Steel truss support rib welding treatment device and operation method thereof
By designing a steel truss supporting device that uses the bronze plate and copper wheel to move towards moving, it solves the problem of not firm welding and outer outer outer welding in the existing welding device, achieves high -quality welding effects, and improves it. Welding efficiency.
Patent Information
- Application Number
- CN202411561198.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-01-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When welding the lower chord steel bars and the web bars, existing steel truss support bars are likely to lead to problems such as unstable welding, uncertain outer curvature and low welding quality.
Design a steel truss supporting tendon welding processing device, which uses the copper plate and copper wheel to move towards the movement. Polish the diagonal plate movement through the cylinder, drive the copper wheel and the copper plate to move, and fix the position of the reinforcement of the abdominal rod. The abdominal rod steel bars are tightly fitted welding. After the welding is over, the compression position of the copper wheel and copper plate is adjusted by the servo motor and rotation parts to avoid the position fixing and keep the squeeze evenly.
Effectively improve the welding quality of the lower stringed steel and abdominal rod steel bars, avoid the welding or welding at a break, and improve the welding efficiency, and reduce the frequency of the position of the electrode wheel and the electrode plate position.
Smart Images

Figure CN119369003A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of steel truss support reinforcement welding, in particular to a steel truss support reinforcement welding processing device and an operating method thereof. Background Art
[0002] The steel frame support reinforcement is an important component of the steel frame floor deck, which is mainly used to connect the steel frame and the support, and transfer the frame load to the support, and then transfer the load to the foundation through the support; at the same time, the steel truss support reinforcement is composed of three straightened steel bars arranged in a triangle, and is connected by two full-length wavy bent web steel bars by resistance spot welding.
[0003] In the prior art, when welding the lower chord steel bars and the web steel bars of the steel truss support bars, the electrode wheel is used to squeeze the lower chord steel bars and the web steel bars onto the electrode plate, and the welding process is performed by resistance welding. However, the existing welding device has the following problems: First, the existing electrode wheel and the electrode plate are both made of copper, which has insufficient strength. However, when squeezed for a long time, a concave part will appear at the squeezed position, which affects the subsequent welding quality. The squeezed position of the electrode wheel and the electrode plate needs to be replaced to continuously ensure the welding quality, but the position replacement is often not timely enough; Second, when the electrode wheel and the electrode plate are squeezed, the electrode wheel is generally The lower chord steel bars are pushed to move, fit on the web bars, and then squeezed on the electrode plate. However, during welding, the web bars are generally welded on the upper chord steel bars first. Because the cross-section of the steel truss support bars is an isosceles triangle, after the web bars are welded on the upper chord steel bars, the web bars will be warped outward and the distance will be uncertain. When the web bars and the lower chord steel bars are welded, the electrode plate is in a fixed state. The lower chord steel bars and the web bars are only pushed by the electrode wheel to fit and squeeze on the electrode plate, which may easily lead to the web bars and the lower chord steel bars not fitting tightly enough, and will also greatly affect the welding quality, resulting in welding failure or fracture of the weld in the later stage.
[0004] To this end, the present invention provides a steel truss support reinforcement welding processing device and an operating method thereof. Summary of the invention
[0005] In order to make up for the deficiencies of the prior art and solve the problem of weak welding of the lower chord steel bars and the web steel bars, the present invention proposes a steel truss support reinforcement welding processing device and an operating method thereof.
[0006] The technical solution adopted by the present invention to solve its technical problem is: a steel truss support rib welding processing device described in the present invention comprises a pair of bases and a pair of guide wheels; the pair of bases are symmetrically arranged and staggered with the pair of guide wheels; a fixed disk is fixedly connected to the middle of the base; a first circular groove is provided on the side walls on both sides of the fixed disk; a copper disk slides in the first circular groove; the cross-section of the copper disk is an isosceles trapezoid; a pair of first slide grooves symmetrically distributed about the fixed disk are provided on the base; an inclined plate is slidably connected in the first slide groove; a pair of cylinders symmetrically distributed about the fixed disk are fixedly connected to the pair of bases, and the output ends of the cylinders are fixedly connected to the inclined plate; a copper wheel is provided on the side wall of the end of the inclined plate, and a servo motor is provided on the other side of the inclined plate, and the copper wheel is rotated by the servo motor; the servo motor is started by a starting member; the copper disk and the copper wheel move toward each other through an extrusion member; and the copper disk is rotated by a rotating member.
[0007] Preferably, the extrusion member includes a fixed box; a pair of symmetrically distributed fixed boxes are fixed on the base; a movable shaft is rotatably connected to the middle of the copper disk; a pair of first through holes are opened on the side wall of the fixed box; the movable shaft passes through the first through hole; a group of teeth are fixed on the outer wall of the movable shaft; an L-shaped rack is fixed on the side wall of the inclined plate, and the horizontal rod of the L-shaped rack passes through the fixed box; a first rotating shaft is rotatably connected in the fixed box, and a first gear and a second gear are fixed on the first rotating shaft; a group of teeth on the first gear and the movable shaft are meshed with each other; the second gear and the horizontal rod of the L-shaped rack are meshed with each other; the horizontal rod of the L-shaped rack and the teeth of the movable shaft are located on both sides of the first rotating shaft; the inner diameter of the first gear is smaller than the inner diameter of the second gear; a guide plate is fixed on the movable shaft; a guide groove is opened on the inner wall of the first through hole; the guide plate is slidably connected in the guide groove.
