Automatic detection equipment for mica plate production and working method thereof

What is AI technical title?
AI technical title is built by Patsnap AI team. It summarizes the technical point description of the patent document.
By designing an automated detection equipment that includes the main installation component, weighing upper components, visual detection stations and two -dimensional code reading and plane detection station, it solves the problem of low detection efficiency of cloud mother board in existing technologies. The automated testing of the lack of foam on the cloud mother board, errors and position of the cloud, and improved production efficiency.

CN119368451APending Publication Date: 2025-01-28MATSON ESSENCE (SUZHOU) TECHNOLOGY CO LTD

View PDF 0 Cites 0 Cited by

Patent Information

Application Number: CN202411710611.5
Authority / Receiving Office: CN · China
Patent Type: Applications(China)
Current Assignee / Owner
Filing Date: 2024-11-27
Publication Date: 2025-01-28

AI Technical Summary

Technical Problem

The existing mica board detection device has complex structure, inconvenient operation, and low detection efficiency, making it difficult to automatically detect foam loss, color errors and position degree on mica boards.

Method used

A kind of automated detection equipment for the production of cloud mother board, including the main installation component, weighing upper material component, visual detection station, two -dimensional code reading, and flat degree detection workshop. The automated testing of Yunma Board.

Benefits of technology

The automated detection of the lack of foam on the cloud mother board, error and position of the cloud, improve the detection efficiency, and further improve the production efficiency of the cloud mother board.

✦ Generated by Eureka AI based on patent content.

Smart Images

Figure CN119368451A_ABST

Patent Text Reader

Abstract

The invention discloses an automatic detection device for mica plate production and a working method thereof.The automatic detection device comprises a main mounting assembly, a cache waiting station, a visual detection station and a two-dimensional code reading and flatness detection station are sequentially arranged on the main mounting assembly, and a weighing and feeding assembly is arranged on one side of the main mounting assembly; a discharging assembly is arranged at one end of the main mounting assembly, an auxiliary feeding assembly is arranged on the main mounting assembly, visual detection assemblies are arranged on the main mounting assembly and the auxiliary feeding assembly, an auxiliary mounting frame is arranged on the main mounting assembly, and a discharging control assembly is arranged on the auxiliary mounting frame and located above the discharging assembly. The detection equipment is ingenious in structural design, high in practicability and stable in work and operation, automatic detection of foam missing on the mica plate is achieved by applying the detection equipment, meanwhile, whether the color of the foam is wrong or not and whether the location degree of the foam surface is qualified or not can be detected, the detection efficiency is effectively improved, and the production efficiency of the mica plate is further improved.

Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of mica board production, in particular to an automatic detection device for mica board production and a working method thereof. Background Art

[0002] Mica board is an insulating material made by bonding, heating and pressing mica paper and organic silica gel water, in which the mica content is about 90% and the organic silica gel water content is 10%. Mica board has excellent insulation performance and high temperature resistance, and the fire resistance temperature can reach 500℃~750℃, and it can still maintain its performance at high temperature. Mica board is widely used in electronics, electrical appliances, aerospace and other fields. In the field of electronics, mica board is used to manufacture various electronic devices; in the field of electrical appliances, it is used to manufacture household appliances such as refrigerators, washing machines, etc.; in the field of aerospace, mica board is used to manufacture aircraft and satellites, etc. Mica board has good processing performance and can be processed into various shapes without delamination, which is suitable for various industrial and electronic applications.

[0003] During the production process of mica boards, it is necessary to inspect the mica boards to detect whether the foam on the mica boards is missing, whether the color of the foam is incorrect, and whether the position of the foam surface is qualified. The existing inspection devices have complex structures, inconvenient operations, and low inspection efficiency. Therefore, it is necessary to design an automated inspection equipment and a working method for mica board production. Summary of the invention

[0004] The purpose of the present invention is to solve the above problems and to design an automatic detection device for mica board production and a working method thereof.

[0005] To achieve the above-mentioned purpose, the technical solution of the present invention is an automated inspection equipment for mica board production, comprising a main installation component, on which a caching station for material, a visual inspection station, a QR code reading and flatness inspection station are sequentially arranged, a weighing and loading component is arranged on one side of the main installation component, a unloading component is arranged at one end of the main installation component, an auxiliary feeding component is arranged on the main installation component, visual inspection components are arranged on the main installation component and on the auxiliary feeding component, an auxiliary installation frame is arranged on the main installation component, and a unloading control component is arranged on the auxiliary installation frame above the unloading component.

