High-safety remote control angle grinder with self-powered control function and profile sleeving device of high-safety remote control angle grinder

By adopting self-powered intelligent control system, detachable grip assist belt and RFID technology on the angle grinder, the hand fatigue and inconvenience caused by the angle grinder during long-term use is solved, achieving high safety and convenience Remote control improves the practicality and operational efficiency of the system.

CN119388291APending Publication Date: 2025-02-07ZHEJIANG BURLEY TOOLS
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Patent Information

Application Number
CN202411475462.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-02-07

AI Technical Summary

Technical Problem

During long-term use, existing angle grinders can easily cause the operator's hand muscles to be exhausted and inconvenient to control. The handle design of traditional power tools does not fully consider the operator's long-term use needs, the remote control controller lacks versatility, and control components There is still room for improvement in design in terms of cabling efficiency and safety performance.

Method used

Using a high-safe remote-controlled angle grinder with a self-powered intelligent control system, the operator's grip strength is enhanced through the removable grip assist belt, and the RFID technology is used to achieve matching with the remote control device, thereby realizing the remote control angle grinder. Operating parameters to improve safety and convenience of use.

Benefits of technology

The self-powered system reduces the demand for additional power, improves the practicality and continuous working ability of the system; the grip assist belt reduces the burden on the hand, improves the stability and safety of operation; RFID technology realizes the versatility of the remote control system , improves operation flexibility and safety.

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Abstract

The invention discloses a high-safety remote control angle grinder with a self-powered control function and a profile sleeving device of the high-safety remote control angle grinder. An angle grinder belongs to the technical field of angle grinder control and comprises a grinder body, a motor, a spindle, a grinding wheel protective cover, an innovative grip strength auxiliary assembly and a remote control system based on the RFID technology. And the remote control device comprises an RFID reading module, a control module, a remote control module, a power supply module and a display module, and can be matched with the passive RFID tag on the machine body to realize remote control and parameter adjustment. The grip strength auxiliary assembly is composed of a detachable auxiliary belt and is connected with the machine body through an adjustable connecting mechanism. By means of the design, the holding force of a user is enhanced, and hand fatigue caused by long-time use is effectively relieved. In addition, the invention further discloses a matched automatic metal profile sleeving device, and automatic assembling of the angle grinder shell is achieved. The device comprises a feeding mechanism, a sleeving mechanism, a clamping mechanism and the like, and can automatically complete the work of supplying, positioning, sleeving and the like of the profile without manual participation.
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Description

Technical Field

[0001] The present invention relates to the field of angle grinder control technology, and in particular to a high-safety remote-controlled angle grinder with self-powered control and a profile set device thereof. More specifically, the present invention relates to an angle grinder with a grip assist belt and a remote-controlled operating system based on RFID technology, which can realize remote control and parameter adjustment of the angle grinder, and a profile set device matched therewith. Background Art

[0002] Angle grinders, also known as angle grinders, are handheld power tools widely used in the machinery, stone, fiberglass and other industries, mainly used for grinding and cutting operations. However, operating angle grinders for a long time faces several major challenges: 1. The large reaction force generated by the high-speed rotation of the workpiece can easily cause fatigue in the operator's hand muscles, affecting work efficiency and quality.

[0003] 2. Inconvenient to operate, especially when multi-angle observation is required.

[0004] 3. The handle design of traditional power tools often fails to fully consider the operator's needs for long-term use. For example, the handles of some angle grinders are thick and difficult to hold, which can easily cause hand fatigue in operators.

[0005] To address these challenges, the industry has made some attempts to improve: 1. Grip assist device: It is necessary to develop angle grinders with grip assist devices. An ideal grip assist device should be able to assist the palm to grasp the tool and reduce the grip force. It should also have features such as convenient binding, quick disassembly and replacement, and adjustable length to adapt to different usage needs and palm sizes.

[0006] 2. Remote control operation: In order to maintain the grip-assisting effect while improving the convenience of operation, remote control devices have been developed. For example, the detachable remote control controller for grinding machine speed regulation disclosed in patent CN211992482U enables the operator to easily adjust the working parameters of the tool without changing the grip posture.

[0007] 3. Improvement of handle design: Some manufacturers try to improve the operating comfort by improving the handle design. For example, patent document CN 219787830 U proposes to place the drive control circuit board inside the head shell, so as to make the handle thinner and improve the grip comfort. This design takes ergonomics into consideration and aims to reduce hand fatigue during long-term use.

[0008] However, the existing improvement schemes still have some limitations: Remote controllers are usually only matched with a single power tool and lack versatility. This means that multiple angle grinders require multiple different remote controls, which not only increases equipment costs but also may cause confusion in use.

[0009] The design of the control components of power tools still has room for improvement in terms of wiring efficiency and safety performance. As described in application publication number CN 117979603 A, although a design of mounting the wiring part and electronic components on both sides of the circuit board is proposed, it is still limited to the structural improvement of the tool body and fails to solve broader issues such as remote control and energy efficiency.

[0010] Although some designs have improved the ergonomics of the handle, these improvements are often isolated and not organically combined with other functions (such as remote control or smart operation).

[0011] Radio frequency identification (RFID) technology provides a new idea for solving the universality problem of remote controls. RFID achieves target identification through contactless data communication between the reader and the tag. In particular, passive RFID tags have the advantages of small size, low cost, low failure rate, and long service life, making them very suitable for the matching process between remote controls and remotely controlled devices. This application has been reflected in patents such as CN101129076A and CN110310466A.

[0012] In summary, developing an angle grinder that can reduce the burden on the operator's hands, achieve convenient and universal remote control, and have efficient wiring, good safety performance and ergonomic design will be an effective solution to the existing problems. Summary of the invention

[0013] In view of the above problems, the present invention provides a high-safety remote-controlled angle grinder with a self-powered intelligent control system and a profile set device thereof. The operator's grip is enhanced by a detachable auxiliary belt, and RFID technology is used to match the remote control device, so that the operating parameters of the angle grinder can be remotely controlled by the other hand, thereby improving the safety of use and the convenience of operation.

[0014] One of the invention objects of the present invention is achieved through the following technical solutions: a self-powered control system for an angle grinder, comprising: an energy collection unit, arranged on the body of the angle grinder, for collecting the vibration energy generated when the angle grinder is working; an energy storage unit, electrically connected to the energy collection unit, for storing the collected energy; a wireless communication unit, for receiving external control instructions; a control unit, electrically connected to the wireless communication unit, for controlling the working state of the angle grinder according to the received control instructions; a power management unit, electrically connected to the energy storage unit, the wireless communication unit and the control unit, for converting the stored energy into a stable power supply to supply the wireless communication unit and the control unit; wherein the energy collection unit, the energy storage unit, the wireless communication unit, the control unit and the power management unit are all integrated on the body of the angle grinder to form a self-powered system. Advantages: This technical solution utilizes the vibration energy generated when the angle grinder is working to realize the self-powering of the control system, without the need for additional power supply or frequent battery replacement, which greatly improves the practicality and continuous working ability of the system.

[0015] Preferably, the energy collection unit includes a vibration energy collector made of piezoelectric ceramic material, which is fixed on the outer wall of the spindle housing of the angle grinder; the energy storage unit is a supercapacitor; the wireless communication unit adopts Bluetooth low energy (BLE) communication technology; the control unit adopts an ultra-low power microcontroller; the power management unit includes an energy collection chip and a voltage converter; the control unit wakes up from a low power mode upon receiving a control instruction, and re-enters a low power mode after executing a corresponding control operation to optimize energy usage; the control operation includes adjusting the speed of the angle grinder and starting or shutting down the angle grinder.