[0008] Preferably, the rotating member includes a disc; a disc is fixedly connected to the side wall of the copper disc near the bottom of the first circular groove; a pair of first grooves are opened on the outer wall of the disc; a fixed column is fixedly connected to the bottom of the first groove by a spring; a group of second slide grooves and a group of arc-shaped inclined grooves are opened on the inner ring wall of the first circular groove; multiple arc-shaped inclined grooves are located between adjacent second slide grooves; the bottom of the second slide groove is a stepped surface, and the steps of the stepped surface are inclined; the depth of one end of the arc-shaped inclined groove is higher than the high surface of the step surface of the second slide groove, and the depth of the other end of the arc-shaped inclined groove is the same as the low surface of the step surface, and the side wall of the end of the arc-shaped inclined groove is connected with the inclined surface of the step of the step surface; the fixed column slides in the second slide groove and the arc-shaped inclined groove.
[0009] Preferably, the starting member includes an elastic plate; an elastic plate is fixedly connected to the side wall of the first slide groove by a spring, and a negative electrode plate is fixedly connected to the elastic plate; a positive electrode plate is fixedly connected to the side wall of the inclined plate located in the first slide groove; when the positive electrode plate and the negative electrode plate are in contact with each other, the servo motor works.
[0010] Preferably, the inclined plate is provided with a first through groove; a first slider is slidably connected in the first through groove; the servo motor is fixedly connected to one side of the first slider, the copper wheel is rotatably connected to the first slider through a rotating shaft, and the output end of the servo motor and the rotating shaft are connected to each other; a first threaded column is rotatably connected in the first through groove, the first threaded column and the first slider are threadedly connected, and the end of the first threaded column extends out of the inclined plate; the first slider is square.
[0011] Preferably, the movable shaft includes a second threaded column and an annular column; a group of teeth are fixedly connected to the outer wall of the annular column; the inner wall of the annular column is threadedly connected with the second threaded column, and the second threaded column passes through the circular disk and the copper disk, and the second threaded column and the circular disk are rotatably connected with the copper disk; a guide plate is fixedly connected to the outer wall of the annular column, and when the annular column passes through the first through hole, the guide plate slides in the guide groove.
[0012] Preferably, a pair of symmetrically distributed second grooves are provided on the side walls on both sides of the fixed plate; an L-shaped rod is slidably connected in the second groove, and the end of the L-shaped rod is fixed to the bottom of the second groove by a spring, and the end rod of the L-shaped rod is inclined, and the vertical rod of the L-shaped rod and the inclined surface on the outer wall of the copper plate are parallel to each other; a third groove is provided on the end of the vertical rod of the L-shaped rod; a cleaning plate is fixed to the bottom of the third groove by a spring; a fourth groove is provided in the middle of the side wall of the cleaning plate extending out of the third groove; an isosceles triangle block is provided in the middle of the side wall of the cleaning plate; the side wall of the isosceles triangle block is fixed to the bottom of the fourth groove by a spring; two groups of first cleaning brushes related to the isosceles triangle block are fixed to the side wall of the cleaning plate; the cleaning plate circulates up and down through a power part.
[0013] Preferably, the power part includes an annular plate; an annular groove is provided on the outer wall of the copper disk; an annular plate is fixed in the annular groove; an annular corrugated groove is provided on the outer wall of the annular plate; a sliding column is fixed on the cleaning plate, and the sliding column is slidably connected in the annular corrugated groove.
[0014] Preferably, the top end of the first rotating shaft extends out of the top end of the fixed box and is fixedly connected to a cam; the top end of the fixed box is slidably connected to a circular plate, and the cam is located inside the circular plate; an arc column is rotatably connected to the inclined plate, a torsion spring is provided at the rotating connection of the arc column, and a group of second cleaning brushes are fixedly connected to the outer side wall of the arc column; a push rod is fixedly connected to the side wall of the circular plate.
[0015] An operating method of a steel truss support reinforcement welding processing device, the operating method adopts the above-mentioned steel truss support reinforcement welding processing device, and the method is as follows:
[0016] S1: The cylinder pushes the inclined plate to move, which in turn drives the copper wheel to move. When the copper wheel moves, the copper plate will also move toward the copper wheel through the extrusion piece. The copper wheel and the copper plate move toward each other, so that the web reinforcement is basically in a fixed position, and the welding of the web reinforcement and the lower chord reinforcement is tightly bonded.
[0017] S2: After the copper wheel and the copper plate are welded, the copper wheel will drive the servo motor to work through the starting part, driving the copper wheel to rotate. At the same time, the copper plate will also rotate through the rotating part to adjust the extrusion position of the copper wheel and the copper plate.
