A sheet metal side bending and cutting equipment
By designing synchronous docking components in the side bending cutting equipment of sheet metal parts, automatic position adjustment and cutting of cutting ultrasonic waves is achieved, which solves the problems of inaccurate cutting and complex operation in existing equipment, and improves processing efficiency and equipment adaptability.
Patent Information
- Application Number
- CN202510009700.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2045-01-03
AI Technical Summary
In existing side bending and cutting equipment for sheet metal parts, the cutting saw blade cannot be automatically adjusted according to the bending angle, resulting in inaccurate cutting, increasing operation difficulty and extending processing time.
A side bending and cutting device for sheet metal parts including synchronous docking components is designed. Through the linkage of components such as U-frame, curved spring rod, slide rail seat, adjustment rod and synchronous docking plate, the cutting ultrasonic wave can follow the changes in the bending angle of the sheet metal parts in real time, realizing automatic position adjustment and cutting.
Improves cutting accuracy, shortens processing time, reduces operating complexity and workload, and enables the equipment to adapt to sheet metal processing of different sizes and bending angles.
Smart Images

Figure CN119388160B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of sheet metal processing equipment production, in particular to a sheet metal side bending and cutting equipment. Background Art
[0002] Under the pressure of large-scale production and rapid delivery, improving the production efficiency of sheet metal processing has become one of the key goals of enterprises. Modern manufacturing requires processing equipment that can complete a large number of high-quality sheet metal parts in a short period of time. The processing equipment includes cutting, bending, stamping and forming. Among them, the side bending and cutting processes of sheet metal during processing are the bottleneck links in the entire production process, and their processing speed directly affects the overall production efficiency.
[0003] In actual production, the design requirements of sheet metal parts are diverse, so different bending angles are needed to meet specific shape and functional requirements. For example, some electrical housings may need to be bent at different angles to form a specific installation structure or appearance. At the same time, when producing sheet metal housings of some specific shapes, they are first bent into shape, and then the excess side material needs to be removed. The equipment can accurately cut the bent sides, and different angles of cutting are required at the edges to ensure good fit with other components, so as to ensure that the various parts of the housing can be tightly connected while meeting the appearance requirements.
[0004] A sheet metal side bending and cutting device with Chinese patent application number 202322088576.5 includes a fixing mechanism, a bending mechanism and a cutting mechanism, wherein the fixing mechanism includes a base, an adjusting component arranged on the top of the base and a clamping component arranged on the top of the adjusting component, the clamping component clamps both ends of the sheet metal, and then drives the side to bend by a jack, and then cuts by moving to a cutting saw blade, but when the sheet metal is bent into different angles, the position and angle of the cutting saw blade cannot be automatically adjusted according to the bending angle. Specifically, the current technical solution relies on manual transfer of the bent sheet metal to the cutting position, which is convenient for the bent sheet metal. Sheet metal cutting, this manual operation mode has many disadvantages. It is difficult to fix sheet metal bent at different angles and dock it with the cutting saw blade of the cutting equipment, which reduces the accuracy of cutting and significantly increases the difficulty of fixing. In addition, when the sheet metal is bent, the bent sheet metal is manually moved to the cutting saw blade and then cut by the cutting equipment. This series of processing steps prolongs the cutting efficiency. Secondly, when the size of the sheet metal is different, the bending position changes, and the position of the cutting equipment needs to be adjusted. It cannot be adjusted according to the changes in the bending position of sheet metal parts of different sizes, which increases the complexity and workload of the operation.
[0005] Therefore, it is necessary to propose a sheet metal side bending and cutting device to solve the above technical problems. Summary of the invention
[0006] In view of the deficiencies in the prior art, the present invention provides a sheet metal side bending and cutting device, which solves the problem that the cutting saw blade cannot automatically adjust its position and angle according to the bending angle, and relies on manual transfer of the bent sheet metal to the cutting position, which not only reduces the cutting accuracy, increases the difficulty of fixing, and prolongs the cutting efficiency, but also when encountering sheet metal parts of different sizes, it is difficult to adjust the cutting equipment according to the changes in their bending position, resulting in complex operation and high workload.
