Gangue ceramsite concrete slab raised floor and disassembly-free wallboard
By using coal gangue ceramic concrete slabs, embedded reinforced mesh and internal wire threaded pipes, combined with the assembly method of threaded connections, the complex problem of on-site wet operations in traditional construction is solved, and the effect of simplifying construction and improving efficiency is achieved.
Patent Information
- Application Number
- CN202411837639.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-02-07
AI Technical Summary
There are a large number of on-site wet operations in traditional construction, resulting in complex and cumbersome construction process and low efficiency.
Coal gangue ceramic concrete slabs, including concrete structural layers, embedded steel mesh and internal wire threaded pipes, are used to assemble the overhead floor and dismantled wall panels through threaded connections to reduce on-site wet operations.
The construction process is simplified, the on-site wet operation is reduced, the construction efficiency is improved, and the sustainable utilization of resources is achieved.
Smart Images

Figure CN119392889A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of building construction, in particular to a gangue ceramsite concrete slab elevated floor and a demolition-free wallboard. Background Art
[0002] In the field of construction engineering, with the accelerated advancement of the construction industrialization process and people's increasing requirements for building performance, traditional building materials and structural components have gradually exposed many limitations in their applications.
[0003] As an industrial waste, coal gangue has been accumulated in large quantities for a long time, occupying land resources and polluting the environment. Using it as a lightweight aggregate to prepare ceramsite concrete panels can, on the one hand, realize the resource utilization of coal gangue and reduce the mining of natural aggregates, which is in line with the environmental protection concept of sustainable development; on the other hand, coal gangue lightweight aggregate ceramsite concrete panels have unique structural advantages and are stable and not easy to deform.
[0004] In the construction of raised floors and wall panels, there are many wet operations on site during the traditional construction process, which makes the construction process complicated and cumbersome and inefficient. Summary of the invention
[0005] The purpose of the present invention is to overcome the existing defects and provide a gangue ceramsite concrete slab elevated floor and a demolition-free wallboard, which can reduce on-site wet work, simplify the construction process and improve efficiency.
[0006] The technical solution to achieve the above-mentioned purpose is: a coal gangue ceramsite concrete slab elevated floor, including a concrete structure layer, a plurality of installation grooves are opened on the concrete structure layer, an insulation module is installed in each of the installation grooves, a plurality of installation holes are evenly opened on the concrete structure layer, a steel mesh is pre-embedded and installed on the inner wall of the concrete structure layer, a plurality of internal threaded pipes are evenly welded on the steel mesh, each of the internal threaded pipes is inserted into the corresponding installation hole, and the internal threaded pipe is connected to the corresponding installation hole by interference fit, a decorative panel is tightly attached to the other side of the steel mesh, a plurality of threaded holes are evenly opened on the inner wall of the decorative panel, and the concrete structure layer and the decorative panel are threadedly connected by a plurality of leveling bolts.
[0007] Preferably, each of the leveling bolts passes through the corresponding internal threaded tube and the threaded hole.
[0008] Preferably, a sound insulation pad is connected to the bolt head of the leveling bolt, and the concrete structure layer is made of coal gangue lightweight aggregate ceramsite concrete.
[0009] A gangue ceramsite concrete slab non-dismantling wall panel comprises two concrete structural layers, each of which is evenly provided with a plurality of mounting holes, corresponding steel mesh sheets are pre-embedded and installed on opposite surfaces of the two concrete structural layers, a plurality of internal threaded tubes are evenly welded on the two steel mesh sheets, each of which is inserted into the corresponding mounting hole, and the internal threaded tubes are connected to the corresponding mounting holes by interference fit, an insulation board is installed between the two concrete structural layers, a plurality of support frames are evenly installed on the insulation board, two lifting eye nuts are mirror-imaged on each of the support frames, a threaded end of each lifting eye nut is threadedly connected to the corresponding internal threaded tube, and the two concrete structural layers are threadedly connected to the insulation board via a plurality of lifting eye nuts.
