Self-adaptive adjustment chemical packaging barrel production data processing method, system and equipment

Through adaptive adjustment data processing methods, the transportation loss of raw materials and mold production quality of chemical packaging barrels is evaluated, and dynamic adjustments are made, which solves the instability problems caused by changes in raw materials and environmental conditions in the production of chemical packaging barrels, and improves production efficiency and Product quality.

CN119398598AActive Publication Date: 2025-02-07LINYI YUANZHONG PLASTIC IND CO LTD
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Patent Information

Application Number
CN202411482177.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-02-07
Estimated Expiration
2044-10-23

AI Technical Summary

Technical Problem

The existing chemical packaging barrel production technology is difficult to cope with production fluctuations caused by changes in raw materials and environmental conditions, resulting in unstable production efficiency and product quality, high waste rate and serious waste of resources.

Method used

Adaptive adjustment data processing method is adopted to obtain the transportation parameters of chemical packaging barrel raw materials, evaluate transportation losses, and generate mold production certification signals based on the evaluation results, perform injection molding operations and finished product quality testing, and comprehensive processing is used to obtain the quality characterization coefficient. Determine whether to adjust the production quality adaptively.

Benefits of technology

It improves the efficiency and quality of chemical packaging barrel production, reduces waste of raw materials, ensures good quality of products, and is suitable for common applications in the chemical field.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of data processing, and particularly discloses a self-adaptive adjustment chemical packaging barrel production data processing method, system and equipment, and the method comprises the steps: carrying out the detailed data processing through the raw material transportation and mold manufacturing of a chemical packaging barrel, and obtaining a transportation loss evaluation value of a raw material and a mold qualification index of the chemical packaging barrel; and comparing the residual raw materials with preset threshold values to obtain corresponding comparison results so as to judge whether the residual raw materials of the chemical packaging barrel can support the raw materials required by subsequent manufacturing or not and whether the mold manufacturing of the chemical packaging barrel reaches a reasonable manufacturing standard or not, so that the accuracy of injection molding operation of the subsequent chemical packaging barrel is ensured, and the production efficiency is improved. Through detailed data processing of the injection pressure, the excessive deviation degree of the injection pressure can be reduced, and finally the quality of the chemical packaging barrel is improved, so that self-adaptive adjustment of the chemical packaging barrel in the production process is completed, and the production efficiency and the utilization rate of the chemical packaging barrel are improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of data processing, and in particular to a method, system and equipment for processing production data of chemical packaging barrels with adaptive adjustment. Background Art

[0002] Traditional chemical packaging barrel production usually relies on manual operation and fixed procedures, which makes it difficult to cope with fluctuations caused by changes in raw materials and environmental conditions during the production process. Therefore, production efficiency and product quality may be unstable, the scrap rate is high, and resources are seriously wasted. In order to improve production efficiency and product quality, an adaptive production processing method has emerged. This method uses advanced sensor technology and data processing technology to analyze various data in the production process and dynamically adjust production parameters according to the data analysis results, so that the production speed of chemical packaging barrels can be further improved.

[0003] For example, the invention patent with announcement number CN116934055B announces a chemical packaging barrel production adjustment method and system based on big data. The chemical packaging barrel production method based on big data includes the following steps: S1, production method data preprocessing; S2, raw material transportation evaluation; S3, mold making evaluation; S4, injection molding evaluation; S5, quality inspection evaluation; S6, production type process correction evaluation; S7, production method adjustment. By evaluating the raw material transportation, mold making, injection molding, quality inspection and production type process correction in the chemical packaging barrel production method, the existing production method is adjusted according to each evaluation result, and the final effective production adjustment method is determined.

[0004] For example, the invention patent with announcement number CN117094450B involves the field of wavelet transform technology, and specifically involves a method for optimizing data processing of chemical production lines based on blockchain. The method obtains the temperature history data sequence of the production and preparation link under the same chemical product quality index; performs wavelet decomposition on the temperature history data sequence to obtain a wavelet coefficient sequence; obtains the degree of fluctuation of the wavelet coefficient according to the fluctuation of the wavelet coefficient sequence corresponding to each temperature history data sequence; determines the confidence of the corresponding wavelet coefficient according to the discreteness of the degree of fluctuation of the wavelet coefficient; based on the confidence, performs wavelet transform sparse processing on the wavelet coefficients in the wavelet coefficient sequence to obtain a wavelet reconstruction sequence; compresses the wavelet coefficients in the wavelet reconstruction sequence after differential coding to obtain compressed data corresponding to the temperature history data sequence.

[0005] In combination with the above technical solutions, it is found that in the current process of data processing on the production status in the chemical industry, a fixed production process is usually followed and a small amount of data analysis is performed to obtain a large number of chemical products. This will greatly increase the unqualified rate of the finished products, which not only wastes the cost of raw materials, but also leads to low production efficiency. Ultimately, it cannot be widely used in the chemical industry, reducing the application rate of this product. Summary of the invention

[0006] In view of the deficiencies in the prior art, the present invention provides a method, system and equipment for processing production data of chemical packaging barrels with adaptive adjustment, which can effectively solve the problems involved in the above-mentioned background technology.

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: The first aspect of the present invention provides a method for processing production data of chemical packaging barrels with adaptive adjustment, including: obtaining the transportation parameters of the raw materials to which the chemical packaging barrels belong, and performing data processing to obtain the transportation loss assessment value of the raw materials, and comparing it with the preset transportation loss assessment threshold to obtain the raw material transportation comparison result; based on the raw material transportation comparison result, generating a mold production authentication signal for the chemical packaging barrel, and collecting the mold information of the chemical packaging barrel, evaluating the mold qualification index of the chemical packaging barrel, and comparing it with the preset mold qualification threshold to obtain the mold production comparison result; based on the mold production comparison result, generating an injection molding authentication signal for the chemical packaging barrel, thereby the injection molding equipment performs injection molding operation on the chemical packaging barrel, and performs finished product quality inspection on the chemical packaging barrel after injection molding, obtaining the production environment information of the chemical packaging barrel, and comprehensively processing to obtain the quality characterization coefficient of the chemical packaging barrel, and finally determining whether to perform adaptive adjustment on the production quality of the chemical packaging barrel.

[0008] As a further method, the raw material transportation comparison result is specifically a first comparison result of raw material transportation or a second comparison result of raw material transportation, wherein the first comparison result of raw material transportation is that the transportation loss assessment value of the raw material is greater than or equal to a preset transportation loss assessment threshold, and the second comparison result of raw material transportation is that the transportation loss assessment value of the raw material is less than the preset transportation loss assessment threshold; if the transportation loss assessment value of the raw material is greater than or equal to the preset transportation loss assessment threshold, a loss warning prompt is issued for the raw materials belonging to the chemical packaging barrel; if the transportation loss assessment value of the raw material is less than the preset transportation loss assessment threshold, a mold production authentication signal for the chemical packaging barrel is directly generated.