[0016] Another inventive object of the present invention is achieved through the following technical solutions: an angle grinder with higher safety and a remote control device, comprising a body, a motor arranged in the body, a spindle connected to the motor at the output end, and a grinding wheel protection cover sleeved on one end of the spindle, the angle grinder also comprising: a grip auxiliary component, which is arranged on the outer peripheral surface of the body and is used to enhance the user's grip on the angle grinder; the grip auxiliary component comprises an auxiliary belt, which comprises two straps and a connecting buckle for movably connecting the two straps; the auxiliary belt is connected to the body through a detachable connecting mechanism; when the user fixes the back of his hand on the auxiliary belt to hold the angle grinder, the auxiliary belt enhances the user's grip on the angle grinder by being tied to the back of the hand; The body is also provided with a passive RFID tag for matching with a remote control device. The remote control device includes an RFID reading module, a control module, a remote control module, a power module and a display module, which are used to remotely control the start and stop, speed and other parameters of the angle grinder and monitor its working status in real time.

[0017] Preferably, the body has an integrally formed base, the connecting mechanism is detachably mounted in the base, and the connecting mechanism comprises: Auxiliary strap tied on the back of the hand; A groove rail mounted in the base and used for fixing the auxiliary belt; Two connecting buckle seats slidably mounted in the groove rail; A locking buckle for loosening or tightening the connecting buckle seat; Among them, one end of the two straps of the auxiliary belt is respectively buckled on the middle connecting buckle, and after being tightened, they are bonded and bound by a universal tape, and the other end is locked on the connecting buckle seat of the angle grinder body by a locking buckle; The control module of the remote control device includes a control chip and a button, the remote control module includes a remote control chip and an antenna, the RFID reading module includes an RFID reading and writing chip, and the display module is used to display the remote control connection status, the remaining power of the power supply and the relevant parameters of the angle grinder.

[0018] In view of the above problems, the present invention also provides an automatic assembly device for a grip assist belt intelligent angle grinder with high integration and automation, which can greatly improve production efficiency and promote the application and popularization of grip assist belts, including: frame; A loading mechanism disposed on the frame and used for storing the metal profiles to be assembled; Two sets of fitting mechanisms symmetrically arranged on both sides of the feeding mechanism are used to fit the metal profile onto the angle grinder body with a base; A pushing mechanism disposed on one side of the frame; The body clamping mechanism movably mounted on the pushing mechanism is used to push the body of the angle grinder. The preferred solution proposes an automated metal profile assembly device, which can improve assembly efficiency.

[0019] Preferably, the feeding mechanism comprises: a first guide groove located in the middle; Second guide grooves symmetrically arranged on both sides of the first guide groove; End plates used for installing the guide groove and symmetrically placed at both ends in an inverted triangle shape; Side guard plates installed on the two oblique edges of the end plate; An eccentric bushing arranged at the bottom of the outer side of each side guard plate; A push block conveying frame vertically arranged on the outer side of the end plate at a side away from the fuselage clamping mechanism; The end plate and the side guard plate integrally form a funnel shape that is larger at the top and smaller at the bottom; Torsion springs are arranged at both ends of the eccentric sleeve, and the torsion springs are sleeved by a small shaft, and the small shaft is fixedly connected to the end plate. The preferred solution is provided with a feeding mechanism, which can store and transport metal profiles in an orderly manner, ensuring the supply of raw materials during the sleeve process.

[0020] Preferably, the push block conveyor frame comprises: Guardrails; Two guard rod seats, the two guard rod seats are fixed in upper and lower layers on the outer sides of the end plate; The four guard bars are inserted in pairs on both sides of the guard bar seat to form a square channel; Push blocks are stacked in the channel and can be moved down sequentially in the channel; The cross section of the eccentric sleeve is an eccentric circle with a small rocker arm. When the small rocker arm is moved, the eccentric circle can rotate around the axis of the small shaft. The push block conveyor frame of the preferred solution can make the metal profiles move down sequentially, ensuring the continuity of the raw material supply during the set process.

[0021] Preferably, the set mechanism comprises: A moving device, the moving device comprising a linear sliding assembly, a translation plate fixed on the assembly, a cylinder as a power source, and a cylinder seat for mounting the cylinder; A driving device fixed on the moving device and moving forward and backward together with the moving device; The guide rail assembly receives the downwardly moved profile and provides a propulsion path for the profile. The preferred solution is provided with a moving device, so that the set mechanism can be moved as required, thereby increasing the flexibility of the set.

[0022] Preferably, the driving device comprises: A power source, a long toothed belt, a toothed belt frame plate for supporting the long toothed belt, and a mandrel assembly; The toothed belt frame plate is fixed to the lower end surface of the translation plate on the side close to the feeding mechanism, and a groove is arranged around the toothed belt frame plate, and the long toothed belt is movably sheathed in the groove around the toothed belt frame plate; When the cylinder output shaft extends, it pushes the translation plate to move, driving the driving device to move toward the feeding mechanism. The configuration of the driving device in this preferred solution can drive the profile to advance and complete the assembly process.

[0023] Preferably, a plurality of levers are arranged on the toothed belt frame plate, and each of the levers is fixed to the upper end surface of the toothed belt frame plate close to the eccentric sleeve. When the set mechanism as a whole moves toward the feeding mechanism, the lever pushes the eccentric shaft sleeve to rotate. The push of the lever in this preferred solution can drive the eccentric shaft to rotate, thereby achieving smooth supply of raw material profiles.

[0024] Preferably, the power source comprises: The drive gear is installed at the shaft end of the lower side of the translation plate, and the drive gear is driven by the motor and meshes with the long toothed belt. The setting of the drive device can drive the profile to advance and complete the assembly process. The design of the power source of this preferred solution improves the power and efficiency of the drive system.

[0025] Preferably, the fuselage clamping mechanism comprises: A clamping plate, a tension screw driving the clamping plate, a guide mechanism for fixing the clamping plate, a moving mechanism for moving the clamping plate, a speed change assembly for providing power to the moving mechanism, and a motor system for providing power to the tension screw; The clamping plate includes a clamping plate, a clamping mouth, and a spring washer, and a pressure switch is provided under the spring washer; The motor system transmits power to the tension screw rod, and the tension screw rod drives the clamping plate to open and close; The guide mechanism enables the clamping plate to slide in a fixed direction; The moving mechanism of the preferred solution enables the clamping plate to move between the workstations. The body clamping mechanism can accurately position and clamp the angle grinder body.

[0026] Preferably, the pushing mechanism comprises: A connecting bottom plate, a connecting side plate fixed on a plane of the connecting bottom plate, connecting plates and transmission devices respectively arranged at both ends of the connecting bottom plate and the connecting side plate, a slide rail arranged on the outer side of the connecting side plate, and a slider seat on the slide rail; The two connecting side plates are symmetrically fixed at the edges of the plane on the connecting bottom plate, and the three form a long groove with a concave cross-section. One end of the long groove is fixed and closed by the connecting plate, and the connecting plate is fixed on the support plate. The other end of the long groove is fixed and closed by the transmission device. The slide rail is fixed to the upper edge of the outer side surface of the connecting side plate. The groove-shaped surface of the slider seat can be slidably mounted on the slide rail. The smooth surface is fixed to the inner side of the support on both sides of the moving seat. The middle section of the screw shaft is installed in cooperation with the speed change component. One end of the smooth shaft at both ends does not extend out and can be rotatably installed at the center of the connecting plate. The other end is installed in cooperation with the shaft seat plate and obtains power from the transmission device. The screw shaft that rotates back and forth drives the speed change component to reciprocate on the slide rail, driving the moving seat to move together. The setting of the push mechanism of this preferred solution can make the machine body move between different workstations, increasing the degree of automation of the device.