[0010] The beneficial effects of the present invention are as follows: a plurality of insulation modules are pre-installed on the inner wall of the concrete structure layer, the concrete structure layer and the decorative panel are assembled together by threaded connection to form an elevated floor, and the non-dismantling wall panel is threadedly connected by two concrete structure layers to form an insulation panel. This pre-installed structure can reduce on-site wet operations, and the construction work can be completed by simply splicing a plurality of elevated floors or non-dismantling wall panels together, thereby simplifying the construction process and improving efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is an exploded view of the overall structure of the raised floor of the present invention; Figure 2 is a three-dimensional diagram of the raised floor of the present invention; Figure 3 It is a schematic diagram of parts of the concrete structure layer of the present invention; Figure 4 It is a combined diagram of laying multiple raised floors of the present invention; Figure 5 This is an exploded view of the overall structure of the demolition-free wallboard of the present invention; Figure 6 yes Figure 5 A partial enlarged view of the middle A; Figure 7 It is a three-dimensional diagram of the non-removal wallboard of the present invention; Figure 8 It is a top view of the demolition-free wallboard of the present invention.
[0012] In the figure: 1. Concrete structure layer; 2. Installation groove; 3. Installation hole; 4. Insulation module; 5. Internal threaded pipe; 6. Steel mesh; 7. Decorative panel; 9. Leveling bolt; 10. Insulation panel; 11. Support frame; 12. Lifting eye nut. DETAILED DESCRIPTION
[0013] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0014] The present invention will be further described below in conjunction with the accompanying drawings.
[0015] like Figure 1-3 As shown, a gangue ceramsite concrete slab elevated floor comprises a concrete structure layer 1, a plurality of insulation modules 4, a plurality of internal threaded pipes 5, a steel mesh 6, a decorative panel 7 and a plurality of leveling bolts 9.
[0016] Specifically, a plurality of installation grooves 2 are provided on the concrete structure layer 1, and a thermal insulation module 4 (the thermal insulation module 4 is made of existing thermal insulation materials) is installed in each installation groove 2. This installation method can effectively reduce heat transfer and improve the energy-saving effect of the building. At the same time, the integrated design can also simplify the construction process, reserve sufficient construction and installation space for ground pipelines, and improve the thermal insulation performance of the partition wall. Specifically, a plurality of mounting holes 3 are evenly opened on the concrete structure layer 1, a steel mesh 6 is pre-embedded and installed on the inner wall of the concrete structure layer 1, a plurality of internal threaded tubes 5 are evenly welded on the steel mesh 6, each internal threaded tube 5 is inserted into the corresponding mounting hole 3, and the internal threaded tube 5 is connected to the corresponding mounting hole 3 by interference fit; the plurality of internal threaded tubes 5 and the steel mesh 6 are welded into one piece, which can realize accurate positioning during construction and pouring, improve production efficiency, and can also avoid problems such as position deviation or loosening of the threaded tube caused by various factors during subsequent installation and use; Specifically, a decorative panel 7 is closely attached to the other side of the steel mesh 6, and a plurality of threaded holes are evenly arranged on the inner wall of the decorative panel 7. The concrete structure layer 1 and the decorative panel 7 are threadedly connected by a plurality of leveling bolts 9. Each leveling bolt 9 passes through the corresponding internal threaded tube 5 and the threaded hole. A sound insulation pad is connected to the bolt head of the leveling bolt 9. The sound insulation pad can prevent the sound from being transmitted from the internal threaded tube 5. The concrete structure layer 1 is made of coal gangue lightweight aggregate ceramsite concrete, which can effectively reduce the dead weight of the structural panel and alleviate the overall structural load. At the same time, it is also very economical during transportation and construction. The material also has good thermal insulation and sound absorption and noise reduction properties, and has good durability.
[0017] Combination Figure 4Specifically, when floor construction is required, it is only necessary to lay multiple elevated floors on the ground, without the need to lay and pour concrete materials on site.