[0006] As a further description of the present technical solution, the main installation component includes a main installation including a main support frame, on which a material buffer station, a visual inspection station, a QR code reading and flatness inspection station are sequentially arranged, and a glass table top is arranged on the visual inspection station.

[0007] As a further description of the technical solution, the weighing and feeding assembly includes a first support frame arranged on the side of the main installation assembly located at the cache waiting station, a weighing scale is arranged on the side of the first support frame, a feeding control module is arranged on the first support frame, and a feeding frame is arranged at the output end of the feeding control module.

[0008] As a further description of the technical solution, the unloading assembly includes a qualified product conveying assembly arranged on one side of the main installation assembly, and unqualified product storage assemblies are arranged on both sides of the qualified product conveying assembly.

[0009] As a further description of the technical solution, the material unloading control assembly includes a material unloading control module arranged on the auxiliary mounting frame and located above the material unloading assembly, and a material unloading control push plate is arranged at the output end of the material unloading control module.

[0010] As a further description of the technical solution, the auxiliary feeding assembly includes an installation top frame arranged on the main installation assembly, a runway-type circulating conveying assembly is arranged on the installation top frame, and a feeding arm is arranged at the moving part of the runway-type circulating conveying assembly.

[0011] As a further description of the present technical solution, the visual inspection component includes an auxiliary support column, a connecting seat on the auxiliary support column, a connecting rod is arranged on the connecting seat, an auxiliary fixing seat is arranged on the connecting rod, an auxiliary fixing plate is arranged on the auxiliary fixing seat, and a visual inspection camera is arranged in the middle position of the connecting rod.

[0012] As a further description of the technical solution, surface light sources are arranged on both sides of the connecting rod on the auxiliary fixing plate, and strip light sources are arranged on both sides of the auxiliary fixing plate.

[0013] As a further description of the present technical solution, a thickness measurement component is arranged on the main installation component between the visual inspection station and the QR code reading and flatness detection station, the QR code reading and flatness detection station is provided with a lateral movement control module, the output end of the lateral movement control module is provided with a longitudinal movement control module, the output end of the longitudinal movement control is provided with a QR code reading component, and flatness detection sensors are provided on both sides of the QR code reading component.

[0014] A working method of an automated testing device for mica board production comprises the following steps:

[0015] Step 1: Place the mica board on a weighing scale for weighing, and place the weighed mica board on a first support frame;

[0016] Step 2: The loading control module controls the loading rack to move, so that the loading rack contacts the mica board on the first support frame and pushes the mica board to the buffer waiting station;

[0017] Step 3: Then the runway-type circulating conveying component drives the feeding arm to circulate, and when the feeding arm conveys to the buffer waiting station, it pushes the mica board at the buffer waiting station to move to the visual inspection station;

[0018] Step 4: The visual inspection component of the visual inspection station detects whether the foam on the mica board is missing, whether the color of the foam is wrong, and whether the position of the foam meets the requirements;

[0019] Step 5: The unqualified mica boards are pushed to the qualified product conveying component by the feeding arm, and then the unloading control module drives the unloading control push plate to move, and the unloading control push plate contacts the unqualified mica board and pushes the mica board to the unqualified product storage component for temporary storage; the qualified mica boards are pushed to the thickness measuring component by the feeding arm, and the thickness is measured by the thickness measuring component, and then pushed to the QR code reading and flatness detection station by the feeding arm, and under the control of the lateral movement control module and the longitudinal movement control module, the QR code reading component is driven to read the QR code on the mica board, and the flatness detection sensor is driven to detect the flatness of the mica board; after the detection is completed, the materials are unloaded;

[0020] Step 6: After the QR code is read and the flatness detection station is inspected, the qualified mica board is pushed to the qualified product conveying assembly by the feeding arm and transported by the qualified product conveying assembly. The unqualified mica board is driven by the unloading control module to move the unloading control push plate. The unloading control push plate contacts the unqualified mica board and pushes the mica board to the unqualified product storage assembly for temporary storage.

[0021] The beneficial effect is that the detection equipment of the technical solution has a clever structural design, strong practicality, and stable operation. By using this detection equipment, automatic detection of missing foam on the mica board can be achieved. At the same time, it can detect whether there is any error in the color of the foam and whether the position of the foam surface is qualified, which effectively improves the detection efficiency and further improves the production efficiency of the mica board. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0023] Figure 2 It is a schematic diagram of the overall structure of the present invention from another perspective;

[0024] Figure 3 is a schematic diagram of the structure of the visual detection component of the present invention;

[0025] Figure 4 is a structural schematic diagram of the visual detection component of the present invention from another perspective;

[0026] Figure 5It is a schematic diagram of the installation structure of the flatness detection sensor of the present invention.