[0009] As a further method, the injection molding equipment performs injection molding operation on the chemical packaging barrel, and the specific process is as follows: The first injection pressure of the chemical packaging barrel during the injection molding process is obtained, and the first injection preset pressure of the injection molding equipment is obtained at the same time; if the first injection pressure is less than the first injection preset pressure, the first injection pressure and the first injection preset pressure are subjected to difference processing to obtain the first injection pressure rise adjustment pressure, and the pressure is added to the first injection preset pressure to obtain the second injection preset pressure, and the injection molding equipment adaptively adjusts the first injection preset pressure to the second injection preset pressure, thereby the injection molding equipment performs injection molding operation on the chemical packaging barrel according to the second injection preset pressure; if the first injection pressure is greater than the first injection preset pressure, the first injection pressure and the first injection preset pressure are added to obtain the second injection preset pressure. The pressure is processed by difference to obtain a first injection pressure drop adjustment pressure, and the first injection pressure preset pressure is subtracted from the first injection pressure drop adjustment pressure to obtain a second injection pressure preset pressure. The injection molding equipment adaptively adjusts the first injection pressure preset pressure to the second injection pressure preset pressure, and the injection molding equipment performs injection molding operations on the chemical packaging barrel according to the second injection pressure preset pressure; if the first injection pressure is equal to the first injection pressure preset pressure, the injection molding equipment continues to perform injection molding operations on the chemical packaging barrel according to the first injection pressure preset pressure; by repeating the above-mentioned process of the injection molding equipment performing injection molding operations on the chemical packaging barrel, the chemical packaging barrel after injection molding is obtained.

[0010] As a further method, the determination of whether to perform adaptive adjustment on the production quality of the chemical packaging barrel is specifically performed as follows: The quality characterization coefficient of the chemical packaging barrel is compared with the preset quality characterization threshold. If the quality characterization coefficient of the chemical packaging barrel is greater than or equal to the preset quality characterization threshold, there is no need to adaptively adjust the production quality of the chemical packaging barrel; if the quality characterization coefficient of the chemical packaging barrel is less than the preset quality characterization threshold, adaptively adjust the production quality of the chemical packaging barrel.

[0011] The second aspect of the present invention provides a system for an adaptively adjusted chemical packaging barrel production data processing method, including: a raw material transportation assessment module, which is used to obtain the transportation parameters of the raw materials belonging to the chemical packaging barrels, and perform data processing to obtain the transportation loss assessment value of the raw materials, and compare it with a preset transportation loss assessment threshold to obtain a raw material transportation comparison result.

[0012] The mold making assessment module is used to generate a mold making authentication signal for chemical packaging barrels based on the raw material transportation comparison results, collect the mold information of the chemical packaging barrels, assess the mold qualification index of the chemical packaging barrels, compare it with the preset mold qualification threshold, and obtain the mold making comparison result.

[0013] The production quality adjustment module is used to generate an injection molding authentication signal for the chemical packaging barrel based on the mold production comparison result, so that the injection molding equipment performs injection molding operations on the chemical packaging barrel, and performs finished product quality inspection on the chemical packaging barrel after injection molding, obtains the production environment information of the chemical packaging barrel, and obtains the quality characterization coefficient of the chemical packaging barrel through comprehensive processing, and finally determines whether to perform adaptive adjustment on the production quality of the chemical packaging barrel.

[0014] A device, characterized in that the device comprises a memory for storing computer program instructions and a processor for executing the program instructions, wherein when the computer program instructions are executed by the processor, the device is triggered to execute any of the methods described above.

[0015] Compared with the prior art, the embodiments of the present invention have at least the following advantages or beneficial effects: (1) The present invention provides a method, system and equipment for processing chemical packaging barrel production data with adaptive adjustment. First, the transportation loss assessment value of the raw materials is determined by the transportation parameters of the raw materials to which the chemical packaging barrel belongs. The specific loss of the raw materials can be obtained to determine whether an early warning prompt is given for the transported raw materials. The mold making of the chemical packaging barrel is evaluated and compared with the mold qualification threshold. Through data processing, it can be accurately determined whether the mold making of the chemical packaging barrel is within a reasonable range, thereby ensuring the accuracy of the subsequent injection molding operation of the chemical packaging barrel. Ultimately, the quality of the finished chemical packaging barrel is likely to be in a good state, thereby completing the adaptive adjustment of the chemical packaging barrel in the production process.

[0016] (2) The present invention carries out the transportation of raw materials and the production of molds for chemical packaging barrels, performs detailed data processing to obtain the transportation loss assessment value of the raw materials and the qualified index of the molds for chemical packaging barrels, and compares them with the preset thresholds to obtain corresponding comparison results. The purpose is to determine whether the remaining raw materials in the chemical packaging barrels can support the raw materials required for subsequent production and whether the mold production of the chemical packaging barrels meets reasonable production standards. If the transportation loss is large or the mold production does not meet the standards, a corresponding authentication signal is generated. At this time, the previous production process is not followed, which can not only reduce the waste of raw materials, but also improve the quality of the chemical packaging barrels.

[0017] (3) The present invention performs injection molding operations on chemical packaging barrels through injection molding equipment, and performs detailed data processing on the injection pressure. If the injection pressure preset of the injection molding equipment is significantly different from the injection pressure borne by the chemical packaging barrel, the injection pressure preset of the injection molding equipment is adaptively adjusted, which can reduce the excessive deviation of the injection pressure and greatly reduce the final product unqualified rate, thereby improving the production efficiency of the chemical packaging barrels.

[0018] (4) The present invention detects the quality of finished products of chemical packaging barrels, obtains the production environment information of chemical packaging barrels, and obtains the quality characterization coefficient of chemical packaging barrels through comprehensive processing, so that the data processing of chemical packaging barrel production is comprehensive, ensuring that chemical packaging barrels can be widely used in the chemical industry, so as to improve the utilization rate of chemical packaging barrels. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The present invention is further described using the accompanying drawings, but the embodiments in the accompanying drawings do not constitute any limitation to the present invention. A person skilled in the art can obtain other drawings based on the following drawings without creative work.

[0020] Figure 1 The figure is a schematic flow chart of the method steps of the present invention.

[0021] Figure 2 It is a schematic diagram of system module connection of the present invention. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0023] In this example, the following methods are combined with corresponding scenarios for explanation: The production scenario of the present application is to process data and adaptively adjust chemical packaging barrels during the production process. However, due to the application specificity of chemical packaging barrels (because they usually need to carry various chemicals when in use, including some corrosive, toxic, flammable or other hazardous substances, therefore, if the quality of chemical packaging barrels is poor, it will have a serious negative impact on the safety of the chemical packaging barrels within the scope of use), this example first carries out certain sample production before mass production of chemical packaging barrels. Due to the synchronization of sample production, this application only performs detailed, accurate and comprehensive data processing on the production process of one of the chemical packaging barrels to ensure that the production quality is highly satisfactory in the subsequent mass production process, which not only reduces the waste of raw materials, but also improves production efficiency, and enables chemical packaging barrels to be widely used in the chemical field, further improving the safe use of chemical packaging barrels.

[0024] Reference Figure 1As shown, the first aspect of the present invention provides an adaptively adjusted chemical packaging barrel production data processing method, including: obtaining the transportation parameters of the raw materials to which the chemical packaging barrel belongs, and performing data processing to obtain the transportation loss assessment value of the raw materials, and comparing it with a preset transportation loss assessment threshold to obtain a raw material transportation comparison result.

[0025] Specifically, the raw material transportation comparison result is a first comparison result of raw material transportation or a second comparison result of raw material transportation, wherein the first comparison result of raw material transportation is that the transportation loss assessment value of the raw material is greater than or equal to the transportation loss assessment threshold preset in the production adjustment database, and the second comparison result of raw material transportation is that the transportation loss assessment value of the raw material is less than the preset transportation loss assessment threshold.

