocks 21 are tightly fitted with the inner wall and the outer wall of the screen cylinder 13 and the screen cylinder 2 14; A plurality of groups of reinforcing ribs 20 distributed in a circular array and connected to the mounting tube 4 are arranged between the mounting rings 15, and mounting rings 15 with the same radius are connected by the same group of reinforcing ribs 20; In this embodiment, the application of different particle sizes in the recycling process, Ultrafine sand below 0.075mm: It is commonly used to make fine concrete surface coatings, mortars, and asphalt mixtures.

[0022] Fine sand 0.075-2mm: It can be used to prepare building materials such as concrete, mortar, masonry, and can also be used as a road base material; Medium sand / coarse sand 2-5mm: It is suitable for the preparation of concrete and mortar, and is used as mortar, mortar, floor mortar, etc. in construction projects; Fine stone 5-10mm: Generally used for road repair, greening projects, production of concrete, road bricks, wall bricks and other building materials; Medium stone 10-20mm: Mainly used in concrete mixing plants to produce concrete, and also used in cement concrete, blocks, anti-skid pavement, cement products, etc. Coarse stone 20-40mm: Applicable to the production of precast concrete components, roadbed filling, railway roadbed, highway roadbed, cement concrete mix, etc. The specifications of the sieve drum 13, the sieve drum 2 14 and even the sieve drum 3 are not fixed. By adjusting the mesh of the screening structure, different classifications of the crushed concrete particles can be achieved. Through different classifications, different processing requirements of concrete recycling and reuse can be adapted, thereby making flexible and convenient adjustments during concrete crushing and screening. Example 3

[0023] It comprises a motor 1, a mounting tube 4, a mounting frame 8 and a mounting ring 15. The mounting tube 4 is arranged inside the mounting frame 8. A bracket 12 is arranged inside the mounting tube 4 with one end penetrating the mounting tube 4 and fixedly connected to the inner wall of one side of the mounting frame 8. A symmetrically distributed crushing roller 11 is rotatably installed inside the bracket 12. A symmetrically distributed motor 10 is arranged at one end of the bracket 12 and the output end is connected to the crushing roller 11. The outer side of the crushing roller 11 is sleeved with a screen cylinder 13 and a screen cylinder 2 14 located inside the mounting tube 4 and having different internal apertures. The motor 2 10 drives the crushing roller 11 to rotate. When the concrete stones pass through the crushing roller 11, the crushing roller 11 will relatively squeeze these stones, exert force to crush and pulverize them, and realize the crushing process of the concrete. At the same time, the frequency converter is used to adjust the output frequency of the motor 2 10, so as to change the speed of the motor 2 10 and realize the speed change of the crushing roller 11. The clutch can also be used to cut off or connect the transmission link between the power source and the crushing roller 11 to control the operating state and speed of the crushing roller 11. When crushing concrete stones of different specifications, the speed of the crushing roller 11 needs to be adjusted to realize effective adjustment; The crushed concrete particles fall downward when passing through the sieve drum 13, and the large particles are intercepted by the sieve drum 13, and the small particles fall downward and are screened by the sieve drum 2 14, thereby realizing multi-stage screening of the concrete particles. At the same time, the sieve drum 3 installed inside the mounting ring 15 can be sleeved on the outside of the sieve drum 2 14, and the concrete particles are further finely screened by the sieve drum 3, thereby realizing multi-stage screening of the crushed concrete. The upper end of the bracket 12 is provided with relatively distributed guide grooves 19, and a gap is provided between the guide grooves 19, and the gap corresponds to the center of the two groups of crushing rollers 11; Multiple sets of mutually sleeved mounting rings 15 are suspended inside the mounting cylinder 4, and the sieve cylinder 13 and the sieve cylinder 2 14 are both slidably inserted inside the mounting rings 15, and each set of mounting rings 15 is composed of multiple annular plates with different radii; The inner wall and the outer wall of the mounting ring 15 are provided with rubber blocks 21 distributed in a circular array, and the rubber blocks 21 are tightly fitted with the inner wall and the outer wall of the screen cylinder 13 and the screen cylinder 2 14; A plurality of groups of reinforcing ribs 20 distributed in a circular array and connected to the mounting tube 4 are arranged between the mounting rings 15, and mounting rings 15 with the same radius are connected by the same group of reinforcing ribs 20; The specifications of the sieve drum 13, the sieve drum 2 14 and even the sieve drum 3 are not fixed. By adjusting the mesh of the screening structure, different classifications of the crushed concrete particles can be achieved. Through different classifications, different processing requirements of concrete recycling and reuse can be adapted, thereby making flexible and convenient adjustments during concrete crushing and screening. A guide plate 3 9 is provided below the mounting cylinder 4, a guide plate 2 7 fixed to the upper end of the mounting frame 8 is suspended on one side below the sieve cylinder 2 14, and a guide plate 1 6 fixed to the upper end of the mounting frame 8 is suspended on one side below the sieve cylinder 1 13; The outer wall of the installation tube 4 is sleeved with rotating rings 16 which are distributed at equal intervals, and the upper end of the installation frame 8 is provided with rotating seats 5 which are distributed at equal intervals. The rotating rings 16 are rotatably installed inside the rotating seats 5. The outer wall of the mounting ring 15 is sleeved with a gear ring 3, and a motor 1 is arranged on one side of the upper end of the mounting frame 8, and a gear 2 meshing with the gear ring 3 is arranged at the output end of the motor 1; A guide scoop 17 is provided at the opening of the screen drum 13, and the inner diameter of the guide scoop 17 gradually decreases toward one side; The mounting frame 8 is tilted as a whole, and the height of the mounting frame 8 gradually decreases toward one end of the guide bucket 17; The inner wall of the screen drum 13 is provided with lifting plates 18 distributed in a circular array, and the inner wall of the lifting plates 18 is provided with grooves; In this embodiment, when the particles are screened after the concrete is crushed, the motor 1 drives the gear 2 to rotate. Since the mounting cylinder 4 rotates inside the rotating seat 5 through the rotating ring 16, the mounting cylinder 4 that is rotatably supported is pushed to rotate, thereby realizing the rotation of the screening structure. By controlling the rotation of the screening structure, the fluidity of the screened material inside the screen cylinder 13, the screen cylinder 2 14, and the screen cylinder 3 is improved, the accumulation and blockage of the material is reduced, and the efficient screening of the material is facilitated.