[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions:
[0008] The technical solution adopted by the present invention to solve the technical problem is: a sheet metal side bending and cutting device, including a processing table, two bending frames moving along the left and right directions are arranged on the top of the processing table, a bending push frame moving along the left and right directions is arranged on one side of the top of the processing table, a bending ball for bending the sheet metal is arranged on one side of the bending push frame, a bending seat is arranged on the top of the processing table, an electric push rod is arranged above the processing table, and a cutting ultrasonic wave is installed on the moving end of the electric push rod;
[0009] A synchronous docking assembly is arranged on a processing table and is used to bend the sheet metal parts at different angles so that the cutting ultrasonic wave can move accordingly and work synchronously;
[0010] Preferably, the synchronous docking component includes:
[0011] The U-shaped frame has an arc-shaped structure at its horizontal end, and the arc is arranged to rotate along the bending seat as the center point, and its two vertical ends are fixedly connected on the processing table, one of the vertical ends corresponds to the bending seat, and the other vertical end is arranged at the end away from the bending ball;
[0012] A curved spring rod is inserted and installed between the two vertical ends of the U-shaped frame;
[0013] The slide rail seat is in a long structure, and the top of the slide rail seat is slidably connected to the U-shaped frame by means of a slide rail;
[0014] An adjustment rod, which is threadedly connected below the slide rail seat;
[0015] A synchronous docking plate, which is an L-shaped structure, the synchronous docking plate corresponds to the bending seat, the side of the synchronous docking plate facing away from the bending seat is rotatably connected to the adjustment rod through a bearing, a limit rod is installed on one side of the synchronous docking plate and at the upper and lower ends of the adjustment rod, the end of the limit rod facing away from the synchronous docking plate slides through the bottom of the slide rail seat, and an adjustment component for adjusting different sizes of sheet metal parts is arranged on the synchronous docking plate;
[0016] The connecting frame is plug-in mounted on the side wall of the synchronous docking plate and has an L-shaped structure. The electric push rod is installed on the horizontal end of the connecting frame, and the cutting ultrasonic wave is located on one side of the vertical end of the connecting frame.
[0017] The control component is arranged on the U-shaped frame and is used to prevent the synchronous docking plate from squeezing the sheet metal parts when resetting when the sheet metal bending is completed.
[0018] Preferably, the adjustment component comprises:
[0019] A notch is provided in the middle of the vertical end of the synchronous docking plate;
[0020] A torsion rod, which is threadedly connected to the interior of the synchronous docking plate and passes through the inner side of the notch, and the outer side of the torsion rod is threadedly connected to a slider connected to the side wall of the notch through a slide rail;
[0021] A pointer plate, which is plugged and installed on the side of the slider away from the cutting ultrasonic wave;
[0022] The telescopic plate is plugged and installed on the side of the slider close to the cutting ultrasonic wave, and the connecting frame is connected to the side wall of the synchronous docking plate by means of a slide rail, and the telescopic plate and the connecting frame are fixedly connected;
[0023] The first scale plate is installed on one side of the vertical end of the synchronous docking plate and is located below the pointer plate.
[0024] Preferably, a connecting block is installed on one of the vertical ends of the U-shaped frame, and the control assembly includes:
[0025] A control disk, which is a circular structure, is fixedly connected to the front end of the connecting block;
[0026] A rotating groove is provided through the side of the control panel away from the bending seat;
[0027] An arc-shaped groove is provided below the control panel and is connected with the rotating groove;
[0028] A telescopic cylinder, which is rotatably connected to the axis of the control panel;
[0029] An expansion spring rod, one end of which slides through the inside of the telescopic cylinder;
[0030] An extrusion piece, which is mounted on the other end of the expansion spring rod and has one end passing through the interior of the rotation slot, and a side wall of the extrusion piece is configured as a bevel;
[0031] A rotating block is rotatably connected to the top of the control panel, and a reset component for driving the rotating block to reset is provided on one side of the rotating block;
[0032] A connecting driving rod, both ends of which are fixedly connected to the rotating block and the top of the slide rail seat respectively;
[0033] The control block is plugged and installed on the rotating block away from the axis of the control disk, and one end of the control block slides through the rotating groove. An inclined surface is provided on the end of the control block close to the extrusion piece, which is used to contact the inclined edge of the extrusion piece and generate extrusion when the control block rotates to the extrusion piece, thereby controlling the movement of the control block.
[0034] Preferably, a ratchet is installed below the telescopic cylinder, a control frame is installed at the end of the ratchet facing away from the telescopic cylinder, a pawl for resisting the ratchet is rotatably connected below the control frame, a compression spring is installed in the middle of the pawl, a rotating rod fixedly connected to the other end of the compression spring is rotatably connected to the bottom of the control frame, and an extrusion torsion bar for extruding the control disk is threadedly connected to the middle of the top of the control frame.
[0035] Preferably, a pointing plate is installed on the side of the control block away from the axis of the control disk, and a second scale plate is installed on the top of the control disk and at the outer edge of the rotating groove.
[0036] Preferably, the reset component comprises:
[0037] A reset frame fixedly connected to the side wall of the slide rail seat;
[0038] A reset block, which is connected to the reset frame at a side away from the slide rail seat through the slide rail;
[0039] A reset rod, which is plugged and installed at one end of the reset block away from the control panel, and the reset rod is in a U-shaped structure;
[0040] The reset driving rod is plugged and installed at one end of the reset rod away from the reset block.
[0041] A first rack plate is installed on the side of the bending frame located on the left side and away from the bending ball, a fixed frame is installed on the top of the processing table and below the first rack plate, the side wall of the fixed frame is rotatably connected with a transmission gear, a second rack plate is connected to the top of the processing table and below the transmission gear through a slide rail, the transmission gears are meshed with each other between the first rack plate and the second rack plate, and a driving plate is installed on the end of the second rack plate away from the bending ball.
