Cleaning device for hinge joint between plate girders and using method of cleaning device
By designing a plate-beam hinge joint cleaning device including a moving mechanism, a lifting mechanism, a cleaning mechanism and a collection mechanism, the problems of inefficient cleaning efficiency and debris falling in the prior art are solved, and efficient and safe hinge joints are achieved Cleaning improves the overall performance and service life of the bridge structure.
Patent Information
- Application Number
- CN202411326994.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-02-07
AI Technical Summary
The prior art is inefficient when cleaning the hinge joints between plate and beams, and manual cleaning or using high-pressure water guns or high-pressure fans can easily cause debris to fall, causing pollution to river channels under the bridge or posing safety hazards to vehicles and pedestrians under the bridge.
Design a cleaning device including a moving mechanism, a lifting mechanism, a cleaning mechanism and a collection mechanism. The moving mechanism moves along the direction of the hinge joint at the upper end of the plate beam. The lifting mechanism adjusts the different heights of the cleaning mechanism in the hinge joint, and the cleaning mechanism cleans the hinge joint. The collection mechanism collects the cleaned debris to prevent them from falling.
Effectively reduce labor costs, improve cleaning quality, avoid pollution and safety hazards caused by debris falling, and improve the overall performance and service life of the bridge structure.
Smart Images

Figure CN119387190A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of plate-beam construction, and more specifically, relates to a cleaning device for hinged joints between plate-beams and a use method thereof. Background Art
[0002] In bridge construction, plate beams are a common structural component, mainly used to support the bridge deck and the traffic load on it. Plate beams can be prefabricated or cast on site. They are usually made of reinforced concrete or prestressed concrete, and sometimes steel is also used. A hinged joint structure is usually provided between the existing plate beams, so that the plate beams are connected by pouring concrete or other methods to form a whole, so that the load on one plate beam is effectively transferred to the adjacent plate beams, ensuring the stability and bearing capacity of the entire bridge structure; through the connection of the hinged joint, the relative displacement between the plate beams can also be reduced, thereby avoiding the misalignment caused by factors such as vehicle loads, thereby ensuring the service life of the plate beams and driving safety.
[0003] In order to improve the reliability of the hinge joint and the overall performance of the bridge, when connecting the plate beams at the hinge joint between the plate beams, it is necessary to clean the debris and debris on both sides of the hinge joint. When cleaning the debris on the inner wall of the hinge joint, the operators usually clean it manually, which is very inefficient, or use high-pressure water guns or high-pressure fans for processing, but the cleaned debris or water may fall from the hinge joint, causing pollution to the river under the bridge or causing safety hazards to vehicles and pedestrians on the road under the bridge. Therefore, a cleaning device that can solve the above problems is urgently needed. Summary of the invention
[0004] In view of the above defects or improvement needs of the prior art, the present invention provides a cleaning device for a hinged joint between plate beams and a method for using the same. When the cleaning device is pushed by the moving mechanism to move along the hinged joint direction at the upper ends of the two plate beams, the cleaning device is adjusted to different heights in the hinged joint by the lifting mechanism to completely clean the debris inside the hinged joint, thereby effectively reducing labor costs and improving cleaning quality. At the same time, the cleaned debris is collected by the collecting mechanism to prevent it from falling from the hinged joint and causing pollution to the river channel under the bridge or causing safety hazards to vehicles and pedestrians on the road under the bridge.
[0005] In order to achieve the above-mentioned object, the present invention provides a cleaning device for hinged joints between plate beams, comprising: a mounting plate, a cleaning mechanism, a collecting mechanism, a lifting mechanism and a moving mechanism, wherein:
[0006] The cleaning mechanism comprises: a main drive assembly, an auxiliary drive assembly and a cleaning assembly; the main drive assembly is stably connected to the mounting plate; the auxiliary drive assembly is connected to the main drive assembly; the cleaning assembly is respectively connected to the main drive assembly and the auxiliary drive assembly;
[0007] The collecting mechanism comprises: a material collecting box, a connecting plate and a drawing plate; the two ends of the connecting plate are respectively connected to the inner side of the material collecting box and are rotatably connected to the main driving assembly; the drawing plate is integrally arranged at the lower end of the inner part of the material collecting box and is slidably connected to the material collecting box;
[0008] The lifting mechanism comprises: a lifting component, a reinforcing rib and a bottom plate; the upper end of the lifting component is connected to the bottom end of the mounting plate, and comprises a sleeve and at least one inner cylinder; the two ends of the two reinforcing ribs are respectively connected to the sleeves of the two lifting components and the inner cylinder with the smallest diameter; the bottom plate is respectively connected to the lower ends of the outer sides of the two lifting components;
[0009] The moving mechanism comprises: a push handle and a roller component; the push handle is arranged at the upper end of the mounting plate; the roller component is arranged at the lower end of the base plate;
[0010] When the cleaning device is pushed by the moving mechanism to move along the hinged joint direction at the upper ends of the two plate beams, the cleaning device is adjusted to different heights in the hinged joint by the lifting mechanism to completely clean the debris inside the hinged joint. At the same time, the cleaning debris is automatically collected by the collecting mechanism arranged at the bottom end of the cleaning mechanism.