[0027] In the figure, 1. Main installation component; 2. Cache waiting station; 3. Visual inspection station; 4. QR code reading and flatness inspection station; 5. Weighing and loading component; 6. Unloading component; 7. Auxiliary feeding component; 8. Visual inspection component; 9. Auxiliary installation frame; 10. Unloading control component; 11. Main support frame; 12. Glass table; 13. First support frame; 14. Weighing scale; 15. Loading control module; 16. Loading rack; 17. Qualified product conveying component; 18. Unqualified product Storage component; 19. Unloading control module; 20. Unloading control push plate; 21. Install top frame; 22. Runway type circulation conveying component; 23. Feeding arm; 24. Auxiliary support column; 25. Connecting seat; 26. Connecting rod; 27. Auxiliary fixing seat; 28. Auxiliary fixing plate; 29. Visual inspection camera; 30. Surface light source; 31. Strip light source; 32. Lateral movement control module; 33. Longitudinal movement control module; 34. QR code reading component; 35. Flatness detection sensor. DETAILED DESCRIPTION

[0028] First of all, the design intention of the present invention is explained. During the production process of mica boards, it is necessary to inspect the mica boards to detect whether the foam on the mica boards is missing, whether the color of the foam is wrong, and whether the position of the foam surface is qualified. The existing inspection devices have complex structures, inconvenient operations, and low inspection efficiency. Therefore, the present invention designs an automated inspection device for mica board production and a working method thereof.

[0029] The present invention will be described in detail below in conjunction with the accompanying drawings. Figure 1-Figure 5 As shown, an automated inspection equipment for mica board production includes a main installation component 1, which will be described in detail below. The main installation component 1 includes a main installation including a main support frame 11, and the main support frame 11 is provided with a buffer waiting station 2, a visual inspection station 3, and a QR code reading and flatness inspection station 4 in sequence, and the visual inspection station 3 is provided with a glass table top 12.

[0030] The main installation component 1 is provided with a material buffering station 2, a visual inspection station 3, and a QR code reading and flatness inspection station 4 in sequence.

[0031] In order to facilitate the weighing and loading of the mica board, a weighing and loading component 5 is arranged on one side of the main installation component 1. The weighing and loading component 5 will be described in detail below. The weighing and loading component 5 includes a first support frame 13 arranged on the side of the main installation component 1 located at the cache waiting station 2, a weighing scale 14 is arranged on the side of the first support frame 13, a loading control module 15 is arranged on the first support frame, and a loading frame 16 is arranged at the output end of the loading control module 15.

[0032] In order to facilitate unloading, a unloading component 6 is provided at one end of the main installation component 1. The unloading component 6 will be described in detail below. The unloading component 6 includes a qualified product conveying component 17 arranged on one side of the main installation component 1, and unqualified product storage components 18 are arranged on both sides of the qualified product conveying component 17.

[0033] In order to facilitate the auxiliary feeding of mica boards, an auxiliary feeding assembly 7 is arranged on the main mounting assembly 1. The auxiliary feeding assembly 7 will be described in detail below. The auxiliary feeding assembly 7 includes a mounting top frame 21 arranged on the main mounting assembly 1, and a runway-type circulating conveying assembly 22 is arranged on the mounting top frame 21. The moving part of the runway-type circulating conveying assembly 22 is provided with a feeding arm 23.

[0034] For convenience To inspect the foam on the mica board, a visual inspection component 8 is arranged on the main mounting component 1 and the auxiliary feeding component 7. The visual inspection component 8 will be introduced in detail below. The visual inspection component 8 includes an auxiliary support column 24, a connecting seat 25 on the auxiliary support column 24, a connecting rod 26 is arranged on the connecting seat 25, an auxiliary fixing seat 27 is arranged on the connecting rod 26, an auxiliary fixing plate 28 is arranged on the auxiliary fixing seat 27, and a visual inspection camera 29 is arranged in the middle position of the connecting rod 26.

[0035] Surface light sources 30 are disposed on both sides of the connecting rod 26 on the auxiliary fixing plate 28 , and strip light sources 31 are disposed on both sides of the auxiliary fixing plate 28 .

[0036] In order to facilitate the installation of the material discharge control component 10 , an auxiliary installation frame 9 is provided on the main installation component 1 .