[0018] The beneficial effects of the present invention are as follows:
[0019] 1. A steel truss support reinforcement welding processing device and an operation method thereof described in the present invention, wherein adjacent welding points of the web reinforcement and the lower chord reinforcement are welded by a pair of copper disks and a copper wheel on a base. During welding, the inclined plate is pushed to move by a cylinder, thereby driving the copper wheel to move. When the copper wheel moves, the copper disk is driven to move toward the copper wheel through an extrusion piece. The copper wheel and the copper disk move toward each other, so that the web reinforcement is basically in a fixed position when it is warped outward, so that the welding and fitting of the web reinforcement and the lower chord reinforcement are in a tight state, thereby ensuring the welding quality. At the same time, after the welding of the copper wheel and the copper disk is completed, the copper wheel will drive the servo motor to work through a starting piece to drive the copper wheel to rotate. At the same time, the copper disk will also rotate through a rotating piece to adjust the extrusion position of the copper wheel and the copper disk, so as to avoid the extrusion position being always in a certain place, so that the copper disk and the copper wheel are in a uniform extrusion state. In the later stage, it is only necessary to adjust the pushing distance of the cylinder according to the overall state of the extrusion concave to ensure the welding quality, avoid untimely replacement of the position of the electrode wheel and the electrode plate, and also avoid the position adjustment operation, which affects the overall welding efficiency.
[0020] 2. The steel truss support rib welding processing device and its operation method described in the present invention, when the copper disk rotates, the cleaning plate on the L-shaped rod will scrape and clean the surface of the copper disk (isosceles triangle block and the first cleaning brush), and at the same time, one end of the L-shaped rod is fixed to the bottom of the second groove through a spring, so that the cleaning plate can move with the copper disk to ensure the cleaning fit. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The present invention will be further described below in conjunction with the accompanying drawings.
[0022] Figure 1 It is a display diagram of steel truss support reinforcement in the prior art;
[0023] Figure 2 is a stereogram of the present invention;
[0024] Figure 3 It is the local stereoscopic Figure 1 ;
[0025] Figure 4 yes Figure 3 A partial enlarged view of the middle part;
[0026] Figure 5 It is the local stereoscopic Figure 2 ;
[0027] Figure 6 It is a partial cross-sectional view of the present invention. Figure 1 ;
[0028] Figure 7 yes Figure 6 A partial enlarged view of point B in the middle;
[0029] Figure 8 is a partial cross-sectional view of the fixed disk;
[0030] Fig. 9 is a partial inner wall diagram of the first circular groove;
[0031] Fig.10 It is a stereogram of the moving axis;
[0032] Fig.11 It is an exploded view of the L-shaped rod;
[0033] Fig.12 It is a three-dimensional image of a copper plate;
[0034] In the figure: 1, base; 11, guide wheel; 12, inclined plate; 13, first slide; 14, cylinder; 15, copper wheel; 16, servo motor; 17, fixed plate; 18, first circular groove; 19, copper plate; 2, fixed box; 21, first rotating shaft; 22, first gear; 23, second gear; 24, L-shaped rack; 25, moving shaft; 26, teeth; 27, first through hole; 3, second slide; 31, arc-shaped inclined groove; 32, circular plate; 33, first groove; 34, fixed column; 35, positive plate; 36, negative plate; 3 7. Elastic plate; 4. First through groove; 41. First sliding block; 42. First threaded column; 43. Second threaded column; 44. Annular column; 45. Guide plate; 46. Guide groove; 5. Second groove; 51. L-shaped rod; 52. Third groove; 53. Cleaning plate; 54. Fourth groove; 55. Isosceles triangle block; 56. First cleaning brush; 6. Annular groove; 61. Annular plate; 62. Annular corrugated groove; 63. Sliding column; 7. Arc column; 71. Second cleaning brush; 72. Push rod; 73. Cam; 74. Circular plate. DETAILED DESCRIPTION
[0035] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0036] like Figures 1 to 12As shown, a steel truss support rib welding processing device according to an embodiment of the present invention comprises a pair of bases 1 and a pair of guide wheels 11; the pair of bases 1 are symmetrically arranged and staggered with the pair of guide wheels 11; a fixed plate 17 is fixedly connected to the middle of the base 1; first circular grooves 18 are provided on both side walls of the fixed plate 17; a copper plate 19 slides in the first circular groove 18; the cross section of the copper plate 19 is an isosceles trapezoid; a pair of first slide grooves 13 symmetrically distributed about the fixed plate 17 are provided on the base 1; an inclined plate is slidably connected in the first slide groove 13 12; A pair of cylinders 14 symmetrically distributed about a fixed plate 17 are fixedly connected to the base 1, and the output end of the cylinder 14 is fixedly connected to the inclined plate 12; a copper wheel 15 is provided on the side wall of the end of the inclined plate 12, and a servo motor 16 is provided on the other side of the inclined plate 12, and the copper wheel 15 is rotated by the servo motor 16; the servo motor 16 is started by a starting member; the copper disk 19 and the copper wheel 15 move toward each other through an extrusion member; the copper disk 19 is rotated by a rotating member; in the prior art, when welding the lower chord steel bars and the web steel bars of the steel truss support reinforcement, a The electrode wheel squeezes the lower chord steel bar and the web steel bar onto the electrode plate, and then welds them by resistance welding. However, the existing welding device has the following problems: First, the