Asphalt milling material adhesion asphalt separation device
By designing an asphalt milling material separation device that can adjust the distance between the material conveying mechanism and the material separation mechanism, the problem of material accumulation blockage and separation efficiency of existing equipment during continuous feeding is solved, and efficient and continuous asphalt is achieved Separate from aggregate.
Patent Information
- Application Number
- CN202411837923.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2044-12-13
AI Technical Summary
The existing asphalt milling material separation equipment is prone to material accumulation and blockage during the continuous feeding process, and the separation is not thorough and the efficiency is inefficient.
A bitumen milling material adhered asphalt separation device is designed, including a frame, a feeding mechanism, a material conveying mechanism and a material separation mechanism. The material conveying mechanism and the material separation mechanism are both rotatably set, and the distance between them can be adjusted. The drive mechanism realizes the material separation mechanism away from or close to the material conveying mechanism.
The continuous feeding and continuous effective separation of asphalt milling material is achieved, and the asphalt and aggregate are fully separated, the separation efficiency is improved, and the problem of material accumulation and blockage is avoided.
Smart Images

Figure CN119387279A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of waste asphalt separation, and in particular to a device for separating asphalt adhered to asphalt milling materials. Background Art
[0002] With the accelerated development of industrialization, people's transportation has become more and more convenient, which has led to the continuous increase in the number of roads in my country. Asphalt pavement is the main type of road pavement. However, due to factors such as repeated vehicle loads, vehicle overloading, road construction, and reaching the end of service life, asphalt pavement can no longer be used. This will produce a large amount of asphalt milling materials, which will not only cause a huge waste of resources and occupy a large amount of land resources, but also cause serious pollution to the environment.
[0003] Oil-stone separation is a method of separating and recycling the asphalt components in asphalt milling materials to achieve separation of asphalt and aggregate, thereby achieving the reuse of asphalt and aggregate. At present, there are three types of oil-stone separation technologies: physical separation, chemical separation, and biological separation. Chemical separation reagents are highly volatile and toxic, which harm the environment. In addition, due to the high price of chemical reagents, the extract cannot be effectively recovered, which greatly increases the cost of the chemical separation process; biological separation is still in the laboratory stage and lacks certain applicability; only physical separation technology is relatively mature, but the existing separation equipment is prone to material accumulation and clogging during the continuous feeding process, making it impossible to continue separation, and the separation is not thorough, and the separation efficiency is low.
[0004] Therefore, there is an urgent need to provide a separation device that can achieve continuous feeding, continuous material separation, and complete and efficient separation. Summary of the invention
[0005] In order to solve the above technical problems existing in the prior art, the present invention provides a device for separating asphalt adhered to asphalt milling materials.
[0006] The technical solution of the present invention to solve the above technical problems is as follows:
[0007] The invention provides a device for separating asphalt from asphalt milling material, comprising a frame and a feeding mechanism, a material conveying mechanism and a material separation mechanism arranged on the frame. The material conveying mechanism and the material separation mechanism are both rotatably arranged, and the distance between the material conveying mechanism and the material separation mechanism is adjustable.
[0008] The above technical solution provided by the present invention can realize the continuous feeding of waste asphalt mixtures such as asphalt milling materials and the continuous and effective separation of old asphalt attached to the surface of aggregates, with high separation efficiency; and by adjusting the distance between the material conveying mechanism and the material separation mechanism, the separation effect can be effectively controlled and material accumulation and blockage can be avoided.
[0009] On the basis of the above technical solution, the present invention can also make the following improvements:
[0010] Furthermore, it also includes a driving mechanism for driving the material separation mechanism to move away from or close to the material conveying mechanism.
[0011] Furthermore, the driving mechanism includes an adjusting screw, a connecting block and an elastic member, wherein the connecting block is arranged on the frame, the adjusting screw is threadedly connected to the connecting block, one end of the elastic member is connected to the adjusting screw, and the other end is connected to the material separation mechanism.