[0042] Beneficial effects: (1) The present invention sets a synchronous docking component so that the cutting ultrasonic wave can follow the bending angle change of the sheet metal in real time, and always accurately cut the edge of the bent part, effectively improving the accuracy of cutting, ensuring product quality, and realizing the simultaneous bending and cutting. The step of manually transferring the sheet metal parts is abandoned. When the hydraulic press is started to drive the bending push frame to perform the bending operation, the electric push rod is started synchronously to drive the cutting ultrasonic wave to perform cutting, which greatly shortens the processing time and solves the problem of low processing efficiency caused by step-by-step operation in the existing manual operation mode.
[0043] (2) The present invention provides an adjustment component, and through the coordination of components such as a torsion rod, a slider, a pointer plate, a telescopic plate and a first dial, the position of the cutting ultrasonic wave can be accurately adjusted according to sheet metal parts of different sizes, so that the equipment can adapt to the processing of sheet metal parts of various sizes and specifications, thereby overcoming the disadvantages of the prior art that it is difficult to adjust the cutting equipment according to the changes in the bending position of sheet metal parts of different sizes, and the operation is complicated and the workload is large.
[0044] (3) The present invention provides an angle adjustment structure composed of a ratchet, a pawl and other components under the telescopic cylinder, and the pointing plate on the control block cooperates with the second scale plate on the control panel. When the sheet metal part is bent at different angles, the angle of the telescopic cylinder can be accurately adjusted and the operator can clearly know the angle position of the control block, thereby improving the accuracy of angle adjustment and the convenience of operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0045] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0046] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0047] Figure 2 It is a top view of the structure of the present invention;
[0048] Figure 3 It is a schematic diagram of the synchronous docking assembly of the present invention;
[0049] Figure 4 It is a schematic diagram of the synchronous docking assembly of the present invention from another angle;
[0050] Figure 5 for Figure 3 A partial enlarged view of middle A;
[0051] Figure 6 is a schematic diagram of a control component of the present invention;
[0052] Figure 7 for Figure 3 A partial enlarged view of B in the middle;
[0053] Figure 8 It is a schematic diagram of the bending frame of the present invention;
[0054] Fig. 9 for Figure 8 A partial enlarged view of C in the middle.
[0055] In the figure: 1, processing table; 12, bending frame; 13, bending push frame; 14, bending ball; 15, bending seat; 16, electric push rod; 17, cutting ultrasonic wave;
[0056] 2. Synchronous docking assembly; 21. U-shaped frame; 22. Curved spring rod; 23. Slide rail seat; 24. Adjustment rod; 25. Synchronous docking plate; 251. Notch; 252. Torsion rod; 253. Pointer plate; 254. Telescopic plate; 255. First scale plate; 26. Connecting frame; 211. Control assembly; 212. Control plate; 2121. Connecting block; 213. Rotating groove; 214. Arc groove; 215. Telescopic cylinder; 2151. Ratchet; 2152. Control frame; 2153. Paw; 21 54. compression spring; 2155. rotating rod; 2156. extrusion torsion bar; 216. expansion spring rod; 217. extrusion piece; 218. rotating block; 2181. connecting drive rod; 219. control block; 2191. pointing plate; 2192. second dial; 2193. reset frame; 2194. reset block; 2195. reset rod; 2196. reset drive rod; 221. first rack plate; 222. fixed frame; 223. transmission gear; 224. second rack plate; 225. drive plate. DETAILED DESCRIPTION
[0057] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0058] like Figure 1-Figure 3 As shown, a sheet metal side bending and cutting device comprises a processing table 1, and two bending frames 12 are arranged on the top of the processing table 1 to move along the left and right directions. The bending frames 12 are plate-shaped structures with a large contact area, and the bending frames 12 are pushed by a hydraulic press to fix the sheet metal parts to ensure that the position of the sheet metal parts is stable during the bending and cutting process. A bending push frame 13 is arranged on one side of the top of the processing table 1 to move along the left and right directions, and a bending push frame 13 is arranged on one side for bending the sheet metal parts. The bent bending ball 14 and the bending push frame 13 are pushed by a hydraulic press to bend the bending ball 14 along the part of the sheet metal that needs to be bent. A bending seat 15 is arranged on the top of the processing table 1. The bending seat 15 is located below the sheet metal and is used to support the sheet metal to ensure the accuracy of bending. An electric push rod 16 is arranged above the processing table 1. A cutting ultrasonic wave 17 is installed on the moving end of the electric push rod 16. With the cooperation of the electric push rod 16, the cutting ultrasonic wave 17 is prompted to cut along the bent edge of the sheet metal.