[0037] In order to facilitate the unloading of unqualified mica boards, a unloading control component 10 is arranged on the auxiliary mounting frame 9 above the unloading component 6. The unloading control component 10 will be described in detail below. The unloading control component 10 includes a unloading control module 19 arranged on the auxiliary mounting frame 9 above the unloading component 6, and a unloading control push plate 20 is arranged at the output end of the unloading control module 19.

[0038] In order to facilitate the measurement of the thickness of the mica board, a thickness measurement component is provided on the main installation component 1 between the visual inspection station 3 and the two-dimensional code reading and flatness inspection station 4 .

[0039] In order to facilitate the reading of the two-dimensional code and the flatness detection on the mica board, a lateral movement control module 32 is arranged at the two-dimensional code reading and flatness detection station 4, and a longitudinal movement control module 33 is arranged at the output end of the lateral movement control module 32, and a two-dimensional code reading component 34 is arranged at the output end of the longitudinal movement control, and flatness detection sensors 35 are arranged on both sides of the two-dimensional code reading component 34.

[0040] The specific structure of the present invention is described in detail above, and the working principle of the present invention will be described below: comprising the following steps:

[0041] Step 1: Place the mica board on the weighing scale 14 for weighing, and place the weighed mica board on the first support frame 13;

[0042] Step 2: The loading control module 15 controls the loading rack 16 to move, and the loading rack 16 contacts the mica board on the first support frame 13, and pushes the mica board to the buffer waiting station 2;

[0043] Step 3: Then the runway type circulating conveying assembly 22 drives the feeding arm 23 to circulate, and when the feeding arm 23 conveys to the buffer waiting station 2, it pushes the mica board in the buffer waiting station 2 to move to the visual inspection station 3;

[0044] Step 4: The visual inspection component 8 of the visual inspection station 3 detects whether the foam on the mica board is missing, whether the color of the foam is wrong, and whether the position of the foam meets the requirements;

[0045] Step 5: The unqualified mica board is pushed to the qualified product conveying component 17 by the feeding arm 23, and then the unloading control module 19 drives the unloading control push plate 20 to move, and the unloading control push plate 20 contacts the unqualified mica board and pushes the mica board to the unqualified product storage component 18 for temporary storage; the qualified mica board is pushed to the thickness measuring component by the feeding arm 23, and the thickness is measured by the thickness measuring component, and then pushed to the two-dimensional code reading and flatness detection station 4 by the feeding arm 23, and under the control of the horizontal movement control module 32 and the longitudinal movement control module 33, the two-dimensional code reading component 34 is driven to read the two-dimensional code on the mica board, and the flatness detection sensor 35 is driven to detect the flatness of the mica board; the material is unloaded after the detection is completed;

[0046] Step 6: After the QR code reading and flatness detection station 4 detects, the qualified mica boards are pushed to the qualified product conveying component 17 by the feeding arm 23 and conveyed on the qualified product conveying component 17. The unqualified mica boards are driven by the unloading control module 19 to move the unloading control push plate 20. The unloading control push plate 20 contacts the unqualified mica boards and pushes the mica boards to the unqualified product storage component 18 for temporary storage.

[0047] The detection equipment of this technical solution has an ingenious structural design, strong practicality, and stable operation. By using this detection equipment, automatic detection of missing foam on the mica board is realized. At the same time, it can detect whether there is any error in the color of the foam and whether the position of the foam surface is qualified, which effectively improves the detection efficiency and further improves the production efficiency of the mica board.

[0048] The above technical solutions only reflect the preferred technical solutions of the technical solutions of the present invention. Some changes that may be made to certain parts thereof by technicians in this technical field all reflect the principles of the present invention and fall within the protection scope of the present invention.

Claims

1. An automated testing device for mica board production, characterized in that: The invention comprises a main installation component (1), wherein the main installation component (1) is provided with a material buffering station (2), a visual inspection station (3), and a two-dimensional code reading and flatness inspection station (4) in sequence, a weighing and loading component (5) is provided on one side of the main installation component (1), a material unloading component (6) is provided on one end of the main installation component (1), an auxiliary feeding component (7) is provided on the main installation component (1), a visual inspection component (8) is provided on the main installation component (1) and the auxiliary feeding component (7), an auxiliary installation frame (9) is provided on the main installation component (1), and a material unloading control component (10) is provided on the auxiliary installation frame (9) above the material unloading component (6).

2. The automatic detection equipment for mica board production according to claim 1 is characterized in that: The main installation component (1) comprises a main installation including a main support frame (11), on which a material buffering station (2), a visual inspection station (3), and a two-dimensional code reading and flatness inspection station (4) are sequentially arranged, and a glass table top (12) is arranged on the visual inspection station (3).