[0027] In summary, the present invention has the following advantages compared with the prior art: First of all, the advantages of angle grinders with grip assist belts: By setting up a detachable grip assist component with optional materials and adjustable tension, the stability and safety of operation are greatly improved, effectively alleviating arm fatigue caused by long-term use, while adapting to the needs of different users and various working environments.

[0028] The innovative introduction of a remote control system based on RFID technology not only makes the operation more flexible and precise, but also enables remote control of angle grinder parameters while maintaining a safe distance, which is particularly suitable for dangerous or inaccessible work scenes. This intelligent design significantly improves the market competitiveness and technical content of the product.

[0029] The design of the present invention has little impact on the existing angle grinder, is simple to install, easy to use, fully complies with the principle of ergonomics, and greatly reduces the risk of occupational injury to the operator.

[0030] The intelligent control system can record and analyze usage data, providing an important basis for equipment maintenance and work optimization. It is worth noting that the present invention is not only applicable to angle grinders, but can also be extended to other handheld power tools, greatly expanding its scope of application.

[0031] Again, the advantages of the metal profile set device on the angle grinder are: 1. The device can automatically complete the assembly process of the grip assist belt shell, greatly improving production efficiency.

[0032] 2. The modular and automated design makes the device highly versatile and can be easily integrated into the existing mature angle grinder automated production line.

[0033] 3. The device is easy to operate, has sufficient power and high efficiency, providing good technical support for the mass production of grip assist belts.

[0034] 4. The application of this device will effectively promote the popularization and use of grip assist belts, allowing more users to benefit from them.

[0035] 5. As one of the key automation equipment of grip assist belt, this device has laid a solid foundation for its industrialization.

[0036] To sum up, the present invention is an automated processing device that supports the development of the grip assist belt industry. It has high compatibility and universality, and provides important technical support for the application and promotion of grip assist belts. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] Figure 1 It is a working diagram of an angle grinder with a grip assist belt; Figure 2 This is a schematic diagram of the structure of the groove rail in the angle grinder body; Figure 3It is a schematic diagram of the connection between the grip assist belt and the groove rail; Figure 4 It is a schematic diagram of the overall structure of the metal profile assembly machine; Figure 5 This is a schematic diagram of the metal profile package machine assembly breakdown; Figure 6 It is a structural schematic diagram of a feeding device; Figure 7 yes Figure 6 A partial enlarged view of point B in the middle; Figure 8 It is a structural schematic diagram of the nesting device; Fig. 9 is a schematic diagram of the structure of the driving device; Fig.10 yes Fig. 9 A partial enlarged view of point C in the middle; Fig.11 It is a schematic diagram of the structure of the power source of the driving device; Fig.12 It is a structural diagram of the guide rail; Fig.13 It is a schematic diagram of the fuselage fixing mechanism structure; Fig.14 It is a schematic diagram of the structure of the mobile mechanism of the fuselage fixing mechanism; Fig.15 It is a schematic diagram of the structure of the transmission device of the moving mechanism; Fig.16 The appearance of the remote control device is shown in FIG. Figure 1 ; Fig.17 The appearance of the remote control device is shown in FIG. Figure 2 ; Fig.18 is a structural block diagram of the remote control device; Fig.19 It is a schematic diagram of the voltage stabilizing circuit part of the power module; Fig. 20 for Figure 4 A cross-sectional view of the metal profile assembly machine on the base; Fig.21 This is a working principle diagram of Example 2.

[0038] Markings in the figure: body 01, auxiliary belt 02, strap 021, connecting buckle 022, universal sticker 023, locking buckle 024, connecting buckle seat 025, groove rail 03, base 031, first metal profile 032, second metal profile 033, cylinder 05, first motor 061, second motor 062, third motor 063, process notch 07, pressure switch 081, touch switch 082, frame 1, support plate 11, bridge plate 12, bottom plate 13, side plate 14, fixing plate 15, feeding mechanism 2 , first guide groove 21, second guide groove 22, end plate 23, side guard plate 24, eccentric shaft sleeve 25, small shaft 27, push block conveyor frame 28, guard rod 281, guard rod seat 282, push block 283, set mechanism 3, moving device 31, translation plate 311, slider 312, slide rail 313, cylinder seat 314, connecting seat 315, fixed seat 32, driving device 33, long toothed belt 331, toothed belt frame plate 332, lever 333, push rod assembly 334, push rod a, compression spring b, push rod seat c, power source 3 4. main gear 341, slave gear 342, gear shaft 343, short tooth belt 344, driving gear 345, guide rail assembly 35, guide rail guide 351, feed guide rail 352, set guide rail 353, process notch 354, receiving bucket 36, fuselage clamping mechanism 4, clamping plate 41, clamping plate 411, clamping mouth 412, spring washer 413, tension screw rod 42, guide shaft 43, side vertical plate 44, vertical plate seat 45, moving seat 46, first speed change assembly 47, second speed change assembly 48, pushing mechanism 5, connecting Connecting bottom plate 51, connecting side plate 52, slide rail 53, slider seat 54, connecting plate 55, transmission device 56, small gear 561, large gear 562, toothed belt 563, motor fixing plate 564, shaft seat plate 565, adjusting screw 566, screw seat 567, sealing plate 568, screw shaft 57, cutting machine 99, travel switch 072, control module 001, button 011, RFID reading module 002, remote control module 003, antenna 0031, power module 004, display module 005. DETAILED DESCRIPTION

[0039] The present invention will be further described below with reference to the embodiments shown in all the accompanying drawings: Embodiment 1:

[0040] Figure 1-Figure 3 and Figure 16-Figure 19 As shown, an angle grinder with a grip assist belt and a remote control device and an operation diagram, the angle grinder comprises a body 01, a base 031 integrated with the body, the base 031 is preferably arranged at the lower side of the body, and a detachable connection mechanism with the base 031. The base 031 is a plastic structure made integrally with the body 01, and a metal groove rail 03 is set inside the base 031 to increase its working strength and durability.

[0041] The structural features of base 031 are as follows: Material: The base 031 is made of the same engineering plastic material as the body 01, such as ABS, and is made through an integrated injection molding process.

[0042] Shape: The base 031 is in the shape of a long and thin strip, and its cross section can be an open groove structure similar to a "T or I or concave" shape. This design can provide sufficient strength and facilitate the installation of the metal groove rail 03.

[0043] Length: The base 031 extends along the long axis direction of the fuselage 01, and its length is approximately 1 / 3 to 1 / 2 of the length of the fuselage 01 to ensure sufficient installation space and support strength.

[0044] Internal structure: A slot or groove matching the metal groove rail 03 is provided inside the base 031 for firmly installing the groove rail 03 .

[0045] Surface treatment: The outer surface of the base 031 may be subjected to a non-slip texture treatment to increase the friction with the auxiliary belt 02.

[0046] Features of Metal Groove Rail 03: Material: Made of wear-resistant, high-strength metal materials such as stainless steel or aluminum alloy.

[0047] Installation method: The groove rail 03 is firmly installed in the base 031 by means of buckles, screws or embedded design.

[0048] Length: The length of the groove rail 03 is equal to that of the base 031 to provide sufficient sliding space.

[0049] Cross-sectional shape: The cross-sectional design of the groove rail 03 matches the base 031 and is an "I" shape or a "T" shape or other shapes to facilitate the sliding and fixing of the connecting buckle seat 025.