[0059] like Figure 2-Figure 4As shown, the synchronous docking assembly 2 is arranged on the processing table 1, and is used for bending the sheet metal at different angles, and the cutting ultrasonic wave 17 can move accordingly and realize synchronous work; the synchronous docking assembly 2 includes: a U-shaped frame 21, whose horizontal end is an arc-shaped structure, and the arc shape is arranged to rotate along the bending seat 15 as the center point, and its two vertical ends are fixedly connected to the processing table 1, one of the vertical ends corresponds to the bending seat 15, and the other vertical end is arranged at the end away from the bending ball 14; a curved spring rod 22, which is plugged and installed between the two vertical ends of the U-shaped frame 21; a slide rail seat 23, which is a long structure, and the top of the slide rail seat 23 is connected to the U by a slide rail. The frame 21 is slidably connected; the adjusting rod 24 is threadedly connected to the bottom of the slide rail seat 23; the synchronous docking plate 25 is L-shaped, the synchronous docking plate 25 corresponds to the bending seat 15, and the side of the synchronous docking plate 25 facing away from the bending seat 15 is rotatably connected to the adjusting rod 24 through a bearing, and a limit rod is installed on one side of the synchronous docking plate 25 and at the upper and lower ends of the adjusting rod 24, and the end of the limit rod facing away from the synchronous docking plate 25 slides through the bottom of the slide rail seat 23; the connecting frame 26 is arranged on the side wall of the synchronous docking plate 25 and has an L-shaped structure, the electric push rod 16 is installed on the horizontal end of the connecting frame 26, and the cutting ultrasonic wave 17 is located on one side of the vertical end of the connecting frame 26.
[0060] It should be noted that the initial preparation and placement of the sheet metal are as follows: the sheet metal passes vertically between the two bending frames 12 on the processing table 1, and the part to be bent is extended on the bending seat 15. Then, the sheet metal is fixed by the two bending frames 12 to ensure the stability of the sheet metal in subsequent operations. Then, the adjustment rod 24 is rotated to drive the synchronous docking plate 25 to move along the sheet metal. The limit rod ensures that the synchronous docking plate 25 does not deviate during the movement until the horizontal end of the synchronous docking plate 25 contacts the end of the sheet metal. At the same time, it ensures that the top end of the sheet metal corresponds to the cutting ultrasonic wave 17, so as to prepare for the subsequent bending and cutting operations.
[0061] Synchronous operation of bending and cutting: Start the hydraulic press to drive the bending push frame 13 to move, and the bending ball 14 moves along the sheet metal to start bending the sheet metal. During the bending process, the sheet metal and the vertical end of the synchronous docking plate 25 are squeezed. Due to this squeezing effect, the synchronous docking plate 25 will be displaced. Since it is connected to the slide rail seat 23, it will cause the synchronous docking plate 25 and the slide rail seat 23 to slide along the U-shaped frame 21. The horizontal end of the U-shaped frame 21 is arc-shaped and rotated with the bending seat 15 as the center point, so that the synchronous docking plate 25 can adapt to the change of the bending angle of the sheet metal. At the same time, start the electric push rod 16 to drive the cutting ultrasonic wave 17 to move downward. When the synchronous docking plate 25 moves, the cutting ultrasonic wave 17 is worth noting that if the bending of the sheet metal is completed, the cutting ultrasonic wave 17 can continue to cut. If the sheet metal is still in the bending operation, the cutting ultrasonic wave 17 can stop after cutting, which effectively improves the processing efficiency and realizes the synchronization of bending and cutting.
[0062] End and reset stage: When the sheet metal bending is finished, the cutting ultrasonic wave 17 can continue cutting until the cutting of the entire sheet metal is completed. If the sheet metal is still in the bending process, the cutting ultrasonic wave 17 can stop after completing the cutting of the current part and reset through the electric push rod 16, waiting for the next suitable cutting time;
[0063] When the entire bending and cutting operation is completed, the spring potential energy of the curved spring rod 22 is released, and the elastic force of the spring pushes the relevant components, driving the slide rail seat 23 to reset, so that the entire synchronous docking assembly 2 is restored to the initial state, ready for the next processing operation;
[0064] In the traditional manual operation mode, when the bent sheet metal is transferred to the cutting position, it is difficult to ensure that the cutting saw blade of the cutting equipment can be accurately docked every time, which easily leads to cutting position deviation. However, the synchronous docking component 2 uses the linkage of the mechanical structure to enable the cutting ultrasonic wave 17 to follow the bending angle change of the sheet metal in real time, and always accurately cut the edge of the bent part, which effectively improves the accuracy of cutting and ensures the product quality. At the same time, the step of manually transferring the sheet metal is abandoned, and the simultaneous bending and cutting are realized, which greatly shortens the processing time.
[0065] like Figure 3 and Figure 5As shown, the synchronous docking plate 25 is provided with an adjustment component for adjusting different sizes of sheet metal parts, and the adjustment component includes: a notch 251, which is opened in the middle of the vertical end of the synchronous docking plate 25; a torsion rod 252, which is threadedly connected to the inside of the synchronous docking plate 25 and passes through the inner side of the notch 251, and the outer side of the torsion rod 252 is threadedly connected to a slider connected to the side wall of the notch 251 by a slide rail; a pointer plate 253, which is plugged and installed on the side of the slider away from the cutting ultrasonic wave 17; a telescopic plate 254, which is plugged and installed on the side of the slider close to the cutting ultrasonic wave 17, and the connecting frame 26 is connected to the side wall of the synchronous docking plate 25 by a slide rail, and the telescopic plate 254 and the connecting frame 26 are fixedly connected; a first dial 255, which is installed on one side of the vertical end of the synchronous docking plate 25 and is located below the pointer plate 253.