[0011] Furthermore, the main drive assembly includes: a drive motor and a main shaft; the drive motor is arranged in the middle of the mounting plate, and its output shaft is located below the mounting plate and connected to the main shaft; the main shaft is hollow inside, and two slide grooves and two mounting holes are respectively provided at relative positions on its surface.
[0012] Furthermore, the auxiliary drive assembly includes: a driving motor, a ball screw, a slide, a connecting block and a telescopic cover; the driving motor is fixedly arranged inside the main shaft; the ball screw is connected to the output shaft of the driving motor and is arranged at the bottom end of the driving motor; the slide is sleeved on the outside of the ball screw; the connecting block is slidably connected to the slide, and part of the structure falls into the mounting hole; the two ends of the two telescopic covers are respectively connected to the mounting hole and the connecting block.
[0013] Furthermore, the connecting block as a whole is a T-shaped block composed of an arc plate and a horizontal plate. The arc plate falls into the mounting hole and is respectively connected to the two telescopic covers. The horizontal plate is adapted to a slide groove provided on the middle circumference of the outer side of the slide seat, so that the connecting block is slidably connected to the slide seat.
[0014] Further, the cleaning assembly includes: a first connecting rod, a second connecting rod, a scraper, a brush, a U-shaped seat and a slip ring; the first connecting rod is rotatably connected to the second connecting rod; the other end of the second connecting rod is rotatably connected to the U-shaped seat arranged on the outside of the slip ring; the scraper and the brush are arranged alternately on the outside of a plurality of the first connecting rods and the second connecting rods; a plurality of the U-shaped seats are arranged in pairs on the outside of the main shaft and the slip ring, and are rotatably connected to one end of the first connecting rod and the second connecting rod respectively; the slip ring sleeve is arranged on the outside of the main shaft and connected to the connecting block, and a convex block adapted to the slide groove is arranged on the inner side thereof;
[0015] The scrapers on the scraper are arc-shaped and arranged along the scraper array;
[0016] The brush members are arranged in an array along the surfaces of the first connecting rod and the second connecting rod, and a diffused brush head is provided at the upper end thereof.
[0017] Furthermore, the material collection box is a hollow box with upper and lower openings, and a front slide groove and a rear slide groove are provided in pairs at the lower inner end thereof; a positioning hole is provided in the middle of the connecting plate, and the positioning hole is rotatably connected to the main shaft through a rotating bearing provided inside it; the drawing plate includes: a slider and a handle; the slider is provided on both sides of the drawing plate and is adapted to the front slide groove and the rear slide groove; the handle is provided on the front side of the drawing plate.
[0018] Furthermore, permanent magnets of different poles are respectively embedded in the rear side of the draw plate and the joint between the collecting box and the rear side.
[0019] Furthermore, the sleeve and the plurality of inner cylinders are provided with a plurality of corresponding limiting holes, and the overall height of the lifting component is controlled by an adapted L-shaped latch member.
[0020] Furthermore, the roller component includes: a main frame, a spring damper, a connecting frame and a driving wheel; the main frame is arranged at the bottom end of the base plate; two groups of connecting frames are respectively arranged at the upper end and the lower end of both sides of the main frame; the two ends of the spring damper are respectively connected to the main frame and the two connecting frames; the driving wheel is rotatably connected to the two groups of connecting frames, and a cross groove is provided on the surface of the driving wheel.
[0021] Another aspect of the present invention provides a method for using a cleaning device for a hinged joint between plate beams, which is implemented by using the cleaning device as described above, and comprises the following steps:
[0022] S1: Detecting that the cleaning device can operate normally, placing the cleaning device into the hinged gap to be cleaned, and supporting the cleaning device through a driving wheel;
[0023] S2: The driving motor is rotated by an external power controller to drive the slide to move up and down along the ball screw to change the inner angle between the first connecting rod and the second connecting rod so that the cleaning mechanism adapts to the shape of the hinged seam, and then the driving motor is controlled to stop;
[0024] S3: The driving motor is rotated by an external power controller, so that the main shaft drives the cleaning mechanism to clean the outer wall area of the hinged joint. After the hinged joint in the area is cleaned, the cleaning device is pushed to move along the hinged joint by the push handle;
[0025] S4: After the same height area of the hinged joint is cleaned, the driving motor is controlled to stop, the cleaning mechanism is raised by the lifting mechanism, step S2 is repeated to adjust the cleaning mechanism to adapt to the shape of the hinged joint, and step S3 is repeated to complete the cleaning of the same height of the hinged joint;
[0026] S5: During the cleaning process, when the waste chips in the collecting box are full, the cleaning device is moved out of the hinged gap, and the waste chips in the collecting box are removed by pulling the handle to open the drawer;
[0027] S6: Repeat step S4 until the hinged seam is cleaned, and remove the cleaning device.