[0050] The connecting mechanism includes an auxiliary strap 02 tied to the back of the hand, a groove rail 03 mounted in a base 031 for fixing the auxiliary strap 02, two connecting buckle seats 025 slidably installed in the groove rail 03, and a locking buckle 024 for loosely connecting the buckle seats; the auxiliary strap 02 includes two straps 021 and a connecting buckle 022 for movably connecting the two straps.

[0051] In addition, a passive RFID tag is also provided on the angle grinder body 01 for matching with the remote control device. This design not only enhances the operating comfort and safety of the tool, but also improves the intelligence level of the tool.

[0052] The binding method of the auxiliary belt 02 can be in any form, such as using a press-fit fastener. The embodiment shows that one end of the two straps 021 is respectively buckled on the middle connecting buckle 022, and after being tightened, they are bonded and bound by a universal sticker 023, and the other end is locked on the connecting buckle seat of the angle grinder body by a locking buckle 024. At the same time, the operator can use a matching remote control device to control the angle grinder. The remote control device includes an RFID reading module 002, which can identify the RFID tag on the angle grinder body 01, so as to achieve matching and control with the angle grinder. The control module 001 and the display module 005 on the remote control device allow the operator to remotely control the start and stop, speed and other parameters of the angle grinder, and monitor its working status in real time, further improving the safety and convenience of operation.

[0053] It should be noted that the control instructions sent by the control module 001 to the angle grinder are set instructions, including the start and stop and speed of the angle grinder; the remote control device also includes a remote control module 003 and a power supply module 004 for remote control; the control module 001 is connected to the power supply module 004, and the power supply module 004 is used to power the control module 001; the control module 001 is also electrically connected to the RFID reading module 002 and the remote control module 003, for receiving the angle grinder information read by the RFID reading module 002, and sending control instructions to the remote control module 003; a passive RFID tag is provided on the angle grinder body 01 with a grip assist belt.

[0054] The power module 004 includes a switch, a power supply and a voltage stabilizing circuit, wherein the switch is arranged between the power supply and the voltage stabilizing circuit, and the voltage stabilizing circuit is also connected to the control module 001; after the switch is turned on, the voltage stabilizing circuit is used to connect the stabilized current to the control module 001 to realize the power supply to the control module 001. The power module 004 also includes a charging connection port, which is directly connected to the power supply. The power supply is also directly connected to the control module 001, and is used to detect the remaining power of the power supply according to the voltage of the power supply.

[0055] The remote control module 003 includes a remote control chip for modulating and decoding remote control information; in this example, the remote control chip uses an LT8900 radio transceiver chip with an adjustable operating frequency range. The remote control module 003 also includes an antenna 0031 for transmitting and receiving signals, and the antenna 0031 is connected to the remote control chip.

[0056] The control module 001 includes a control chip and a button 011, wherein the control chip adopts an existing programmable microcontroller, such as an 8051 single-chip microcomputer, an STM32 series single-chip microcomputer, an ARM microcontroller, etc.; the button 011 is connected to the control chip. In this example, 8 buttons 011 are provided, namely start, stop, acceleration, deceleration, forward, reverse and two reserved buttons 011.

[0057] The RFID reading module 002 includes a single-channel reading and writing module UCM601 or UCM602 built based on the RFID reading and writing chip UC8688. The working voltage of the above reading and writing module is 3.3V, the cost is low, and the module size is small.

[0058] It also includes a display module 005, which is used to display the remote control connection status of the device, the remaining power of the power supply and the relevant parameters of the angle grinder; the remote control connection status includes whether the connection is successful and the model of the connected angle grinder, where the model of the angle grinder is the set value of the corresponding RFID; the relevant parameters of the angle grinder are obtained through the information feedback from the angle grinder received by the remote control module 003.

[0059] The device further comprises a housing, which encloses the control module 001, the RFID reading module 002, the remote control module 003 and the power module 004, wherein the housing is provided with a hollow area for placing the display module 005 and a hollow area for placing the button 1 of the control module 001. The housing is also provided with an antenna 0031 of the remote control module protruding therefrom.

[0060] During the implementation process, the RFID reading module 002 in the remote control device obtains the relevant information of the angle grinder according to the RFID tag on the angle grinder, and then controls the remote control frequency in the remote control module 003 to match the angle grinder, thereby completing the matching of the remote control device and the angle grinder. By setting the RFID reading module 002, the tag set on the angle grinder is identified, and the remote control matching process of the angle grinder with the grip auxiliary belt is realized in conjunction with the frequency-adjustable remote control module 003; by setting the RFID tag as a passive RFID tag, the tag meets the identification and matching requirements while having the advantages of small size, low cost, low failure rate, and long service life; by setting the remote control module 003 to include the LT8900 radio transceiver chip, the radio transceiver and frequency adjustment are realized to meet the requirements of remote control of the angle grinder; by setting the display module 005, the power supply status and the status of the angle grinder can be better observed.

[0061] This remote control device is particularly suitable for angle grinders with grip assist belts. It can provide the convenience of remote control while the operator uses the grip assist belt to reduce the burden on his hands, thereby further improving the safety and efficiency of the operation.

[0062] How to use the angle grinder: 1. Prepare the angle grinder body 01 and check whether the groove rail 03 and the connecting buckle seat 025 are firm. At the same time, ensure that the RFID tag on the angle grinder body 01 is intact.

[0063] 2. Align the two straps 021 of the auxiliary belt 02 at one end on the connecting buckle seat or stagger them according to individual needs, and lock them with the locking buckle 024.

[0064] 3. Place the palm of your hand on top of the locked straps, and wrap the other ends of the two straps 021 around the connecting buckles 022 respectively. Use the universal sticker 023 to stick the straps 021 together, and the two straps 021 are fixed on the back of your hand as a whole.

[0065] 4. Turn on the power module 004 of the remote control device and ensure it is in working condition.

[0066] 5. Use the RFID reading module 002 of the remote control device to scan the RFID tag on the angle grinder body 01 to achieve matching between the remote control device and the angle grinder.

[0067] 6. Observe the display module 005 of the remote control device to confirm the connection status and relevant parameters of the angle grinder.

[0068] 7. Hold the machine body with your thumb on the switch button, or use the control module 001 of the remote control device to start the angle grinder.

[0069] 8. The auxiliary belt 02 is fixed on the back of the hand, which can help the hand to hold the angle grinder body 01 and reduce the grip force. At the same time, the speed and other parameters of the angle grinder can be adjusted through the remote control device.

[0070] 9. During operation, the working status of the angle grinder can be monitored at any time through the display module 005 of the remote control device.

[0071] 10. After the operation, release the locking buckle 024 and remove the auxiliary belt 02 to disassemble. At the same time, the angle grinder can be turned off through the control module 001 of the remote control device.

[0072] 11. The length of strap 021 is adjustable to suit different palm sizes.

[0073] 12. After use, turn off the power module 004 of the remote control device and keep the remote control device and angle grinder properly.

[0074] Another problem to be solved by the present invention is the assembly of metal profiles, that is, the groove rail 03. In this embodiment, the groove rail 03 includes two types of profiles, namely a first metal profile 032 located in the middle and a second metal profile 033 located on both sides.