[0026] If the transportation loss assessment value of the raw materials is greater than or equal to the preset transportation loss assessment threshold, where the transportation loss assessment threshold indicates the maximum acceptable loss limit of the raw materials during transportation, specifically, it refers to the maximum allowable value for assessing the transportation loss of the raw materials when transporting the raw materials; if the transportation loss assessment value of the above raw materials is greater than or equal to the preset transportation loss assessment threshold, it means that abnormal problems have occurred in the transportation of the raw materials (for example, the raw materials have volatilized), and the degree of raw material loss is large, which has exceeded the maximum loss limit, then measures need to be taken to find out the cause and make repairs, that is, to issue a loss warning for the raw materials belonging to the chemical packaging barrels.

[0027] The process of the above-mentioned early warning prompt is as follows: If the transportation loss assessment value of the raw material is greater than or equal to the preset transportation loss assessment threshold, a raw material loss warning signal is generated and transmitted to the raw material management personnel, who then further determine the loss of the raw materials to which the chemical packaging barrel belongs and take measures to compensate for the raw material loss. For example, the raw material of the chemical packaging barrel is toluene, which has the characteristics of high vapor pressure and is easy to volatilize when the seal is poor or when encountering high temperature. If the volatilization amount is small (that is, the proportion of volatilization loss after transportation compared with before transportation is between 1% and 5%), gas recovery equipment is installed. In particular, during the loading and unloading process, the volatile gas of toluene can be captured by a condensing device, liquefied and then injected back into the toluene device before volatilization, thereby obtaining toluene before volatilization (at this time, the proportion of volatilization loss after transportation compared with before transportation is less than 1%) to ensure sufficient raw materials for subsequent production.

[0028] Through the above-mentioned early warning prompts, the raw materials available after the early warning prompts can be used for the next step of mold making, thereby generating a mold making certification signal for the chemical packaging barrel; at the same time, it should be clarified that although the above-mentioned raw materials have a certain degree of loss, before transportation, the raw materials are kept sealed and other good transportation conditions are maintained well, and after the loss of raw materials, the raw material management personnel can restore the raw materials through compensatory measures. Therefore, the raw materials after the early warning prompt and the completion of the measures can ensure that the raw materials required for the following mold making and injection molding are sufficient.

[0029] If the transportation loss assessment value of the raw material is less than the preset transportation loss assessment threshold, it means that the loss of the raw material during transportation does not exceed the maximum loss limit, and the mold production authentication signal of the chemical packaging barrel can be directly generated.

[0030] Furthermore, the transportation loss assessment value of the raw materials is specifically analyzed as follows: The transportation parameters of the raw materials to which the chemical packaging barrel belongs specifically include the vibration times of each material corresponding to each type of raw materials to which the chemical packaging barrel belongs in each transportation time period and the ambient temperature at each transportation time point.

[0031] Get the transportation time of the raw materials of the chemical packaging barrel.

[0032] It should be clarified that the transportation scenario set in the present application is long-distance transportation, so the ambient temperature will fluctuate during transportation, and among the raw materials of the chemical packaging barrels, there will be raw materials that are very sensitive to temperature changes. Therefore, even if the ambient temperature is stable in a relatively short period of time, if there is a small change in the ambient temperature, some raw materials will be disturbed by the amplitude of the change in their ambient temperature, which will affect the stability of the raw materials and cause the loss of raw materials (for example, the toluene mentioned above will volatilize); at the same time, since the transportation of raw materials is long-distance transportation, there will be transportation delays and other phenomena, which will make the transportation time unable to always remain within a stable range, further causing the loss of multiple raw materials; in summary, although the ambient temperature of chemical raw materials is stable in a relatively short period of time, since the scenario set in the present application is long-distance transportation, it may cause the loss of its transported raw materials, and thus it is necessary to take corresponding monitoring and remedial measures for the above-mentioned influencing conditions to ensure that the raw materials can be used in the production of chemical packaging barrels in a timely manner.

[0033] The transportation parameters of the raw materials to which the above-mentioned chemical packaging barrels belong and the transportation time of the raw materials to which the chemical packaging barrels belong can be extracted from the transportation management platform of the raw materials to which the chemical packaging barrels belong. The transportation management platform can connect vibration sensors, temperature sensors and other equipment through the Internet of Things to obtain their corresponding values ​​in real time, and the transportation time is directly obtained by displaying the time period of this transportation on the transportation management platform.

[0034] The types of raw materials for chemical packaging barrels include but are not limited to toluene, hydrochloric acid, polyethylene and mineral oil. Since a large number of raw materials are required in the production process of chemical packaging barrels, a certain type of raw materials will be stored separately when transporting the raw materials of chemical packaging barrels. A certain type of raw materials will have multiple storage containers or devices. Therefore, the above-mentioned materials represent part of the raw materials corresponding to a certain container of a certain type of raw materials, and the comprehensive materials are the total quantity of a certain type of raw materials.

[0035] Each transportation time point is obtained by dividing the transportation time into equal time periods. For example, if the transportation time is 100 minutes and the time period is 20 minutes, the first transportation time point is 0 minutes, the second transportation time point is 20 minutes, the third transportation time point is 40 minutes, the fourth transportation time point is 60 minutes, the fifth transportation time point is 80 minutes and the sixth transportation time point is 100 minutes. Each of the above transportation time periods is the time period between two adjacent transportation time points, that is, the 20 minutes mentioned above is the transportation time period.

[0036] Therefore, the vibration times of each material in each transportation time period, the ambient temperature of each material in each transportation time point and the transportation time of the raw materials in the chemical packaging barrels are processed to obtain the assessment method of the transportation loss assessment value of the raw materials. The specific assessment method is as follows:

[0037] In the formula, It is the vibration frequency of the Mth material corresponding to the Zth type raw material of the chemical packaging barrel in the Dth transportation time period, indicating the number of times the material vibrates during the transportation time period.

[0038] It is the ambient temperature of the Mth material corresponding to the Zth type raw material of the chemical packaging barrel at the Bth transportation time point, indicating the temperature value of the environment in which the material is located at the transportation time point.

[0039] It is the transportation time of the raw materials to which the chemical packaging barrel belongs, indicating the transportation time of the raw materials.

[0040] The vibration number limit value for the Zth type of raw materials preset in the production regulation database represents the maximum permitted number of vibrations that may occur at the corresponding transportation time point for this type of raw materials.

[0041] The reference ambient temperature for the Zth type of raw materials preset in the production adjustment database represents the optimal temperature adaptation value for the environment in which this type of raw materials is located at the transportation time point.

[0042] The permitted transportation time for Class Z raw materials preset in the production regulation database indicates the maximum prescribed transportation time corresponding to this type of raw materials. If this permitted transportation time is exceeded, there is a possibility that this type of raw materials will volatilize.

[0043] is the assessed value of the transportation loss of raw materials. If the transportation time is longer and exceeds the prescribed permitted transportation time, the ambient temperature is likely to affect the raw materials during transportation, especially under extreme temperature conditions (i.e. the ambient temperature deviates far from the reference ambient temperature). Long-term transportation may cause the raw materials to experience higher temperature fluctuations, affecting their stability; it further affects the vibration characteristics of the raw materials during transportation. For example, high temperature may cause certain materials to become softer or more viscous, changing their response characteristics during vibration, thereby affecting the vibration mode and frequency; during transportation, frequent vibrations (i.e. a large number of vibrations, and higher than the vibration limit) may cause friction and collision of the raw materials inside the packaging barrel, thereby generating heat. This increase in heat may cause the internal ambient temperature to rise, ultimately causing the volatilization of such raw materials, i.e. increasing the loss of raw materials; through the above description, it can be accurately known that the number of vibrations, ambient temperature and transportation time are closely related, and the degree of transportation loss ultimately caused is greater.