[0012] The beneficial effect of adopting the above further technical solution is that the elastic member is lengthened or extended by rotating the adjusting screw in and out of the connecting block, and the elastic member further drives the movement of the material separation mechanism.
[0013] Furthermore, the material separation mechanism is hinged to the frame.
[0014] The beneficial effect of adopting the above further technical solution is that it is easy to move the material separation mechanism.
[0015] Furthermore, the axis of the material conveying mechanism is arranged parallel to the axis of the material separating mechanism.
[0016] The beneficial effect of adopting the above further technical solution is that it is conducive to directly conveying the materials conveyed by the material conveying mechanism to the material separation mechanism for separation, and it is easy to realize multiple separation operations of the materials, thereby improving the separation efficiency and separation effect.
[0017] Furthermore, the material separation mechanism comprises a first roller, and a surface of the first roller is provided with through holes and material separation pieces.
[0018] Furthermore, the material separation piece is an arc-shaped sheet structure and is extended above the through hole.
[0019] The beneficial effect of adopting the above further technical solution is that it is easy to realize the stripping of asphalt from aggregates such as crushed stone, sand and gravel, which is beneficial to the full separation of materials.
[0020] Furthermore, the material conveying mechanism includes a second roller, and a surface of the second roller is provided with spiral blades and vertical blades.
[0021] The beneficial effects of adopting the above-mentioned further technical solution are: the spiral blades play a role in guiding and conveying the mixed material, improving the material conveying efficiency and preventing material blockage; the vertical blades play a role in turning the material, and the contact surface between the material and the material separation mechanism is continuously changed by turning the material, thereby improving the material separation effect and processing efficiency.
[0022] Furthermore, it also includes a first motor and a first drive shaft connected and a second motor and a second drive shaft connected, the first drive shaft is connected to the material conveying mechanism to drive the material conveying mechanism to rotate, and the second drive shaft is connected to the material separation mechanism to drive the material separation mechanism to rotate.
[0023] Furthermore, it also includes a discharging mechanism, which is arranged below the material separation mechanism.
[0024] Compared with the prior art, the present invention has the following technical effects:
[0025] The asphalt milling material adhesion asphalt separation device provided by the present invention can realize the continuous feeding and continuous and effective separation of the asphalt milling material, fully realize the separation of asphalt and aggregates such as crushed stone and sand and gravel, and improve the separation efficiency; and the distance between the material conveying mechanism and the material separation mechanism is adjustable, which can effectively solve the problem of material accumulation and blockage. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 A schematic diagram showing the structure of a device for separating asphalt adhering to asphalt milling material according to an embodiment of the present invention;
[0027] Figure 2 A schematic diagram showing a partial structure of a device for separating asphalt from asphalt milling material adhered to asphalt according to an embodiment of the present invention;
[0028] Figure 3 A schematic diagram of the structure of the first roller is shown;
[0029] Figure 4 Show Figure 3 Enlarged view of point A in the middle;
[0030] Figure 5 A schematic diagram showing the structure of the connecting member;
[0031] Reference numerals:
[0032] 1. Frame; 11. Upper cover plate; 12. First side plate; 2. Feeding mechanism; 21. Sealing cover; 3. Material conveying mechanism; 31. Second roller; 32. Spiral blades; 33. Vertical blades; 4. Material separation mechanism; 41. First roller; 42. Through hole; 43. Material separation piece; 5. Driving mechanism; 51. Adjusting screw; 52. Connecting block; 53. Elastic piece; 6. First motor; 61. First driving shaft; 7. Second motor; 71. Second driving shaft; 8. Discharging mechanism; 9. Connecting piece; 91. Connecting sleeve 1; 92. Connecting sleeve 2; 93. Connecting arm; 10. Pin shaft. DETAILED DESCRIPTION
[0033] The following specific embodiments illustrate the implementation of the present invention, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. Although the description of the present invention will be introduced in conjunction with the preferred embodiment, this does not mean that the features of this invention are limited to this implementation. On the contrary, the purpose of introducing the invention in conjunction with the implementation is to cover other options or modifications that may extend based on the claims of the present invention. In order to provide a deep understanding of the present invention, the following description will include many specific details. The present invention can also be implemented without using these details. In addition, in order to avoid confusion or blurring the focus of the present invention, some specific details will be omitted in the description. It should be noted that the embodiments of the present invention and the features in the embodiments can be combined with each other without conflict.