[0075] like Figure 4-Figure 6As shown, a metal profile fitting device on an angle grinder comprises a frame 1, a feeding mechanism 2 arranged on the frame 1, two sets of fitting mechanisms 3 symmetrically arranged on both sides of the feeding mechanism 2, a pushing mechanism 5 arranged on one side of the frame 1, and a body clamping mechanism 4 movably mounted on the pushing mechanism 5; during operation, the body 01 is clamped by the body clamping mechanism 4 and transferred to the fitting station via the pushing mechanism 5, while each metal profile is guided into the fitting mechanism 3 by the feeding mechanism 2, and is paused after being pushed until part of it enters the base 031, and is cut into sections by an external cutting machine 99 (the cutting machine only shows the cutting pieces in the figure), and each metal profile after cutting and sectioning is pushed again until it falls into place. The stopping and starting of the pushing, and the opening and closing of the external cutting machine are controlled by a light-controlled sensing system (not shown in the figure); like Figure 7 As shown, the frame 1 includes two support plates 11, a bridge plate 12 arranged on the two support plates 11, a bottom plate 13 fitted and fixed to the bridge plates 12, side plates 14 arranged on both sides of the bottom plate 13, and a fixed plate 15 arranged on the upper ends of the side plates 14. The support plates 11 symmetrically fixed under the bridge plates 12 play a fixing and supporting role, and the three form a bench structure; the bottom plate 13 is fitted and fixed to the bridge plate, the two side plates 14 are vertically fixed on both sides of the bottom plate 13, and the fixed plate 15 is covered on the upper ends of the side plates 14 on both sides, and the four form a box structure with open ends, and the empty square cavity in the middle is convenient for installation and accommodation, and the feeding mechanism 2 is arranged on the fixed plate 15; like Figure 8 As shown, the feeding mechanism 2 is a discharging container of a shell structure as a whole, including a first guide groove 21 located in the middle, a second guide groove 22 located on both sides of the first guide groove 21, an end plate 23 symmetrically arranged at both ends in an inverted triangle shape for installing the guide groove, a side guard plate 24 installed on the two oblique sides of the end plate 23, an eccentric shaft sleeve 25 arranged at the bottom of the outer side of each side guard plate 24, and a push block conveying frame 28 vertically arranged on the outer side of the end plate 23 away from the side of the fuselage clamping mechanism 4; as a whole, the end plate 23 and the side guard plate 24 form a funnel shape with a larger upper part and a smaller lower part, and torsion springs are arranged at both ends of the eccentric shaft sleeve 25, and the torsion springs are set by setting a small shaft 27, and the small shaft 27 is fixedly connected to the end plate 23; The push block conveyor frame 28 includes a guard bar 281 and a guard bar seat 282. The two guard bar seats 282 are fixed on the outer side of the end plate 23 in layers. Four guard bars 281 are inserted in pairs on both sides of the guard bar seats 282 to form a square channel. The push blocks 283 are stacked in this channel and can be sequentially moved down in this channel. The cross section of the eccentric sleeve 25 is an eccentric circle dragging a small rocker arm. When the small rocker arm is moved, the eccentric circle can rotate around the axis of the small shaft 27. When the eccentric circle is rotated into the lower end exit of the second guide groove 22, it plays a blocking role to control the stopping and moving of the passing profiles. like Fig. 9As shown, the set mechanism 3 includes a moving device 31, a fixing seat 32 for installing the cylinder 05, a driving device 33 fixed on the moving device 31 and moving forward and backward with the moving device 31, a power source 34 of the driving device, and a guide rail assembly 35 for receiving the downwardly moving profile and providing a propulsion path for the profile. The set mechanism 3 is symmetrically arranged on both sides of the feeding mechanism 2 and fixed on both sides of the upper end surface of the fixing plate 15; like Fig. 9 As shown, the moving device 31 includes a translation plate 311, a slider 312 and a slide rail 313 arranged between the translation plate 311 and the fixed plate 15, a cylinder 05 and a cylinder seat 314 arranged outside the translation plate 311, and a connecting seat 315 for connecting the translation plate 311 and the cylinder 05; the moving device 31 is installed and connected with the frame 1 through the slider 312, the slide rail 313, and the two sliders 312 are fixedly connected under the translation plate 311, and two slide rails 313 are fixedly installed at the corresponding positions of the fixed plate 15, and the slider 31 2 is slidably matched with the slide rail 313, so that the moving device 31 can move on the frame 1. The power of movement comes from the cylinder 05. The cylinder 05 is installed on the cylinder seat 314. The cylinder seat 314 is fixed on the fixed seat 32. The fixed seat 32 is fixed on the side plate 14. The end of the output shaft of the cylinder 05 is connected with the connecting seat 315. The connecting seat 315 is fixed on the translation plate 311. When the output shaft of the cylinder 05 is extended, the translation plate 311 is pushed to move through the connecting seat 315, and the driving device 33 is driven to move together and close to the upper feeding mechanism 2; like Fig. 9 As shown, the driving device 33 includes a long toothed belt 331, a toothed belt frame plate 332 for supporting the long toothed belt 331, and a push rod assembly 334; the toothed belt frame plate 332 is fixed to the lower end surface of the translation plate 311 on the side facing the upward feeding mechanism 2, and a groove is arranged around the toothed belt frame plate 332. The long toothed belt 331 can be movably wrapped in the groove around the toothed belt frame plate 332, and the groove acts as a guide track.

[0076] A plurality of levers 333 are arranged on the toothed belt frame plate 332 , and each lever 333 is fixed to the upper end surface of the toothed belt frame plate 332 close to the eccentric shaft sleeve 25 . When the sleeve mechanism 3 moves toward the feeding mechanism 2 as a whole, the lever 333 pushes the eccentric shaft sleeve 25 to rotate.

[0077] The push rod assembly 334 has elastic and telescopic functions, and is composed of a push rod a, a compression spring b, and a push rod seat c. The push rod a is equipped with a compression spring b and can be telescopically inserted into the push rod seat c. The push rod assembly 334 is fixed to the toothed belt frame plate 332 at the side close to the push block conveyor frame 28. The long toothed belt 331 is closely engaged with the push block 283 on the push block conveyor frame 28 to transmit power. The long toothed belt 331 is driven by the power source 34. The function of the push rod assembly 334 is to resist the push block 283 and prevent it from moving downward.