[0044] Z is the number of each raw material. , Q is the total category of raw materials, M is the number of each material, , P is the total number of materials, D is the number of each transportation time period, , E is the total number of transport time periods, B is the number of each transport time point, , K is the total number of transportation time points, and e is a natural constant.

[0045] Based on the raw material transportation comparison results, a mold production authentication signal for the chemical packaging barrel is generated, and the mold information of the chemical packaging barrel is collected. The mold qualification index of the chemical packaging barrel is evaluated and compared with the preset mold qualification threshold to obtain the mold production comparison result.

[0046] After the above-mentioned chemical packaging barrel mold making authentication signal is generated, the chemical packaging barrel mold making authentication signal is transmitted to the mold making manager. After authentication, the mold making manager determines whether the chemical packaging barrel mold can be made, and the authentication condition is whether the transportation loss assessment value of the raw material is less than the preset transportation loss assessment threshold.

[0047] Specifically, the mold qualification index of the chemical packaging barrel is evaluated and compared with the preset mold qualification threshold to obtain the mold production comparison result. The specific process is as follows: The mold information of the chemical packaging barrel specifically includes the wall thickness, material hardness and surface roughness corresponding to each qualified inspection position point of the mold to which the chemical packaging barrel belongs.

[0048] Get the mold making time of the mold for the chemical packaging barrel.

[0049] The above-mentioned wall thickness, material hardness and surface roughness are obtained by ultrasonic thickness gauge, Shore hardness tester and surface roughness tester respectively.

[0050] The mold making time of the mold for the chemical packaging barrel can be obtained by checking the mold making report.

[0051] Each qualified inspection position point is a position point specified by the mold production management personnel to detect whether the manufactured mold is qualified.

[0052] At the same time, the transportation loss assessment value of the raw materials, the wall thickness, material hardness and surface roughness corresponding to each qualified inspection position of the mold of the chemical packaging barrel are comprehensively considered, and the evaluation method of the qualified index of the mold of the chemical packaging barrel is obtained through data processing. The specific method is as follows:

[0053] in, It is the wall thickness corresponding to the Rth qualified inspection position point of the mold to which the chemical packaging barrel belongs, indicating the wall thickness of the mold to which the chemical packaging barrel belongs at the qualified inspection position point, that is, the thickness between the inner surface and the outer surface of the mold at the qualified inspection position point.

[0054] It is the material hardness corresponding to the Rth qualified inspection position point of the mold to which the chemical packaging barrel belongs, indicating the hardness of the surface material of the mold to which the chemical packaging barrel belongs at the qualified inspection position point.

[0055] It is the surface roughness corresponding to the Rth qualified inspection position point of the mold to which the chemical packaging barrel belongs, indicating the surface roughness of the mold to which the chemical packaging barrel belongs at the qualified inspection position point.

[0056] The material reference hardness preset in the production adjustment database represents the specified standard value of the material hardness.

[0057] The surface reference roughness preset in the production adjustment database represents the specified material roughness standard value.

[0058] It is the mold making time of the mold for chemical packaging barrels, indicating the overall time of making the mold for chemical packaging barrels.

[0059] The mold making reference time preset for the production adjustment database represents the standard value of the specified mold making time.

[0060] It is the transportation loss assessment value of the raw materials, which is obtained by comprehensively considering the vibration times of each type of raw materials belonging to the chemical packaging barrel at each transportation time point, the ambient temperature of each type of raw materials belonging to the chemical packaging barrel at each transportation time point, and the transportation time of the raw materials belonging to the chemical packaging barrel. The transportation loss assessment value here is the transportation loss assessment value corresponding to the case where the transportation loss assessment value is less than the preset transportation loss assessment threshold.

[0061] The weight factors corresponding to the transportation loss assessment values ​​are preset in the production adjustment database. When used, the weight factors corresponding to the transportation loss assessment values ​​can be directly obtained from the production adjustment database. The corresponding relationship can be a preset mapping relationship. For example, the wall thickness, material hardness and surface roughness corresponding to each qualified inspection position point of the mold to which the chemical packaging barrel belongs and the weight factors corresponding to the transportation loss assessment values ​​preset in the production adjustment database form a mapping set. The wall thickness, material hardness and surface roughness corresponding to each qualified inspection position point of the mold to which the real-time chemical packaging barrel belongs are input into the mapping set to obtain the weight factors corresponding to the transportation loss assessment values. The mapping relationship can be one-to-one or many-to-one. In this example, the value range is [0, 1].

[0062] It is a qualified indicator of the mold for chemical packaging barrels. If the mold making time is too short or too long (that is, the mold making time deviates greatly from the mold making reference time), it may lead to uneven temperature and insufficient pressure during the molding process, thereby affecting the uniformity of the wall thickness and the ability to meet the design requirements. At the same time, if the raw materials are lost during transportation (that is, the corresponding value of the transportation loss assessment value is large), even if they are subsequently repaired and restored, it may still lead to insufficient quality of the raw materials, which in turn affects the wall thickness of the final product; the wall thickness directly affects the material's compressive resistance and hardness, and uneven thickness may lead to insufficient hardness and increase the risk of rupture; and if the material hardness deviates from the material reference hardness, it may cause scratches or other defects to form on the surface during processing, increasing the surface roughness (that is, deviating from the surface reference roughness); surface roughness that does not meet the standards may affect the sealing and corrosion resistance of the chemical packaging barrels, thereby affecting its performance in actual use.

[0063] R is the number of each qualified test point, , J is the total number of qualified detection positions, and e is a natural constant.

[0064] The mold production comparison result is specifically the first comparison result of mold production or the second comparison result of mold production, wherein the first comparison result of mold production is that the mold qualification index of the chemical packaging barrel is greater than or equal to the mold qualification threshold preset in the production adjustment database, and the second comparison result of mold production is that the mold qualification index of the chemical packaging barrel is less than the preset mold qualification threshold, wherein the mold qualification threshold indicates that when producing the mold of the chemical packaging barrel, the prescribed mold qualification standard is met to ensure the functionality and service life of the mold.

[0065] If the mold qualification index of the chemical packaging barrel is greater than or equal to the preset mold qualification threshold, it means that the mold produced this time has reached the specified mold standard, and the injection molding certification signal of the chemical packaging barrel is directly generated.

[0066] If the mold qualification index of the chemical packaging barrel is less than the preset mold qualification threshold, it means that the mold produced this time does not meet the prescribed mold standard, and a production warning prompt will be issued for the mold belonging to the chemical packaging barrel.

[0067] The specific early warning process is as follows: If the mold qualification index of the chemical packaging barrel is less than the preset mold qualification threshold, a mold unqualified warning signal is generated and transmitted to the mold production management personnel, who further determine the unqualified production of the mold to which the chemical packaging barrel belongs and take corresponding measures; for example, if the surface roughness corresponding to a certain qualified inspection position point of the mold to which the above-mentioned chemical packaging barrel belongs is higher than the preset surface reference roughness (that is, the surface roughness is 1 micron, and the preset surface reference roughness is 0.8 micron), the mold production management personnel will smooth and polish the qualified inspection position point of the mold to which the chemical packaging barrel belongs, so that its surface roughness is reduced to 0.8 microns, thereby improving the mold qualification index of the chemical packaging barrel.