[0034] See also Figure 1-Figure 5 , a device for separating asphalt from asphalt milling material, comprising a frame 1 and a feeding mechanism 2, a material conveying mechanism 3, a material separation mechanism 4 and a driving mechanism 5 arranged on the frame 1, wherein the material conveying mechanism 3 and the material separation mechanism 4 are both arranged to rotate. Specifically, the separation device further comprises a first motor 6 and a first driving shaft 61 connected to each other and a second motor 7 and a second driving shaft 71 connected to each other, wherein the first driving shaft 61 is connected to the material conveying mechanism 3 to drive the material conveying mechanism 3 to rotate, and the second driving shaft 71 is connected to the material separation mechanism 4 to drive the material separation mechanism 4 to rotate; the axis of the material conveying mechanism 3 is arranged in parallel with the axis of the material separation mechanism 4, and the distance between the material conveying mechanism 3 and the material separation mechanism 4 is adjustable, and the driving mechanism 5 drives the material separation mechanism 4 to rotate. The separation mechanism 4 is away from or close to the material conveying mechanism 3. The number of the driving mechanisms 5 is two, and they are respectively arranged at the two ends of the material separation mechanism 4. Specifically, the driving mechanism 5 includes an adjusting screw 51 and a connecting block 52. The connecting block 52 is fixedly connected to the frame 1. The connecting block 52 is hollow and has an internal thread in the cavity. The adjusting screw 51 is threadedly connected to the connecting block 52. The driving mechanism 5 also includes an elastic member 53, one end of the elastic member 53 is connected to the adjusting screw 51, and the other end is connected to the material separation mechanism 4. The adjusting screw 51 is manually screwed in and out of the connecting block 52, and the elastic member 53 is driven to stretch or compress and deform. The elastic member 53 applies force to the material separation mechanism 4, thereby prompting the material separation mechanism 4 to move away from or close to the material conveying mechanism 3.
[0035] The elastic member 53 is provided to increase the damping of the adjusting screw 51 during rotation. The distance between the material separation mechanism 4 and the material conveying mechanism 3 is accurately adjusted through the cooperation between the adjusting screw 51 and the elastic member 53, so as to ensure that the material separation mechanism 4 slowly moves away from or approaches the material conveying mechanism 3, and avoid the distance between the material separation mechanism 4 and the material conveying mechanism 3 being too large or too small due to the adjusting screw 51 being screwed in and out of the connecting block 52 too quickly. If the distance between the material separation mechanism 4 and the material conveying mechanism 3 increases too quickly, the asphalt milling material will fall directly without being separated. If the distance between the two decreases too quickly, the material will be blocked, resulting in equipment failure.
[0036] The elastic member 53 is preferably a spring, which increases the damping of the adjusting screw 51 during rotation to ensure fine adjustment of the distance between the material separation mechanism 4 and the material conveying mechanism 3 .
[0037] Both ends of the material separation mechanism 4 are hinged to the frame 1. Specifically, the two ends of the material separation mechanism 4 are connected to the frame 1 through a connecting piece 9 and a pin 10, respectively, so that the material separation mechanism 4 can approach or move away from the material conveying mechanism 3 under the action of the driving mechanism 5. More specifically, the connecting piece 9 is a connecting sleeve, and the connecting sleeve includes a connected connecting sleeve 1 91 and a connecting sleeve 2 92 and a connecting arm 93 fixedly connected to the connecting sleeve 1 91. The connecting sleeve 1 91 is sleeved on the second driving shaft 71, and a bearing is provided between the connecting sleeve and the second driving shaft 71, so that the second driving shaft 71 and both ends of the material separation mechanism 4 can be rotatably installed on the connecting sleeve, the connecting sleeve 2 92 is hinged to the frame 1 through a pin 10, and the elastic member 53 is connected to the connecting arm 93.