[0018] like Figure 5-8 As shown, a gangue ceramsite concrete board non-demolition wallboard includes two concrete structure layers 1, an insulation board 10, a plurality of support frames 11, a plurality of shaft sleeves with hanging rings 12 and a plurality of insulation boards 10.
[0019] Specifically, a plurality of mounting holes 3 are evenly opened on each concrete structure layer 1, corresponding steel meshes 6 are pre-embedded and installed on the opposite surfaces of the two concrete structure layers 1, a plurality of internal threaded tubes 5 are evenly welded on the two steel meshes 6, each internal threaded tube 5 is inserted into the corresponding mounting hole 3, and the internal threaded tube 5 is connected with the corresponding mounting hole 3 by interference fit, an insulation board 10 is installed between the two concrete structure layers 1, and the insulation board 10 plays a role in enhancing the wall insulation, and a plurality of support frames 11 are evenly installed on the insulation board 10, and corresponding lifting eye nuts 12 are passed through the two ends of each support frame 11, and the threaded end of each lifting eye nut 12 is threadedly connected in the corresponding internal threaded tube 5, and the two concrete structure layers 1 are threadedly connected with the insulation board 10 through a plurality of lifting eye nuts 12; Installation process of the non-disassembly wall panel: first, thread the eye nut 12 into the corresponding installation hole 3, then insert the two ends of the support frame 11 into the corresponding eye of the eye nut 12, and then thread the support frame 11 and the insulation board 10. This method can facilitate the installation and removal of the insulation board 10 and improve the construction efficiency. After the non-disassembly wall panel is installed, there is no need to remove the template. The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that the technical solutions described in the above embodiments may still be modified, or some or all of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A gangue ceramsite concrete slab raised floor, characterized in that: The invention comprises a concrete structure layer (1), wherein a plurality of installation grooves (2) are provided on the concrete structure layer (1), a heat insulation module (4) is installed in each of the installation grooves (2), a plurality of installation holes (3) are evenly provided on the concrete structure layer (1), a steel mesh (6) is pre-embedded and installed on the inner wall of the concrete structure layer (1), a plurality of internal threaded pipes (5) are evenly welded on the steel mesh (6), each of the internal threaded pipes (5) is inserted into a corresponding installation hole (3), and the internal threaded pipes (5) are connected to the corresponding installation hole (3) by interference fit, a decorative plate (7) is closely attached to the other side of the steel mesh (6), a plurality of threaded holes are evenly provided on the inner wall of the decorative plate (7), and the concrete structure layer (1) and the decorative plate (7) are threadedly connected by a plurality of leveling bolts (9).
2. The gangue ceramsite concrete slab raised floor according to claim 1, characterized in that: Each of the leveling bolts (9) passes through the corresponding internal threaded tube (5) and the threaded hole.
3. The gangue ceramsite concrete slab raised floor according to claim 1, characterized in that: A sound insulation pad is connected to the bolt head of the leveling bolt (9), and the concrete structure layer (1) is made of coal gangue lightweight aggregate ceramsite concrete.
4. A coal gangue ceramsite concrete board non-demolition wallboard, characterized in that: The invention comprises two concrete structural layers (1) as claimed in claim 1, each of the concrete structural layers (1) being evenly provided with a plurality of mounting holes (3), corresponding steel mesh sheets (6) being pre-embedded and installed on opposite surfaces of the two concrete structural layers (1), a plurality of internal threaded tubes (5) being evenly welded on the two steel mesh sheets (6), each of the internal threaded tubes (5) being inserted into the corresponding mounting hole (3), and the internal threaded tubes (5) being connected to the corresponding mounting hole (3) by interference fit, an insulation board (10) being installed between the two concrete structural layers (1), a plurality of support frames (11) being evenly installed on the insulation board (10), corresponding lifting eye nuts (12) passing through the two ends of each support frame (11), the threaded end of each lifting eye nut (12) being threadedly connected in the corresponding internal threaded tube (5), and the two concrete structural layers (1) being threadedly connected to the insulation board (10) by the plurality of lifting eye nuts (12).