existing electrode wheel and electrode plate are both made of copper, which is not strong enough. However, when squeezed for a long time, a concave part will appear at the squeezed position, which will affect the subsequent welding quality. The squeezed position of the electrode wheel and the electrode plate needs to be replaced to continuously ensure the welding quality, but the position replacement is often not timely enough. Second, when the electrode wheel and the electrode plate are squeezed, the electrode wheel generally pushes the lower chord steel bar to move and fits on the web steel bar. However, during welding, the web reinforcement is usually welded to the upper chord reinforcement first. Since the cross-section of the steel truss support bar is an isosceles triangle, after the web reinforcement is welded to the upper chord reinforcement, the web reinforcement will be warped outwards and the distance will be uncertain. When the web reinforcement and the lower chord reinforcement are welded, since the electrode plate is in a fixed state, the electrode wheel is used to push the lower chord reinforcement and the web reinforcement to fit and squeeze the electrode plate, which may cause the web reinforcement and the lower chord reinforcement to fit not tightly enough, and greatly affect the welding quality, resulting in the welding failure or fracture of the welding part in the later stage.Therefore, when the present invention is working, its copper wheel 15 and copper plate 19 are both one side of the electrode. This is the prior art and will not be elaborated. At the same time, the above is a welding device for the web bar and the lower chord steel bar in the forming process of the entire steel truss support bar. The remaining traction devices, bending devices, etc. are not drawn (prior art). When the web bar and the lower chord steel bar are welded, a pair of bases 1 are provided, and the adjacent welding points of the web bar and the lower chord steel bar are welded by the copper plate 19 and copper wheel 15 on the pair of bases 1. During welding, the inclined plate 12 is pushed to move by the cylinder 14, thereby driving the copper wheel 15 to move. When the copper wheel 15 moves, the copper plate 19 will be driven by the extrusion piece to move toward the copper wheel 15. The copper wheel 15 and the copper plate 19 move toward each other, allowing them to move. The web bar steel bar is basically in a fixed position, so that the web bar steel bar and the lower chord steel bar are welded and processed in a tight state to ensure the welding quality. At the same time, after the copper wheel 15 and the copper plate 19 are welded, the copper wheel 15 will drive the servo motor 16 to work through the starting part to drive the copper wheel 15 to rotate. At the same time, the copper plate 19 will also rotate through the rotating part to adjust the extrusion position of the copper wheel 15 and the copper plate 19 to avoid the extrusion position being always in a certain place, so that the copper plate 19 and the copper wheel 15 are in a uniform extrusion state. In the later stage, it is only necessary to adjust the pushing distance of the cylinder 14 according to the overall state of the extrusion concave to ensure the welding quality, avoid the untimely replacement of the position of the electrode wheel and the electrode plate, and also avoid the position adjustment operation, which affects the overall welding efficiency. ;
[0037] The extrusion member includes a fixed box 2; a pair of symmetrically distributed fixed boxes 2 are fixedly connected to the base 1; a moving shaft 25 is rotatably connected to the middle of the copper plate 19; a pair of first through holes 27 are opened on the side wall of the fixed box 2; the moving shaft 25 passes through the first through hole 27; a group of teeth 26 are fixedly connected to the outer wall of the moving shaft 25; an L-shaped rack 24 is fixedly connected to the side wall of the inclined plate 12, and the horizontal rod of the L-shaped rack 24 passes through the fixed box 2; a first rotating shaft 21 is rotatably connected in the fixed box 2, and a first gear 22 and a second gear 23 are fixedly connected to the first rotating shaft 21; the first gear 22 and a group of teeth 26 on the moving shaft 25 are meshed with each other; the second gear 23 and the horizontal rod of the L-shaped rack 24 are meshed with each other; the horizontal rod of the L-shaped rack 24 and the teeth 26 of the moving shaft 25 are located on both sides of the first rotating shaft 21; the inner diameter of the first gear 22 is smaller than the inner diameter of the second gear 23; the moving shaft 25 A guide plate 45 is fixedly connected to it; a guide groove 46 is provided on the inner wall of the first through hole 27; the guide plate 45 is slidably connected in the guide groove 46; during operation, when the inclined plate 12 is pushed by the cylinder 14 and then drives the copper wheel 15 to move, at this time, the horizontal rod of the L-shaped rack 24 and the second gear 23 are meshed with each other, thereby driving the first rotating shaft 21 to rotate. When the first rotating shaft 21 rotates, the first gear 22 and the teeth 26 on the moving shaft 25 are meshed, thereby driving the moving shaft 25 to move horizontally, thereby driving the copper wheel 15 and the copper disk 19 to move toward each other. At the same time, the inner diameter of the first gear 22 is smaller than the inner diameter of the second gear 23, in order to facilitate the movement and placement of the lower chord steel bars and the web steel bars, and to ensure that the movement and welding of the lower chord steel bars and the web steel bars are not affected in a limited space (the parts on the above-mentioned copper wheel 15 and copper disk 19 and the copper wheel 15 or copper disk 19 have a shielding layer, which will not affect the resistance welding between the two, and the following parts are the same).
