Granular heating cigarette automatic canning machine and working method thereof
By designing a granular heating cigarette automatic canning machine, including a columnar and granular components, an electromagnetic sheet assembly module and a discharge device, the complex problem of aerosol-generating matrix loading in the prior art is solved, and heating is realized Automated production and efficient assembly of cigarette products.
Patent Information
- Application Number
- CN202411838234.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-02-07
AI Technical Summary
The aerosol-generating matrix of existing integrated aerosol-generating products is complex to load, covers a large area, and bulk particles cannot be fixed, so they need to be loaded into the outer tube through filling.
An automatic canning machine for heating cigarettes was designed, including a columnar component cutting device, a particle component cutting device, an electromagnetic sheet assembly module and a discharge device. Through these devices, paper tubes, small paper tubes, and filter cotton are realized. , automatic cutting and assembly of spices and electromagnetic sheets.
It realizes the automated production of heated cigarette products, simplifies the assembly process, reduces the complexity of equipment and floor area, and improves production efficiency and cutting accuracy.
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Figure CN119385356A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of heated cigarette machinery, and in particular relates to an automatic granular heated cigarette filling machine and a working method thereof. Background Art
[0002] As consumers pay more attention to health issues and demand more personalized experience in cigarette products, the tobacco industry continues to respond to the upgrading of consumer demand and develop various smoking products with reduced tar and harm. Among them, heated cigarettes are different from traditional cigarette products in that they are heated in a way that satisfies consumers' sensory needs for cigarette products while providing a healthier smoking experience.
[0003] Existing integrated aerosol generating products include an outer tube and an aerosol generating matrix filled in the outer tube, as well as other units for cooling and circulating aerosols. At present, the aerosol generating matrix of integrated aerosol generating products is usually a granular aerosol generating material. Since bulk aerosol generating particles cannot be fixed, they must be filled into the outer tube, and the particles on both sides of the aerosol generating particle segment need to be fixed by sealing paper and sealing pieces. In order to gather aerosols and increase the amount of smoke, the downstream of the sealing piece is usually a cavity (cavity segment) defined by the outer tube, and the downstream of the cavity segment is a filter segment. The above-mentioned aerosol generating products are currently prepared by the filling method. The existing filling device is complex and occupies a large area.
[0004] In order to solve the above problems, the present invention is proposed. Summary of the invention
[0005] The first aspect of the present invention provides an automatic filling machine for granular heated cigarettes, the automatic filling machine comprising the following devices:
[0006] Columnar component unloading device, granular component unloading device, electromagnetic sheet assembly module, and unloading device.
[0007] The columnar component unloading device includes the following components: a columnar component vibrating plate, a columnar component conveying track, a columnar component slide, a columnar component clamping claw, a columnar component unloading hole, and a columnar component ejection mechanism;
[0008] The position relationship of the components is:
[0009] The inner wall of the columnar element vibrating plate is provided with a spiral track spiraling upward along the inner wall for transporting columnar elements; the upstream end of the columnar element conveying track is connected to the spiral track, and the downstream of the columnar element conveying track is a material drop opening;
[0010] The columnar element slide is configured to be movable between an in-position and an extended position;
[0011] The columnar element clamp is fixed on the columnar element slide, and the columnar element clamp has a columnar element blanking hole;
[0012] The columnar element slide is configured as follows:
[0013] When the columnar element slide is in the original position, the columnar element blanking hole is directly opposite to the blanking opening of the columnar element conveying track;
[0014] When the columnar element slide is in the extended position, the upper part of the columnar element blanking hole faces the columnar element ejection mechanism, and the lower part of the columnar element blanking hole faces the fixture bin in the fixture.
[0015] Preferably, the columnar element unloading device comprises: a columnar element slide bracket; the columnar element slide is arranged on the columnar element slide bracket.
[0016] Preferably, the columnar element conveying track is a groove-like structure with closed sides and bottom to facilitate conveying of columnar elements.
[0017] Preferably, the columnar element conveying track is a smooth curve.
[0018] Preferably, the top surface of the floating section of the paper tube conveying track of the columnar element conveying track is open, and the top surface of the rest of the part is closed.
[0019] Preferably, the columnar element clamping claw is provided in the columnar element clamping claw, and the middle of the columnar element clamping claw is the columnar element blanking hole.
[0020] Preferably, the columnar element ejection mechanism is an ejection cylinder.
[0021] In the preferred technical solution, the granular component unloading device includes the following components: a granular component bin, a granular component quantitative bin, a disturbance brush, a granular component guide hole, a granular component push plate, and a granular component temporary storage bin;
[0022] The positions and connection relationships of each component are as follows:
[0023] The disturbance brush can rotate under the drive of the motor to disturb the granular elements in the granular element bin;
[0024] The granular element push plate can be driven to move between an original position and an extended position;
[0025] The granular component push plate is located below the granular component bin, and the granular component push plate can move between an original position and an extended position;
[0026] The bottom wall of the granular component bin is provided with a granular component quantitative bin penetrating the bottom wall;
[0027] The granular component push plate is provided with a granular component temporary storage bin penetrating the granular component push plate;
[0028] The granular component guide hole is located below the granular component temporary storage bin, and the granular component guide hole has no overlapping area with the granular component quantitative bin in the axial direction;
[0029] The granular element push plate is configured to:
[0030] When the granular component push plate is in the original position, the granular component quantitative bin is connected with the granular component temporary storage bin directly below it;
[0031] When the granular component pushing plate is in the extended position, the granular component temporary storage bin is communicated with the granular component guide hole directly below it.
[0032] Preferably, the unloading device for the granular element further comprises the following components: a granular element slide;
[0033] The granular component push plate is fixed on the granular component slide, and the granular component slide can drive the granular component push plate to move under the driving device.
[0034] Preferably, the granular element unloading device further comprises: a granular element filling cylinder;
[0035] The granular element filling cylinder is aligned with the granular element guide hole in the axial direction.
[0036] Preferably, the unloading device for the granular element further comprises: a fixing plate;
[0037] The fixing plate is configured such that when the granular component pushing plate moves between the original position and the extended position, the fixing plate blocks the bottom of the granular component temporary storage bin to prevent leakage of the granular components.
[0038] Preferably, the granular element guide hole is located on the fixing plate.
[0039] In the preferred technical solution, the electromagnetic sheet assembly module includes the following components: an electromagnetic sheet lower pressure roller, an electromagnetic sheet upper pressure roller, an electromagnetic sheet pressure head, a pressure head slide, an electromagnetic sheet cutting head, a cutting slide, an electromagnetic sheet clamp, an electromagnetic sheet clamp head, and an electromagnetic sheet clamp slide;
[0040] The positions and connection relationships of the above components are as follows:
[0041] The electromagnetic sheet lower pressing roller, the electromagnetic sheet pressing head, the electromagnetic sheet cutting head, and the electromagnetic sheet clamping claw are arranged in sequence from upstream to downstream;
[0042] The electromagnetic sheet lower pressure roller and the electromagnetic sheet upper pressure roller are fixed side by side on the electromagnetic sheet support frame and can rotate under the driving;
[0043] The electromagnetic sheet pressing head is fixed on the pressing head slide and can be driven to move;
[0044] The electromagnetic sheet cutting head is fixed on the cutting slide and can be driven to move for cutting the electromagnetic sheet;
[0045] The electromagnetic sheet clamp is fixed on the electromagnetic sheet clamp slide, and the electromagnetic sheet clamp is provided with an electromagnetic sheet clamping head for clamping the electromagnetic sheet.
[0046] Preferably, the electromagnetic sheet assembly module further comprises the following components: an electromagnetic sheet support frame, a roller pressing motor, a first pressing roller gear, and a second pressing roller gear;
[0047] The electromagnetic sheet lower pressure roller and the electromagnetic sheet upper pressure roller are fixed side by side on the electromagnetic sheet support frame;
[0048] One end of the pressure roller under the electromagnetic sheet is connected to the roller pressing motor, and the other end is connected to the pressure roller gear 1, so that it can move under the drive of the roller pressing motor;
[0049] One end of the pressure roller on the electromagnetic sheet is connected to the pressure roller gear 2;
[0050] The pressure roller gear 1 and the pressure roller gear 2 are meshed with each other and are driven by the pressure roller pressure motor to rotate simultaneously, so as to drive the pressure roller on the electromagnetic sheet to move.