[0066] It should be noted that when the bent portion of the sheet metal passes through the bending seat 15 and contacts the horizontal end of the synchronous docking plate 25, in order to adapt to sheet metals of different sizes and accurately control the position of the cutting ultrasonic wave 17, the adjustment process begins. Specifically, by rotating the torsion rod 252, the slider moves along the slot 251, and the pointer plate 253 is plugged into the slider. As the slider moves, when the torsion rod 252 is rotated to make the pointer plate 253 reach the specified first scale plate 255 position, it indicates that the slider has moved to a position matching the size of the sheet metal. When the slider moves into place, the telescopic plate 254 drives the connecting frame 26 to slide along the synchronous docking plate 25, so that the cutting ultrasonic wave 17 on the connecting frame 26 moves to a precise position adapted to the size of the sheet metal, thereby achieving accurate adjustment of sheet metals of different sizes.
[0067] The torsion bar 252, slider, pointer plate 253, telescopic plate 254 and first scale plate 255 in the adjustment assembly cooperate with each other to accurately adjust the position of the cutting ultrasonic wave 17 according to sheet metal parts of different sizes. This allows the device to adapt to the processing of sheet metal parts of various sizes.
[0068] like Figure 3 , Figure 4 and Figure 6As shown, the control assembly 211 is arranged on the U-shaped frame 21, and is used to prevent the synchronous docking plate 25 from squeezing the sheet metal when resetting when the sheet metal bending is completed. A connecting block 2121 is installed on one of the vertical ends of the U-shaped frame 21. The control assembly 211 includes: a control disk 212, which is a circular structure, and the control disk 212 is fixedly connected to the front end of the connecting block 2121; a rotating groove 213, which is opened through the side of the control disk 212 away from the bending seat 15; an arc groove 214, which is opened below the control disk 212 and is connected to the rotating groove 213; a telescopic cylinder 215, which is rotatably connected to the axis of the control disk 212; an expansion spring rod 216, one end of which slides through the inner side of the telescopic cylinder 215; an extrusion piece 217, which is installed on the expansion spring rod The other end of 216, and one end of which passes through the inside of the rotating groove 213, and the side wall of the extrusion piece 217 is set as a bevel; the rotating block 218 is rotatably connected to the top of the control disk 212, and one side of the rotating block 218 is provided with a reset component for driving the rotating block 218 to reset; the connecting driving rod 2181, and its two ends are respectively fixedly connected to the rotating block 218 and the top of the slide rail seat 23; the control block 219 is plugged and installed on the rotating block 218 away from the axis of the control disk 212, and one end of the control block 219 slides through the inside of the rotating groove 213, and the end of the control block 219 close to the extrusion piece 217 is provided with a bevel, which is used for when the control block 219 rotates to the extrusion piece 217, the bevel can contact with the bevel of the extrusion piece 217 and produce extrusion, thereby controlling the movement of the control block 219.
[0069] It should be noted that when the sheet metal is being bent, as the bending proceeds, the slide seat 23 will move on the U-shaped frame 21, and the movement of the slide seat 23 will drive the rotating block 218 to rotate, thereby driving the control block 219 to rotate synchronously along the rotating groove 213. Before the bending is almost completed, the control block 219 rotates with the rotating block 218, and the inclined surface at one end of the control block 219 will contact and squeeze the inclined edge on the extrusion member 217. When the inclined surfaces of the two are in contact and extrusion, a force will be applied to the extrusion member 217, prompting the expansion spring rod 216 to retract inside the telescopic cylinder 215, thereby releasing the spring potential energy of the expansion spring rod 216. When the expansion spring rod 216 retracts and releases the potential energy, the control block 219 will be fixed at a specific position on the rotating groove 213. When the sheet metal is bent, the reset of the synchronous docking plate 25 is restricted, thereby ensuring that the synchronous docking plate 25 will not squeeze the bent part of the sheet metal during the reset process, thereby achieving the purpose of preventing damage to the bent sheet metal during discharge.
[0070] like Figure 4 and Figure 6As shown, a ratchet 2151 is installed below the telescopic cylinder 215, and a control frame 2152 is installed at the end of the ratchet 2151 facing away from the telescopic cylinder 215, and a pawl 2153 for resisting the ratchet 2151 is rotatably connected below the control frame 2152, and a compression spring 2154 is installed in the middle of the pawl 2153, and a rotating rod 2155 fixedly connected to the other end of the compression spring 2154 is rotatably connected to the bottom of the control frame 2152, and an extrusion torsion bar 2156 for extruding the control disk 212 is threadedly connected to the middle of the top of the control frame 2152.