[0078] like Fig.11As shown, the power source 34 includes a main gear 341, a slave gear 342 matched with the main gear, a gear shaft 343 on which the slave gear 342 is installed, a short toothed belt 344 that drives the slave gear 342, and a driving gear 345 located on the lower surface of the toothed belt frame plate 332 as an output power. The driving gear 345 is installed at the shaft end of the gear shaft 343 on the lower side of the translation plate 311 and meshes with the long toothed belt 331; the main gear is installed at the output shaft end of the first motor 061 on the upper side of the translation plate 311, and the first motor 061 is fixed to the lower side of the translation plate 311. The output shaft passes through the shaft hole on the translation plate 311 to the upper side surface, the slave gear 342 is installed on the gear shaft 343 in the same plane as the main gear 341, the gear shaft 343 is rotatably fixed on the translation plate 311, the shaft end on the upper side of the translation plate 311 is used to install the slave gear 342, the short toothed belt 344 is meshed with the slave gear 342 and the main gear 341 to form a toothed belt transmission group, the first motor 061 drives the long toothed belt 331 driven by the toothed belt transmission group and the driving gear 345 to drive the push block 283 along the guide rail assembly 35 to push the profile to the set working surface; like Fig.12 As shown, the guide rail assembly 35 includes a guide rail guide 351 at the front section, a feed guide rail 352 at the middle section, and a set guide rail 353 at the rear section; the overall guide rail assembly 35 is spliced ​​and fixed by the guide rail guide 351, the feed guide rail 352, and the set guide rail 353. The function of each section is different, and the cross-section of the rail shape is also changed. The guide rail guide 351 is cantilevered at the outer edge of the frame 1, mainly used to bear the entry of the push block 283, the feed guide rail 352 is arranged under the feeding mechanism 2, and is used to bear the entry of the profile, and the set guide rail 353 is arranged between the feeding mechanism 2 and the workpiece, and is used to guide the docking of the profile with the base 031 and play a stabilizing role in the set process. The profile pushed to this section is controlled to move up and down, and can only move toward the base 031 along the track. The profile is relatively long and can be used to fit multiple fuselages 01. Each profile needs to be cut and segmented according to the specified length before being put into the base 031. During cutting, the profiles on both sides of the cutting blade are still in the track and are controlled to move up and down by the track. For this reason, the fitting guide rail 353 is provided with a process notch 07 just below the cutting blade to avoid the cutting tool. A receiving bucket 36 is provided below the process notch 07 to receive the push block 283 and the cutting tool that have completed the pushing operation. The fuselage 01 that has completed the fitting of the base 031 is sent out of the fitting station by the fuselage clamping mechanism 4; like Fig.13As shown, the fuselage clamping mechanism 4 includes a clamping plate 41, a tension screw rod 42 for driving the clamping plate 41, a guide shaft 43 for fixing the clamping plate 41, a side vertical plate 44 for fixing the guide shaft 43, a vertical plate seat 45 for fixing the side vertical plate 44, a moving seat 46 for moving the clamping plate 41 in and out of the workstation, a first speed change assembly 47 for obtaining power for the moving seat 46, a second motor 062 and a second speed change assembly 48 for providing power for the tension screw rod 42; the clamping plate 41 includes a clamping plate 411, a clamping mouth 412, and a spring washer 413, two clamping mouths 412 are fixed on the upper part of each clamping plate 411, and two inclined surfaces of the V-shaped groove of each clamping mouth 412 are respectively fixed with a spring washer 413, and threaded holes are arranged in the middle of the lower part of the two clamping plates 411, one is a left thread and the other is a right thread, and the threaded holes are respectively The two ends of the tension screw rod 42 are sleeved, and the tension screw rod 42 has matching left and right threads. The pressure switch 081 is buried under a spring washer 413. When the second motor 062 rotates, the speed reduction of the second speed change component 48 is transmitted to the tension screw rod 42. When the tension screw rod 42 rotates, the two clamping plates 41 move in opposite directions. The two sides of the lower part of the two clamping plates 411 are provided with axial holes, which are respectively sleeved on the guide shaft 43. The two ends of the guide shaft 43 are fixed on the side vertical plates 44. The two side vertical plates 44 are vertically fixed on both sides of the vertical plate seat 45. The vertical plate seat 45 is fixed on the upper end surface of the plate surface of the moving seat 46. The first speed change component 47 is fixed on the lower end surface of the plate surface of the moving seat 46 and in the middle of the supports on both sides. The moving seat 46 is movably mounted on the pushing mechanism 5 through the supports on both sides. like Fig.14 As shown, the pushing mechanism 5 includes a connecting bottom plate 51, a connecting side plate 52 fixed to the upper plane of the connecting bottom plate 51, connecting plates 55 and a transmission device 56 respectively arranged at both ends of the connecting bottom plate 51 and the connecting side plate 52, a slide rail 53 arranged on the outer side of the connecting side plate 52, and a slider seat 54 on the slide rail 53; the two connecting side plates 52 are symmetrically fixed at the edges of the upper plane of the connecting bottom plate 51, and the three form a long groove with a concave cross-section, one end of the long groove is fixed and closed by the connecting plate 55, the connecting plate 55 is fixed on the support plate 11, and the other end of the long groove is fixed by the transmission device 56. The device 56 is fixed and closed, the slide rail 53 is fixed to the upper edge of the outer side surface of the connecting side plate 52, the grooved surface of the slider seat 54 can be slidably mounted on the slide rail 53, the smooth surface is fixed to the inner side of the support on both sides of the moving seat 46, the middle section of the screw shaft 57 is installed in cooperation with the first speed change assembly 47, one end of the smooth shaft at both ends does not extend out and can be rotatably installed at the center of the connecting plate 55, and the other end is installed in cooperation with the shaft seat plate 565 and obtains power from the transmission device 56, the screw shaft 57 that rotates back and forth drives the first speed change assembly 47 to reciprocate on the slide rail 53, driving the moving seat 46 to move together; like Fig.15As shown, the transmission device 56 includes a pinion 561, a large gear 562 and a toothed belt 563 matched therewith, a motor fixing plate 564 for mounting the motor, a shaft seat plate 565 for fixing the motor fixing plate 564, an adjusting screw 566 arranged at the upper end of the motor fixing plate 564, a screw seat 567 for mounting the adjusting screw 566, and a sealing plate 568 for encapsulating the touch switch 082; the third motor 063 is mounted on the motor fixing plate 564, the motor fixing plate 564 is movably mounted on the shaft seat plate 565, the shaft seat plate 565 is fixed at one end of the long slot formed by connecting the bottom plate 51 and the side plate 52, and the pinion 561 is fixed on the third motor At the output shaft end of the machine 063, the large gear 562 is fixed to the protruding end of the screw shaft 57 and the shaft seat plate 565, the toothed belt 563 is straddled on the small gear 561 and the large gear 562, the adjusting screw 566 is fixed on the screw seat 567, and its lower end is against the upper edge of the motor fixing plate 564. The two screw seats 567 are fixed on the upper end surface of the shaft seat plate 565. The adjusting screw 566 can move the position of the motor fixing plate 564 to adjust the span spacing of the toothed belt 563. The touch switch 083 is encapsulated by the sealing plate 568 in the sink grooves of the connecting plate 55 and the shaft seat plate 565 at the moving end points on both sides of the fuselage clamping mechanism 4, and the entire pushing mechanism 5 is suspended on the frame 1; See attached Figure 1-Figure 15 When working, the first metal profile 032 and the second metal profile 033 are stacked in the first guide groove 21 and the second guide groove 22 respectively. Under the action of gravity, the first metal profile 032 in the first guide groove 21 enters the guide rail in the middle of the feed guide rail 352, and the second metal profile 033 in the second guide groove 22 enters the guide rails on both sides of the feed guide rail 352. The push block 283 enters the guide rail lead 351, and the equipment is started. The operation process is as follows: The fuselage 01 is grasped and placed on the fuselage clamping mechanism 4 by the manipulator provided in the automated production line, the second motor 062 is started, and the first speed change assembly 47 is used to reduce the speed and drive the tension screw 42, the rotating tension screw 42 drives the two clamping plates 41 to move toward each other, the fuselage 01 is clamped and fixed by the clamping plates 41, the pressure switch 081 is triggered to cut off the power, and the second motor 062 is turned off; then, the third motor 063 is started, the small gear 561 rotates, and the large gear 562 is driven by the short toothed belt 562 to drive the screw shaft 57 to rotate, the rotating screw shaft 57 pushes the moving seat 46 to move along the slide rail 53 through the first speed change assembly 47, and drives the fuselage clamping mechanism 4 together from the receiving station of the fuselage 01 to the assembly station, until it is in place, the touch switch 082 is triggered to cut off the power and the third motor 063 is stopped; At the same time, the cylinder 05 is started, pushing the translation plate 311 with the driving device 33 close to the guide rail assembly 35, the teeth on both sides of the push block 283 mesh with the outer teeth of the long toothed belt 331, and the lever 333 swings the rocker arm on the lower side of the eccentric sleeve 25, driving the eccentric sleeve 25 to rotate, and the thick wall of the eccentric sleeve 25 turns out and presses against the profile that is about to enter the guide rail, preventing it from moving further downward, so as to eliminate its influence on the profile that has entered the track, so as to achieve orderly feeding, and the push rod assembly 334 also presses the push rod a against the push block 283 that is about to enter the track, preventing it from moving further downward, so as to eliminate its influence on the push block 283 that has entered the track, Subsequently, the first motor 061 is started, and the driving gear 345 on the gear shaft 343 is driven to rotate through the toothed belt transmission group composed of the main gear 341, the slave gear 342, and the toothed belt 344. The rotation of the driving gear 345 drives the long toothed belt 331 to move. The moving long toothed belt 331 pushes the push block 283 to push the first metal profile 032 and the second metal profile 033 from the feed guide rail 352 to the set guide rail 353 along the guide rail assembly 35. The first metal profile 032 and the second metal profile 033 entering the set guide rail 353 are controlled to lose up and down shaking and are pushed to the base 031 on the fuselage 01. The light-controlled sensing system is powered off, the first motor 061 is stopped, the external cutting machine is started and the profile is cut off. The light-controlled sensing system is powered on, the first motor 061 is started, and the push block 283 continues to push the profile mother section forward. The profile mother section crosses the process notch 354 to separate the profile sub-section that has been cut The first motor 061 starts and pushes the profile forward to the base 031, completing the assembly of a groove rail 03. Subsequently, the third motor 063 starts in reverse, and the reversed screw shaft 57 returns the fuselage clamping mechanism 4. After it is in place, the travel switch 072 is triggered to cut off the power of the third motor 063 and stop. The second motor 062 starts to reverse, and the fuselage 01 is released and moved to other stations by the manipulator, and a new fuselage 01 is grabbed and placed in the clamping plate 41. The loading of the fuselage 01 enters a new cycle. When the fuselage 01 enters the assembly station again, the light-controlled sensing system is energized, the first motor 061 is started, and the push block 283 continues to push the profile forward to the front of the base 031. The light-controlled sensing system is powered off, the first motor 061 is stopped, and the external cutting machine is started to enter a new profile cutting and assembly small cycle until the entire profile is cut and taken. When the fuselage clamping mechanism 4 is withdrawn, the push block 283 is pushed out of the guide rail assembly 35 and falls into the receiving bucket 36. Subsequently, the cylinder 05 starts the reverse action, the lever 333 and the push rod a retreat, the eccentric sleeve 25 is reset under the action of the internal torsion spring, the first metal profile 032, the second metal profile 033 and the push block 283 fall again, the cylinder 05 starts again, and the whole enters a new profile feeding cycle, and each cycle is repeated until all processing is completed. Embodiment 2:

[0079] This embodiment proposes a system that utilizes the working vibration of the angle grinder to collect energy and realize intelligent control based on the angle grinder with a remote control device in Embodiment 1.

[0080] Reference Fig.21 , the figure shows: the angle grinder outline and the location of the spindle housing; all key components, including piezoelectric ceramics, LTC3588-1 chip, supercapacitor, TPS62736 converter, CC2640R2F Bluetooth chip and STM32L073RZ microcontroller. And the connection relationship between the components. And the path of energy flow, control signal and wireless communication signal.

[0081] The system mainly includes an energy collection unit, an energy storage unit, a wireless communication unit and a control unit, all of which are integrated on the angle grinder body.

[0082] 1. System composition: Energy harvesting unit: A vibration energy harvester made of piezoelectric ceramic material with a size of 20 mm × 20 mm × 0.5 mm, fixed on the outer wall of the spindle housing of the angle grinder.

[0083] Energy harvesting circuit: LTC3588-1 energy harvesting chip is used to convert the collected AC power into stable 3.3V DC power.

[0084] Energy storage unit: A supercapacitor with a capacity of 1F and a withstand voltage of 5.5V is used to store the collected energy.

[0085] Wireless communication unit: Adopts CC2640R2F Bluetooth low energy (BLE) chip, supports BLE 5.0 protocol, and has power consumption as low as 5.9mA (when receiving).

[0086] Control unit: Uses the STM32L073RZ ultra-low-power microcontroller with a 32MHz main frequency and 192KB flash memory.

[0087] Power Management: The TPS62736 step-up / step-down converter is used to provide a regulated 3.3V output from a 0.3V-5.5V input range.

[0088] Working principle: When the angle grinder starts working, the vibration energy is collected by the piezoelectric element and converted into electrical energy. The LTC3588-1 rectifies and boosts this energy to 3.3V, which is then stored in the supercapacitor. The TPS62736 is responsible for converting the energy in the supercapacitor into a stable 3.3V power supply to power the wireless communication unit and the control unit.

[0089] The STM32L073RZ microcontroller runs in ultra-low power mode and wakes up only when it receives a wireless command. It receives control commands from the remote control through the CC2640R2F and then performs corresponding control operations, such as adjusting the speed of the angle grinder or turning it on and off.

[0090] System Features: Self-powered: By harvesting the energy generated by the working vibration of the angle grinder, the system can be self-powered without the need for an additional power source.

[0091] Low power design: Use ultra-low power chips and intelligent power management strategies to maximize energy efficiency.

[0092] Wireless control: Remote control is achieved through BLE technology, improving operational flexibility and safety.

[0093] Compact integration: All components are integrated into the angle grinder body without affecting the original structure and usage.

[0094] Energy analysis: Assume that the vibration frequency of the angle grinder under typical working conditions is 60Hz and the amplitude is 0.5g. According to the performance parameters of the piezoelectric element, about 0.1mJ of energy can be generated per working cycle. Taking into account the losses in energy conversion and storage, the effective energy utilization rate of the system is about 70%. Therefore, under continuous working conditions, the system can collect about 4.2mJ of energy per second.

[0095] The wireless communication unit consumes 5.9mA@3.3V in receive mode, or 19.47mW. The control unit consumes about 5mW in active mode. Therefore, the total power consumption of the system is about 24.47mW. This means that the system needs to work continuously for about 5.8 seconds to collect enough energy to support 1 second of full power operation.

[0096] To optimize energy usage, the system uses an intermittent working mode. When no control operations are required, the microcontroller and wireless module enter a deep sleep mode, reducing power consumption to microwatt levels. This allows the system to accumulate energy most of the time and only wake up briefly to perform tasks when needed.

[0097] Through this design, the system can achieve energy self-sufficiency in typical usage scenarios of angle grinders while providing reliable wireless control functions. This system not only improves the intelligence level of angle grinders, but also embodies the concept of efficient energy utilization, providing new ideas for the intelligence and energy saving of industrial tools.

[0098] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined in the attached technical proposal.

Claims

1. A self-powered control system for an angle grinder, characterized in that: include: An energy collection unit is arranged on the body of the angle grinder and is used to collect vibration energy generated when the angle grinder is working; an energy storage unit, electrically connected to the energy collection unit, and configured to store the collected energy; A wireless communication unit, used for receiving external control instructions; A control unit, electrically connected to the wireless communication unit, and configured to control the working state of the angle grinder according to a received control instruction; a power management unit, electrically connected to the energy storage unit, the wireless communication unit and the control unit, and configured to convert the stored energy into a stable power supply to the wireless communication unit and the control unit; Wherein, the energy collection unit, the energy storage unit, the wireless communication unit, the control unit and the power management unit are all integrated on the body of the angle grinder to form a self-powered system.