[0028] In general, the above technical solutions conceived by the present invention can achieve the following beneficial effects compared with the prior art:
[0029] 1. The cleaning device of the present invention, when the cleaning device is pushed by the moving mechanism to move along the hinged joint direction at the upper ends of the two plate beams, the cleaning device is adjusted by the lifting mechanism to different heights in the hinged joint to completely clean the debris inside the hinged joint, thereby effectively reducing labor costs and improving the cleaning quality. At the same time, the cleaned debris is collected by the collecting mechanism to prevent it from falling from the hinged joint and causing pollution to the river channel under the bridge or causing safety hazards to vehicles and pedestrians on the road under the bridge.
[0030] 2. The cleaning device of the present invention drives the main shaft to rotate through the driving motor, so that the cleaning assembly rotates with the main shaft, thereby cleaning the debris in the hinged joint through the connection structure of the first connecting rod and the second connecting rod that adapts to the shape of the hinged joint, in cooperation with the scraper and the brush member. Secondly, the ball screw is driven to rotate by the driving motor, so that the slide seat moves up and down along the ball screw, thereby driving the second connecting rod to move and changing the angle between the second connecting rod and the first connecting rod, so as to adapt to different types of hinged joints and improve the practicability of the cleaning device. In addition, by arranging the telescopic cover in the mounting hole, external waste and dust can be prevented from entering the main shaft, thereby improving the stability of the auxiliary driving assembly and reducing the maintenance cost of the cleaning mechanism.
[0031] 3. The cleaning device of the present invention, by setting the connecting block as a T-shaped block composed of an arc plate and a horizontal plate, at the same time, the arc plate falls into the mounting hole and is respectively connected to the two telescopic covers, the horizontal plate is adapted to the sliding groove provided on the middle circumference of the outer side of the sliding seat, so that the connecting block is slidably connected to the sliding seat, and is used to make the sliding seat move up and down along the outer side of the ball screw, which can drive the connecting block to move up and down synchronously along the mounting hole, thereby conveniently adjusting the inner angle of the cleaning component and controlling the overall shape of the cleaning component.
[0032] 4. The cleaning device of the present invention is rotatably connected to the main shaft through the rotating bearing in the positioning hole, ensuring that the collecting mechanism is stably arranged at the bottom end of the cleaning mechanism, and when the main shaft rotates, the collecting mechanism remains stationary to prevent waste chips from flying out of the collection box. Secondly, the waste chips inside the collection box are cleaned through the drawer plate. The structure is simple and the construction is convenient, which avoids complicated disassembly process and effectively improves the construction efficiency of the cleaning device.
[0033] 5. The cleaning device of the present invention can adjust the height of the entire lifting component by respectively inserting the two ends of the latch into the limiting holes corresponding to the two lifting components, thereby adjusting the height of the cleaning component and effectively simplifying the construction process; secondly, by setting the bottom plate, in addition to facilitating the installation of the mobile unit, it cooperates with several of the reinforcing ribs to further enhance the stability of the lifting mechanism and ensure the safety of the operation of the cleaning device.
[0034] 6. The cleaning device of the present invention effectively increases the friction and anti-skid performance between the driving wheel and the plate beam through the cross groove, so that the roller component can avoid deviation and slipping when driving the cleaning mechanism to move on the plate beam; secondly, the spring damping effectively increases the buffering performance of the roller component when moving, which plays a shock-absorbing role for the cleaning device, so that the cleaning device will not vibrate significantly when moving, effectively improving the stability and safety of the cleaning device. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 It is a structural schematic diagram of a cleaning device according to an embodiment of the present invention;
[0036] Figure 2 It is a structural schematic diagram of a cleaning structure according to an embodiment of the present invention;
[0037] Figure 3 It is a schematic diagram of the structure of Embodiment A of the present invention;
[0038] Figure 4 It is a schematic diagram of the structure of Embodiment B of the present invention;
[0039] Figure 5It is an exploded schematic diagram of the main shaft and the slip ring of an embodiment of the present invention;
[0040] Figure 6 is a cross-sectional view of the main shaft of an embodiment of the present invention;
[0041] Figure 7 It is a schematic diagram of the structure of the assembly between the slide seat and the connecting block according to an embodiment of the present invention;
[0042] Figure 8 It is a structural schematic diagram of a collection structure according to an embodiment of the present invention;
[0043] Fig. 9 A schematic diagram of a structure assembly for collecting structures according to an embodiment of the present invention;
[0044] Fig.10 It is a structural schematic diagram of the lifting mechanism of an embodiment of the present invention;
[0045] Fig.11 It is a schematic structural diagram of a roller component according to an embodiment of the present invention;
[0046] Fig.12 The figure is a flowchart of the steps of the method for using the cleaning device according to an embodiment of the present invention.