[0038] The rotating member includes a disc 32; a disc 32 is fixedly connected to the side wall of the copper disc 19 near the bottom of the first circular groove 18; a pair of first grooves 33 are opened on the outer wall of the disc 32; a fixing column 34 is fixedly connected to the bottom of the first groove 33 through a spring; a group of second slide grooves 3 and a group of arc-shaped inclined grooves 31 are opened on the inner ring wall of the first circular groove 18; a plurality of arc-shaped inclined grooves 31 are located between adjacent second slide grooves 3; the bottom of the second slide groove 3 is a stepped surface, and the step of the stepped surface is inclined; the depth of one end of the arc-shaped inclined groove 31 is higher than the high surface of the step surface of the second slide groove 3, and the depth of the other end of the arc-shaped inclined groove 31 is the same as the low surface of the step surface, and the end side wall of the arc-shaped inclined groove 31 is connected with the inclined surface of the step of the step surface; the fixing column 34 slides in the second slide groove 3 and the arc-shaped inclined groove 31; during operation, when the copper plate 19 and the copper wheel 15 are moving toward each other, the fixed column 34 will move with the second slide groove 3, and the fixed column 34 will move from the high surface of the step surface to the low surface. At this time, the depth of one end of the arc-shaped inclined groove 31 is higher than the high surface of the step surface of the second slide groove 3. Therefore, the copper plate 19 can be moved out horizontally at this time. When the copper plate 19 and the copper wheel 15 move in the opposite direction, the fixed column 34 will be blocked by the stepped inclined surface of the step surface when it moves in the opposite direction, allowing the fixed column 34 to enter the arc-shaped inclined groove 31, and then allowing the fixed column 34 to enter the adjacent second slide groove 3, thereby driving the rotation adjustment of the copper plate 19, and repeating the cycle so that the copper plate 19 is in a uniform rotation state to ensure uniform adjustment of the extrusion position.
[0039] The starting member includes an elastic plate 37; an elastic plate 37 is fixedly connected to the side wall of the first slide groove 13 through a spring, and a negative plate 36 is fixedly connected to the elastic plate 37; a positive plate 35 is fixedly connected to the side wall of the inclined plate 12 located in the first slide groove 13; when the positive plate 35 and the negative plate 36 are in contact with each other, the servo motor 16 works; during operation, when the cylinder 14 contracts, the inclined plate 12 moves, which allows the negative plate 36 and the positive plate 35 to contact each other, allowing the servo motor 16 to work, and then allowing the copper wheel 15 to be at a fixed rotation angle (the servo motor 16 has a locking mechanism, which is a prior art) to adjust the extrusion position of the copper wheel 15.
[0040] The inclined plate 12 is provided with a first through slot 4; a first slider 41 is slidably connected in the first through slot 4; the servo motor 16 is fixedly connected to one side of the first slider 41, and the copper wheel 15 is rotatably connected to the first slider 41 through a rotating shaft, and the output end of the servo motor 16 and the rotating shaft are connected to each other; a first threaded column 42 is rotatably connected in the first through slot 4, the first threaded column 42 and the first slider 41 are threadedly connected, and the end of the first threaded column 42 extends out of the inclined plate 12; the first slider 41 is square; when working, the first threaded column 42 can drive the first slider 41 to move back and forth in the first through slot 4, and then the overall position of the copper wheel 15 can be fine-tuned to ensure the accuracy of the welding position.
[0041] The movable shaft 25 includes a second threaded column 43 and an annular column 44; a group of teeth 26 are fixedly connected to the outer wall of the annular column 44; the inner wall of the annular column 44 is threadedly connected with the second threaded column 43, and the second threaded column 43 passes through the disc 32 and the copper disc 19, and the second threaded column 43 and the disc 32 are rotatably connected with the copper disc 19; a guide plate 45 is fixedly connected to the outer wall of the annular column 44, and when the annular column 44 passes through the first through hole 27, the guide plate 45 slides in the guide groove 46; during operation, when it is necessary to fine-tune the position of the copper disc 19, the second threaded column 43 is rotated by an external tool, thereby driving the second threaded column 43 and the disc 32 to adjust their positions (the distance between the two ends of the second slide groove 3 to the two ends of the arc slide groove is the adjustment distance).