[0038] The material separation mechanism 4 includes a first roller 41, which is sleeved on the second drive shaft 71. The surface of the first roller 41 is provided with a through hole 42 and a material separation piece 43. The material separation piece 43 is an arc-shaped sheet structure. The arc-shaped sheet protrudes toward one side of the outer surface of the first roller 41 and extends on the upper part of the through hole 42 to achieve the stripping of asphalt attached to the surface of the gravel, thereby achieving effective separation of the two.
[0039] The material conveying mechanism 3 is used to convey the material to the material separation mechanism 4 for separation operation. Specifically, the material conveying mechanism 3 includes a second roller 31, the second roller 31 is sleeved on the first driving shaft 61, and the surface of the second roller 31 is provided with spiral blades 32 and vertical blades 33. The vertical blades are provided with multiple rows along the circumference of the second roller 31, and each row is provided with a plurality of vertical blades 33. The plurality of vertical blades 33 are sequentially arranged in the spiral gap of the spiral blades 32, wherein the spiral blades 32 play the role of guiding and conveying the mixed material, improving the material conveying efficiency, and preventing the material from accumulating at the feeding mechanism 2 and causing blockage. The vertical blades 33 play the role of turning the material. During the rotation of the second roller 31, the material is turned over to ensure that the material repeatedly contacts the material separation mechanism 4 for stripping, and the contact surface between the material and the material separation mechanism 4 is continuously changed, so that each surface of the crushed stone is effectively stripped, so that the asphalt on the surface of the crushed stone is fully stripped, and the separation effect and processing efficiency of the material are improved.
[0040] After the mixed material enters through the feeding mechanism 2, the mixed material moves forward under the spiral guide of the spiral blade 32 under the rotation and promotion of the material conveying mechanism 3, so as to avoid the mixed material from accumulating at the feeding mechanism 2 and causing blockage; at the same time, the material separation mechanism 4 also rotates, and the material conveying mechanism 3 and the material separation mechanism 4 move toward each other. When the material separation mechanism 4 contacts the mixed material conveyed by the material conveying mechanism 3, the surface of particles such as gravel is milled. Specifically, the gravel to be separated enters the through hole 42 of the material separation mechanism 4, and the separation piece 43 at the through hole 42 mills the gravel, so that the gravel and other particles are fully separated from the asphalt material attached to their surface.
[0041] The frame 1 includes four support legs, and the four support legs are interconnected by cross beams to form a stable frame 1 structure. The frame 1 is also provided with a discharging mechanism 8, which is an inclined square plate. The four top corners of the square plate are respectively connected to the four support legs, and the discharging mechanism 8 is arranged below the material separation mechanism 4 to receive various materials (gravel and other particles and asphalt) separated by the material separation mechanism 4. The material can be collected after sliding along the inclined discharging mechanism 8, and then completely separated and recycled from the asphalt and gravel through vibration screening of the vibrating screen.
[0042] The feeding mechanism 2 includes a feeding port and a channel, and the material falls into the channel through the feeding port. The channel is an inclined plate, which is used to make the material slide down to the material conveying mechanism 3 and the material separation mechanism 4 under the action of gravity. The channel has a first end and a second end. The first end is higher than the second end. A sealing cover 21 is arranged above the second end to prevent the mixed material from splashing and injuring people during the falling process.
[0043] An upper cover plate 11 is provided on the upper part of the frame body 1, that is, the upper ends of the four support legs are provided with an upper cover plate 11, and the side wall of the frame body 1 is provided with two first side plates 12 to prevent the mixed material from splashing and injuring people during the conveying and separation process.