[0047] In all the drawings, the same reference numerals represent the same technical features, specifically: 1-mounting plate, 2-cleaning mechanism, 21-main drive assembly, 211-drive motor, 212-spindle, 2121-slideway, 2122-mounting hole, 22-auxiliary drive assembly, 221-drive motor, 222-ball screw, 223-slide seat, 224-connecting block, 225-telescopic cover, 23-cleaning assembly, 231-first connecting rod, 232-second connecting rod, 233-scraper, 234-brush member, 235-U-shaped seat, 236-slip ring, 2 361-bump, 3-collecting mechanism, 31-collecting box, 311-front slide, 312-rear slide, 32-connecting plate, 321-positioning hole, 33-drawing plate, 331-slider, 332-handle, 4-lifting mechanism, 41-lifting component, 411-sleeve, 412-inner cylinder, 413-limiting hole, 414-latch, 42-reinforcement rib, 43-bottom plate, 5-moving mechanism, 51-push handle, 52-roller component, 521-main frame, 522-spring damping, 523-connecting frame, 524-driving wheel, 5241-cross groove. DETAILED DESCRIPTION
[0048] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0049] like Figures 1 to 11 As shown, an embodiment of the present invention provides a cleaning device for hinged joints between plate beams, comprising: a mounting plate 1, a cleaning mechanism 2, a collecting mechanism 3, a lifting mechanism 4 and a moving mechanism 5; the cleaning mechanism 2 is integrally arranged at the middle bottom end of the mounting plate 1; the collecting mechanism 3 is arranged at the bottom end of the cleaning mechanism 2; the lifting mechanism 4 is arranged at both sides of the bottom end of the mounting plate 1; the moving mechanism 5 is respectively arranged at the upper end of the mounting plate 1 and the bottom end of the lifting mechanism 4. In actual use, when the cleaning device is pushed by the moving mechanism 5 to move along the hinged joint direction at the upper ends of the two plate beams, the lifting mechanism 4 adjusts the cleaning mechanism 2 at different heights in the hinged joint to completely clean the debris inside the hinged joint, effectively reducing labor costs and improving cleaning quality. At the same time, the collecting mechanism 3 collects the cleaned debris to prevent it from falling from the hinged joint and causing pollution to the river under the bridge or causing safety hazards to vehicles and pedestrians on the road under the bridge.
[0050] Specifically, Figure 1 As shown, the mounting plate 1 is a circular, square or polygonal steel plate used for stable installation and support of other units.
[0051] Specifically, Figures 1 to 7As shown, the cleaning mechanism 2 is integrally arranged at the bottom middle end of the mounting plate 1, and is used to clean the debris in the hinged seam. The cleaning mechanism 2 comprises: a main drive assembly 21, a secondary drive assembly 22 and a cleaning assembly 23; the main drive assembly 21 is stably connected to the mounting plate 1, and comprises: a driving motor 211 and a main shaft 212; the driving motor 211 is arranged in the middle of the mounting plate 1, and its output shaft is located below the mounting plate 1 and connected to the main shaft 212; the main shaft 212 is hollow inside, and two slide grooves 2121 and two mounting holes 2122 are respectively arranged at relative positions on its surface; the secondary drive assembly 2 ... stably connected to the mounting plate 1, and the output shaft is located below the mounting plate 1 and connected to the main shaft 212; the main shaft 212 is hollow inside, and two slide grooves 2121 and two mounting holes 2122 are respectively arranged at relative positions on its surface; the secondary drive assembly 22 is stably connected to the mounting plate 1, and the secondary drive assembly 22 is stably connected to the mounting plate 1, and the secondary drive assembly 22 is stably connected to the mounting plate 1, and the secondary drive assembly 22 is stably connected to the mounting plate 1, and the secondary drive assembly 22 is stably connected The main drive assembly 21 is connected, which includes: a drive motor 221, a ball screw 222, a slide 223, a connection block 224 and a telescopic cover 225; the drive motor 221 is fixedly arranged inside the main shaft 212; the ball screw 222 is connected to the output shaft of the drive motor 221 and is arranged at the bottom of the drive motor 221; the slide 223 is sleeved on the outside of the ball screw 222; the connection block 224 is slidably connected to the slide 223, and part of the structure falls into the mounting hole 212 2; the two ends of the telescopic covers 225 are connected to the mounting holes 2122 and the connecting blocks 224 respectively; the cleaning assembly 23 is connected to the main drive assembly 21 and the auxiliary drive assembly 22 respectively, and includes: a first connecting rod 231, a second connecting rod 232, a scraper 233, a brush member 234, a U-shaped seat 235 and a slip ring 236; the first connecting rod 231 is rotatably connected to the second connecting rod 232; the other end of the second connecting rod 232 is connected to the U-shaped seat provided on the outside of the slip ring 236 235 is rotatably connected; the scraper 233 and the brush member 234 are alternately arranged on the outside of the first connecting rod 231 and the second connecting rod 232; the U-shaped seats 235 are arranged in pairs on the outside of the main shaft 212 and the slip ring 236, and are rotatably connected to one end of the first connecting rod 231 and the second connecting rod 232 respectively; the slip ring 236 is sleeved on the outside of the main shaft 212 and connected to the connecting block 224, and a protrusion 2361 adapted to the slide groove 2121 is provided on the inner side thereof.During actual use, the main shaft 212 is driven to rotate by the driving motor 211, so that the cleaning assembly 23 rotates with the main shaft, thereby cleaning the debris in the hinged joint through the connection structure of the first connecting rod 231 and the second connecting rod 232 that adapts to the shape of the hinged joint, in cooperation with the scraper 233 and the brush member 234; secondly, the ball screw 222 is driven to rotate by the driving motor 221, so that the slide seat 223 moves up and down along the ball screw 222, thereby driving the second connecting rod 232 to move and changing the angle between the second connecting rod 232 and the first connecting rod 231, so as to adapt to different types of hinged joints and improve the practicability of the cleaning device; in addition, by arranging the telescopic cover 225 in the mounting hole 2122, external waste and dust can be prevented from entering the main shaft 212, thereby improving the stability of the auxiliary driving assembly and reducing the maintenance cost of the cleaning mechanism 2.