[0068] Through the above-mentioned early warning prompt, the mold making step can be transferred to the injection molding step, thereby generating a mold making authentication signal for the chemical packaging barrel.

[0069] In a specific embodiment, the present invention performs detailed data processing to obtain the raw material transportation loss assessment value and the chemical packaging barrel mold qualification index by transporting raw materials and making molds for chemical packaging barrels, and compares them with preset thresholds to obtain corresponding comparison results. The purpose is to determine whether the remaining raw materials of the chemical packaging barrel can support the raw materials required for subsequent production and whether the mold production of the chemical packaging barrel meets reasonable production standards. If the transportation loss is large or the mold production does not meet the standards, a corresponding authentication signal is generated. At this time, the previous production process is not followed, which can not only reduce the waste of raw materials, but also improve the quality of the chemical packaging barrel.

[0070] Based on the mold making comparison results, an injection molding authentication signal of the chemical packaging barrel is generated. The injection molding equipment then performs injection molding operations on the chemical packaging barrel, and performs finished product quality inspection on the chemical packaging barrel after injection molding. The production environment information of the chemical packaging barrel is obtained, and the quality characterization coefficient of the chemical packaging barrel is obtained through comprehensive processing. Finally, it is determined whether to perform adaptive adjustment on the production quality of the chemical packaging barrel.

[0071] After the injection molding authentication signal of the chemical packaging barrel is generated, the injection molding authentication signal of the chemical packaging barrel is transmitted to the injection molding management personnel. After authentication, the injection molding management personnel determines whether the injection molding of the chemical packaging barrel can be carried out, wherein the authentication condition is whether the mold qualification index of the chemical packaging barrel is greater than or equal to the preset mold qualification threshold.

[0072] Specifically, the injection molding equipment performs injection molding operation on chemical packaging barrels, and the specific process is as follows: The first injection pressure of the chemical packaging barrel during the injection molding process is obtained, and the first injection preset pressure of the injection molding equipment is obtained.

[0073] The above-mentioned injection molding process is the injection molding cycle, wherein the first injection pressure represents the injection pressure that the chemical packaging barrel is subjected to at the first time point, which is obtained by using non-contact measurement technology, such as laser interferometer, to monitor the strain and deformation of the chemical packaging barrel during the production process, and indirectly deduce the injection pressure borne inside.

[0074] Assuming that a laser interferometer is used to measure the injection length of a chemical packaging barrel before a certain point in time to be 100 mm and the injection length at that point in time to be 100.2 mm during the injection molding process, the corresponding strain is equal to =0.002; Assuming that the internal injection molding material of the chemical packaging barrel is polyethylene, the elastic modulus of the chemical packaging barrel is 500* Pa; the final stress is equal to 500* Pa*0.002=1* Pa; assuming that the injection molding wall thickness of the chemical packaging barrel at this time point is 5mm and the inner radius is 50mm; then the final internal injection pressure is equal to =0.1MPa, which means that during the injection molding process, the injection pressure inside the chemical packaging barrel at that time point measured by the laser interferometer is 0.1MPa.

[0075] The first injection pressure preset pressure of the injection molding equipment is the prescribed injection pressure applied to the chemical packaging barrel before the chemical packaging barrel is injection molded, and can be directly obtained from the injection pressure display screen of the injection molding equipment.

[0076] The following adjustment of the first injection preset pressure of the injection molding equipment is due to the influence of aging of the injection molding equipment, the injection temperature and cooling temperature during the injection molding process, which makes the first injection pressure and the first injection preset pressure unequal. In order to prevent the deviation between the two from becoming larger and larger, the injection preset pressure of the injection molding equipment is adjusted in real time and adaptively to keep the injection pressure of the chemical packaging barrel always with a small deviation from the injection preset pressure, thereby improving the production quality of the chemical packaging barrel.

[0077] If the first injection pressure is less than the first injection preset pressure, it means that due to the aging of the injection molding equipment itself (at this time, the impact of equipment aging exceeds the impact of the injection temperature, cooling temperature and other processes during the injection molding process), even if the injection molding equipment provides the first injection preset pressure, the injection pressure actually received by the chemical packaging barrel is less than the first injection preset pressure, then the first injection pressure and the first injection preset pressure are difference processed (that is, the first injection preset pressure minus the first injection pressure) to obtain the first injection pressure rise adjustment pressure, the first injection pressure rise adjustment pressure is added to the first injection pressure preset pressure to obtain the second injection pressure preset pressure, then the injection molding equipment adaptively adjusts the first injection pressure preset pressure to the second injection pressure preset pressure, and thus the injection molding equipment performs injection molding operation on the chemical packaging barrel according to the second injection pressure preset pressure.

[0078] The second injection preset pressure mentioned above refers to the injection pressure applied to the chemical packaging barrel by the injection molding equipment at the second time point. At this time, it is only a prediction of the injection molding equipment and has not entered the second time point.

[0079] This example will give an example to make the above description more clear: Assuming that the first injection preset pressure is 10 MPa, and the first injection pressure is 9 MPa, it means that the injection pressure actually applied by the injection molding equipment is 9 MPa, and the first injection preset pressure needs to be increased by 1 MPa, that is, the second injection preset pressure is 11 MPa, so that the subsequent second injection pressure will be approximately 10 MPa (due to the influence of injection temperature and other factors during the injection molding process, the actual second injection pressure may be 10 MPa, or may not be equal to 10 MPa, and further adjustments will be made at this time).

[0080] If the first injection pressure is greater than the first injection preset pressure, it means that due to the influence of the injection temperature, cooling temperature and other processes during the injection molding process (at this time, the influence of the injection temperature, cooling temperature and other processes during the injection molding process exceeds the aging influence of the injection molding equipment itself), even if the injection molding equipment provides the first injection preset pressure, the injection pressure actually received by the chemical packaging barrel will be greater than the first injection preset pressure. The first injection pressure and the first injection preset pressure are processed by difference (that is, the first injection pressure minus the first injection preset pressure) to obtain the first injection pressure drop adjustment pressure, and at the same time, the first injection pressure preset pressure is subtracted from the first injection pressure drop adjustment pressure to obtain the second injection pressure preset pressure. The injection molding equipment adaptively adjusts the first injection pressure preset pressure to the second injection pressure preset pressure, and thus the injection molding equipment performs injection molding operations on the chemical packaging barrel according to the second injection pressure preset pressure.

[0081] This example will give an example to make the above description more clear: Assuming that the first injection preset pressure is 10 MPa, and the first injection pressure is 11 MPa, it means that the injection pressure actually applied by the injection molding equipment is 11 MPa, and the first injection preset pressure needs to be reduced by 1 MPa, that is, the second injection preset pressure is 9 MPa, so that the subsequent second injection pressure will be approximately 10 MPa (due to the aging of the injection molding equipment, the actual second injection pressure may be 10 MPa, or may not be equal to 10 MPa, and further adjustments will be made at this time).

[0082] If the first injection pressure is equal to the first injection preset pressure, it means that the aging effect of the above-mentioned injection molding equipment, the injection temperature, the cooling temperature and other processes during the injection molding process are small, and the injection molding equipment continues to perform injection molding operations on the chemical packaging barrel according to the first injection preset pressure.