[0071] It should be noted that when it is necessary to perform bending operations on the sheet metal at different angles and to adjust the angle of the telescopic cylinder 215 accordingly to adapt to this change, the control assembly 211 must be operated first. Specifically, by rotating the extrusion torsion bar 2156, the extrusion torsion bar 2156 will move along the thread direction, and one end of the extrusion torsion bar 2156 will gradually detach from the control disk 212, thereby releasing the extrusion restriction on the control disk 212, and the control frame 2152 can be rotated on the control disk 212, and the telescopic cylinder 215 is also moved. When the telescopic cylinder 215 rotates to a specified position, the compression spring 2154 on the rotating rod 2155 releases the spring potential energy, and the elastic force of the compression spring 2154 causes the pawl 2153 to tightly press against the gear teeth on the ratchet 2151, thereby locking the ratchet 2151 at the current position, thereby locking the angle of the telescopic cylinder 215, so that it remains at a position required to adapt to the bending angle of the sheet metal part. The present invention can accurately adjust the angle of the telescopic cylinder 215 according to different bending angle requirements of the sheet metal part;
[0072] like Figure 6 and Figure 7 As shown, a pointing plate 2191 is installed on the side of the control block 219 away from the axis of the control disk 212 , and a second scale plate 2192 is installed on the top of the control disk 212 and at the outer edge of the rotating groove 213 .
[0073] When the control block 219 rotates in the rotating groove 213, the pointing plate 2191 will move accordingly and point to the corresponding scale on the second dial 2192, so that the operator can clearly know the current angular position of the control block 219, which greatly improves the accuracy of angle adjustment compared to judging only by experience or feeling.
[0074] like Figure 4 As shown, the reset assembly includes: a reset frame 2193, which is fixedly connected to the reset frame 2193 on the side wall of the slide rail seat 23; a reset block 2194, which is connected to the reset frame 2193 on the side away from the slide rail seat 23 through the slide rail; a reset rod 2195, which is plugged and installed on the end of the reset block 2194 away from the control panel 212, and the reset rod 2195 is a U-shaped structure; a reset drive rod 2196, which is plugged and installed on the end of the reset rod 2195 away from the reset block 2194.
[0075] When the synchronous docking plate 25 restricts movement, the sheet metal has completed bending and cutting. At this time, the hydraulic press on the bending push frame 13 and the bending frame 12 begins to retract. During the retraction process of the bending push frame 13, its bending ball 14 will come into contact with the reset drive rod 2196. Since the bending ball 14 applies a force to the reset drive rod 2196, this force causes the reset block 2194 to slide on the reset frame 2193. When the reset block 2194 slides, the reset rod 2195 will drive the rotating block 218 to rotate, thereby driving the control block 219 to also rotate. The inner side of the movable groove 213 rotates, and at the same time, the curved spring rod 22 releases the spring potential energy. Under the action of the spring potential energy, the rotating block 218 can be driven to reset to the end of the rotating groove 213, so that the relevant components of the entire device are restored to the initial or preset state, and are ready for the next sheet metal bending and cutting operation. With the cooperation of the reset component, after the sheet metal processing is completed, the reset action can be automatically triggered, and the synchronous docking plate 25 can be reset to the appropriate position without manual intervention, which greatly improves the degree of automation of the equipment.
[0076] like Figure 8-Figure 9 As shown, a first rack plate 221 is installed on the side of the bending frame 12 located on the left side and away from the bending ball 14, a fixing frame 222 is installed on the top of the processing table 1 and below the first rack plate 221, and a transmission gear 223 is rotatably connected to the side wall of the fixing frame 222. A second rack plate 224 is connected to the top of the processing table 1 and below the transmission gear 223 through a slide rail, and the transmission gear 223 is meshed between the first rack plate 221 and the second rack plate 224, and a driving plate 225 is installed on the end of the second rack plate 224 away from the bending ball 14.
[0077] It should be noted that, after the sheet metal part is bent and cut, the hydraulic press starts to drive the bending frame 12 to reset. Since the first rack plate 221 is installed on the bending frame 12, when the bending frame 12 is reset with the drive of the hydraulic press, it will drive the first rack plate 221 to move synchronously. The movement of the first rack plate 221 will drive the transmission gear 223 to rotate in the opposite direction. When the transmission gear 223 rotates in the opposite direction, it will further drive the second rack plate 224 to move along the slide rail. At this time, the second rack plate 224 drives the drive plate 225 to move synchronously, and the drive plate 225 will move along the bent The bent plate moves, and a certain external force is applied to cause the bent sheet metal to detach from the synchronous docking plate 25. This is because after the side of the sheet metal is bent, its own shape changes, making it difficult to detach directly from the processing table 1 on the synchronous docking plate 25. The pushing action of the drive plate 225 just solves this problem, making it convenient to take out the processed sheet metal later. Through the automated pushing action of the drive plate 225, the bent sheet metal can be easily detached from the synchronous docking plate 25, greatly facilitating the later taking-up operation of the processed sheet metal and improving work efficiency.
[0078] It is worth noting that the top end of the driving plate 225 does not contact the bottom end of the synchronous docking plate 25, and when the sheet metal is against the synchronous docking plate 25, the lower half of the sheet metal extends out from under the synchronous docking plate 25, so that the driving plate 225 can drive the sheet metal and detach from the synchronous docking plate 25.