[0051] In the preferred technical solution, the discharging device comprises: a fixture and a discharging module;
[0052] The fixture comprises: a sliding part, a return spring, and a fixture chamber;
[0053] The jig has a jig bin inside, the jig bin is an axially arranged hollow structure, a sliding member is arranged below the jig bin, the sliding member can be driven to move axially between the original position and the ejection position, the bottom of the sliding member has an outer flange, the return spring is axially arranged, one end of the return spring abuts against the outer flange at the bottom of the sliding member, and the other end abuts against the inner wall of the jig, the return spring is configured to make the sliding member return to its original position after axially moving upward, when the sliding member is in the original position, the return spring is in a natural state; when the sliding member is ejected, the return spring is in a compressed state;
[0054] The discharging module includes: a finished product discharging slide, a finished product clamping claw, and a finished product ejecting cylinder;
[0055] The jig is located below the finished product ejection cylinder, and the finished product clamp is fixed on the finished product discharge slide;
[0056] The finished product discharging slide can be driven to move between an original position and an extended position, and when the finished product discharging slide is in the extended position, the finished product clamping claw is located above the fixture to clamp the columnar element;
[0057] When the finished product discharging slide is located at the original position, the finished product discharging slide and the fixture are misaligned in the axial direction so as to drive the columnar element to completely separate from the fixture.
[0058] Preferably, the discharging module comprises: a rotating slide; the rotating slide can be driven to rotate, and the finished product discharging slide is connected to the rotating slide.
[0059] Preferably, the jig is arranged on a rotating disk, and the rotating disk has a through hole axially connected to the jig chamber.
[0060] The second aspect of the present application provides a working method of the automatic granular heated cigarette filling machine according to the first aspect, wherein the working method of the columnar element feeding device comprises the following steps:
[0061] Place the columnar component into the columnar component vibration plate so that the fixture bin of the fixture faces the columnar component ejection mechanism;
[0062] The columnar element slide is placed in the original position, the columnar element clamping jaws are kept in the open state, and the columnar element vibration plate vibrates to drive the columnar element to slide along the spiral track and the columnar element conveying track to the columnar element blanking hole in the columnar element clamping jaws;
[0063] Then, the columnar element clamping jaws are switched to a clamping state to clamp the columnar element;
[0064] The columnar element slide moves to the extended position, during which the columnar element slide drives the columnar element clamp and the columnar element to move so that the columnar element is aligned with the fixture bin;
[0065] Finally, the columnar element ejection mechanism presses the columnar element into the fixture chamber.
[0066] Preferably, the columnar element is a cylindrical element. The cylindrical element may be a hollow cylinder or a solid cylinder.
[0067] The third aspect of the present application provides a working method of the automatic granular heated cigarette filling machine according to the first aspect, wherein the working method of the feeding device of the granular element comprises the following steps:
[0068] The jig is positioned below the guide hole of the granular component, the granular component push plate is in place, and the granular component quantitative bin is aligned with the granular component temporary storage bin;
[0069] Then, the disturbance brush is driven to rotate to ensure that a certain amount of granular components enter the granular component temporary storage bin;
[0070] Afterwards, the granular component push plate is moved to the extended position. During this process, the granular component push plate drives the granular components in the granular component temporary storage bin to move to be connected with the granular component guide hole. The granular components fall into the lower fixture through the granular component guide hole by their own weight.
[0071] Preferably, there is a paper tube in the jig, and the granular element falls into the paper tube in the jig.
[0072] Preferably, when the feeding device of the granular element further comprises: a granular element filling cylinder, the granular element filling cylinder extends to press the granular element into the paper tube again to complete the filling.
[0073] The fourth aspect of the present application provides a working method of the automatic granular heated cigarette filling machine according to the first aspect, wherein the working method of the electromagnetic sheet assembly module comprises the following steps:
[0074] Make the fixture face the bottom of the electromagnetic sheet clamp;
[0075] The electromagnetic sheet clamping claw slide is in the original position, the electromagnetic sheet clamping claw is in the horizontal position, and the electromagnetic sheet clamping head is in the open state;
[0076] The electromagnetic sheet raw material is sequentially rolled by the electromagnetic sheet lower pressing roller and the electromagnetic sheet upper pressing roller and is pressed and shaped by the electromagnetic sheet shaping press head;
[0077] Then, the electromagnetic sheet clamping head clamps the electromagnetic sheet, and the cutting slide controls the electromagnetic sheet cutting head to press down and cut the electromagnetic sheet;
[0078] The electromagnetic sheet clamp is driven to keep the electromagnetic sheet clamp in a vertical state so that the electromagnetic sheet is downward, and then the electromagnetic sheet clamp slide is driven to move to an extended position. During this process, the electromagnetic sheet clamp head inserts a part of the electromagnetic sheet into the fixture;
[0079] The electromagnetic sheet clamping head is opened, and the electromagnetic sheet clamping claw slide returns to its original position, completing an insertion of the electromagnetic sheet.
[0080] The fifth aspect of the present application provides a working method of the automatic granular heated cigarette filling machine according to the first aspect, wherein the working method of the discharging device of the columnar element comprises the following steps:
[0081] In the initial state, the fixture bin of the fixture contains a columnar element, the sliding member is in the original position, the return spring is in the natural state, and the finished product discharge slide is in the original position;
[0082] When cylindrical components need to be cut:
[0083] Make the sliding part of the jig face the finished product ejection cylinder, drive the finished product discharge slide to move to the extended position, so that the finished product clamp is in an open state;
[0084] The finished product ejection cylinder extends out, pushing the sliding member to move upward from the original position to the ejection position, and the sliding member pushes the columnar element out of the fixture bin and moves to the center of the finished product clamping jaw, at which time the reset spring is in a compressed state;
[0085] The finished product clamping claw is closed, so that the finished product clamping claw clamps the columnar element, the finished product ejection cylinder retracts, the return spring returns to the natural state, and the sliding member moves to the original position under the action of the return spring 9-5-2;
[0086] The finished product discharging slide moves to the original position to drive the columnar element to completely separate from the fixture.
[0087] Preferably, the discharging module comprises: a rotating slide; the rotating slide can be driven to rotate, and the finished product discharging slide is connected to the rotating slide;
[0088] The working method also includes:
[0089] Finally, after the rotary slide rotates a certain angle, the finished product clamp opens to put down the columnar element, and the rotary slide rotates back to its original position.
[0090] Compared with the prior art, the present invention has the following beneficial effects:
[0091] The present application provides an automatic canning machine for granular heated cigarettes. The columnar element feeding device is used for the feeding process of paper tubes, small paper tubes, filter cotton or sealing cotton in the production process of granular heated cigarettes. The granular element feeding device is used for the feeding process of flavor particles. The electromagnetic sheet assembly module is used for the rolling, cutting and inserting of the electromagnetic sheet into cigarettes. The columnar element discharging device is used for the discharging process after filling. The device of the present application is simple, compactly arranged, and the feeding is precise and controllable. BRIEF DESCRIPTION OF THE DRAWINGS
[0092] Figure 1 The overall structure diagram of the paper tube slide 1-3 in the paper tube blanking module is in the original position. At this time, the paper tube conveying track 1-1-1 is connected with the paper tube blanking hole 1-5-1 up and down.
[0093] Figure 2 It is a schematic diagram of the overall structure of the paper tube slide 1-3 in the paper tube blanking module when it is in the extended position. At this time, the paper tube blanking hole 1-5-1 is aligned with the paper tube ejection cylinder 1-6.
[0094] Figure 3 This is a partial enlarged view of the paper tube blanking module.