[0083] By repeating the process of injection molding of the chemical packaging barrel by the above-mentioned injection molding equipment, that is, the second time point, the third time point until the last time point when the injection molding process is completed, the above-mentioned adaptive injection pressure adjustment process needs to be maintained, thereby obtaining the chemical packaging barrel after injection molding.

[0084] In a specific embodiment, the present invention performs injection molding operations on chemical packaging barrels through injection molding equipment, and performs detailed data processing on the injection pressure. If the injection pressure preset of the injection molding equipment is significantly different from the injection pressure borne by the chemical packaging barrel, the injection pressure preset pressure of the injection molding equipment is adaptively adjusted, which can reduce the excessive deviation of the injection pressure and greatly reduce the final unqualified rate of the finished product, thereby improving the production efficiency of the chemical packaging barrel.

[0085] Specifically, the quality characterization coefficient of the chemical packaging barrel is analyzed in the following steps: The production environment information of the chemical packaging barrels specifically includes the average environmental temperature of the chemical packaging barrels during the mold making process and the average environmental temperature of the chemical packaging barrels during the injection molding process.

[0086] The above-mentioned average ambient temperatures can all be obtained through temperature sensors; for example, during the mold making process of a chemical packaging barrel, a temperature sensor is used to monitor the ambient temperature at multiple time points in the mold making process in real time, and the average value is the average ambient temperature of the chemical packaging barrel during the mold making process; the specific method for obtaining the average ambient temperature during the injection molding process is the same as the average ambient temperature during the above-mentioned mold making process.

[0087] Therefore, the wall thickness corresponding to each quality inspection position point of the chemical packaging barrel, the surface roughness corresponding to each quality inspection position point of the chemical packaging barrel, the pressure value corresponding to each quality inspection position point of the chemical packaging barrel, the average environmental temperature of the chemical packaging barrel during the mold making time, and the average environmental temperature of the chemical packaging barrel during the injection pressing time are processed to obtain the evaluation method of the quality characterization coefficient of the chemical packaging barrel. The specific method is as follows:

[0088] In the formula, It is the first quality characterization factor of chemical packaging barrels, which represents the value obtained by comprehensively evaluating the wall thickness corresponding to each quality inspection point of the chemical packaging barrel, the surface roughness corresponding to each quality inspection point of the chemical packaging barrel, and the pressure resistance value corresponding to each quality inspection point of the chemical packaging barrel.

[0089] It is the second quality characterization factor of chemical packaging barrels, which represents the value obtained by comprehensively evaluating the average ambient temperature of the chemical packaging barrels during mold making and the average ambient temperature of the chemical packaging barrels during injection molding.

[0090] The weight of the first quality characterization factor preset in the production regulation database can be directly obtained from the production regulation database when used, and the corresponding relationship can be a preset mapping relationship. For example, the wall thickness corresponding to each quality inspection point of the chemical packaging barrel and the weight of the first quality characterization factor preset in the production regulation database form a mapping set, and the wall thickness corresponding to each quality inspection point of the real-time chemical packaging barrel is input into the mapping set to obtain the weight of the first quality characterization factor. The mapping relationship can be one-to-one or many-to-one. In this example, its value range is [0, 1].

[0091] The weight of the second quality characterization factor preset in the production regulation database can be directly obtained from the production regulation database when used, and the corresponding relationship can be a preset mapping relationship. For example, the average ambient temperature of the chemical packaging barrel during the mold making period and the weight of the second quality characterization factor preset in the production regulation database form a mapping set, and the real-time average ambient temperature of the chemical packaging barrel during the mold making period is input into the mapping set to obtain the weight of the second quality characterization factor. The mapping relationship can be one-to-one or many-to-one. In this example, its value range is [0, 1].

[0092]

[0093] In the formula, It is the wall thickness corresponding to the Ath quality inspection position of the chemical packaging barrel, indicating the uniformity of the wall thickness of the chemical packaging barrel at this quality inspection position.

[0094] is the surface roughness corresponding to the Ath quality inspection position of the chemical packaging barrel, indicating the surface roughness of the chemical packaging barrel at this quality inspection position.

[0095] It is the pressure value corresponding to the Ath quality inspection position of the chemical packaging barrel, indicating the pressure borne by the surface of the chemical packaging barrel at the quality inspection position.

[0096] It is the average ambient temperature of the chemical packaging barrel during the mold making process, indicating the average ambient temperature of the environment in which the chemical packaging barrel is located during the mold making process.

[0097] It is the average ambient temperature of the chemical packaging barrel during the injection molding process, indicating the average ambient temperature of the environment in which the chemical packaging barrel is located during the injection molding process.

[0098] The wall reference thickness preset in the production adjustment database indicates the wall thickness of the specified chemical packaging barrel when the quality is qualified.

[0099] The surface reference roughness preset for the production adjustment database represents the surface roughness of the specified chemical packaging barrel when the quality is qualified.

[0100] The reference pressure preset in the production regulation database indicates the pressure that the chemical packaging barrel can withstand when the quality is qualified.

[0101] The reference ambient temperature for mold production preset in the production adjustment database indicates the ambient temperature of the mold production environment when the quality of the chemical packaging barrel is qualified.

[0102] The reference ambient temperature for injection molding preset in the production adjustment database indicates the ambient temperature of the injection molding environment in which the chemical packaging barrel is located when the quality is qualified.

[0103] A is the number of each quality inspection point. , U is the total number of quality detection positions, and e is a natural constant.

[0104] N is the quality characterization coefficient of chemical packaging barrels. When the ambient temperature during mold making is too high or too low (i.e., deviating from the reference ambient temperature), it will affect the fluidity and curing process of the material, and then affect the wall thickness. At the same time, during the injection molding process, inappropriate ambient temperature cannot improve the fluidity of the material, and the mold cannot be filled better, and the wall thickness is not uniform; the uniformity of the wall thickness directly affects the surface quality. Uneven thickness (i.e., the wall thickness deviates from the wall reference thickness) may cause surface unevenness, thereby increasing surface roughness; areas with large surface roughness (i.e., the monitored surface roughness is significantly different from the surface reference roughness) may cause stress concentration, reduce the overall pressure bearing capacity, and affect the performance of the packaging barrel under pressure; thus, a higher pressure bearing value (i.e., the difference from the reference pressure bearing value becomes larger) may cause material fatigue, and then affect its long-term performance and service life, and ultimately reduce the quality of the produced chemical packaging barrels and reduce production efficiency.

[0105] Furthermore, the chemical packaging barrel is subjected to finished product quality inspection to detect the finished product quality information of the chemical packaging barrel, wherein the finished product quality information specifically includes the wall thickness and surface roughness corresponding to each quality inspection position point of the chemical packaging barrel and the pressure bearing value corresponding to each quality inspection position point of the chemical packaging barrel.

[0106] The wall thickness and surface roughness of the above-mentioned chemical packaging barrels are obtained in a manner similar to that obtained by the above-mentioned ultrasonic thickness gauge and surface roughness meter, wherein the pressure value can be obtained by a pressure sensor; the positions of each quality inspection position point and each qualified inspection position point correspond to the same, and their numbers are equal.