[0052] Preferably, the driving motor 211 and the driving motor 221 can control the operating speed and the operating direction through an external power controller connected to the cleaning device.
[0053] Preferably, the driving motor 221 is a remote-controlled electric motor, and is powered by a battery disposed at its upper end and located within the main shaft 212, so as to ensure stable operation of the driving motor 221 and improve the automation level of the cleaning device.
[0054] In an optional embodiment, the upper end of the drive motor 221 is connected to an external power controller through a through hole on one side of the main shaft 212 and a highly flexible cable, so as to reduce the overall weight of the main shaft 212, reduce the load on the drive motor 211, and maintain long-term stable power supply, thereby extending the operating time.
[0055] Preferably, the bottom end of the ball screw 222 is rotatably connected to the main shaft 212 via a rotary bearing to ensure the stability of the ball screw 222 .
[0056] Preferably, the connecting block 224 is a T-shaped block composed of an arc plate and a horizontal plate. The arc plate falls into the mounting hole 2122 and is respectively connected to the two telescopic covers 225. The horizontal plate is adapted to the slide groove provided on the middle circumference of the outer side of the slide seat 223, so that the connecting block 224 is slidably connected to the slide seat 223, and is used to drive the connecting block 224 to move up and down synchronously along the mounting hole 2122 when the slide seat 223 moves up and down along the outer side of the ball screw 222, so as to conveniently adjust the inner angle of the cleaning component 23 and control the overall shape of the cleaning component 23.
[0057] Preferably, the first connecting rod 231, the second connecting rod 232 and the U-shaped seat 235 are rotatably connected by means of a pin connection and a bolt connection, so as to simplify installation and reduce maintenance costs while meeting use requirements.
[0058] Preferably, the scraper on the scraper 233 is arc-shaped and arranged in an array along the scraper 233, which is used to increase the compression resistance and buffering performance of the scraper through the arc structure at the bottom of the scraper, so that the scraper 233 is not easily damaged when cleaning the debris on the inner wall of the hinge joint.
[0059] Preferably, the brush members 234 are arranged in an array along the surfaces of the first connecting rod 231 and the second connecting rod 232 , and a diffused brush head is provided at the upper end thereof to increase the cleaning range and cleaning efficiency of the hinged joint by the brush members 234 .
[0060] Specifically, Figure 1 , Figure 8 and Fig. 9 As shown, the collecting mechanism 3 is arranged at the bottom end of the cleaning mechanism 2, and is used to collect the cleaned debris to avoid the problem that impurities falling from the hinge joint may cause pollution to the river under the bridge or cause safety hazards to vehicles and pedestrians on the road under the bridge. The collecting mechanism 3 includes: a collecting box 31, a connecting plate 32 and a drawing plate 33; the collecting box 31 is a hollow box with upper and lower openings, and a front slide groove 311 and a rear slide groove 312 are provided in pairs at the lower inner end thereof; the two ends of the connecting plate 32 are respectively connected to the inner side of the collecting box 31, and are rotatably connected to the main driving assembly 21, and a positioning hole 321 is provided in the middle of the connecting plate 32; the positioning hole 321 is rotatably connected to the main shaft 212 through a rotating bearing provided therein; the drawing plate 33 is integrally arranged at the lower inner end of the collecting box 31 and is slidably connected to the collecting box 31, and includes: a slider 331 and a handle 332; the slider 331 is arranged on both sides of the drawing plate 33 and is adapted to the front slide groove 311 and the rear slide groove 312; the handle 332 is arranged on the front side of the drawing plate 33. During actual use, the rotating bearing in the positioning hole 321 is rotatably connected to the main shaft 212 to ensure that the collecting mechanism 3 is stably arranged at the bottom end of the cleaning mechanism 2, and when the main shaft 212 rotates, the collecting mechanism 3 remains stationary to prevent waste chips from flying out of the collection box 31. Secondly, the waste chips inside the collection box 31 are cleaned by the drawer 33. The structure is simple and the construction is convenient, which avoids complicated disassembly process and effectively improves the construction efficiency of the cleaning device.