[0042] A pair of symmetrically distributed second grooves 5 are provided on the side walls on both sides of the fixed plate 17; an L-shaped rod 51 is slidably connected in the second groove 5, and the end of the L-shaped rod 51 is fixedly connected to the bottom of the second groove 5 by a spring, and the end rod of the L-shaped rod 51 is inclined, and the vertical rod of the L-shaped rod 51 and the inclined surface on the outer wall of the copper plate 19 are parallel to each other; a third groove 52 is provided on the end of the vertical rod of the L-shaped rod 51; a cleaning plate 53 is fixedly connected to the bottom of the third groove 52 by a spring; a fourth groove 54 is provided in the middle of the side wall of the cleaning plate 53 extending out of the third groove 52; an isosceles triangle block 55 is provided in the middle of the side wall of the cleaning plate 53; the isosceles triangle block 55 is provided on the side wall It is fixed to the bottom of the fourth groove 54 by a spring; two groups of first cleaning brushes 56 about the isosceles triangle block 55 are fixed to the side wall of the cleaning plate 53; the cleaning plate 53 circulates up and down through the power part; during operation, when the lower chord steel bars and the web steel bars are welded, welding slag will be left on the surface of the electrode plate. In order to avoid the influence of welding slag on subsequent welding, when the copper disk 19 rotates, the cleaning plate 53 on the L-shaped rod 51 will scrape and clean the surface of the copper disk 19 (isosceles triangle block 55 and the first cleaning brush 56), and at the same time, one end of the L-shaped rod 51 is fixed to the bottom of the second groove 5 by a spring, so that the cleaning plate 53 can move with the copper disk 19 to ensure the cleaning fit.
[0043] The power part includes an annular plate 61; an annular groove 6 is provided on the outer wall of the copper disk 19; an annular plate 61 is fixedly connected in the annular groove 6; an annular corrugated groove 62 is provided on the outer wall of the annular plate 61; a sliding column 63 is fixedly connected to the cleaning plate 53, and the sliding column 63 is slidably connected in the annular corrugated groove 62; when working, the arrangement of the annular corrugated groove 62 and the sliding column 63 can ensure the cyclic up and down sweeping of the cleaning plate 53 to increase the cleaning effect, and at the same time, the end of the sliding column 63 is fitted on the bottom of the annular corrugated groove 62, which can avoid the first cleaning brush 56 and the isosceles triangle block 55 from being squeezed and fitted on the copper disk 19.
[0044] The top end of the first rotating shaft 21 extends out of the top end of the fixed box 2 and is fixedly connected to a cam 73; the top end of the fixed box 2 is slidably connected to a circular plate 74, and the cam 73 is located inside the circular plate 74; the inclined plate 12 is rotatably connected to an arc column 7, a torsion spring is provided at the rotating connection of the arc column 7, and a group of second cleaning brushes 71 are fixedly connected to the outer wall of the arc column 7; a pushing rod 72 is fixedly connected to the side wall of the circular plate 74; during operation, when the inclined plate 12 moves, it will drive the first rotating shaft 21 to rotate, and then drive the cam 73 to rotate, and then push the arc surface of the arc column 7 through the pushing rod 72, and due to the torsion spring setting of the arc column 7, the arc column 7 will swing left and right, and at the same time, when the inclined plate 12 continues to move, it will drive the arc column 7 to separate from the pushing rod 72.
[0045] An operating method of a steel truss support reinforcement welding processing device, the operating method adopts the above-mentioned steel truss support reinforcement welding processing device, and the method is as follows:
[0046] S1: The cylinder 14 pushes the inclined plate 12 to move, thereby driving the copper wheel 15 to move. When the copper wheel 15 moves, the copper plate 19 will also move toward the copper wheel 15 through the extrusion piece. The copper wheel 15 and the copper plate 19 move toward each other, so that the web reinforcement is basically in a fixed position, and the welding of the web reinforcement and the lower chord reinforcement is tightly bonded.
[0047] S2: After the copper wheel 15 and the copper plate 19 are welded, the copper wheel 15 drives the servo motor 16 to work through the starter, driving the copper wheel 15 to rotate. At the same time, the copper plate 19 also rotates through the rotating part to adjust the extrusion position of the copper wheel 15 and the copper plate 19.