[0024] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solutions of the present invention and the relevant inspirations of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.

[0025] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A multi-stage adjustable concrete crusher, comprising a motor (1), a mounting barrel (4), a mounting frame (8) and a mounting ring (15), characterized in that: The mounting frame (8) is provided with a mounting cylinder (4) inside. The mounting cylinder (4) is provided with a bracket (12) having one end penetrating the mounting cylinder (4) and fixedly connected to the inner wall of one side of the mounting frame (8). Symmetrically distributed crushing rollers (11) are rotatably mounted inside the bracket (12). A symmetrically distributed motor (10) is provided at one end of the bracket (12) and the output end of the motor is connected to the crushing roller (11). The crushing roller (11) is sleeved with a first screen cylinder (13) and a second screen cylinder (14) located inside the mounting cylinder (4) and having different internal apertures. A plurality of groups of mutually sleeved mounting rings (15) are suspended and mounted inside the mounting cylinder (4). The first screen cylinder (13) and the second screen cylinder (14) are both slidably inserted inside the mounting ring (15). Each group of the mounting rings (15) is composed of a plurality of annular plates with different radii.

2. A multi-stage adjustable concrete crusher according to claim 1, characterized in that: The inner wall and the outer wall of the mounting ring (15) are both provided with rubber blocks (21) distributed in an annular array, and the rubber blocks (21) are tightly fitted with the inner wall and the outer wall of the first screen cylinder (13) and the second screen cylinder (14).

3. The multi-stage adjustable concrete crusher according to claim 1, characterized in that: A plurality of groups of reinforcing ribs (20) distributed in a ring array and connected to the mounting tube (4) are arranged between the mounting rings (15); the mounting rings (15) of the same radius are connected by the same group of reinforcing ribs (20).

4. The multi-stage adjustable concrete crusher according to claim 1, characterized in that: A material guide plate three (9) is provided below the mounting cylinder (4), a material guide plate two (7) fixed to the upper end of the mounting frame (8) is suspended on one side below the second screen cylinder (14), and a material guide plate one (6) fixed to the upper end of the mounting frame (8) is suspended on one side below the first screen cylinder (13).

5. The multi-stage adjustable concrete crusher according to claim 1, characterized in that: The upper end of the support (12) is provided with relatively distributed guide grooves (19), a gap is provided between the guide grooves (19), and the gap corresponds to the center of the two groups of crushing rollers (11).

6. The multi-stage adjustable concrete crusher according to claim 1, characterized in that: The outer wall of the installation cylinder (4) is sleeved with rotating rings (16) distributed at equal intervals, and the upper end of the installation frame (8) is provided with rotating seats (5) distributed at equal intervals, and the rotating rings (16) are rotatably installed inside the rotating seats (5).

7. The multi-stage adjustable concrete crusher according to claim 1, characterized in that: The outer wall of the mounting ring (15) is sleeved with a gear ring (3), a motor 1 (1) is arranged on one side of the upper end of the mounting frame (8), and a gear (2) meshing with the gear ring (3) is arranged at the output end of the motor 1 (1).

8. The multi-stage adjustable concrete crusher according to claim 1, characterized in that: A flow guide scoop (17) is provided at the opening of the screen drum 1 (13), and the inner diameter of the flow guide scoop (17) gradually decreases towards one side.

9. The multi-stage adjustable concrete crusher according to claim 8, characterized in that: The mounting frame (8) is tilted as a whole, and the height of the mounting frame (8) gradually decreases towards one end of the guide bucket (17).

10. The multi-stage adjustable concrete crusher according to claim 1, characterized in that: The inner wall of the screen drum 1 (13) is provided with lifting plates (18) distributed in a ring array, and the inner wall of the lifting plates (18) is provided with grooves.

Citation Information

Patent Citations

  • Drum-type multi-stage screening equipment

    CN113477500A

  • Efficient crusher for crushing concrete coarse aggregate

    CN117046548A

  • Drum-type multistage screening device

    CN209205736U

  • Flour raw material processing and screening equipment

    CN211100011U

  • Screening device for recycled concrete products

    CN214262648U

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