[0095] Figure 4 The overall structural diagram of the filter cotton slide 2-3 in the filter cotton feeding module is in the original position. At this time, the filter cotton conveying track 2-1-1 is connected with the filter cotton feeding hole 2-5-1 up and down.
[0096] Figure 5 It is a schematic diagram of the overall structure of the filter cotton slide 2-3 in the filter cotton feeding module when it is in the extended position. At this time, the filter cotton feeding hole 2-5-1 is aligned with the filter cotton ejection cylinder 2-6.
[0097] Figure 6 This is a partial enlarged view of the filter cotton feeding module.
[0098] Figure 7 It is a schematic diagram of the overall structure of the small paper tube slide 3-3 in the small paper tube blanking module when it is in the original position. At this time, the small paper tube conveying track 3-1-1 is connected with the small paper tube blanking hole 3-5-1 up and down.
[0099] Figure 8 It is a schematic diagram of the overall structure of the small paper tube slide 3-3 in the small paper tube blanking module when it is in the extended position. At this time, the small paper tube blanking hole 3-5-1 is aligned with the small paper tube ejection cylinder 3-6.
[0100] Fig. 9 This is a partial enlarged view of the small paper tube cutting module.
[0101] Fig.10 It is a schematic diagram of the overall structure of the spice feeding module 4.
[0102] Fig.11 It is a schematic diagram of the cross-sectional structure of the spice feeding module 4.
[0103] Fig.12 It is a partial enlarged view of the spice slide 4-9 in the spice unloading module 4 when it is in place.
[0104] Fig.13 It is a partial enlarged view of the spice slide 4-9 in the spice feeding module 4 when it is in the extended position.
[0105] Fig.14 It is a structural schematic diagram of the electromagnetic sheet assembly module 5.
[0106] Fig.15 It is a schematic diagram of the electromagnetic sheet being clamped by the electromagnetic sheet clamps 5-10 after being rolled, shaped and cut.
[0107] Fig.16 This is a schematic diagram of the state of the spice after the electromagnetic sheet is cut and inserted into the fixture.
[0108] Fig.17 It is a schematic diagram of the overall structure of the sealing cotton slide 7-3 in the sealing cotton blanking module 7 when it is in the original position. At this time, the sealing cotton conveying track 7-1-1 is connected with the sealing cotton blanking hole 7-5-1 up and down.
[0109] Fig.18 It is a schematic diagram of the overall structure of the sealing cotton slide 7-3 in the sealing cotton blanking module 7 when it is in the extended position. At this time, the sealing cotton blanking hole 7-5-1 is aligned with the sealing cotton ejection cylinder 7-6.
[0110] Fig.19 It is a partial enlarged view of the sealing cotton feeding module 7.
[0111] Fig. 20 It is a structural schematic diagram of the workstation conversion module 9.
[0112] Fig.21 This is a structural schematic diagram of fixture 9-5.
[0113] Fig. 22 This is a schematic diagram of the finished product ejection cylinder 8-7 in the finished product discharging module 8 ejecting the finished cigarette 10 from the fixture bin 9-5-4.
[0114] Fig.23 for Figure 3 Magnified view of the structure.
[0115] Fig.24 This is a schematic diagram of the finished product clamping claws 8 - 6 clamping the finished cigarette 10 in the finished product discharging module.
[0116] Fig.25 This is a schematic diagram of the finished product discharging module 8, in which the finished product clamping claw 8-6 clamps the finished cigarette 10, and the finished product discharging slide 8-4 retracts to pull the finished cigarette 10 out of the fixture bin 9-5-4.
[0117] Fig.26 This is the exploded view of the finished cigarette 10.
[0118] Fig. 27 It is a schematic diagram of the structure of the finished cigarette 10 after assembly.
[0119] List of reference numerals:
[0120] 1. Paper tube unloading module, 1-1. Paper tube vibration plate, 1-1-1. Paper tube conveying track, 1-2. Paper tube slide bracket, 1-3. Paper tube slide, 1-4. Paper tube clamping claw, 1-5. Paper tube clamping claw, 1-5-1. Paper tube feeding port, 1-6. Paper tube ejection cylinder.
[0121] 2. Filter cotton feeding module, 2-1. Filter cotton vibration plate, 2-1-1. Filter cotton conveying track, 2-2. Filter cotton slide bracket, 2-3. Filter cotton slide, 2-4. Filter cotton clamping claw, 2-5. Filter cotton clamping claw, 2-5-1. Filter cotton feeding hole, 2-6. Filter cotton ejection cylinder.
[0122] 3. Small paper tube unloading module, 3-1. Small paper tube vibration plate, 3-1-1. Small paper tube conveying track, 3-2. Small paper tube slide bracket, 3-3. Small paper tube slide, 3-4. Small paper tube clamping claw, 3-5. Small paper tube clamping claw, 3-5-1. Small paper tube dropping hole, 3-6. Small paper tube ejection cylinder.
[0123] 4. Spice unloading module 1, 4-1. Spice bin bracket, 4-2. Spice bin, 4-2-1. Spice quantitative bin, 4-3. Motor bracket, 4-4 disturbance brush motor, 4-5. disturbance brush, 4-6. Spice filling cylinder, 4-7. Spice bracket, 4-7-1. Spice guide hole, 4-8. Spice push plate, 4-8-1. Spice temporary storage bin, 4-9. Spice slide.
[0124] 5. Electromagnetic sheet assembly module, 5-1. Electromagnetic sheet support frame, 5-2. Roller motor, 5-3. Electromagnetic sheet lower pressure roller, 5-3-1. Pressure roller gear one, 5-4. Electromagnetic sheet upper pressure roller, 5-4-1. Pressure roller gear two, 5-5. Electromagnetic sheet shaping pressure head, 5-6. Shaping slide, 5-7. Electromagnetic sheet clamping head, 5-8. Electromagnetic sheet cutting head, 5-9. Cutting slide, 5-10. Electromagnetic sheet clamp, 5-11. Rotating table, 5-12. Electromagnetic sheet clamp slide.
[0125] 6. Spice feeding module 2.
[0126] 7. Sealing cotton unloading module, 7-1. Sealing cotton vibration plate, 7-1-1. Sealing cotton conveying track, 7-2. Sealing cotton slide bracket, 7-3. Sealing cotton slide, 7-4. Sealing cotton clamping claw, 7-5. Sealing cotton clamping claw, 7-5-1. Sealing cotton blanking port, 7-6. Sealing cotton ejection cylinder.
[0127] 8. Finished product discharging module, 8-1. Rotating slide bracket, 8-2. Rotating slide, 8-3. Finished product discharging slide bracket, 8-4. Finished product discharging slide, 8-5. Finished product clamping claw, 8-6. Finished product clamping claw, 8-7. Finished product ejecting cylinder,
[0128] 9. Work station rotation module, 9-1. Base plate, 9-2. Rotating motor, 9-3. Rotating platform, 9-4. Rotating disk, 9-5. Jig, 9-5-1. Sliding sleeve, 9-5-2. Reset spring, 9-5-3. Jig sleeve, 9-5-4. Jig bin.
[0129] 10. Finished cigarette, 10-1. Paper tube, 10-2. Filter cotton, 10-3. Small paper tube, 10-4. First flavor section, 10-5. Electromagnetic sheet, 10-6. Second flavor section, 10-7. Sealing cotton. DETAILED DESCRIPTION
[0130] The present invention is further described in detail below in conjunction with embodiments.
[0131] Those skilled in the art will appreciate that the following examples are only used to illustrate the present invention and should not be considered to limit the scope of the present invention. If no specific techniques or conditions are specified in the examples, the techniques or conditions described in the literature in the art or the product specifications are used. If the manufacturer of the materials or equipment used is not specified, they are all conventional products that can be purchased.
[0132] Those skilled in the art will appreciate that, unless expressly stated otherwise, the singular forms "a", "an", "said" and "the" used herein may also include plural forms. It should be further understood that the term "comprising" used in the specification of the present invention refers to the presence of the features, integers, steps, operations, elements and / or components, but does not exclude the presence or addition of one or more other features, integers, steps, operations, elements, components and / or groups thereof. It should be understood that when we refer to an element as being "connected" to another element, it may be directly connected to the other element, or there may be intermediate elements. In addition, the "connection" used herein may include wireless connections.
