Mortise and tenon joint type atmospheric corrosion test exposure rack with adjustable inclination angle
By designing a mortise and tenon-connected atmospheric corrosion test exposure frame with adjustable inclination angle, the problem of inconvenient exposure angle fixing and assembly of existing devices is solved, and efficient adaptability and rapid assembly and disassembly of the test device are achieved, reducing the test cost.
Patent Information
- Application Number
- CN202411509779.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-02-07
AI Technical Summary
The existing atmospheric corrosion test exposure devices have fixed exposure angles, which cannot adapt to different types and sizes of samples, and are inconvenient to assemble and disassemble, which increases the testing cost.
A mortise-tenon connection type atmospheric corrosion test exposure frame with adjustable inclination angle is designed. Through the cooperation of the telescopic support rod and the rotating device, the inclination angle adjustment of the exposed inclination frame is realized, and the mortise-tenon connection method is adopted to facilitate rapid assembly. and disassemble.
It realizes exposed corrosion of the material at any inclination angle, adapts to the fixation of samples of different sizes, simplifies the assembly and disassembly of the test equipment, and reduces transportation and testing costs.
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Figure CN119394891A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of atmospheric corrosion testing, and more particularly to a mortise and tenon-jointed atmospheric corrosion testing exposure rack with adjustable tilt angle. Background Art
[0002] During long-term service in the atmospheric environment, materials such as steel, concrete, and wood will inevitably be affected by corrosion, resulting in degradation of their performance and even causing serious economic losses and safety hazards. Therefore, the corrosion resistance of materials in the atmospheric environment is an important indicator of their practical engineering applications. The atmospheric environmental conditions such as temperature, humidity, rainfall, chloride ion concentration, sunshine intensity, wind speed, and wind direction in different regions are often different, and materials will show specific corrosion laws and characteristics when serving in a specific atmospheric environment. Atmospheric exposure testing is an important means of obtaining corrosion data of materials in different atmospheric environments. By analyzing corrosion data and studying its corrosion laws, a scientific basis can be provided for the durability design and operation and maintenance of materials.
[0003] At present, the existing atmospheric corrosion test exposure devices usually use welding to assemble and fix the various components, which brings great inconvenience to the transportation and disassembly of the exposure devices. In addition, the corrosion process of materials in the atmospheric environment is related to the angles of sunlight exposure and rain erosion, but the exposure angles of existing exposure devices are often fixed and cannot adapt to specimens of different types and sizes. When the test conditions change, they need to be remade, which increases the test cost.
[0004] Therefore, it is an urgent problem for technicians in this field to design an atmospheric corrosion test exposure rack with an adjustable exposure tilt angle and mortise and tenon joints to connect the components for flexible assembly and disassembly. Summary of the invention
[0005] In view of this, the present invention provides a mortise and tenon-jointed atmospheric corrosion test exposure rack with adjustable tilt angle, aiming to solve the above technical problems.
[0006] In order to achieve the above object, the present invention adopts the following technical solution:
[0007] An atmospheric corrosion test exposure rack with mortise and tenon joints and adjustable tilt angle, comprising: an exposure rack body; the exposure rack body comprising a support frame and an exposure inclined rack;
[0008] The top end of the support frame is provided with a plurality of first rotating devices;
[0009] The exposure inclined frame is composed of two inclined beams and a horizontal beam to form an inclined frame support body, the bottom ends of the two inclined beams are provided with a second rotating device, two sliding rods are provided between the two inclined beams, and a plurality of sample fixing rods are slidably connected between the two sliding rods; a telescopic support rod is slidably connected to the inclined beam, and the other end of the telescopic support rod is provided with a third rotating device, and the second rotating device and the third rotating device are respectively rotatably connected to multiple first rotating devices; the inclination angle of the exposure inclined frame is adjusted by the rotation and telescopic support of the telescopic support rod.
[0010] Preferably, in the above-mentioned mortise and tenon-connected atmospheric corrosion test exposure rack with adjustable tilt angle, the support frame is composed of four frame columns, and two first frame beams and two second frame beams connected to the top ends of the four frame columns through mortise and tenon and pin structures, and the top ends of the four frame columns are provided with a first rotating device.
[0011] Preferably, in the above-mentioned mortise and tenon-jointed atmospheric corrosion test exposure rack with adjustable tilt angle, the bottom end of the frame column is connected to a fixed base through a mortise and tenon structure.
[0012] Preferably, in the above-mentioned mortise and tenon-jointed atmospheric corrosion test exposure rack with adjustable tilt angle, the first rotating device, the second rotating device and the third rotating device are all hinged structures connected by pins and ear plates.