[0079] The working principle of the present invention is: the equipment is used for side bending and cutting of sheet metal parts. When in use, the sheet metal part passes vertically between the two bending frames 12 on the processing table 1, and the part to be bent is extended on the bending seat 15. Then, the bending frame 12 is pushed by the hydraulic press to fix the sheet metal part. The adjusting rod 24 is adjusted to drive the synchronous docking plate 25 to move so that its horizontal end contacts the end of the sheet metal part, and ensures that the top end of the sheet metal part corresponds to the cutting ultrasonic wave 17. In preparation for subsequent operations, the hydraulic press is started to drive the bending push frame 13 to move, and the bending ball 14 moves along the sheet metal part to perform the bending operation. During this process, the sheet metal is squeezed against the vertical end of the synchronous docking plate 25, so that the synchronous docking plate 25 and the slide rail seat 23 slide along the U-shaped frame 21 to adapt to the change in the bending angle, and at the same time, the electric push rod 16 is started to drive the cutting ultrasonic wave 17 to move downward. As the synchronous docking plate 25 moves, the cutting ultrasonic wave 17 can cut the edge of the bent part of the sheet metal, so as to achieve synchronization of bending and cutting. After the bending and cutting of the sheet metal are completed, if the bending is completed, the cutting ultrasonic wave 17 completes the remaining cutting; if it is still in the process of bending and the cutting part has been completed, the cutting ultrasonic wave 17 stops waiting, releases the spring potential energy of the curved spring rod 22, pushes the relevant components to reset the slide rail seat 23, and restores the synchronous docking plate 25 and the like to the initial state, ready for the next processing;
[0080] By rotating the torsion rod 252 of the adjustment assembly on the synchronous docking plate 25, the slider moves along the notch 251. When the pointer plate 253 reaches the position specified by the first dial 255, the telescopic plate 254 drives the connecting frame 26 to slide, so that the cutting ultrasonic wave 17 moves to the precise position adapted to the size of the sheet metal part, thereby achieving the adjustment of sheet metal parts of different sizes.
[0081] During the bending process, the slide rail seat 23 moves to drive the rotating block 218 and the control block 219 to rotate. When the bending is almost finished, the inclined surface of the control block 219 contacts and squeezes the inclined edge of the extrusion member 217, causing the expansion spring rod 216 to retract and release potential energy, so that the control block 219 is fixed, limiting the extrusion of the bent sheet metal when the synchronous docking plate 25 is reset;
[0082] After the sheet metal parts are processed, the bending push frame 13 and the hydraulic press on the bending frame 12 retract, and the bending ball 14 contacts the reset driving rod 2196, causing the reset block 2194 to slide, and the reset rod 2195 drives the rotating block 218 to rotate. At the same time, the curved spring rod 22 releases potential energy, so that the rotating block 218 is reset to the end of the rotating groove 213, realizing automatic reset and improving the automation degree of the equipment;
[0083] When the hydraulic press drives the bending frame 12 to reset, the first rack plate 221 installed on one side thereof moves, and is driven by the transmission gear 223 to drive the second rack plate 224 and the driving plate 225 to move. The driving plate 225 moves along the bent sheet metal, and an external force is applied to separate it from the synchronous docking plate 25, so as to facilitate the removal of the processed sheet metal.
[0084] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. A sheet metal side bending and cutting device, comprising a processing table (1), characterized in that: Two bending frames (12) are arranged on the top of the processing table (1) and move along the left-right direction; a bending push frame (13) is arranged on one side of the top of the processing table (1) and move along the left-right direction; a bending ball (14) for bending a sheet metal part is arranged on one side of the bending push frame (13); a bending seat (15) is arranged on the top of the processing table (1); an electric push rod (16) is arranged above the processing table (1); a cutting ultrasonic wave (17) is installed on the movable end of the electric push rod (16); A synchronous docking assembly (2) is arranged on the processing table (1) and is used for bending the sheet metal parts at different angles so that the cutting ultrasonic wave (17) can move accordingly and work synchronously; The synchronous docking component (2) comprises: The U-shaped frame (21) has an arc-shaped structure at its horizontal end, and the arc is arranged in a rotational manner with the bending seat (15) as the center point, and its two vertical ends are fixedly connected to the processing table (1), one of the vertical ends corresponds to the bending seat (15), and the other vertical end is arranged at an end away from the bending ball (14); A curved spring rod (22) which is inserted and installed between two vertical ends of the U-shaped frame (21); A slide rail seat (23) having an elongated structure, wherein the top of the slide rail seat (23) is slidably connected to the U-shaped frame (21) by means of a slide rail; An adjusting rod (24) threadedly connected to the lower side of the slide rail seat (23); A synchronous docking plate (25) having an L-shaped structure, the synchronous docking plate (25) corresponding to the bending seat (15), the side of the synchronous docking plate (25) facing away from the bending seat (15) being rotatably connected to the adjustment rod (24) via a bearing, a limit rod being installed on one side of the synchronous docking plate (25) and located at the upper and lower ends of the adjustment rod (24), the end of the limit rod facing away from the synchronous docking plate (25) slidingly passing under the slide rail seat (23), and an adjustment component for adjusting different sizes of sheet