[0133] In the description of the present invention, unless otherwise specified, "plurality" means two or more than two. The terms "inside", "upper", "lower", etc., indicating positions or state relationships, are based on the positions or state relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operate in a specific position, and therefore cannot be understood as limiting the present invention.
[0134] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "provided with" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention will be understood according to specific circumstances.
[0135] It will be understood by those skilled in the art that, unless otherwise defined, all terms used herein, including technical and scientific terms, have the same meaning as those generally understood by those skilled in the art in the art to which the present invention belongs. It should also be understood that terms such as those defined in common dictionaries should be understood to have meanings consistent with the meanings in the context of the prior art, and will not be interpreted with idealized or overly formal meanings unless defined as herein.
[0136] The process of using this application is as follows:
[0137] Put the paper tube into the paper tube vibration plate, the filter cotton into the filter cotton vibration plate, the small paper tube into the small paper tube vibration plate, put the spices into the spice bin, put the electromagnetic sheet raw material between the upper and lower pressure rollers of the electromagnetic sheet, and put the sealing cotton into the sealing cotton vibration plate. Then proceed with the following process.
[0138] Process 1, paper tube cutting:
[0139] like Figure 1-3 This is a structural schematic diagram of the paper tube blanking module 1.
[0140] Figure 1 It is a schematic diagram of the overall structure of the paper tube slide 1-3 in the paper tube blanking module 1 when it is in the original position. At this time, the paper tube conveying track 1-1-1 is connected with the paper tube blanking hole 1-5-1 up and down.
[0141] Figure 2 It is a schematic diagram of the overall structure of the paper tube slide 1-3 in the paper tube blanking module 1 when it is in the extended position. At this time, the paper tube blanking hole 1-5-1 is aligned with the paper tube ejection cylinder 1-6.
[0142] Figure 3 This is a partial enlarged view of the paper tube blanking module 1.
[0143] Figure 1-3 It can be seen that the paper tube feeding module 1 includes the following components: a paper tube vibration plate 1-1, a paper tube conveying track 1-1-1, a paper tube slide bracket 1-2, a paper tube slide 1-3, a paper tube clamp 1-4, a paper tube clamping claw 1-5, a paper tube feeding hole 1-5-1, and a paper tube ejection cylinder 1-6.
[0144] The position relationship of each component is:
[0145] The inner wall of the paper tube vibrating plate 1-1 is provided with a spiral track that spirals upward along the inner wall for conveying paper tubes. The upstream end of the paper tube conveying track 1-1-1 is connected to the spiral track, and the downstream of the paper tube conveying track 1-1-1 is a drop opening. The paper tube conveying track 1-1-1 is a groove-shaped structure with closed sides and bottom. The top surface of the upstream section of the paper tube conveying track 1-1-1 is open, and the top surface of the rest of the parts is closed.
[0146] The paper tube slide 1-3 is arranged on the paper tube slide bracket 1-2. The paper tube slide 1-3 is configured to be movable between the original position and the extended position. The paper tube clamping claw 1-4 is fixed on the paper tube slide 1-3. The paper tube clamping claw 1-5 is fixed in the two clamping claws of the paper tube clamping claw 1-4. In the middle of the paper tube clamping claw 1-5 is a paper tube blanking hole 1-5-1.
[0147] The paper tube ejection cylinder 1-6 is fixed on the paper tube slide bracket 1-2. When the paper tube slide 1-3 is in the original position, the paper tube blanking hole 1-5-1 is opposite to the blanking port of the paper tube conveying track 1-1-1. When the paper tube slide 1-3 is in the extended position, the paper tube blanking hole 1-5-1 is opposite to the paper tube ejection cylinder rod 1-6 above, and the paper tube blanking hole 1-5-1 is opposite to the fixture bin in the fixture 9-5 below.
[0148] The working method of the paper tube blanking module 1 is as follows:
[0149] Put the paper tube into the paper tube vibration plate 1-1, and the rotating plate rotates to drive the jig, so that the jig bin of the jig 9-5 is facing the paper tube ejection cylinder 1-6. This position is recorded as the first station. Make the paper tube slide 1-3 in the original position, and keep the paper tube clamping claw 1-4 open. The paper tube vibration plate 1-1 vibrates and drives the paper tube to slide along the paper tube conveying track 1-1-1 to the paper tube drop hole 1-5-1 in the middle of the paper tube clamping claw 1-5. The paper tube clamping claw 1-4 switches to the clamping state, and the paper tube clamping claw 1-5 clamps the paper tube. Then, the paper tube slide 1-3 moves to the extended position. During this process, the paper tube slide 1-3 drives the paper tube clamping claw 1-4 and the paper tube to move so that the paper tube is aligned with the jig bin of the first station jig 9-5, and the paper tube ejection cylinder 1-6 extends to press the paper tube into the jig bin.
[0150] Step 2, filter cotton feeding:
[0151] like Figure 4-6 It is a structural schematic diagram of filter cotton feeding module 2.
[0152] Figure 4 It is a schematic diagram of the overall structure of the filter cotton slide 2-3 in the filter cotton feeding module 2 when it is in the original position. At this time, the filter cotton conveying track 2-1-1 is connected with the filter cotton feeding hole 2-5-1 up and down.
[0153] Figure 5 It is a schematic diagram of the overall structure of the filter cotton slide 2-3 in the extended position in the filter cotton feeding module 2. At this time, the filter cotton feeding hole 2-5-1 is aligned with the filter cotton ejection cylinder 2-6.
[0154] Figure 6 This is a partial enlarged view of the filter cotton feeding module 2.
[0155] The filter cotton feeding module 2 includes the following components: a filter cotton vibration plate 2-1, a filter cotton conveying track 2-1-1, a filter cotton slide bracket 2-2, a filter cotton slide 2-3, a filter cotton clamping claw 2-4, a filter cotton clamping claw 2-5, a filter cotton feeding hole 2-5-1, and a filter cotton ejecting cylinder 2-6.
[0156] The positional relationship of the above components is:
[0157] The inner wall of the filter cotton vibration plate 2-1 is provided with a spiral track that spirals upward along the inner wall for conveying filter cotton. The upstream end of the filter cotton vibration plate 2-1 is connected to the spiral track, and the downstream of the filter cotton conveying track 2-1-1 is a material drop port. The filter cotton conveying track 2-1-1 is a groove-shaped structure with closed sides and bottom. The top surface of the upstream section of the filter cotton conveying track 2-1-1 is open, and the top surface of the rest of the parts is closed.
[0158] The filter cotton slide 2-3 is fixed on the filter cotton slide bracket 2-2. The filter cotton slide 2-3 is configured to move between the original position and the extended position. The filter cotton clamping claw 2-4 is fixed on the filter cotton slide 2-3. The filter cotton ejection cylinder 2-6 is fixed on the filter cotton slide bracket 2-2. The filter cotton clamping claw 2-5 is fixed in the two clamping claws of the filter cotton clamping claw 2-4. In the middle of the filter cotton clamping claw 2-4 is the filter cotton blanking hole 2-5-1.
[0159] When the filter cotton slide 2-3 is in the original position, the filter cotton drop hole 2-5-1 is directly opposite to the drop opening of the filter cotton conveying track 2-1-1. When the filter cotton slide 2-3 is in the extended position, the filter cotton drop hole 2-5-1 is directly opposite to the filter cotton ejection cylinder rod 2-6, and the lower part is directly opposite to the fixture bin in the fixture 9-5.