[0107] Specifically, the process of determining whether to perform adaptive adjustment on the production quality of the chemical packaging barrel is as follows: The quality characterization coefficient of the chemical packaging barrel is compared with the quality characterization threshold preset in the production adjustment database, where the quality characterization threshold indicates the minimum value for the quality of the specified chemical packaging barrel to meet the standard. If the quality characterization coefficient of the chemical packaging barrel is greater than or equal to the preset quality characterization threshold, it means that the production quality of the chemical packaging barrel this time has reached the specified quality standard, and there is no need to adaptively adjust the production quality of the chemical packaging barrel, and subsequent mass production can be carried out.

[0108] If the quality characterization coefficient of the chemical packaging barrel is less than the preset quality characterization threshold, it means that the production quality of the chemical packaging barrel does not meet the prescribed quality standards, and the production quality of the chemical packaging barrel needs to be adaptively adjusted.

[0109] The specific adjustment process is: Since the injection molding equipment described above is aging, it is necessary to adjust the maintenance frequency of the above-mentioned production equipment, that is, to perform a difference processing on the quality characterization coefficient of the chemical packaging barrel and the preset quality characterization threshold to obtain the quality characterization difference, and then match the equipment maintenance adjustment frequency corresponding to each quality characterization difference interval preset in the production adjustment database, and finally match the equipment maintenance adjustment frequency corresponding to the production equipment; the equipment maintenance adjustment frequency corresponding to each quality characterization difference interval preset in the above-mentioned production adjustment database, the specific matching rules and matching values ​​are formulated by the equipment maintenance personnel according to the production quality of the chemical packaging barrel; for example, the maintenance frequency of the injection molding equipment is once a week, assuming that the quality characterization difference value is 0.5, which belongs to the quality characterization difference interval [0.3,0.7], and the equipment maintenance adjustment frequency corresponding to the quality characterization difference interval [0.3,0.7] stored in the production adjustment database is once every 3 days, that is, the equipment maintenance adjustment frequency corresponding to the matched injection molding equipment is once every 3 days, then the maintenance frequency of the injection molding equipment at this time is once every 3 days.

[0110] In a specific embodiment, the present invention detects the finished product quality of chemical packaging barrels, obtains the production environment information of the chemical packaging barrels, and comprehensively processes to obtain the quality characterization coefficient of the chemical packaging barrels, so that the data processing of the chemical packaging barrel production is comprehensive, ensuring that the chemical packaging barrels can be widely used in the chemical field to improve the utilization rate of the chemical packaging barrels.

[0111] Reference Figure 2 As shown, the second aspect of the present invention provides a system for a self-adaptive chemical packaging barrel production data processing method, including: a raw material transportation assessment module, a mold production assessment module and a production quality adjustment module.

[0112] The second aspect of the present invention provides a system for a method for processing production data of chemical packaging barrels with adaptive adjustment, which also includes a production adjustment database for storing various parameters such as the above-mentioned weights, preset reference values, etc.

[0113] The raw material transportation assessment module is connected to the mold production assessment module, the mold production assessment module is connected to the production quality adjustment module, and the raw material transportation assessment module, the mold production assessment module and the production quality adjustment module are all connected to the production adjustment database.

[0114] The raw material transportation assessment module is used to obtain the transportation parameters of the raw materials belonging to the chemical packaging barrel, and perform data processing to obtain the transportation loss assessment value of the raw materials, and compare it with the preset transportation loss assessment threshold to obtain the raw material transportation comparison result.

[0115] The mold production assessment module is used to generate a mold production authentication signal for a chemical packaging barrel based on the raw material transportation comparison result, collect mold information of the chemical packaging barrel, assess the mold qualification index of the chemical packaging barrel, compare it with the preset mold qualification threshold, and obtain the mold production comparison result.

[0116] The production quality adjustment module is used to generate an injection molding authentication signal for the chemical packaging barrel based on the mold production comparison result, so that the injection molding equipment performs injection molding operations on the chemical packaging barrel, and performs finished product quality inspection on the chemical packaging barrel after injection molding, obtains the production environment information of the chemical packaging barrel, and obtains the quality characterization coefficient of the chemical packaging barrel through comprehensive processing, and finally determines whether to perform adaptive adjustment on the production quality of the chemical packaging barrel.

[0117] A device, characterized in that the device comprises a memory for storing computer program instructions and a processor for executing the program instructions, wherein when the computer program instructions are executed by the processor, the device is triggered to execute any of the methods described above.

[0118] In a specific embodiment, the present invention provides a method, system and equipment for processing production data of chemical packaging barrels with adaptive adjustment. First, the transportation parameters of the raw materials to which the chemical packaging barrels belong are used to determine the transportation loss assessment value of the raw materials, so as to obtain the specific loss situation of the raw materials, thereby determining whether an early warning prompt is given for the transported raw materials. The mold making of the chemical packaging barrel is evaluated and compared with the mold qualification threshold. Through data processing, it can be accurately determined whether the mold making of the chemical packaging barrel is within a reasonable range, thereby ensuring the accuracy of the subsequent injection molding operations of the chemical packaging barrels, and ultimately making the quality of the finished chemical packaging barrels highly likely to be in a good state, thereby completing the adaptive adjustment of the chemical packaging barrels in the production process.

[0119] The above contents are merely examples and explanations of the structure of the present invention. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the invention or exceed the scope defined by the present invention, they should all fall within the protection scope of the present invention.

Claims

1. A method for processing chemical packaging barrel production data with adaptive adjustment, characterized in that: include: Obtain the transportation parameters of the raw materials to which the chemical packaging barrel belongs, and perform data processing to obtain the transportation loss assessment value of the raw materials, and compare it with the preset transportation loss assessment threshold to obtain the raw material transportation comparison result; Based on the raw material transportation comparison results, a mold manufacturing authentication signal for chemical packaging barrels is generated, and mold information of chemical packaging barrels is collected to evaluate the mold qualification index of chemical packaging barrels, and compare it with the preset mold qualification threshold to obtain the mold manufacturing comparison result; Based on the mold making comparison results, an injection molding authentication signal of the chemical packaging barrel is generated. The injection molding equipment then performs injection molding operations on the chemical packaging barrel, and performs finished product quality inspection on the chemical packaging barrel after injection molding. The production environment information of the chemical packaging barrel is obtained, and the quality characterization coefficient of the chemical packaging barrel is obtained through comprehensive processing. Finally, it is determined whether to perform adaptive adjustment on the production quality of the chemical packaging barrel.

2. The method for processing chemical packaging barrel production data with adaptive adjustment according to claim 1 is characterized in that: The transportation loss assessment value of the raw materials is analyzed in the following specific process: The transportation parameters of the raw materials to which the chemical packaging barrel belongs specifically include the vibration times of each material corresponding to each type of raw material to which the chemical packaging barrel belongs in each transportation time period and the ambient temperature at each transportation time point; Get the transportation time of the raw materials of the chemical packaging barrel; Therefore, the vibration times of each material in each transportation time period, the ambient temperature of each material in each transportation time point and the transportation time of the raw materials in the chemical packaging barrels are processed to obtain the assessment method of the transportation loss assessment value of the raw materials. The specific assessment method is as follows: In the formula, is the estimated value of transportation loss of raw materials, is the vibration number of the Mth material corresponding to the Zth type of raw material in the chemical packaging barrel during the Dth transportation time period, The ambient temperature of the Mth material corresponding to the Zth type of raw material in the chemical packaging barrel at the Bth transportation time point, The transportation time of the raw materials of the chemical packaging barrels. The preset vibration frequency limit value for the Zth type of raw materials, is the preset reference ambient temperature for the Zth type of raw materials, is the preset permitted transportation time for the Zth type of raw materials, where Z is the number of each type of raw material. , Q is the total category of raw materials, M is the number of each material, , P is the total number of materials, D is the number of each transportation time period, , E is the total number of transport time periods, B is the number of each transport time point, , K is the total number of transportation time points, and e is a natural constant.

