Steel wire vortex flaw detection quality marking process

Abstract

The steel wire vortex flaw detection quality marking process comprises the following steps: (1) a steel wire sequentially passes through vortex flaw detection equipment and a marking mold at the speed of 5-8m / min; 2) carrying out steel wire flaw detection by using vortex flaw detection equipment, and judging the surface quality, specifically, if steel wire vortex flaw detection is qualified, marking as a program A, and not carrying out surface marking; if steel wire vortex flaw detection is unqualified, marking as a program B, and performing surface marking; (3) a marking grease lifting box is arranged in the marking mold, if the steel wire vortex flaw detection is unqualified, the B program is triggered, the marking grease lifting box is lifted, and the surface layer is uniformly coated with grease with marking colors through the steel wire of the marking mold; and 4) by taking vortex flaw detection as a first program, when vortex flaw detection is unqualified, triggering a program for marking colors, and performing the program for marking the colors through grease with color marks, thereby forming the steel wire flaw detection marking method for marking the surface of the steel wire and coating and lubricating the surface layer at the same time.

Description

Technical Field

[0001] The invention relates to a steel wire preparation technology, in particular to special steel wire preparation, and specifically to a steel wire vortex flaw detection quality marking process. Background Art

[0002] After the steel wire is formed, it undergoes an eddy current flaw detection process. Once the detection equipment finds that the surface defects meet the specified defect requirements, the machine will automatically spray paint on the defective steel wire to mark it.

[0003] However, paint contains a large amount of pollutants that are harmful to the human body. It pollutes the environment and affects the working environment during the spraying process, causing great harm to the health of operators.

[0004] Therefore, it is necessary to provide a wire vortex flaw detection quality marking process to solve the above problems. Summary of the invention

[0005] The purpose of the invention is to provide a steel wire vortex flaw detection quality marking process.

[0006] The present invention achieves the above object through the following technical solutions:

[0007] A wire vortex flaw detection quality marking process, the steps comprising:

[0008] 1) The steel wire passes through the vortex flaw detection equipment and the marking mold in sequence at a speed of 5-8m / min;

[0009] 2) The vortex flaw detection equipment performs wire flaw detection and determines the surface quality, specifically:

[0010] If the wire vortex flaw detection is qualified, it is marked as A procedure and no surface marking is performed;

[0011] If the wire vortex flaw detection fails, it is marked as B procedure and surface marking is performed;

[0012] 3) A marking grease lifting box is set inside the marking mold. If the steel wire vortex flaw detection fails, the B program is triggered, the marking grease lifting box rises, and the steel wire of the marking mold is passed, and the surface is evenly coated with grease of the marking color;

[0013] 4) Using vortex flaw detection as the first program, when the vortex flaw detection fails, triggering the color marking program, the color marking program is performed by grease with color marking, forming a wire flaw detection marking method that marks the surface of the steel wire and lubricates the surface at the same time.

[0014] Furthermore, the marking color is blue or red.

[0015] Furthermore, the color-marked fat is composed of butter to which a color-marked pigment is uniformly added.

[0016] Furthermore, the grease for coating the marking color includes: 45wt%-80wt% butter, 2wt%-10wt% viscosity agent, and 2wt%-3wt% adhesive viscosity agent.

[0017] Furthermore, the grease coated with the marking color also includes 1wt%-3wt% of an anti-foaming agent.

[0018] Furthermore, the grease coated with the marking color also includes 1wt%-3wt% of a rust inhibitor.

[0019] Furthermore, the oil coated with the marking color also includes 0.5wt%-wt% of antioxidant.

[0020] Furthermore, the antioxidant is selected from one or more of 2,6-di-tert-butyl-p-cresol, 2,4,6-tri-tert-butylphenol, eicosyl diphenol phosphate, and tetracosyl phenol phosphate.