[0160] The working method of the filter cotton feeding module 2 is as follows:
[0161] The rotating disk 9-4 continues to rotate at a certain angle so that the jig 9-5 that has just completed the paper tube pressing is facing the filter cotton ejection cylinder 2-6. This position is recorded as the second station. The filter cotton slide 2-3 is in place, the filter cotton clamp 2-4 remains open, and the filter cotton vibration disk 2-1 vibrates to drive the filter cotton to slide along the filter cotton conveying track 2-1-1 to the filter cotton drop hole 2-5-1. The filter cotton clamp 2-4 switches to the clamping state, and the filter cotton clamping claw 2-5 clamps the filter cotton. Then the filter cotton slide 2-3 moves to the extended position. During this process, the filter cotton slide 2-3 drives the filter cotton clamp 2-4 and the filter cotton to move so that the filter cotton is aligned with the jig bin of the second station jig 9-5, and the filter cotton ejection cylinder 2-6 extends to press the filter cotton into the paper tube.
[0162] Process 3, cutting small paper tubes:
[0163] like Figure 7-9 It is a structural schematic diagram of the small paper tube blanking module 3.
[0164] Figure 7 It is a schematic diagram of the overall structure of the small paper tube slide 3-3 in the small paper tube blanking module 3 when it is in the original position. At this time, the small paper tube conveying track 3-1-1 is connected with the small paper tube blanking hole 3-5-1 up and down.
[0165] Figure 8 It is a schematic diagram of the overall structure of the small paper tube slide 3-3 in the small paper tube blanking module 3 when it is in the extended position. At this time, the small paper tube blanking hole 3-5-1 is aligned with the small paper tube ejection cylinder 3-6.
[0166] Fig. 9 This is a partial enlarged view of the small paper tube blanking module 3.
[0167] The small paper tube blanking module 3 includes the following components: a small paper tube vibration plate 3-1, a small paper tube conveying track 3-1-1, a small paper tube slide bracket 3-2, a small paper tube slide 3-3, a small paper tube clamping claw 3-4, a small paper tube clamping claw 3-5, a small paper tube blanking hole 3-5-1, and a small paper tube ejection cylinder 3-6.
[0168] The positional relationship of the above components is:
[0169] The inner wall of the small paper tube vibrating plate 3-1 is provided with a spiral track spiraling upward along the inner wall for conveying paper tubes. The upstream end of the small paper tube conveying track 3-1-1 is connected to the spiral track, and the downstream of the small paper tube conveying track 3-1-1 is a drop opening. The small paper tube conveying track 3-1-1 is a groove-shaped structure with closed sides and bottom. The top surface of the upstream section of the small paper tube conveying track 3-1-1 is open, and the top surface of the rest of the parts is closed.
[0170] The small paper tube slide 3-3 is fixed on the small paper tube slide bracket 3-2. The small paper tube clamping claw 3-5 is fixed in the two clamping claws of the small paper tube clamping claw 3-5. The small paper tube clamping claw 3-4 is fixed on the small paper tube slide 3-3. The small paper tube ejection cylinder 3-6 is fixed on the small paper tube slide bracket 3-2. In the middle of the small paper tube clamping claw 3-5 is the small paper tube blanking hole 3-5-1. When the small paper tube slide 3-3 is in the original position, the small paper tube blanking hole 3-5-1 is directly opposite to the blanking port of the small paper tube conveying track 3-1-1. When the small paper tube slide 3-3 is in the extended position, the small paper tube blanking hole 3-5-1 is directly opposite to the small paper tube ejection cylinder rod 3-6 above, and directly opposite to the fixture bin in the fixture 9-5 below.
[0171] The working method of the small paper tube blanking module 3 is as follows:
[0172] The rotating disk 9-4 continues to rotate a certain angle so that the jig 9-5 that has just completed the filter cotton pressing is facing the small paper tube ejection cylinder 2-6. The position at this time is recorded as the third station. The small paper tube slide 3-3 is in place, the small paper tube clamp 3-4 remains open, and the small paper tube vibration disk 3-1 vibrates to drive the small paper tube to slide along the small paper tube conveying track 3-1-1 to the small paper tube drop hole 3-5-1. The small paper tube clamp 3-4 switches to the clamping state and the small paper tube clamp 3-5 clamps the small paper tube. Then, the small paper tube slide 3-3 moves to the extended position. During this process, the small paper tube slide 3-3 drives the small paper tube to move so that the small paper tube is aligned with the jig bin of the third station jig 9-5, and the small paper tube ejection cylinder 3-6 extends to press the small paper tube into the paper tube.
[0173] Step 4, adding spices:
[0174] Fig.10 It is a schematic diagram of the overall structure of the spice feeding module 4.
[0175] Fig.11 It is a schematic diagram of the cross-sectional structure of the spice feeding module 4.
[0176] Fig.12 It is a partial enlarged view of the spice slide 4-9 in the spice unloading module 4 when it is in the original position. At this time, the spice quantitative bin 4-2-1 is aligned with and connected to the spice temporary storage bin 4-8-1.
[0177] Fig.13 It is a partial enlarged view of the spice slide 4-9 in the extended position in the spice unloading module 4. At this time, the spice temporary storage bin 4-8-1 is aligned with and connected to the spice guide hole 4-7-1.
[0178] The spice unloading module 4 includes the following components: a spice bin bracket 4-1, a spice bin 4-2, a spice quantitative bin 4-2-1, a motor bracket 4-3, a disturbance brush motor 4-4, a disturbance brush 4-5, a spice filling cylinder 4-6, a spice bracket 4-7, a spice guide hole 4-7-1, a spice push plate 4-8, a spice temporary storage bin 4-8-1, and a spice slide 4-9.
[0179] The positions and connection relationships of each component are as follows:
[0180] The spice bin 4-2 is fixed on the spice bin bracket 4-1. The motor bracket 4-3 is fixed on the spice bin 4-2 and connected to the motor. The disturbance brush 4-5 is connected to the motor shaft and can rotate under the drive of the motor to disturb the spices in the spice bin 4-2. The spice filling cylinder 4-6 is fixed on the spice bin bracket 4-1 through the spice bracket 4-7. The spice filling cylinder 4-6 is located on the side of the spice bin 4-2.
[0181] The spice slide 4-9 can be driven to move between the original position and the extended position. The spice push plate 4-8 is located below the spice bin 4-2. The spice push plate 4-8 is fixed on the spice slide 4-9 and can move with the movement of the spice slide 4-9. A through hole is provided on the bottom wall of the spice bin 4-2, and this through hole is the spice quantitative bin 4-2-1. A through hole is provided on the spice push plate 4-8, and this through hole is the spice temporary storage bin 4-8-1. The spice guide hole 4-7-1 is located below the spice temporary storage bin 4-8-1, and there is no overlapping area in the axial direction between the spice guide hole 4-7-1 and the spice quantitative bin 4-2-1. When the spice slide 4-9 moves between the original position and the extended position, the bottom of the spice temporary storage bin 4-8-1 is blocked by the fixed plate to prevent spice leakage. Preferably, the spice guide hole 4-7-1 is located on the fixed plate.
[0182] When the spice slide 4-9 is in the original position, the spice temporary storage bin 4-8-1 is directly below the spice quantitative bin 4-2-1. When the spice slide 4-9 is in the extended position, the spice temporary storage bin 4-8-1 is directly opposite to the spice guide hole 4-7-1 below. The spice guide hole 4-7-1 is aligned with the fixture bin 9-5-4 in the fixture.
[0183] The working mode of the spice feeding module 4 is as follows:
[0184] The rotating disk 9-4 continues to rotate a certain angle so that the jig with the paper tube 10-1 that has just completed the small paper tube pressing is facing the spice filling cylinder 4-6. The position at this time is recorded as the fourth position. The spice slide 4-9 is in place to ensure that the spice quantitative bin 4-2-1 is aligned with the spice temporary storage bin 4-8-1. The disturbance brush motor drives the disturbance brush 4-5 to rotate continuously to ensure that a certain amount of spices can enter the spice temporary storage bin 4-8-1, and preferably the spice temporary storage bin 4-8-1 is completely filled with spices. Then, the spice slide 4-9 moves to the extended position. In this process, the spice push plate 4-8 drives the spices in the spice temporary storage bin 4-8-1 to move to communicate with the spice guide hole 4-7-1. The spices fall into the paper tube 10-1 below through the spice guide hole 4-7-1 by their own weight. The spice filling cylinder 4-6 extends to press the spices into the paper tube 10-1 again to complete the spice filling.