[0013] Preferably, in the above-mentioned mortise and tenon-jointed atmospheric corrosion test exposure rack with adjustable tilt angle, a slideway is provided on the inclined beam, and the top end of the retractable support rod has a slider that slidably cooperates with the slideway.
[0014] Preferably, in the above-mentioned mortise and tenon-jointed atmospheric corrosion test exposure rack with adjustable tilt angle, a strip-shaped hole running through both sides is opened on the inclined beam, and a snap-on clamp is clamped on the outer side of the inclined beam, and the snap-on clamp is connected by a pin passing through the strip-shaped hole and the slider.
[0015] Preferably, in the above-mentioned mortise and tenon-connected atmospheric corrosion test exposure rack with adjustable tilt angle, the two oblique beams and one horizontal beam are fixedly connected by mortise and tenon and pin rod structures.
[0016] Preferably, in the above-mentioned mortise and tenon-connected atmospheric corrosion test exposure rack with adjustable tilt angle, both ends of the sample fixing rod are connected with sliding rings through mortise and tenon and pin rod structures, and the sliding rings are slidably mounted on the sliding rod.
[0017] Preferably, in the above-mentioned atmospheric corrosion test exposure rack with mortise and tenon connection and adjustable tilt angle, the ends of the sliding rods are connected to the first frame beam and the cross beam through mortise and tenon and pin rod structures.
[0018] Preferably, in the above-mentioned mortise and tenon-jointed atmospheric corrosion test exposure rack with adjustable tilt angle, a plurality of first bolt holes are provided on the sample fixing rod.
[0019] It can be seen from the above technical solutions that, compared with the prior art, the present invention discloses a mortise and tenon-jointed atmospheric corrosion test exposure rack with adjustable tilt angle, which has the following beneficial effects:
[0020] 1. The present invention can adjust the inclination angle of the exposure inclined frame by using the retractable support rod and the rotating devices according to the test requirements, so as to realize the exposure corrosion of the material at any inclination angle. At the same time, the sample fixing rod can move freely along the length direction of the sliding rod to adapt to the exposure and fixation of samples of different sizes. Therefore, the test device and technology of the present invention have strong test adaptability.
[0021] 2. The main components of the exposure rack in the present invention are connected by mortise and tenon joints, which can realize the rapid disassembly, assembly and reuse of the exposure rack, reduce the deformation and damage of the entire exposure rack during transportation, and save material and transportation costs.
[0022] 3. The exposure rack of the present invention has reasonable structure, simple structure, low cost and comprehensive functions, and can be promoted and used in coastal areas of my country where the atmospheric corrosiveness is relatively strong. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0024] Figure 1 A schematic diagram of the structure of an atmospheric corrosion test exposure rack provided by an embodiment of the present invention;
[0025] Figure 2 A schematic diagram of the structure of a support frame of an atmospheric corrosion test exposure rack provided by an embodiment of the present invention;
[0026] Figure 3 A schematic diagram of the structure of an exposure inclined frame of an atmospheric corrosion test exposure frame provided by an embodiment of the present invention;
[0027] Figure 4A schematic diagram of the connection between the fixed base and the frame column of the atmospheric corrosion test exposure rack provided in an embodiment of the present invention;
[0028] Figure 5 A schematic diagram of the connection between the frame column and the first frame beam and the second frame beam of the atmospheric corrosion test exposure rack provided in an embodiment of the present invention;
[0029] Figure 6 A schematic diagram of the structure of a frame column of an atmospheric corrosion test exposure rack provided by an embodiment of the present invention;
[0030] Figure 7 A schematic diagram of the structure of a first frame beam of an atmospheric corrosion test exposure rack provided by an embodiment of the present invention;
[0031] Figure 8 A schematic diagram of the structure of the tenon arrangement of the first frame beam of the atmospheric corrosion test exposure rack provided by an embodiment of the present invention;
[0032] Fig. 9 A schematic diagram of the structure of a second frame beam of an atmospheric corrosion test exposure rack provided by an embodiment of the present invention;
[0033] Fig.10 A schematic diagram of the structure of the inclined beam of the atmospheric corrosion test exposure rack provided by an embodiment of the present invention;
[0034] Fig.11 A schematic diagram of the structure of the slideway and the strip-shaped hole of the inclined beam of the atmospheric corrosion test exposure rack provided by an embodiment of the present invention;
[0035] Fig.12 A schematic diagram of the structure of a retractable support rod of an atmospheric corrosion test exposure rack provided by an embodiment of the present invention;
[0036] Fig.13 A schematic diagram of the connection between the retractable support rods and the inclined beams of the atmospheric corrosion test exposure rack provided by an embodiment of the present invention;
[0037] Fig.14 A schematic diagram of the connection between the oblique beam and the horizontal beam of the atmospheric corrosion test exposure rack provided by an embodiment of the present invention;
[0038] Fig.15 A schematic diagram of the connection between a sample fixing rod and a sliding ring of an atmospheric corrosion test exposure rack provided by an embodiment of the present invention;
[0039] Fig.16 A schematic diagram of the structure in which an exposed specimen of an atmospheric corrosion test exposure rack provided by an embodiment of the present invention is fixed to a specimen fixing rod;
[0040] Fig.17 A schematic diagram of the connection between the sliding rod and the first frame beam of the atmospheric corrosion test exposure rack provided in an embodiment of the present invention.