[0061] Preferably, the lower opening of the collecting box 31 is square, and the draw plate 33 is square as a whole, so as to simplify the structure and construction process of the collecting mechanism 3.
[0062] Preferably, the opening on the collection box 31 includes a square, a circle or other shapes, so as to improve the collection quality of the cleaned debris while adapting to the shape of the hinged seam.
[0063] Preferably, opposite-polar permanent magnets are embedded in the rear side of the draw plate 33 and the joint between the collection box 31 and the rear side, respectively, for making the draw plate 33 and the collection box 31 fit tightly together through magnetic force, thereby preventing the draw plate 33 from sliding freely in the front slide groove 311 and the rear slide groove 312 when the cleaning mechanism 2 is performing a cleaning operation, thereby causing debris to fall.
[0064] Specifically, Figure 1 and Fig.10 As shown, the lifting mechanism 4 is arranged on both sides of the bottom end of the mounting plate 1, and is used to conveniently adjust the overall height of the cleaning mechanism 2 in the hinged seam. The lifting mechanism 4 includes: a lifting component 41, a reinforcing rib 42 and a bottom plate 43; the upper end of the lifting component 41 is connected to the bottom end of the mounting plate 1, and includes a sleeve 411 and at least one inner cylinder 412; the sleeve 411 and the plurality of inner cylinders 412 are provided with a plurality of corresponding limiting holes 413, and the overall height of the lifting component 41 is controlled by an adapted L-shaped latch 414; the two ends of the two reinforcing ribs 42 are respectively connected to the sleeves 411 of the two lifting components 41 and the inner cylinder 412 with the smallest diameter; the bottom plate 43 is respectively connected to the lower ends of the outer sides of the two lifting components 41. During actual use, by respectively inserting the two ends of the latch member 414 into the limiting holes 413 corresponding to the two lifting components 41, the height of the entire lifting component 41 can be adjusted, thereby adjusting the height of the cleaning component, thereby effectively simplifying the construction process; secondly, by setting the bottom plate 43, in addition to facilitating the installation of the mobile unit, it cooperates with several of the reinforcing ribs 42 to further enhance the stability of the lifting mechanism and ensure the safety of the operation of the cleaning device.
[0065] Preferably, the sleeve 411 and the inner cylinder 412 are both hollow round rods, and the inner cylinder 412 is opened at the top and the bottom.
[0066] Preferably, the central axes of the sleeve 411 and the plurality of inner cylinders 412 are collinear and vertical.
[0067] In an optional embodiment, the lifting component 41 is an electric remote-controlled telescopic rod, and the motor components of the two lifting components 41 are both arranged on the upper end of the base plate 43 to save installation space and facilitate the installation of the mobile unit.
[0068] Specifically, Figure 1 and Fig.11As shown, the moving mechanism 5 is respectively arranged at the upper end of the mounting plate 1 and the bottom end of the lifting mechanism 4, for conveniently moving the cleaning device and ensuring the stability of the cleaning device during movement. The moving mechanism 5 includes: a push handle 51 and a roller component 52; the push handle 51 is arranged at the upper end of the mounting plate 1; the roller component 52 is arranged at the bottom end of the bottom plate 43, and includes: a main frame 521, a spring damper 522, a connecting frame 523 and a driving wheel 524; the main frame 521 is arranged at the bottom end of the bottom plate 53; two groups of the connecting frames 523 are respectively arranged at the upper end and the lower end of both sides of the main frame 521; the two ends of the spring damper 522 are respectively connected to the main frame 521 and the connecting frame 523; the driving wheel 524 is rotatably connected to the two groups of the connecting frames 523, and a cross groove 5241 is provided on the surface of the driving wheel 524. During actual use, the cross groove 5241 effectively increases the friction and anti-slip performance between the driving wheel 524 and the plate beam, so that the roller component 52 can avoid deviation and slipping when driving the cleaning mechanism 2 to move on the plate beam; secondly, the spring damping 522 effectively increases the buffering performance of the roller component 52 during movement, which has a shock-absorbing effect on the cleaning device, so that the cleaning device will not vibrate significantly when moving, effectively improving the safety and stability of the cleaning device.
[0069] In an optional embodiment, a locking component is provided on the inner side of the driving wheel 524 to improve the safety and stability of the cleaning device, improve work efficiency, and reduce manpower.
[0070] like Fig.12 As shown, another embodiment of the present invention provides a method for using a cleaning device for a hinged joint between plate beams, comprising the following steps:
[0071] S1: Checking that the cleaning device can operate normally, placing the cleaning device into the hinged gap to be cleaned, and supporting the cleaning device via the driving wheel 524;
[0072] S2: The driving motor 221 is rotated through an external power controller to drive the slide 223 to move up and down along the ball screw 222 to change the inner angle between the first connecting rod 231 and the second connecting rod 232 so that the cleaning mechanism 2 can adapt to the shape of the hinged seam. After that, the driving motor 221 is controlled to stop.