[0048] Working principle: When the web reinforcement and the lower chord reinforcement are welded, a pair of bases 1 are provided, and the adjacent welding points of the web reinforcement and the lower chord reinforcement are welded by the copper disc 19 and the copper wheel 15 on the pair of bases 1. During welding, the inclined plate 12 is pushed to move by the cylinder 14, thereby driving the copper wheel 15 to move. When the copper wheel 15 moves, the copper disc 19 is driven to move toward the copper wheel 15 through the extrusion piece. The copper wheel 15 and the copper disc 19 move toward each other, so that the web reinforcement is basically in a fixed position, so that the welding of the web reinforcement and the lower chord reinforcement is tightly fitted, ensuring the welding quality. At the same time, after the copper wheel 15 and the copper plate 19 are welded, the copper wheel 15 will drive the servo motor 16 to work through the starting part, drive the copper wheel 15 to rotate, and the copper plate 19 will also rotate through the rotating part to adjust the extrusion position of the copper wheel 15 and the copper plate 19 to avoid the extrusion position being always in a certain place, so that the copper plate 19 and the copper wheel 15 are in a uniform extrusion state. In the later stage, it is only necessary to adjust the pushing distance of the cylinder 14 according to the overall state of the extrusion concave to ensure the welding quality, avoid the untimely replacement of the position of the electrode wheel and the electrode plate, and also avoid the position adjustment operation, which affects the overall welding Efficiency; when the copper plate 19 and the copper wheel 15 are moving towards each other, the fixed column 34 will move with the second chute 3. At this time, the fixed column 34 moves from the high surface of the step surface to the low surface. Therefore, the depth of one end of the arc-shaped inclined groove 31 is higher than the high surface of the step surface of the second chute 3. Therefore, the copper plate 19 can be moved out horizontally at this time. When the copper plate 19 and the copper wheel 15 move in the opposite direction, the fixed column 34 will be blocked by the stepped inclined surface when it moves in the opposite direction, allowing the fixed column 34 to enter the arc-shaped inclined groove 31, and then allow the fixed column 34 to enter the adjacent second chute 3, thereby driving the copper plate 19 The rotation adjustment is repeated in a cycle to keep the copper disk 19 in a uniform rotation state to ensure uniform adjustment of the extrusion position; when the lower chord steel bars and the web steel bars are welded, welding slag will be left on the surface of the electrode plate. In order to avoid the influence of welding slag on subsequent welding, when the copper disk 19 rotates, the cleaning plate 53 on the L-shaped rod 51 will scrape and clean the surface of the copper disk 19 (isosceles triangle block 55 and the first cleaning brush 56). At the same time, one end of the L-shaped rod 51 is fixed to the bottom of the second groove 5 through a spring, so that the cleaning plate 53 can move with the copper disk 19 to ensure cleaning fit.
[0049] The above-mentioned front, back, left, right, top and bottom are all based on the figures in the specification. Figure 1 As a benchmark, according to the person's observation perspective, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.
[0050] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the scope of protection of the present invention.
[0051] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A steel truss support reinforcement welding processing device, characterized in that: The invention comprises a pair of bases (1) and a pair of guide wheels (11); the pair of bases (1) are symmetrically arranged and staggered with the pair of guide wheels (11); a fixed plate (17) is fixedly connected to the middle of the base (1); first circular grooves (18) are provided on both side walls of the fixed plate (17); a copper plate (19) slides in the first circular groove (18); the cross section of the copper plate (19) is an isosceles trapezoid; a pair of first sliding grooves (13) symmetrically distributed about the fixed plate (17) are provided on the base (1); an inclined plate (19) is slidably connected in the first sliding groove (13); A pair of cylinders (14) symmetrically distributed about a fixed plate (17) are fixedly connected to the base (1), and the output ends of the cylinders (14) are fixedly connected to the inclined plate (12); a copper wheel (15) is provided on the side wall of the end of the inclined plate (12), a servo motor (16) is provided on the other side of the inclined plate (12), and the copper wheel (15) is rotated by the servo motor (16); the servo motor (16) is started by a starting member; the copper plate (19) and the copper wheel (15) move toward each other through an extrusion member; and the copper plate (19) is rotated by a rotating member.
2. A steel truss support reinforcement welding processing device according to claim 1, characterized in that: The extrusion member comprises a fixed box (2); a pair of symmetrically distributed fixed boxes (2) are fixedly connected to the base (1); a moving shaft (25) is rotatably connected to the middle of the copper plate (19); a pair of first through holes (27) are opened on the side wall of the fixed box (2); the moving shaft (25) passes through the first through holes (27); a group of teeth (26) is fixedly connected to the outer wall of the moving shaft (25); an L-shaped rack (24) is fixedly connected to the side wall of the inclined plate (12), and the horizontal rod of the L-shaped rack (24) passes through the fixed box (2); a first rotating shaft (21) is rotatably connected inside the fixed box (2), and a first rotating shaft (21) is fixedly connected to the first rotating shaft (21). A gear (22) and a second gear (23); the first gear (22) and a group of teeth (26) on a movable shaft (25) mesh with each other; the second gear (23) and a horizontal rod of an L-shaped rack (24) mesh with each other; the horizontal rod of the L-shaped rack (24) and the teeth (26) of the movable shaft (25) are located on both sides of a first rotating shaft (21); the inner diameter of the first gear (22) is smaller than the inner diameter of the second gear (23); a guide plate (45) is fixedly connected to the movable shaft (25); a guide groove (46) is provided on the inner wall of the first through hole (27); and the guide plate (45) is slidably connected in the guide groove (46).
3. A steel truss support reinforcement welding processing device according to claim 2, characterized in that: The rotating member comprises a disc (32); a disc (32) is fixedly connected to the side wall of the copper disc (19) near the bottom of the first circular groove (18); a pair of first grooves (33) are provided on the outer wall of the disc (32); a fixing column (34) is fixedly connected to the bottom of the first groove (33) via a spring; a group of second sliding grooves (3) and a group of arc-shaped inclined grooves (31) are provided on the inner ring wall of the first circular groove (18); the plurality of arc-shaped inclined grooves (31) are located Between adjacent second slide grooves (3); the bottom of the second slide groove (3) is a stepped surface, and the step of the stepped surface is inclined; the depth of one end of the arc-shaped inclined groove (31) is higher than the high surface of the step surface of the second slide groove (3), and the depth of the other end of the arc-shaped inclined groove (31) is the same as the low surface of the step surface, and the end side wall of the arc-shaped inclined groove (31) is connected with the inclined surface of the step of the step surface; the fixed column (34) slides in the second slide groove (3) and the arc-shaped inclined groove (31).