[0021] Compared with the prior art, the present invention uses vortex flaw detection as the first program. When the vortex flaw detection fails, the color marking program is triggered. The color marking program is performed by grease with color marking, which will not cause environmental pollution. At the same time, it can produce a lubricating layer on the surface of the steel wire to ensure that the steel wire program is carried out efficiently and orderly. DETAILED DESCRIPTION

[0022] Embodiment 1:

[0023] This embodiment shows a wire vortex flaw detection quality marking process, the steps include:

[0024] 1) The steel wire passes through the vortex flaw detection equipment and the marking mold in sequence at a speed of 5m / min;

[0025] 2) The vortex flaw detection equipment performs wire flaw detection and determines the surface quality, specifically:

[0026] If the wire vortex flaw detection is qualified, it is marked as A procedure and no surface marking is performed;

[0027] If the wire vortex flaw detection fails, it is marked as B procedure and surface marking is performed;

[0028] 3) A marking grease lifting box is set inside the marking mold. If the steel wire vortex flaw detection fails, the B program is triggered, the marking grease lifting box rises, and the steel wire of the marking mold is passed, and the surface is evenly coated with grease of the marking color;

[0029] 4) Using vortex flaw detection as the first program, when the vortex flaw detection fails, triggering the color marking program, the color marking program is performed by grease with color marking, forming a wire flaw detection marking method that marks the surface of the steel wire and lubricates the surface at the same time.

[0030] The marking color is blue or red.

[0031] Color-coded fats are made from butter to which color-coded pigments are uniformly added.

[0032] Embodiment 2:

[0033] This embodiment shows a wire vortex flaw detection quality marking process, the steps include:

[0034] 1) The steel wire passes through the vortex flaw detection equipment and the marking mold in sequence at a speed of 8m / min;

[0035] 2) The vortex flaw detection equipment performs wire flaw detection and determines the surface quality, specifically:

[0036] If the wire vortex flaw detection is qualified, it is marked as A procedure and no surface marking is performed;

[0037] If the wire vortex flaw detection fails, it is marked as B procedure and surface marking is performed;

[0038] 3) A marking grease lifting box is set inside the marking mold. If the steel wire vortex flaw detection fails, the B program is triggered, the marking grease lifting box rises, and the steel wire of the marking mold is passed, and the surface is evenly coated with grease of the marking color;

[0039] 4) Using vortex flaw detection as the first program, when the vortex flaw detection fails, triggering the color marking program, the color marking program is performed by grease with color marking, forming a wire flaw detection marking method that marks the surface of the steel wire and lubricates the surface at the same time.

[0040] The marking color is blue or red.

[0041] The grease for coating the marking color comprises: 45wt%-80wt% of butter, 2wt%-10wt% of viscosity agent, and 2wt%-3wt% of adhesive viscosity agent.

[0042] The grease coated with the marking color also includes 1wt%-3wt% of an anti-foaming agent.

[0043] The grease coated with the marking color also includes 1wt%-3wt% of a rust inhibitor.

[0044] The oil coated with the marking color also includes 0.5wt%-wt% of antioxidant.

[0045] The antioxidant is selected from one or more of 2,6-di-tert-butyl-p-cresol, 2,4,6-tri-tert-butylphenol, eicosyl diphenol phosphate, and tetracosyl phenol phosphate.

[0046] Embodiment 3:

[0047] This embodiment shows a wire vortex flaw detection quality marking process, the steps include:

[0048] 1) The steel wire passes through the vortex flaw detection equipment and the marking mold in sequence at a speed of 7m / min;

[0049] 2) The vortex flaw detection equipment performs wire flaw detection and determines the surface quality, specifically:

[0050] If the wire vortex flaw detection is qualified, it is marked as A procedure and no surface marking is performed;

[0051] If the wire vortex flaw detection fails, it is marked as B procedure and surface marking is performed;

[0052] 3) A marking grease lifting box is set inside the marking mold. If the steel wire vortex flaw detection fails, the B program is triggered, the marking grease lifting box rises, and the steel wire of the marking mold is passed, and the surface is evenly coated with grease of the marking color;

[0053] 4) Using vortex flaw detection as the first program, when the vortex flaw detection fails, triggering the color marking program, the color marking program is performed by grease with color marking, forming a wire flaw detection marking method that marks the surface of the steel wire and lubricates the surface at the same time.