3. The method for processing chemical packaging barrel production data with adaptive adjustment according to claim 2 is characterized in that: The raw material transportation comparison result is specifically a first comparison result of raw material transportation or a second comparison result of raw material transportation, wherein the first comparison result of raw material transportation is that the transportation loss assessment value of the raw material is greater than or equal to a preset transportation loss assessment threshold, and the second comparison result of raw material transportation is that the transportation loss assessment value of the raw material is less than the preset transportation loss assessment threshold; If the transport loss assessment value of the raw material is greater than or equal to the preset transport loss assessment threshold, a loss warning will be issued for the raw material to which the chemical packaging barrel belongs; If the transportation loss assessment value of the raw material is less than the preset transportation loss assessment threshold, a mold production authentication signal for the chemical packaging barrel is directly generated.

4. The method for processing chemical packaging barrel production data with adaptive adjustment according to claim 1 is characterized in that: The mold qualification index of the chemical packaging barrel is evaluated and compared with the preset mold qualification threshold to obtain the mold production comparison result. The specific process is as follows: The mold information of the chemical packaging barrel includes the wall thickness, material hardness and surface roughness corresponding to each qualified inspection position point of the mold of the chemical packaging barrel; The mold making time of the mold of the chemical packaging barrel is obtained, and the transportation loss assessment value of the raw materials, the wall thickness, material hardness and surface roughness corresponding to each qualified inspection position point of the mold of the chemical packaging barrel are comprehensively considered, and the qualified index of the mold of the chemical packaging barrel is obtained through data processing; The mold manufacturing comparison result is specifically a first mold manufacturing comparison result or a second mold manufacturing comparison result, wherein the first mold manufacturing comparison result is that the mold qualification index of the chemical packaging barrel is greater than or equal to a preset mold qualification threshold, and the second mold manufacturing comparison result is that the mold qualification index of the chemical packaging barrel is less than the preset mold qualification threshold; If the mold qualification index of the chemical packaging barrel is greater than or equal to the preset mold qualification threshold, the injection molding authentication signal of the chemical packaging barrel is directly generated; If the mold qualification index of the chemical packaging barrel is less than the preset mold qualification threshold, an early warning prompt will be issued for the mold belonging to the chemical packaging barrel.

5. The method for processing chemical packaging barrel production data with adaptive adjustment according to claim 1 is characterized in that: The injection molding equipment performs injection molding operation on chemical packaging barrels, and the specific process is as follows: Obtaining the first injection pressure of the chemical packaging barrel during the injection molding process, and simultaneously obtaining the first injection preset pressure of the injection molding equipment; If the first injection pressure is less than the first injection pressure preset pressure, the first injection pressure and the first injection pressure preset pressure are subjected to difference processing to obtain the first injection pressure rise adjustment pressure, and the pressure is added to the first injection pressure preset pressure to obtain the second injection pressure preset pressure, and the injection molding equipment adaptively adjusts the first injection pressure preset pressure to the second injection pressure preset pressure, thereby the injection molding equipment performs injection molding operation on the chemical packaging barrel according to the second injection pressure preset pressure; If the first injection pressure is greater than the first injection pressure preset pressure, the first injection pressure and the first injection pressure preset pressure are subjected to difference processing to obtain the first injection pressure drop adjustment pressure, and the first injection pressure preset pressure is subtracted from the first injection pressure drop adjustment pressure to obtain the second injection pressure preset pressure, and the injection molding equipment adaptively adjusts the first injection pressure preset pressure to the second injection pressure preset pressure, thereby the injection molding equipment performs injection molding operation on the chemical packaging barrel according to the second injection pressure preset pressure; If the first injection pressure is equal to the first injection preset pressure, the injection molding equipment continues to perform the injection molding operation on the chemical packaging barrel according to the first injection preset pressure; The chemical packaging barrel is obtained by repeating the process of injection molding of the chemical packaging barrel by the injection molding equipment.

6. The method for processing chemical packaging barrel production data with adaptive adjustment according to claim 1 is characterized in that: The chemical packaging barrel performs finished product quality inspection to detect the finished product quality information of the chemical packaging barrel, wherein the finished product quality information specifically includes the wall thickness and surface roughness corresponding to each quality inspection position point of the chemical packaging barrel and the pressure resistance value corresponding to each quality inspection position point of the chemical packaging barrel.

7. The method for processing chemical packaging barrel production data with adaptive adjustment according to claim 6 is characterized in that: The quality characterization coefficient of the chemical packaging barrel is specifically analyzed as follows: The production environment information of the chemical packaging barrels specifically includes the average environmental temperature of the chemical packaging barrels during the mold making process and the average environmental temperature of the chemical packaging barrels during the injection molding process; Therefore, the wall thickness corresponding to each quality inspection point of the chemical packaging barrel, the surface roughness corresponding to each quality inspection point of the chemical packaging barrel, the pressure value corresponding to each quality inspection point of the chemical packaging barrel, the average ambient temperature of the chemical packaging barrel during the mold making time, and the average ambient temperature of the chemical packaging barrel during the injection pressing time are processed to obtain the quality characterization coefficient of the chemical packaging barrel.

8. The method for processing chemical packaging barrel production data with adaptive adjustment according to claim 7 is characterized in that: The specific process of determining whether to perform adaptive adjustment on the production quality of the chemical packaging barrel is as follows: The quality characterization coefficient of the chemical packaging barrel is compared with the preset quality characterization threshold. If the quality characterization coefficient of the chemical packaging barrel is greater than or equal to the preset quality characterization threshold, there is no need to perform adaptive adjustment on the production quality of the chemical packaging barrel; If the quality characterization coefficient of the chemical packaging barrel is less than a preset quality characterization threshold, the production quality of the chemical packaging barrel is adaptively adjusted.

9. A system using the method for processing chemical packaging barrel production data with adaptive adjustment as claimed in any one of claims 1 to 8, characterized in that: include: The raw material transportation assessment module is used to obtain the transportation parameters of the raw materials of the chemical packaging barrel, and perform data processing to obtain the transportation loss assessment value of the raw materials, and compare it with the preset transportation loss assessment threshold to obtain the raw material transportation comparison result; The mold production evaluation module is used to generate a mold production certification signal for chemical packaging barrels based on the raw material transportation comparison results, collect mold information of chemical packaging barrels, evaluate the mold qualification index of chemical packaging barrels, compare it with the preset mold qualification threshold, and obtain the mold production comparison result; The production quality adjustment module is used to generate an injection molding authentication signal for the chemical packaging barrel based on the mold production comparison result, so that the injection molding equipment performs injection molding operations on the chemical packaging barrel, and performs finished product quality inspection on the chemical packaging barrel after injection molding, obtains the production environment information of the chemical packaging barrel, and obtains the quality characterization coefficient of the chemical packaging barrel through comprehensive processing, and finally determines whether to perform adaptive adjustment on the production quality of the chemical packaging barrel.

10. A device, characterized in that: The device comprises a memory for storing computer program instructions and a processor for executing the program instructions, wherein when the computer program instructions are executed by the processor, the device is triggered to execute the method according to any one of claims 1 to 8.

Citation Information

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