[0044] The asphalt separation device for asphalt milling material adhesion provided by the present invention can realize the effective separation of waste asphalt mixture materials such as asphalt milling material, and the specific separation process is: the mixture enters the end of the material conveying mechanism 3 and the material separation mechanism 4 through the feeding mechanism 2, the material conveying mechanism 3 and the material separation mechanism 4 rotate in opposite directions, and the spiral blade 32 of the material conveying mechanism 3 continuously conveys the mixture forward, so that the mixture is distributed on the surface of the material separation mechanism 4 along the radial direction, and at the same time, the through hole 42 and the material separation member 43 perform a milling and peeling of the asphalt, and the peeled material is turned over by the rotating vertical blade 33, so that the other part of the mixture contacts the material separation mechanism 4 again, and the through hole 42 and the material separation member 43 perform a second milling and peeling of the asphalt, and this is repeated to realize the complete separation of crushed stone aggregate and asphalt; the present invention can realize the full separation of asphalt and aggregates such as crushed stone, sand and gravel, and the separation effect is significant, and the separation efficiency is improved; continuous feeding and continuous separation can be realized; and the distance between the material conveying mechanism 3 and the material separation mechanism 4 is adjustable, which can effectively avoid the problem of material accumulation and blockage.
[0045] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A device for separating asphalt from asphalt milling material, characterized in that: The invention comprises a frame (1) and a feeding mechanism (2), a material conveying mechanism (3) and a material separation mechanism (4) arranged on the frame (1); the material conveying mechanism (3) and the material separation mechanism (4) are both rotatably arranged, and the distance between the material conveying mechanism (3) and the material separation mechanism (4) is adjustable.
2. The device for separating asphalt from asphalt milling material according to claim 1, characterized in that: It also includes a driving mechanism (5) for driving the material separation mechanism (4) away from or close to the material conveying mechanism (3).
3. The device for separating asphalt from asphalt milling material according to claim 2, characterized in that: The driving mechanism (5) comprises an adjusting screw (51), a connecting block (52) and an elastic member (53); the connecting block (52) is arranged on the frame (1); the adjusting screw (51) is threadedly connected to the connecting block (52); one end of the elastic member (53) is connected to the adjusting screw (51) and the other end is connected to the material separation mechanism (4).
4. The device for separating asphalt adhered to asphalt milling material according to claim 2, characterized in that: The material separation mechanism (4) is hinged to the frame (1).
5. The device for separating asphalt adhered to asphalt milling material according to any one of claims 1 to 4, characterized in that: The axis of the material conveying mechanism (3) is arranged parallel to the axis of the material separating mechanism (4).
6. The device for separating asphalt adhered to asphalt milling material according to claim 1, characterized in that: The material separation mechanism (4) comprises a first roller (41), and a through hole (42) and a material separation piece (43) are provided on the surface of the first roller (41).
7. The device for separating asphalt adhered to asphalt milling material according to claim 6, characterized in that: The material separation piece (43) is an arc-shaped sheet structure and is extended above the through hole (42).
8. The device for separating asphalt adhered to asphalt milling material according to claim 1, characterized in that: The material conveying mechanism (3) comprises a second roller (31), and the surface of the second roller (31) is provided with spiral blades (32) and vertical blades (33).
9. The device for separating asphalt adhered to asphalt milling material according to claim 1, characterized in that: It also includes a first motor (6) and a first drive shaft (61) connected to each other, and a second motor (7) and a second drive shaft (71) connected to each other, wherein the first drive shaft (61) is connected to the material conveying mechanism (3) and is used to drive the material conveying mechanism (3) to rotate, and the second drive shaft (71) is connected to the material separation mechanism (4) and is used to drive the material separation mechanism (4) to rotate.
10. The device for separating asphalt adhered to asphalt milling material according to claim 1, characterized in that: It also comprises a discharging mechanism (8), wherein the discharging mechanism (8) is arranged below the material separation mechanism (4).
Citation Information
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