[0041] in:
[0042] 100-exposure rack body; 200-support frame; 300-exposure oblique rack; 201-fixed base; 202-frame column; 203-first frame beam; 204-second frame beam; 205-first rotating device; 206-fixed base unit; 301-oblique beam; 302-telescopic support rod; 303-cross beam; 304-sample fixing rod; 305-sliding rod; 306-second rotating device; 308-belt-shaped channel; 309-slideway; 310-third rotating device; 312-sliding block; 314-snap-on clamp; 325-sliding ring; 333-exposure sample;
[0043] 209-first tenon; 210-second tenon; 213-third tenon; 221-fourth tenon; 319-fifth tenon; 323-sixth tenon; 326-seventh tenon; 208-first mortise; 211-second mortise; 214-third mortise; 318-fourth mortise; 328-fifth mortise; 335-sixth mortise; 331-first bolt hole; 334-second bolt hole; 207-third bolt hole; 315-fourth bolt hole; 317-first bolt; 332-second bolt; 217-first pin hole; 218-third The second pin hole; 219-the third pin hole; 220-the fourth pin hole; 222-the fifth pin hole; 223-the sixth pin hole; 307-the seventh pin hole; 311-the eighth pin hole; 313-the ninth pin hole; 320-the tenth pin hole; 321-the eleventh pin hole; 324-the twelfth pin hole; 327-the thirteenth pin hole; 329-the fourteenth pin hole; 336-the fifteenth pin hole; 212-the first pin rod; 215-the second pin rod; 216-the third pin rod; 316-the fourth pin rod; 322-the fifth pin rod; 330-the sixth pin rod; 337-the seventh pin rod. DETAILED DESCRIPTION
[0044] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0045] like Figure 1-Figure 3 As shown, the present invention provides a mortise and tenon joint atmospheric corrosion test exposure rack with adjustable tilt angle, which is mainly composed of two parts, namely, a support frame 200 and an exposure inclined frame 300;
[0046] See attached Figure 2, the support frame 200 includes a fixed base 201, a frame column 202, a first frame beam 203, a second frame beam 204 and a first rotating device 205;
[0047] See attached Figure 2 and attached Figure 4 The fixed base 201 is composed of four base units 206. The upper and lower surfaces of the base units 206 are provided with third bolt holes 207 that penetrate through. The base units 206 are fixed to the ground by using expansion bolts passing through the third bolt holes 207.
[0048] In order to further optimize the above technical solution, a first tenon 209 is provided on the side of the base unit 206, and the frame column 202 is provided with a first mortise 208 on the four sides of the column foot. The first tenon 209 is inserted into the first mortise 208 to realize the connection between the frame column 202 and the fixed base 201.
[0049] See attached Figure 5 and attached Figure 6 The first rotating device 205 is arranged on the top surface of the frame column 202, and a third pin hole 219 is arranged at the center of the first rotating device 205; a second mortise 211 and a third mortise 214 are arranged on adjacent two sides of the column head of the frame column 202; and a first pin hole 217 and a second pin hole 218 are arranged; and a third pin rod 216 passes through the third pin hole 219 for connection.
[0050] See attached Figure 7 and attached Figure 8 A second tenon 210 is provided at both ends of the first frame beam 203 , a fourth pin hole 220 is provided at both sides of the second tenon 210 , a fourth tenon 221 is provided at both ends of the horizontal plane, and a fifth pin hole 222 is provided at both sides of the fourth tenon 221 .
[0051] See attached Fig. 9 A third tenon 213 is provided at both ends of the second frame beam 204 , and a sixth pin hole 223 is provided at both sides of the third tenon 213 .