metal parts being arranged on the synchronous docking plate (25); A connecting frame (26) is plug-mounted on a side wall of the synchronous docking plate (25) and has an L-shaped structure. The electric push rod (16) is mounted on a horizontal end of the connecting frame (26), and the cutting ultrasonic wave (17) is located on one side of a vertical end of the connecting frame (26); A control component (211) is arranged on the U-shaped frame (21) and is used to prevent the synchronous docking plate (25) from squeezing the sheet metal part when resetting when the sheet metal bending is completed; The adjustment component comprises: A notch (251) is provided in the middle of the vertical end of the synchronous docking plate (25); A torsion rod (252) is threadedly connected to the interior of the synchronous docking plate (25) and passes through the inner side of the slot (251); the outer side of the torsion rod (252) is threadedly connected to a slider connected to the side wall of the slot (251) via a slide rail; A pointer plate (253) which is plugged and mounted on a side of the slider away from the cutting ultrasonic wave (17); The telescopic plate (254) is plugged and installed on the side of the slider close to the cutting ultrasonic wave (17), and the connecting frame (26) is connected to the side wall of the synchronous docking plate (25) by means of a slide rail, and the telescopic plate (254) and the connecting frame (26) are fixedly connected; A first scale plate (255) mounted on one side of the vertical end of the synchronous docking plate (25) and located below the pointer plate (253); A connection block (2121) is installed on one vertical end of the U-shaped frame (21), and the control component (211) comprises: A control disk (212) having a circular structure, wherein the control disk (212) is fixedly connected to the front end of the connection block (2121); A rotation groove (213) extending through a side of the control plate (212) away from the bending seat (15); An arc-shaped groove (214) is provided below the control plate (212) and is connected to the rotating groove (213); A telescopic cylinder (215) rotatably connected to the axis of the control disk (212); An expansion spring rod (216), one end of which slides through the inner side of the telescopic cylinder (215); An extrusion piece (217) is mounted on the other end of the expansion spring rod (216), and one end of the extrusion piece passes through the interior of the rotation groove (213), and a side wall of the extrusion piece (217) is configured as a bevel; A rotating block (218) is rotatably connected to the top of the control disk (212), and a reset component for driving the rotating block (218) to reset is provided on one side of the rotating block (218); A connecting driving rod (2181) whose two ends are respectively fixedly connected to the rotating block (218) and the top of the slide rail seat (23); A control block (219) is plugged and installed on the axis of the rotating block (218) away from the control disk (212), and one end of the control block (219) slides through the interior of the rotating groove (213). An inclined surface is provided at one end of the control block (219) close to the extrusion member (217), so that when the control block (219) rotates to the extrusion member (217), the inclined surface can contact the inclined edge of the extrusion member (217) and generate extrusion, thereby controlling the movement of the control block (219).
2. A sheet metal side bending and cutting device according to claim 1, characterized in that; A ratchet (2151) is installed below the telescopic cylinder (215), and a control frame (2152) is installed at one end of the ratchet (2151) facing away from the telescopic cylinder (215). A pawl (2153) for resisting the ratchet (2151) is rotatably connected below the control frame (2152), and a compression spring (2154) is installed in the middle of the pawl (2153). A rotating rod (2155) fixedly connected to the other end of the compression spring (2154) is rotatably connected to the bottom of the control frame (2152), and an extrusion torsion rod (2156) for extruding the control disk (212) is threadedly connected to the middle of the top of the control frame (2152).
3. The sheet metal side bending and cutting device according to claim 1, characterized in that; A pointing plate (2191) is installed on one side of the control block (219) away from the axis of the control disk (212), and a second scale plate (2192) is installed on the top of the control disk (212) and at the outer edge of the rotating groove (213).
4. The sheet metal side bending and cutting device according to claim 1, characterized in that; The reset component comprises: A reset frame (2193), which is fixedly connected to the side wall of the slide rail seat (23); A reset block (2194) connected to a side of the reset frame (2193) away from the slide rail seat (23) through the slide rail; A reset rod (2195) is plugged and installed at one end of the reset block (2194) away from the control panel (212), and the reset rod (2195) is in a U-shaped structure; The reset driving rod (2196) is plugged and installed on the end of the reset rod (2195) away from the reset block (2194).
5. The sheet metal side bending and cutting device according to claim 1, characterized in that; A first rack plate (221) is installed on the side of the bending frame (12) located on the left side and away from the bending ball (14); a fixing frame (222) is installed on the top of the processing table (1) and below the first rack plate (221); a transmission gear (223) is rotatably connected to the side wall of the fixing frame (222); a second rack plate (224) is connected to the top of the processing table (1) and below the transmission gear (223) through a slide rail; the transmission gear (223) is meshed between the first rack plate (221) and the second rack plate (224); and a driving plate (225) is installed on the end of the second rack plate (224) away from the bending ball (14).
Citation Information
Patent Citations
Sheet metal part side edge bending and cutting equipment
CN220592236U
Stamping and bending forming process of sheet metal part
CN114589218A
Full-automatic bending machine
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