[0073] S3: The driving motor 211 is rotated by an external power controller, so that the main shaft 212 drives the cleaning mechanism 2 to clean the outer wall area of the hinged joint. After the hinged joint in this area is cleaned, the cleaning device is pushed to move along the hinged joint by the push handle 51;
[0074] S4: After the same height area of the hinged joint is cleaned, the driving motor 211 is controlled to stop, the cleaning mechanism 2 is raised by the lifting mechanism 4, step S2 is repeated to adjust the cleaning mechanism 2 to adapt to the shape of the hinged joint, and step S3 is repeated to complete the cleaning of the same height of the hinged joint;
[0075] S5: During the cleaning process, when the waste chips in the collecting box 31 are full, the cleaning device is moved out of the hinged gap, and the waste chips in the collecting box 31 are removed by pulling the handle 332 to open the drawer 33;
[0076] S6: Repeat step S4 until the hinged seam is cleaned, and remove the cleaning device.
[0077] Preferably, in step S3, the cleaning mechanism 2 cleans the side walls of the hinged joint between the plate beams alternately through the scraper 233 and the brush member 234. The scraper 233 can scrape off the debris on the hinged joint wall with the help of several arc-shaped scrapers on its outer side, and then cleans it with the help of the brush member 234, thereby forming a reciprocating alternation to complete the cleaning of the hinged joint.
[0078] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0079] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or suggesting their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0080] In this patent, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of more restrictions, the elements defined by the sentence "includes..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
[0081] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Those skilled in the art will readily understand that the above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A cleaning device for hinged joints between plate beams, characterized in that: include: A mounting plate (1), a cleaning mechanism (2), a collecting mechanism (3), a lifting mechanism (4) and a moving mechanism (5), wherein: The cleaning mechanism (2) comprises: a main drive component (21), a secondary drive component (22) and a cleaning component (23); the main drive component (21) is stably connected to the mounting plate (1); the secondary drive component (22) is connected to the main drive component (21); and the cleaning component (23) is respectively connected to the main drive component (21) and the secondary drive component (22); The collecting mechanism (3) comprises: a material collecting box (31), a connecting plate (32) and a drawing plate (33); the two ends of the connecting plate (32) are respectively connected to the inner side of the material collecting box (31) and are rotatably connected to the main driving assembly (21); the drawing plate (33) is integrally arranged at the lower end of the interior of the material collecting box (31) and is slidably connected to the material collecting box (31); The lifting mechanism (4) comprises: a lifting component (41), a reinforcing rib (42) and a bottom plate (43); the upper end of the lifting component (41) is connected to the bottom end of the mounting plate (1), and comprises a sleeve (411) and at least one inner cylinder (412); the two ends of the two reinforcing ribs (42) are respectively connected to the sleeves (411) and the inner cylinder (412) with the smallest diameter of the two lifting components (41); the bottom plate (43) is respectively connected to the lower ends of the outer sides of the two lifting components (41); The moving mechanism (5) comprises: a push handle (51) and a roller component (52); the push handle (51) is arranged at the upper end of the mounting plate (1); the roller component (52) is arranged at the lower end of the bottom plate (43); When the cleaning device is pushed by the moving mechanism (5) to move along the hinged joint direction at the upper ends of the two plate beams, the cleaning mechanism (2) is adjusted by the lifting mechanism (4) to different heights in the hinged joint to completely clean the debris inside the hinged joint. At the same time, the cleaned debris is automatically collected by the collecting mechanism (3) arranged at the bottom end of the cleaning mechanism (2).
2. The cleaning device according to claim 1, characterized in that: The main drive assembly (21) comprises: a drive motor (211) and a main shaft (212); the drive motor (211) is arranged in the middle of the mounting plate (1), and its output shaft is located below the mounting plate (1) and connected to the main shaft (212); the main shaft (212) is hollow inside, and two slide grooves (2121) and two mounting holes (2122) are respectively arranged at relative positions on its surface.
3. The cleaning device according to claim 2, characterized in that: The auxiliary drive assembly (22) comprises: a drive motor (221), a ball screw (222), a slide seat (223), a connection block (224) and a telescopic cover (225); the drive motor (221) is fixedly arranged inside the main shaft (212); the ball screw (222) is connected to the output shaft of the drive motor (221) and is arranged at the bottom end of the drive motor (221); the slide seat (223) is sleeved on the outside of the ball screw (222); the connection block (224) is slidably connected to the slide seat (223), and a part of the structure falls into the mounting hole (2122); and the two ends of the two telescopic covers (225) are respectively connected to the mounting hole (2122) and the connection block (224).
4. The cleaning device according to claim 3, characterized in that: The connecting block (224) is a T-shaped block composed of an arc plate and a horizontal plate. The arc plate falls into the mounting hole (2122) and is respectively connected to the two telescopic covers (225). The horizontal plate is adapted to a slide groove provided on the middle circumference of the outer side of the slide seat (223), so that the connecting block (224) is slidably connected to the slide seat (223).