[0185] Then, the spice slides 4-9 are placed in their original positions, waiting for the next filling.
[0186] Step 5, electromagnetic sheet assembly:
[0187] Fig.14 It is a structural schematic diagram of the electromagnetic sheet assembly module 5.
[0188] Fig.15 It is a schematic diagram of the electromagnetic sheet being clamped by the electromagnetic sheet clamps 5-10 after being rolled, shaped and cut.
[0189] Fig.16This is a schematic diagram of the electromagnetic sheet being cut and inserted into the spice.
[0190] The electromagnetic sheet assembly module 5 includes the following components:
[0191] Electromagnetic sheet support frame 5-1, roller pressing motor 5-2, electromagnetic sheet lower pressure roller 5-3, pressure roller gear one 5-3-1, electromagnetic sheet upper pressure roller 5-4, pressure roller gear two 5-4-1, electromagnetic sheet shaping head 5-5, shaping slide 5-6, electromagnetic sheet clamping head 5-7, electromagnetic sheet cutting head 5-8, cutting slide 5-9, electromagnetic sheet clamp 5-10, rotating table 5-11, electromagnetic sheet clamp slide 5-12.
[0192] The positions and connection relationships of the components are as follows:
[0193] The electromagnetic sheet lower pressing roller 5-3, the electromagnetic sheet plastic pressing head 5-5, the electromagnetic sheet cutting head 5-8, and the electromagnetic sheet clamping claw 5-10 are arranged in sequence from upstream to downstream. The direction of movement of the electromagnetic sheet is recorded as from upstream to downstream.
[0194] The electromagnetic sheet lower pressure roller 5-3 and the electromagnetic sheet upper pressure roller 5-4 are fixed side by side on the electromagnetic sheet support frame 5-1. One end of the electromagnetic sheet lower pressure roller 5-3 is connected to the roller pressing motor 5-2, and the other end is connected to the pressure roller gear 1 5-3-1. One end of the electromagnetic sheet upper pressure roller 5-4 is connected to the pressure roller gear 2 5-4-1. The pressure roller gear 1 5-3-1 and the pressure roller gear 2 5-4-1 are meshed with each other and rotate simultaneously through the driving of the roller pressing motor 5-2. The electromagnetic sheet plastic pressure head 5-5 is fixed on the plastic slide 5-6. The electromagnetic sheet cutting head 5-8 is fixed on the cutting slide 5-9, the electromagnetic sheet clamp 5-10 is fixed on the electromagnetic sheet clamp slide 5-12 through the rotating table 5-11, and the electromagnetic sheet clamp head 5-7 is fixed on the two clamps of the electromagnetic sheet clamp 5-10.
[0195] The electromagnetic sheet clamping claw slide 5-12 can move between the original position and the extended position. The rotating table 5-11 can drive the electromagnetic sheet clamping claw 5-10 to rotate.
[0196] The electromagnetic sheet assembly module also includes a power system, which is configured to drive the above components to move.
[0197] The method of using the electromagnetic sheet assembly module 5 is as follows:
[0198] The rotating disk 9-4 continues to rotate a certain angle so that the jig 9-5 that has just completed the spice filling is facing the electromagnetic sheet clamping head 5-7. This position is recorded as the fifth station. The electromagnetic sheet clamping claw slide 5-12 is in the original position, and the rotating table 5-11 drives the electromagnetic sheet clamping claw 5-10 to rotate so that the electromagnetic sheet clamping claw 5-10 is in a horizontal position. The electromagnetic sheet clamping head 5-7 is in an open state. The electromagnetic sheet raw material is rolled by the electromagnetic sheet lower pressure roller 5-3 and the electromagnetic sheet upper pressure roller 5-4 and pressed down by the electromagnetic sheet shaping head 5-5. Then, the electromagnetic sheet clamping head 5-7 clamps the electromagnetic sheet, and the cutting slide 5-9 controls the electromagnetic sheet cutting head 5-8 to press down and cut the electromagnetic sheet. The rotating table 5-11 drives the electromagnetic sheet clamping claw 5-10 to keep the electromagnetic sheet clamping claw 5-10 in a vertical state so that the electromagnetic sheet is downward, and then the electromagnetic sheet clamping claw slide 5-12 moves to the extended position. During this process, the electromagnetic sheet clamping head 5-7 inserts a part of the electromagnetic sheet into the spice in the fixture 9-5, the electromagnetic sheet clamping head 5-7 opens, the electromagnetic sheet clamping slide 5-12 returns to its original position, and the rotating table 5-11 rotates to a horizontal position, completing the insertion of the electromagnetic sheet.
[0199] Step 6, spice filling:
[0200] The rotating disk continues to rotate a certain angle so that the jig 9-5 that has just completed the insertion of the electromagnetic sheet is facing the fragrance filling cylinder. This position is recorded as the sixth position. The fragrance feeding module 2 6 is used to press the fragrance into the paper tube again to complete the supplementary filling of the fragrance. The structure of the fragrance feeding module 2 6 is the same as that of the fragrance feeding module 4.
[0201] Process 7, unloading of sealing cotton:
[0202] like Figure 17-19 It is a structural schematic diagram of the sealing cotton feeding module 7.
[0203] Fig.17 It is a schematic diagram of the overall structure of the sealing cotton slide 7-3 in the sealing cotton blanking module 7 when it is in the original position. At this time, the sealing cotton conveying track 7-1-1 is connected with the sealing cotton blanking hole 7-5-1 up and down.
[0204] Fig.18 It is a schematic diagram of the overall structure of the sealing cotton slide 7-3 in the sealing cotton blanking module 7 when it is in the extended position. At this time, the sealing cotton blanking hole 7-5-1 is aligned with the sealing cotton ejection cylinder 7-6.
[0205] Fig.19 It is a partial enlarged view of the sealing cotton feeding module 7.
[0206] The sealing cotton unloading module 7 includes the following components: a sealing cotton vibration plate 7-1, a sealing cotton conveying track 7-1-1, a sealing cotton slide bracket 7-2, a sealing cotton slide 7-3, a sealing cotton clamping claw 7-4, a sealing cotton clamping claw 7-5, a sealing cotton blanking port 7-5-1, and a sealing cotton ejecting cylinder 7-6.
[0207] The positional relationship of the above components is:
[0208] The sealing cotton slide 7-3 is fixed on the sealing cotton slide bracket 7-2. The sealing cotton clamping claw 7-5 is fixed in the two clamping claws of the sealing cotton clamping claw 7-4. The sealing cotton clamping claw 7-4 is fixed on the sealing cotton slide 7-3. The sealing cotton ejection cylinder 7-6 is fixed on the sealing cotton slide bracket 7-2. In the middle of the sealing cotton clamping claw 7-5 is the sealing cotton blanking opening 7-5-1. When the sealing cotton slide 7-3 is in the original position, the sealing cotton blanking opening 7-5-1 is directly opposite to the blanking opening of the sealing cotton conveying track 7-1-1. When the sealing cotton slide 7-3 is in the extended position, the sealing cotton blanking opening 7-5-1 is directly opposite to the sealing cotton ejection cylinder rod 7-6 above, and directly opposite to the fixture bin in the fixture 9-5 below.
[0209] The working method of the sealing cotton feeding module 7 is as follows:
[0210] The rotating disk continues to rotate at a certain angle so that the jig 9-5 that has just completed the supplementary filling of the spices is facing the sealing cotton ejection cylinder 7-6. The position at this time is recorded as the seventh station. The sealing cotton slide 7-3 is in place, the sealing cotton clamp 7-4 remains in an open state, and the sealing cotton vibration disk 7-1 vibrates to drive the sealing cotton to slide along the sealing cotton conveying track 7-1-1 to the sealing cotton blanking port 7-5-1. The sealing cotton clamp 7-4 switches to the clamping state, and the sealing cotton clamping claw 7-5 clamps the sealing cotton. Then, the sealing cotton slide 7-3 moves to the extended position. During this process, the sealing cotton slide 7-3 drives the sealing cotton clamp 7-4 and the sealing cotton to move so that the sealing cotton is aligned with the jig bin of the seventh station jig 9-5, and the sealing cotton ejection cylinder 7-6 extends to press the sealing cotton into the paper tube.