[0052] When connecting, the second tenon 210 and the third tenon 213 are inserted into the second mortise 211 and the third mortise 214, and the first pin rod 212 and the second pin rod 215 are passed through the first pin hole 217 and the fourth pin hole 220, the second pin hole 218 and the sixth pin hole 223 to realize the mortise and tenon connection of the first frame beam 203, the second frame beam 204 and the frame column 202.
[0053] See attached Figure 3 , the exposure oblique frame 300 includes an oblique beam 301, a retractable support rod 302, a cross beam 303, a second rotating device 306, a third rotating device 310, a sliding rod 305 and a plurality of sample fixing rods 304;
[0054] The exposure oblique frame 300 is connected to the support frame 200 through the first rotating device 205, the second rotating transposition 306 and the third rotating device 310, and the tilt angle of the exposure oblique frame 300 is adjusted by the rotation and telescopic support of the telescopic support rod 302.
[0055] See attached Fig.10 and attached Fig.13 The second rotating device 306 is arranged at the bottom of the inclined beam 301 , and a seventh pin hole 307 is arranged at the center of the second rotating device 306 .
[0056] See attached Fig.12 The third rotating device 310 is arranged on the bottom surface of the telescopic support rod 302 , and an eighth pin hole 311 is arranged at the center of the third rotating device 310 .
[0057] See attached Fig.10 , Attachment Fig.12 and attached Fig.13 The fourth pin rod 316 is used to pass through the third pin hole 219, the seventh pin hole 307, and the eighth pin hole 312 to achieve the connection and rotation of the inclined beam 301, the telescopic support rod 302 and the frame column 202.
[0058] In order to further optimize the above technical solution, a sliding block 312 is provided on the top surface of the telescopic support rod 302 , and a ninth pin hole 313 is provided at the center of the sliding block 312 .
[0059] See attached Fig.11 and attached Fig.13 The inclined beam 301 is provided with a slideway 309 along the length direction on the side facing the ground, and strip-shaped holes 308 are symmetrically provided on both sides, and are equipped with snap-on clamps 314; fourth bolt holes 315 are provided at both ends of the snap-on clamps 314.
[0060] In order to further optimize the above technical solution, the first bolt 318 is used to pass through the fourth bolt hole 315, the strip-shaped channel 308 and the ninth pin hole 313 in sequence to achieve the connection between the telescopic support rod 302 and the inclined beam 301.
[0061] See attached Fig.14 A fifth tenon 319 is provided at both ends of the crossbeam 303, and a tenth pin hole 320 is provided on the side of the fifth tenon 319; a fourth mortise 318 is provided on the side of the end of the inclined beam 301, and an eleventh pin hole 321 is provided on the two side surfaces adjacent to the fourth mortise 318; the fifth tenon 319 is inserted into the fourth mortise 318, and the fifth pin rod 323 is used to pass through the eleventh pin hole 321 and the tenth pin hole 320 to realize the mortise and tenon connection between the inclined beam 301 and the crossbeam 303; a sixth tenon 323 is provided at both ends of the horizontal plane of the crossbeam 303, and a twelfth pin hole 324 is provided on both sides of the sixth tenon 323.
[0062] See attached Fig.15 , fifth mortise joints 328 are provided at both ends of the sample fixing rod 304; a seventh tenon 326 is provided at the top of the sliding ring 325, and thirteenth pin holes 327 are provided on both sides of the seventh tenon 326; the seventh tenon 326 is inserted into the fifth mortise joint 328, and the sixth pin rod 330 is passed through the fourteenth pin hole 329, the fifth mortise joint 328, and the thirteenth pin hole 327 in sequence to realize the mortise and tenon connection of the sample fixing rod 304 and the sliding ring 325.
[0063] See attached Fig.17 A sixth mortise 335 is provided at both ends of the sliding rod 305, and a fifteenth pin hole 336 is provided on both sides of the sixth mortise 335. The fourth tenon 221 and the sixth tenon 323 on the first frame beam 203 and the cross beam 303 are respectively inserted into the sixth mortise 335, and the seventh pin rod 337 is used to pass through the fifteenth pin hole 336 and the fifth pin hole 222, the fifteenth pin hole 336 and the twelfth pin hole 324 to fix the sliding rod 305 on the first frame beam 203 and the cross beam 303 respectively.
[0064] See attached Fig.16 A plurality of first bolt holes 331 are provided on the sample fixing rod 304 , and second bolt holes 334 are provided at both ends of the exposed sample 333 . The second bolts 332 are passed through the first bolt holes 331 and the second bolt holes 334 to realize the exposed corrosion fixation of the exposed sample 333 .