5. The cleaning device according to claim 3, characterized in that: The cleaning assembly (23) comprises: a first connecting rod (231), a second connecting rod (232), a scraper (233), a brush member (234), a U-shaped seat (235) and a slip ring (236); the first connecting rod (231) is rotatably connected to the second connecting rod (232); the other end of the second connecting rod (232) is rotatably connected to the U-shaped seat (235) arranged outside the slip ring (236); the scraper (233) and the brush member (234) are respectively arranged alternately at A plurality of the first connecting rods (231) and the second connecting rods (232) are disposed on the outside of the main shaft (212) and the slip ring (236) in pairs, and are rotatably connected to one end of the first connecting rod (231) and the second connecting rod (232) respectively; the slip ring (236) is sleeved on the outside of the main shaft (212) and connected to the connecting block (224), and a convex block (2361) adapted to the slide groove (2121) is provided on the inner side thereof; The scrapers on the scraper (233) are arc-shaped and arranged in an array along the scraper (233); The brush members (234) are arranged in an array along the surfaces of the first connecting rod (231) and the second connecting rod (232), and a diffused brush head is provided at the upper end thereof.
6. The cleaning device according to any one of claims 2 to 5, characterized in that: The collecting box (31) is a hollow box with upper and lower openings, and a front slide groove (311) and a rear slide groove (312) are provided in pairs at the lower inner end thereof; a positioning hole (321) is provided in the middle of the connecting plate (32), and the positioning hole (321) is rotatably connected to the main shaft (212) through a rotating bearing provided inside the positioning hole (321); the drawing plate (33) includes: a slider (331) and a handle (332); the slider (331) is provided on both sides of the drawing plate (33) and is adapted to the front slide groove (311) and the rear slide groove (312); the handle (332) is provided on the front side of the drawing plate (33).
7. The cleaning device according to claim 6, characterized in that: The rear side of the draw plate (33) and the joint between the collecting box (31) and the rear side are respectively embedded with permanent magnets of different poles.
8. The cleaning device according to any one of claims 1 to 5, characterized in that: The sleeve (411) and the plurality of inner cylinders (412) are provided with a plurality of corresponding limiting holes (413), and the overall height of the lifting component (41) is controlled by an adapted L-shaped latch member (414).
9. The cleaning device according to any one of claims 1 to 5, characterized in that: The roller component (52) comprises: a main frame (521), a spring damper (522), a connecting frame (523) and a driving wheel (524); the main frame (521) is arranged at the bottom end of the bottom plate (53); two groups of connecting frames (523) are respectively arranged at the upper end and the lower end of both sides of the main frame (521); the two ends of the spring damper (522) are respectively connected to the main frame (521) and the two connecting frames (523); the driving wheel (524) is rotatably connected to the two groups of connecting frames (523), and a cross groove (5241) is provided on the surface of the driving wheel (524).
10. A method for using a cleaning device for a hinged joint between plate beams, which is implemented by using the cleaning device according to any one of claims 1 to 9, characterized in that: The steps include: S1: Checking that the cleaning device can operate normally, placing the cleaning device into the hinged gap to be cleaned, and supporting the cleaning device via a driving wheel (524); S2: The driving motor (221) is rotated by an external power controller to drive the slide seat (223) to move up and down along the ball screw (222) to change the inner angle between the first connecting rod (231) and the second connecting rod (232) so that the cleaning mechanism (2) adapts to the shape of the hinged seam, and then the driving motor (221) is controlled to stop; S3: The driving motor (211) is rotated by an external power controller, so that the main shaft (212) drives the cleaning mechanism (2) to clean the outer wall area of the hinged joint. After the hinged joint in this area is cleaned, the cleaning device is pushed to move along the hinged joint by the push handle (51); S4: After the cleaning of the same height area of the hinged joint is completed, the driving motor (211) is controlled to stop, the cleaning mechanism (2) is raised by the lifting mechanism (4), step S2 is repeated to adjust the cleaning mechanism (2) to adapt to the shape of the hinged joint, and step S3 is repeated to complete the cleaning of the same height area of the hinged joint; S5: During the cleaning process, when the waste chips in the collecting box (31) are full, the cleaning device is moved out of the hinged gap, and the handle (332) is pulled to open the drawer plate (33) to remove the waste chips in the collecting box (31); S6: Repeat step S4 until the hinged seam is cleaned, and remove the cleaning device.
Citation Information
Patent Citations
Napping equipment used after cleaning of hollow slab stress hinge joint
CN113123256A
Concrete chiseling and cleaning device for hinge joint of hollow slab of old bridge
CN113123257A
Hinge joint cleaning device
CN117816602A
Segmental beam butt joint seam bottom surface glue removing equipment
CN210458981U
Circulating crushing type tire plastic cracking device
CN215560001U