4. A steel truss support reinforcement welding processing device according to claim 3, characterized in that: The starter comprises an elastic plate (37); the elastic plate (37) is fixedly connected to the side wall of the first slide groove (13) via a spring, and the elastic plate (37) is fixedly connected to the negative electrode plate (36); the side wall of the inclined plate (12) located in the first slide groove (13) is fixedly connected to the positive electrode plate (35); when the positive electrode plate (35) and the negative electrode plate (36) are in contact with each other, the servo motor (16) works.
5. A steel truss support reinforcement welding processing device according to claim 4, characterized in that: The inclined plate (12) is provided with a first through slot (4); a first slider (41) is slidably connected in the first through slot (4); the servo motor (16) is fixedly connected to one side of the first slider (41); the copper wheel (15) is rotatably connected to the first slider (41) via a rotating shaft, and the output end of the servo motor (16) and the rotating shaft are connected to each other; a first threaded column (42) is rotatably connected in the first through slot (4); the first threaded column (42) and the first slider (41) are threadedly connected, and an end of the first threaded column (42) extends out of the inclined plate (12); and the first slider (41) is square.
6. A steel truss support reinforcement welding processing device according to claim 5, characterized in that: The movable shaft (25) comprises a second threaded column (43) and an annular column (44); a group of teeth (26) are fixedly connected to the outer wall of the annular column (44); the inner wall of the annular column (44) is threadedly connected with the second threaded column (43), and the second threaded column (43) passes through the disc (32) and the copper disc (19), and the second threaded column (43) and the disc (32) are rotatably connected with the copper disc (19); a guide plate (45) is fixedly connected to the outer wall of the annular column (44), and when the annular column (44) passes through the first through hole (27), the guide plate (45) slides in the guide groove (46).
7. A steel truss support reinforcement welding processing device according to claim 6, characterized in that: A pair of symmetrically distributed second grooves (5) are provided on both side walls of the fixed plate (17); an L-shaped rod (51) is slidably connected in the second groove (5); the end of the L-shaped rod (51) is fixed to the bottom of the second groove (5) through a spring, and the end rod of the L-shaped rod (51) is inclined, and the vertical rod of the L-shaped rod (51) and the inclined surface on the outer wall of the copper plate (19) are parallel to each other; a third groove (52) is provided on the end of the vertical rod of the L-shaped rod (51); the third groove (52) is provided with a groove A cleaning plate (53) is fixedly connected to the bottom via a spring; a fourth groove (54) is provided in the middle of the side wall of the cleaning plate (53) extending out of the third groove (52); an isosceles triangle block (55) is provided in the middle of the side wall of the cleaning plate (53); the side wall of the isosceles triangle block (55) is fixedly connected to the bottom of the fourth groove (54) via a spring; two groups of first cleaning brushes (56) related to the isosceles triangle block (55) are fixedly connected to the side wall of the cleaning plate (53); and the cleaning plate (53) circulates up and down via a power member.
8. The steel truss support reinforcement welding processing device according to claim 7, characterized in that: The power part comprises an annular plate (61); an annular groove (6) is provided on the outer wall of the copper plate (19); an annular plate (61) is fixedly connected in the annular groove (6); an annular corrugated groove (62) is provided on the outer wall of the annular plate (61); a sliding column (63) is fixedly connected to the cleaning plate (53), and the sliding column (63) is slidably connected in the annular corrugated groove (62).
9. A steel truss support reinforcement welding processing device according to claim 8, characterized in that: The top end of the first rotating shaft (21) extends out of the top end of the fixed box (2) and is fixedly connected to a cam (73); the top end of the fixed box (2) is slidably connected to a circular plate (74), and the cam (73) is located inside the circular plate (74); the inclined plate (12) is rotatably connected to an arc column (7), a torsion spring is provided at the rotating connection of the arc column (7), and a group of second cleaning brushes (71) are fixedly connected to the outer wall of the arc column (7); a push rod (72) is fixedly connected to the side wall of the circular plate (74).
10. An operating method of a steel truss support reinforcement welding processing device, the operating method adopts the steel truss support reinforcement welding processing device according to claim 9, characterized in that: The method looks like this: S1: The cylinder (14) pushes the inclined plate (12) to move, thereby driving the copper wheel (15) to move. When the copper wheel (15) moves, the copper plate (19) is driven to move toward the copper wheel (15) through the extrusion piece. The copper wheel (15) and the copper plate (19) move toward each other, so that the web steel bar is basically in a fixed position, and the welding of the web steel bar and the lower chord steel bar is tightly bonded. S2: After the copper wheel (15) and the copper plate (19) are welded, the copper wheel (15) drives the servo motor (16) to work through the starter, driving the copper wheel (15) to rotate. At the same time, the copper plate (19) also rotates through the rotating part to adjust the extrusion position of the copper wheel (15) and the copper plate (19).