3. The automatic detection equipment for mica board production according to claim 1 is characterized in that: The weighing and feeding component (5) comprises a first support frame (13) arranged on the side of the main installation component (1) located at the buffer waiting station (2), a weighing scale (14) is arranged on the side of the first support frame (13), a feeding control module (15) is arranged on the first support frame, and a feeding frame (16) is arranged at the output end of the feeding control module (15).

4. The automatic detection equipment for mica board production according to claim 1, characterized in that: The unloading assembly (6) comprises a qualified product conveying assembly (17) arranged on one side of the main installation assembly (1), and unqualified product storage assemblies (18) are arranged on both sides of the qualified product conveying assembly (17).

5. The automatic detection equipment for mica board production according to claim 1, characterized in that: The material unloading control component (10) comprises a material unloading control module (19) arranged on the auxiliary mounting frame (9) and located above the material unloading component (6); a material unloading control push plate (20) is arranged at the output end of the material unloading control module (19).

6. The automatic detection equipment for mica board production according to claim 1, characterized in that: The auxiliary feeding assembly (7) comprises a mounting top frame (21) arranged on the main mounting assembly (1), a racetrack-type circulating conveying assembly (22) being arranged on the mounting top frame (21), and a feeding arm (23) being arranged at a moving part of the racetrack-type circulating conveying assembly (22).

7. The automatic detection equipment for mica board production according to claim 1, characterized in that: The visual inspection component (8) comprises an auxiliary support column (24), a connecting seat (25) on the auxiliary support column (24), a connecting rod (26) arranged on the connecting seat (25), an auxiliary fixing seat (27) arranged on the connecting rod (26), an auxiliary fixing plate (28) arranged on the auxiliary fixing seat (27), and a visual inspection camera (29) arranged at the middle position of the connecting rod (26).

8. The automatic detection equipment for mica board production according to claim 7, characterized in that: Surface light sources (30) are arranged on both sides of the connecting rod (26) on the auxiliary fixing plate (28), and strip light sources (31) are arranged on both sides of the auxiliary fixing plate (28).

9. The automatic detection equipment for mica board production according to claim 1, characterized in that: A thickness measurement component is arranged on the main mounting component (1) between the visual inspection station (3) and the two-dimensional code reading and flatness detection station (4); the two-dimensional code reading and flatness detection station (4) is provided with a lateral movement control module (32); a longitudinal movement control module (33) is arranged at the output end of the lateral movement control module (32); a two-dimensional code reading component (34) is arranged at the output end of the longitudinal movement control; and flatness detection sensors (35) are arranged on both sides of the two-dimensional code reading component (34).

10. A working method of an automated testing device for mica board production as claimed in any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: placing the mica board on a weighing scale (14) for weighing, and placing the weighed mica board on a first support frame (13); Step 2: Control the loading rack (16) to move by means of the loading control module (15), so that the loading rack (16) contacts the mica board on the first support frame (13) and pushes the mica board to the buffer waiting station (2); Step 3: Then the runway type circulating conveying assembly (22) drives the feeding arm (23) to circulate, and when the feeding arm (23) conveys to the buffer waiting station (2), it pushes the mica board at the buffer waiting station (2) to move to the visual inspection station (3); Step 4: The visual inspection component (8) of the visual inspection station (3) detects whether the foam on the mica board is missing, whether the color of the foam is wrong, and whether the position of the foam meets the requirements; Step 5: The unqualified mica boards are pushed onto the qualified product conveying component (17) by the feeding arm (23), and then the unloading control module (19) drives the unloading control push plate (20) to move, and the unloading control push plate (20) contacts the unqualified mica boards and pushes the mica boards to the unqualified product storage component (18) for temporary storage; the qualified mica boards are pushed to the thickness measuring component by the feeding arm (23), and the thickness is measured by the thickness measuring component, and then the feeding arm (23) is pushed to the two-dimensional code reading and flatness detection station (4), and under the control of the horizontal movement control module (32) and the vertical movement control module (33), the two-dimensional code reading component (34) is driven to read the two-dimensional code on the mica board, and the flatness detection sensor (35) is driven to detect the flatness of the mica board; after the detection is completed, the mica boards are unloaded; Step 6: After the two-dimensional code reading and flatness detection station (4) detects, qualified mica boards are pushed to the qualified product conveying component (17) by the feeding arm (23) and transported by the qualified product conveying component (17). Unqualified mica boards are driven by the unloading control module (19) to move the unloading control push plate (20). The unqualified mica boards are contacted by the unqualified mica boards and pushed to the unqualified product storage component (18) for temporary storage.