[0211] Process 8, cost cigarette 10 out of the material:
[0212] Fig. 20 It is a structural schematic diagram of the workstation conversion module 9.
[0213] The workstation conversion module 9 includes: a base plate 9-1, a rotating motor 9-2, a rotating platform 9-3, a rotating disk 9-4, and a fixture 9-5. The rotating motor 9-2 is fixed on the base plate 9-1. The rotating disk 9-4 is fixed on the rotating platform 9-3. The fixture 9-4 is fixed on the rotating disk 9-4. The number of fixtures 9-4 can be one or more. Multiple fixtures 9-4 are arranged at intervals along the circumference of the rotating disk 9-4. The rotating motor 9-2 can drive the rotating platform 9-3 and the rotating disk 9-4 to rotate.
[0214] Fig.21 This is a structural schematic diagram of fixture 9-5.
[0215] The fixture 9-5 includes: a sliding part 9-5-1, a return spring 9-5-2, a fixture sleeve 9-5-3, and a fixture bin 9-5-4.
[0216] The jig 9-5 has an axial hollow structure inside, which is the jig bin 9-5-4. A sliding member 9-5-1 is arranged below the jig bin 9-5-4. The sliding member 9-5-1 can move axially between the original position and the ejection position after being driven. The bottom of the sliding member 9-5-1 has an outer flange. The reset spring 9-5-2 is arranged axially. One end of the reset spring 9-5-2 abuts against the outer flange at the bottom of the sliding member 9-5-1, and the other end abuts against the inner wall of the jig 9-5. The reset spring 9-5-2 is used to reset the sliding member 9-5-1 after axially moving upward. When the sliding member 9-5-1 is in the original position, the reset spring 9-5-2 is in a natural state. When the sliding member 9-5-1 is ejected, the reset spring 9-5-2 is in a compressed state.
[0217] The fixture 9-5 is arranged on a rotating disk 9-4, and the rotating disk 9-4 has a through channel axially connected to the fixture bin 9-5-4.
[0218] Fig. 22 This is a schematic diagram of the finished product ejection cylinder 8-7 in the finished product discharging module 8 ejecting the finished cigarette 10 from the fixture bin 9-5-4.
[0219] Fig.23 for Figure 3 Magnified view of the structure. Figure 4 It can be seen that the finished product ejection cylinder 8-7 pushes the slide 9-5-1 upward, and the return spring 9-5-2 is in a compressed state. The slide 9-5-1 drives the finished cigarette 10 to move upward.
[0220] Fig.24 This is a schematic diagram of the finished product discharging module, in which the finished product clamping claw 8-6 clamps the finished cigarette 10, and the finished product discharging slide 8-4 retracts to pull the finished cigarette 10 out of the fixture bin 9-5-4.
[0221] The finished product discharging module includes the following components: a rotating slide bracket 8-1, a rotating slide 8-2, a finished product discharging slide bracket 8-3, a finished product discharging slide 8-4, a finished product clamping claw 8-5, a finished product clamping claw 8-6, and a finished product ejecting cylinder 8-7.
[0222] The positions and connection relationships of each component are as follows:
[0223] The rotating slide 8-2 is fixed on the rotating slide bracket 8-1, and the lower end of the finished product discharging slide bracket 8-3 is fixed on the rotating slide 8-2. The finished product discharging slide 8-4 is fixed on one side of the finished product discharging slide bracket 8-3. The finished product clamping claw 8-5 is fixed on the finished product discharging slide 8-4, and the finished product clamping claw 8-6 is fixed on the two clamping claws of the finished product clamping claw 8-5. The rotating slide 8-2 can be driven to rotate. The finished product discharging slide 8-4 can be driven to move between the original position and the extended position. The finished product discharging slide can be driven to move between the original position and the extended position. When the finished product discharging slide is in the extended position, the finished product clamping claw is located above the fixture to clamp the columnar element; when the finished product discharging slide is in the original position, the finished product discharging slide and the fixture are misaligned in the axial direction to drive the columnar element to completely separate from the fixture.
[0224] The finished product discharging module 8 of the present application is used to take out the finished cigarettes 10 from the fixture bin 9-5-4. The working method of the finished product discharging module 8 is as follows:
[0225] The outer tube of the cigarette is loaded into the fixture bin 9-5-4 of the fixture 9-5. Then, the outer tube of the cigarette 10 is loaded with various components to obtain the finished cigarette 10. At this time, the fixture bin of the fixture contains a columnar element, the sliding part is in place, the return spring is in a natural state, and the finished product discharge slide is in place.
[0226] The rotating disk 9-4 continues to rotate a certain angle so that the jig 9-5 loaded with the finished cigarettes 10 is facing the finished product ejection cylinder 8-7. At this time, the position is recorded as the eighth station. The finished product discharge slide 8-4 is driven to move to the extended position, and the finished product clamp 8-5 is in an open state. The finished product ejection cylinder 8-7 extends through the through-hole of the rotating disk into the jig 9-5, and pushes the sliding member 9-5-1 upward from the original position to the ejection position. The sliding member 9-5-1 ejects the finished cigarettes 10 out of the jig bin. At this time, the reset spring 9-5-2 is in a compressed state. The finished product clamp 8-5 is closed, so that the finished product clamping claw 8-6 clamps the finished product, the finished product ejection cylinder 8-7 retracts, and the reset spring 9-5-2 returns to its natural state. The sliding member 9-5-1 moves to its original position under the action of the reset spring 9-5-2. The finished product discharging slide 8-4 retracts to drive the finished product completely out of the fixture, and after the rotating slide 8-2 rotates a certain angle, the finished product clamp 8-5 opens and puts down the finished product. The rotating slide 8-2 rotates back to its original position.
[0227] Fig.26 This is the exploded view of the finished cigarette 10. Fig. 27 It is a schematic diagram of the structure of the finished cigarette 10 after assembly. Figure 26-27It can be seen that the assembled finished cigarette 10 includes 10-1 and a paper tube, wherein the paper tube 10-1 is filled with filter cotton 10-2, a small paper tube 10-3, a first flavor segment 10-4, an electromagnetic sheet 10-5, a second flavor segment 10-6, and a sealing cotton 10-7. The above filling process is a method of filling from the proximal lip end to the distal lip end of the cigarette.
Claims
1. A granular heated cigarette automatic canning machine, characterized in that: The automatic canning machine includes the following devices: Columnar component unloading device, granular component unloading device, electromagnetic sheet assembly module, unloading device; Wherein, the columnar component unloading device includes the following components: a columnar component vibrating plate, a columnar component conveying track, a columnar component slide, a columnar component clamping claw, a columnar component unloading hole, and a columnar component ejection mechanism; The position relationship of the components is: The inner wall of the columnar element vibrating plate is provided with a spiral track spiraling upward along the inner wall for transporting columnar elements; the upstream end of the columnar element conveying track is connected to the spiral track, and the downstream of the columnar element conveying track is a material drop opening; the columnar element slide is configured to be able to move between the original position and the extended position; The columnar element clamp is fixed on the columnar element slide, and the columnar element clamp has a columnar element blanking hole; The columnar element slide is configured as follows: When the columnar element slide is in the original position, the columnar element blanking hole faces the blanking port of the columnar element conveying track; when the columnar element slide is in the extended position, the columnar element blanking hole faces the columnar element ejection mechanism above, and the columnar element blanking hole faces the fixture bin in the fixture below.