[0065] In order to further optimize the above technical solution, the exposure and corrosion fixation of the exposure samples 333 of different lengths can be achieved by adjusting the positions of the plurality of sample fixing rods 304 along the length direction of the sliding rod 305 .
[0066] See attached Fig.15 , both ends of the sample fixing rod 304 are connected to the sliding ring 325, the sliding ring 325 is sleeved on the sliding rod 305, and the sample fixing rod 304 can move freely along the length direction of the sliding rod 305;
[0067] In order to further optimize the above technical solution, pull rings are provided on the tops of the first pin 212, the second pin 215, the third pin 216, the fourth pin 316, the fifth pin 322, the sixth pin 330 and the seventh pin 337 to facilitate pulling out the pins when dismantling the exposure rack 100.
[0068] In order to further optimize the above technical solution, the material for making the exposure rack 100 can be PVC, aluminum or stainless steel.
[0069] In this specification, each embodiment is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the method part.
[0070] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. An atmospheric corrosion test exposure rack with mortise and tenon joints and adjustable tilt angle, characterized in that: include: An exposure rack body (100); the exposure rack body (100) comprises a support frame (200) and an exposure inclined rack (300); The top end of the support frame (200) is provided with a plurality of first rotating devices (205); The exposure inclined frame (300) is composed of two inclined beams (301) and a horizontal beam (303) to form an inclined frame support body, the bottom ends of the two inclined beams (301) are provided with a second rotating device (306), two sliding rods (305) are provided between the two inclined beams (301), and a plurality of sample fixing rods (304) are slidably connected between the two sliding rods (305); a telescopic support rod (302) is slidably connected to the inclined beam (301), and the other end of the telescopic support rod (302) is provided with a third rotating device (310), and the second rotating device (306) and the third rotating device (310) are respectively rotatably connected to a plurality of the first rotating devices (205); the inclination angle of the exposure inclined frame (300) is adjusted by the rotation and telescopic support of the telescopic support rod (302).
2. The atmospheric corrosion test exposure rack with mortise and tenon joints and adjustable tilt angle according to claim 1 is characterized in that: The support frame (200) is composed of four frame columns (202), and two first frame beams (203) and two second frame beams (204) connected to the top ends of the four frame columns (202) through mortise and tenon joints and pin structures, and the top ends of the four frame columns (202) are each provided with the first rotating device (205).
3. The atmospheric corrosion test exposure rack with mortise and tenon joints and adjustable tilt angle according to claim 2, characterized in that: The bottom end of the frame column (202) is connected to a fixed base (201) via a mortise and tenon structure.
4. The atmospheric corrosion test exposure rack with mortise and tenon joints and adjustable tilt angle according to claim 1 is characterized in that: The first rotating device (205), the second rotating device (306) and the third rotating device (310) are all hinged structures connected by pins and ear plates.
5. The atmospheric corrosion test exposure rack with mortise and tenon joints and adjustable tilt angle according to claim 1, characterized in that: The inclined beam (301) is provided with a slideway (309), and the top end of the telescopic support rod (302) is provided with a sliding block (312) which is slidably matched with the slideway (309).
6. The atmospheric corrosion test exposure rack with mortise and tenon joints and adjustable tilt angle according to claim 1, characterized in that: The inclined beam (301) is provided with a strip-shaped hole (308) passing through both sides, and a snap-on clamp (314) is clamped on the outer side of the inclined beam (301), and the snap-on clamp (314) is connected via a pin passing through the strip-shaped hole (308) and the slider (312).
7. The atmospheric corrosion test exposure rack with mortise and tenon joints and adjustable tilt angle according to claim 1, characterized in that: The two oblique beams (301) and one horizontal beam (303) are fixedly connected via a mortise and tenon joint and a pin rod structure.
8. The atmospheric corrosion test exposure rack with mortise and tenon joints and adjustable tilt angle according to claim 1, characterized in that: Both ends of the sample fixing rod (304) are connected with sliding rings (325) through a mortise and tenon and pin structure, and the sliding ring (325) is slidably sleeved on the sliding rod (305).
9. The atmospheric corrosion test exposure rack with mortise and tenon joints and adjustable tilt angle according to claim 1, characterized in that: The ends of the sliding rod (305) are connected to the first frame beam (203) and the cross beam (303) through a mortise and tenon and pin structure.
10. The atmospheric corrosion test exposure rack with mortise and tenon joints and adjustable tilt angle according to claim 1, characterized in that: The sample fixing rod (304) is provided with a plurality of first bolt holes (331).