[0054] The marking color is blue or red.

[0055] The grease for coating the marking color comprises: 45wt%-80wt% of butter, 2wt%-10wt% of viscosity agent, and 2wt%-3wt% of adhesive viscosity agent.

[0056] The grease coated with the marking color also includes 1wt%-3wt% of an anti-foaming agent.

[0057] The grease coated with the marking color also includes 1wt%-3wt% of a rust inhibitor.

[0058] The oil coated with the marking color also includes 0.5wt%-wt% of antioxidant.

[0059] The antioxidant is selected from one or more of 2,6-di-tert-butyl-p-cresol, 2,4,6-tri-tert-butylphenol, eicosyl diphenol phosphate, and tetracosyl phenol phosphate.

[0060] Compared with the prior art, the present invention uses vortex flaw detection as the first program. When the vortex flaw detection fails, the color marking program is triggered. The color marking program is performed by grease with color marking, which will not cause environmental pollution. At the same time, it can produce a lubricating layer on the surface of the steel wire to ensure that the steel wire program is carried out efficiently and orderly.

[0061] The above are only some embodiments of the present invention. For those skilled in the art, several modifications and improvements can be made without departing from the creative concept of the present invention, which all belong to the protection scope of the present invention.

Claims

1. A wire vortex flaw detection quality marking process, characterized in that: steps include: 1) The steel wire passes through the vortex flaw detection equipment and the marking mold in sequence at a speed of 5-8m / min; 2) The vortex flaw detection equipment performs wire flaw detection and determines the surface quality, specifically: If the wire vortex flaw detection is qualified, it is marked as A procedure and no surface marking is performed; If the wire vortex flaw detection fails, it is marked as B procedure and surface marking is performed; 3) A marking grease lifting box is set inside the marking mold. If the steel wire vortex flaw detection fails, the B program is triggered, the marking grease lifting box rises, and the steel wire of the marking mold is passed, and the surface is evenly coated with grease of the marking color; 4) Using vortex flaw detection as the first program, when the vortex flaw detection fails, triggering the color marking program, the color marking program is performed by grease with color marking, forming a wire flaw detection marking method that marks the surface of the steel wire and lubricates the surface at the same time.

2. A wire vortex flaw detection quality marking process according to claim 1, characterized in that: The marking color is blue or red.

3. A wire vortex flaw detection quality marking process according to claim 1 or 2, characterized in that: Color-coded fats are made from butter to which color-coded pigments are uniformly added.

4. A wire vortex flaw detection quality marking process according to claim 1 or 2, characterized in that: The grease for coating the marking color comprises: 45wt%-80wt% of butter, 2wt%-10wt% of viscosity agent, and 2wt%-3wt% of adhesive viscosity agent.

5. A wire vortex flaw detection quality marking process according to claim 4, characterized in that: The grease coated with the marking color also includes 1wt%-3wt% of an anti-foaming agent.

6. A wire vortex flaw detection quality marking process according to claim 5, characterized in that: The grease coated with the marking color also includes 1wt%-3wt% of a rust inhibitor.

7. A wire vortex flaw detection quality marking process according to claim 6, characterized in that: The oil coated with the marking color also includes 0.5wt%-wt% of antioxidant.

8. A wire vortex flaw detection quality marking process according to claim 7, characterized in that: The antioxidant is selected from one or more of 2,6-di-tert-butyl-p-cresol, 2,4,6-tri-tert-butylphenol, eicosyl diphenol phosphate, and tetracosyl phenol phosphate.