2. The automatic filling machine for heated granular cigarettes according to claim 1, characterized in that: The feeding device of the granular element comprises the following parts: The unloading device of the granular component comprises the following components: a granular component bin, a granular component quantitative bin, a disturbance brush, a granular component guide hole, a granular component push plate, and a granular component temporary storage bin; The positions and connection relationships of each component are as follows: The disturbance brush can rotate under the drive of the motor to disturb the granular elements in the granular element bin; The granular element push plate can be driven to move between an original position and an extended position; The granular component push plate is located below the granular component bin, and the granular component push plate can move between an original position and an extended position; The bottom wall of the granular component bin is provided with a granular component quantitative bin penetrating the bottom wall; The granular component push plate is provided with a granular component temporary storage bin penetrating the granular component push plate; The granular component guide hole is located below the granular component temporary storage bin, and the granular component guide hole has no overlapping area with the granular component quantitative bin in the axial direction; The granular element push plate is configured to: When the granular component push plate is in the original position, the granular component quantitative bin is connected with the granular component temporary storage bin directly below it; When the granular component pushing plate is in the extended position, the granular component temporary storage bin is communicated with the granular component guide hole directly below it.
3. The automatic filling machine for granular heated cigarettes according to claim 1, characterized in that: The granular element unloading device also includes the following components: a granular element filling cylinder and a fixing plate; The granular element filling cylinder is aligned with the granular element guide hole in the axial direction; The fixing plate is configured such that when the granular component push plate moves between the original position and the extended position, the fixing plate blocks the bottom of the granular component temporary storage bin to prevent leakage of the granular components; The granular element guide hole is located on the fixing plate.
4. The automatic filling machine for granular heated cigarettes according to claim 1, characterized in that: The electromagnetic sheet assembly module includes the following components: an electromagnetic sheet lower pressure roller, an electromagnetic sheet upper pressure roller, an electromagnetic sheet pressure head, a pressure head slide, an electromagnetic sheet cutting head, a cutting slide, an electromagnetic sheet clamp, an electromagnetic sheet clamping head, a rotating table, and an electromagnetic sheet clamping slide; The positions and connection relationships of the above components are as follows: The electromagnetic sheet lower pressing roller, the electromagnetic sheet pressing head, the electromagnetic sheet cutting head, and the electromagnetic sheet clamping claw are arranged in sequence from upstream to downstream; The electromagnetic sheet lower pressure roller and the electromagnetic sheet upper pressure roller are fixed side by side on the electromagnetic sheet support frame and can rotate under the driving; The electromagnetic sheet pressing head is fixed on the pressing head slide and can be driven to move; The electromagnetic sheet cutting head is fixed on the cutting slide and can be driven to move for cutting the electromagnetic sheet; The electromagnetic sheet clamp is fixed on the electromagnetic sheet clamp slide through the rotating platform, and the electromagnetic sheet clamp is provided with an electromagnetic sheet clamping head for clamping the electromagnetic sheet; The electromagnetic sheet clamping claw slide table can move between an original position and an extended position, and the rotating table can drive the electromagnetic sheet clamping claw to rotate.
5. The automatic filling machine for granular heated cigarettes according to claim 1, characterized in that: The discharging device comprises: a fixture and a discharging module; The fixture comprises: a sliding part, a return spring, and a fixture chamber; The jig has a jig bin inside, the jig bin is an axially arranged hollow structure, a sliding member is arranged below the jig bin, the sliding member can be driven to move axially between the original position and the ejection position, the bottom of the sliding member has an outer flange, the return spring is axially arranged, one end of the return spring abuts against the outer flange at the bottom of the sliding member, and the other end abuts against the inner wall of the jig, the return spring is configured to make the sliding member return to its original position after axially moving upward, when the sliding member is in the original position, the return spring is in a natural state; when the sliding member is ejected, the return spring is in a compressed state; The discharging module includes: a finished product discharging slide, a finished product clamping claw, and a finished product ejecting cylinder; The jig is located below the finished product ejection cylinder, and the finished product clamp is fixed on the finished product discharge slide; The finished product discharging slide can be driven to move between an original position and an extended position, and when the finished product discharging slide is in the extended position, the finished product clamping claw is located above the fixture to clamp the columnar element; When the finished product discharging slide is located at the original position, the finished product discharging slide and the fixture are misaligned in the axial direction so as to drive the columnar element to completely separate from the fixture.
6. A method for operating the automatic filling machine for granular heated cigarettes according to claim 1, characterized in that: In the working method, the working method of the columnar element blanking device comprises the following steps: Place the columnar component into the columnar component vibration plate so that the fixture bin of the fixture faces the columnar component ejection mechanism; The columnar element slide is placed in the original position, the columnar element clamping jaws are kept in the open state, and the columnar element vibration plate vibrates to drive the columnar element to slide along the spiral track and the columnar element conveying track to the columnar element blanking hole in the columnar element clamping jaws; Then, the columnar element clamping jaws are switched to a clamping state to clamp the columnar element; The columnar element slide moves to the extended position, during which the columnar element slide drives the columnar element clamp and the columnar element to move so that the columnar element is aligned with the fixture bin; Finally, the columnar element ejection mechanism presses the columnar element into the fixture chamber.
7. A method for operating the automatic filling machine for granular heated cigarettes according to claim 2, characterized in that: In the working method, the working method of the feeding device of the granular element comprises the following steps: The jig is positioned below the guide hole of the granular component, the granular component push plate is in place, and the granular component quantitative bin is aligned with the granular component temporary storage bin; Then, the disturbance brush is driven to rotate to ensure that a certain amount of granular components enter the granular component temporary storage bin; Afterwards, the granular component push plate is moved to the extended position. During this process, the granular component push plate drives the granular components in the granular component temporary storage bin to move to be connected with the granular component guide hole. The granular components fall into the lower fixture through the granular component guide hole by their own weight.
8. A method for operating the automatic filling machine for granular heated cigarettes according to claim 4, characterized in that: In the working method, the working method of the electromagnetic sheet assembly module comprises the following steps: Make the fixture face the bottom of the electromagnetic sheet clamp; The electromagnetic sheet clamping claw slide is in the original position, and the rotating table drives the electromagnetic sheet clamping claw to be in a horizontal position, so that the electromagnetic sheet clamping head is in an open state; The electromagnetic sheet raw material is sequentially rolled by the electromagnetic sheet lower pressing roller and the electromagnetic sheet upper pressing roller and is pressed and shaped by the electromagnetic sheet shaping press head; Then, the electromagnetic sheet clamping head clamps the electromagnetic sheet, and the cutting slide controls the electromagnetic sheet cutting head to press down and cut the electromagnetic sheet; The rotating table drives the electromagnetic sheet clamp to keep the electromagnetic sheet clamp in a vertical state so that the electromagnetic sheet is downward, and then drives the electromagnetic sheet clamp slide to move to the extended position. During this process, the electromagnetic sheet clamp head inserts a part of the electromagnetic sheet into the fixture; The electromagnetic sheet clamping head is opened, and the electromagnetic sheet clamping claw slide returns to its original position, completing an insertion of the electromagnetic sheet.
9. A method for operating the automatic granular heated cigarette filling machine according to claim 5, characterized in that: In the working method, the working method of the discharging device comprises the following steps: In the initial state, the fixture bin of the fixture contains a columnar element, the sliding member is in the original position, the return spring is in the natural state, and the finished product discharge slide is in the original position; When cylindrical components need to be cut: Make the sliding part of the jig face the finished product ejection cylinder, drive the finished product discharge slide to move to the extended position, so that the finished product clamp is in an open state; The finished product ejection cylinder extends out, pushing the sliding member to move upward from the original position to the ejection position, and the sliding member pushes the columnar element out of the fixture bin and moves to the center of the finished product clamping jaw, at which time the reset spring is in a compressed state; The finished product clamping claw is closed, so that the finished product clamping claw clamps the columnar element, the finished product ejection cylinder retracts, the return spring returns to the natural state, and the sliding member moves to the original position under the action of the return spring 9-5-2; The finished product discharging slide moves to the original position to drive the columnar element to completely separate from the fixture.