2. The angle grinder self-powered control system according to claim 1, characterized in that: The energy collection unit includes a vibration energy collector made of piezoelectric ceramic material, which is fixed on the outer wall of the spindle housing of the angle grinder; The energy storage unit is a supercapacitor; The wireless communication unit adopts Bluetooth low energy (BLE) communication technology; The control unit adopts an ultra-low power consumption microcontroller; The power management unit includes an energy collection chip and a voltage converter; The control unit wakes up from the low power consumption mode upon receiving the control instruction, and re-enters the low power consumption mode after executing the corresponding control operation to optimize energy usage; The control operation includes adjusting the rotation speed of the angle grinder and starting or shutting down the angle grinder.

3. An angle grinder with higher safety and a remote control device, comprising a machine body (01), a motor arranged in the machine body (01), a main shaft connected to the motor at the output end, and a grinding wheel protective cover mounted on one end of the main shaft, characterized in that: The angle grinder further comprises: a grip auxiliary component, which is arranged on the outer peripheral surface of the body (01) and is used to enhance the user's grip on the angle grinder; the grip auxiliary component comprises an auxiliary belt (02), the auxiliary belt (02) comprises two straps (021) and a connecting buckle (022) for movably connecting the two straps (021); the auxiliary belt (02) is connected to the body (01) via a detachable connecting mechanism; when the user fixes the back of his hand on the auxiliary belt (02) to hold the angle grinder, the auxiliary belt (02) enhances the user's grip on the angle grinder by being tied to the back of the hand; The machine body (01) is also provided with a passive RFID tag for matching with a remote control device. The remote control device comprises an RFID reading module (002), a control module (001), a remote control module (003), a power module (004) and a display module (005), and is used for remotely controlling parameters such as the start and stop and rotation speed of the angle grinder, and monitoring its working status in real time.

4. The angle grinder with higher safety and remote control device according to claim 3, characterized in that: The body (01) has an integrally formed base (031), and the connecting mechanism is detachably mounted in the base (031), and the connecting mechanism comprises: Auxiliary strap tied on the back of the hand (02); A groove rail (03) mounted in the base (031) and used for fixing the auxiliary belt (02); Two connecting buckle seats (025) slidably mounted in the groove rail (03); A locking buckle (024) for tightening or loosening the connecting buckle seat (025); One end of the two straps (021) of the auxiliary belt (02) is respectively buckled on the middle connecting buckle (022), and after being tightened, they are bonded and bound by a universal tape (023), and the other end is locked on the connecting buckle seat (025) of the angle grinder body (01) by a locking buckle (024); The control module (001) of the remote control device comprises a control chip and a button (011), the remote control module (003) comprises a remote control chip and an antenna (0031), the RFID reading module (002) comprises an RFID reading and writing chip, and the display module (005) is used to display the remote control connection status, the remaining power of the power supply and the relevant parameters of the angle grinder.

5. A metal profile set device for an angle grinder with higher safety and a remote control device as claimed in claim 4, characterized in that: include: Rack (1); A loading mechanism (2) disposed on the frame (1) and used for storing the metal profiles to be assembled; Two sets of fitting mechanisms (3) symmetrically arranged on both sides of the feeding mechanism (2) are used to fit the metal profile onto an angle grinder body (101) with a base (031); A pushing mechanism (5) arranged on one side of the frame (1); The body clamping mechanism (4) is movably mounted on the pushing mechanism (5) and is used to push the body of the angle grinder.

6. The metal profile set device for an angle grinder with higher safety and a remote control device according to claim 5, characterized in that: The feeding mechanism (2) comprises: A first guide groove (21) located in the middle; Second guide grooves (22) symmetrically arranged on both sides of the first guide groove (21); End plates (23) for installing the guide groove and symmetrically arranged at both ends in an inverted triangle shape; Side guard plates (24) mounted on two oblique edges of the end plate (23); An eccentric shaft sleeve (25) arranged at the outer bottom of each side guard plate (24); A push block conveying frame (28) vertically arranged on the outer side of the end plate (23) at a side away from the fuselage clamping mechanism (4); The end plate (23) and the side guard plate (24) are integrally formed into a funnel shape that is larger at the top and smaller at the bottom; Torsion springs (26) are provided at both ends of the eccentric shaft sleeve (25). The torsion springs (26) are fitted through a small shaft (27) which is fixedly connected to the end plate (23).

7. The metal profile set device for an angle grinder with higher safety and a remote control device according to claim 6, characterized in that: The push block conveying frame (28) comprises: Guard rail (281); Two guard rod seats (282), the two guard rod seats (282) being fixed in upper and lower layers on the outer side of the end plate (23); The four guard rods (281) are inserted in pairs on both sides of the guard rod seat (282) to form a square channel; Push blocks (283) are stacked in the channel and can be moved downward in sequence in the channel; The cross section of the eccentric sleeve (25) is an eccentric circle with a small rocker arm. When the small rocker arm is moved, the eccentric circle can rotate around the axis of the small shaft (27).

8. The metal profile set device for an angle grinder with higher safety and a remote control device according to claim 7, characterized in that: The set mechanism (3) comprises: A moving device (31), the moving device (31) comprising a linear sliding assembly and a translation plate (311) fixed on the assembly, a cylinder (05) as a power source, and a cylinder seat (314) for mounting the cylinder (05); a driving device (33) fixed on the moving device (31) and moving forward and backward together with the moving device (31); A guide rail assembly (35) receives the downwardly moved profile and provides a propulsion path for the profile.

9. The metal profile set device for an angle grinder with higher safety and a remote control device according to claim 8, characterized in that: The driving device (33) comprises: A power source (34), a long toothed belt (331), a toothed belt frame plate (332) for supporting the long toothed belt (331), and a push rod assembly (334); The toothed belt frame plate (332) is fixed to the lower end surface of the translation plate (311) on the side close to the feeding mechanism (2), and a groove is arranged around the toothed belt frame plate (332), and the long toothed belt (331) is movably sheathed in the groove around the toothed belt frame plate (332); When the output shaft of the cylinder (05) extends, it pushes the translation plate (311) to move, thereby driving the driving device (33) to move toward the loading mechanism (2).

10. The metal profile set device for an angle grinder with higher safety and a remote control device according to claim 9, characterized in that: A plurality of shifting rods (333) are arranged on the toothed belt frame plate (332), and each of the shifting rods (333) is fixed to an upper end surface of the toothed belt frame plate (332) close to the eccentric shaft sleeve (25). When the sleeve mechanism (3) moves as a whole toward the feeding mechanism (2), the shifting rod (333) pushes the eccentric shaft sleeve (25) to rotate.

11. The metal profile assembly device for an angle grinder with higher safety and a remote control device according to claim 10, characterized in that: The power source (34) comprises: A driving gear (345) is installed at the shaft end of the lower side of the translation plate (311), and the driving gear (345) is driven by a motor and meshes with the long toothed belt (331).

12. The metal profile assembly device for an angle grinder with higher safety and a remote control device according to claim 11, characterized in that: The fuselage clamping mechanism (4) comprises: A clamping plate (41), a tension screw rod (42) driving the clamping plate (41), a guide mechanism for fixing the clamping plate (41), a moving mechanism for moving the clamping plate (41), a first speed change assembly (47) for providing power to the moving mechanism, and a motor system for providing power to the tension screw rod (42); The clamping plate (41) comprises a clamping plate (411), a clamping opening (412), and a spring washer (413), and a pressure switch (081) is provided under the spring washer (413); The motor system transmits power to the tension screw (42), and the tension screw (42) drives the clamping plate (41) to open and close; The guide mechanism enables the clamping plate (41) to slide in a fixed direction; The moving mechanism enables the clamping plate (41) to move between workstations.

Citation Information

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