Preparation process and method for extracting codonopsis pilosula polysaccharide from codonopsis pilosula
By using extrusion block crushing and chain transmission stirring technology in the polysaccharide extraction equipment, the problem of insufficient polysaccharide extraction in the existing technology is solved, efficient extraction and full mixing of polysaccharides are achieved, and the purity and yield of polysaccharides are improved.
Patent Information
- Application Number
- CN202411588745.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-02-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, during the polysaccharide extraction process, the internal juice is not fully extracted after one crushing, and the stirring is not sufficient, resulting in insufficient extraction of polysaccharides.
Using extraction equipment including crushing chamber and stirring chamber, the crushing Codonopsis pilosula is repeatedly impacted by extrusion blocks, combined with the chain transmission mechanism of the sprocket and chain, so that the stirring shaft drives the stirring leaves to rotate, fully mix the polysaccharide extract and Codonopsis pilosula juice, and pass through multiple Sub-filtration and re-material treatment ensure sufficient extraction of polysaccharides.
Through multiple crushing and sufficient stirring, the extraction efficiency of polysaccharides is improved, ensuring full mixing of polysaccharides with the extract solution, and improving the purity and yield of polysaccharides.
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Figure CN119406091A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of polysaccharide extraction, and specifically relates to a preparation process and method of codonopsis pilosula polysaccharide extracted from codonopsis pilosula. Background Art
[0002] Polysaccharides are polymeric carbohydrates composed of sugar chains linked by glycosidic bonds, with at least more than 10 monosaccharides. Polysaccharides composed of the same monosaccharides are called homopolysaccharides, such as starch, cellulose and glycogen; polysaccharides composed of different monosaccharides are called heteropolysaccharides, such as gum arabic, which is composed of pentose and galactose. Polysaccharides are not a pure chemical substance, but a mixture of substances with different degrees of polymerization. Polysaccharides are generally insoluble in water, have no sweet taste, cannot form crystals, and have no reducing and mutarotation phenomena. Polysaccharides are also glycosides, so they can be hydrolyzed. During the hydrolysis process, a series of intermediates are often produced, and finally they are completely hydrolyzed to obtain monosaccharides.
[0003] After searching, a polysaccharide extraction device with the announcement number CN220294157U is disclosed, which includes a polysaccharide extraction tank body, a feed crushing mechanism is installed on the top of the polysaccharide extraction tank body, a second feed port is installed on the left side of the polysaccharide extraction tank body, a stirring device is arranged inside the polysaccharide extraction tank body, a pushing device is installed below the stirring device, a connecting pipe is arranged between the stirring device and the pushing device, a heating device is arranged at the bottom of the polysaccharide extraction tank body, and a discharge port is opened on the left side of the inner wall of the polysaccharide extraction tank body. The present invention puts the material into the feed port, and the active crushing roller rotates through the action of the first motor, and the sprocket in front of the active crushing roller rotates synchronously. Due to the mutual meshing of the sprocket and the chain, the active crushing roller and the driven crushing roller rotate synchronously, which can crush the objects entering the feed port. After the crushed material is initially filtered by the filter plate, it enters the polysaccharide extraction tank body through the feed pipe.
[0004] In the current existing technology:
[0005] At present, when extracting polysaccharides, Codonopsis pilosula is broken into pieces so that the juice inside can be extracted more quickly. However, at present, the crushing is only performed once, and there is still juice remaining in the processed pieces. The extracted polysaccharides are not sufficient, and the stirring process is only performed once, and the polysaccharides and the extract are not fully mixed.
[0006] Therefore, in view of the above problems, a preparation process and method of Codonopsis pilosula polysaccharide extracted from Codonopsis pilosula are proposed. Summary of the invention
[0007] In order to make up for the deficiencies of the prior art and solve the above-mentioned problems, a process for extracting codonopsis pilosula polysaccharide and a method thereof are proposed.
[0008] The technical solution adopted by the present invention to solve its technical problems is: a process for preparing Codonopsis pilosula polysaccharide by extracting Codonopsis pilosula and a method thereof described in the present invention include an extraction equipment body and a crushing bin, a feed port is provided on the top of the extraction equipment body, a crushing bin is provided below the feed port, an extrusion block is provided on the left side of the crushing bin, a groove is provided on the inner wall on the right side of the crushing bin, a sliding block is provided on the top of the extrusion block, a supporting sliding rod is penetrated inside the sliding block, a movable push rod is provided on the left side of the extrusion block, a crankshaft is provided on the left side of the movable push rod, the input end of the crankshaft is connected to a first motor, and a plurality of through holes are provided at the bottom of the crushing bin.
[0009] Preferably, the first motor is fixedly connected to the crankshaft, the crankshaft is movably pin-connected to the movable push rod, the movable push rod is movably pin-connected to the extrusion block, the extrusion block is fixedly connected to the sliding sleeve block, the supporting slide rod passes through the sliding sleeve block, and the extrusion block is adapted to the groove.
[0010] Preferably, a stirring chamber is provided below the crushing bin, a first bevel gear is provided at the bottom of the crankshaft, a second bevel gear is provided on the left side of the first bevel gear, a fixed shaft is passed through the interior of the second bevel gear, a first sprocket is sleeved on the left end of the fixed shaft, a first chain is sleeved on the outside of the first sprocket, a second sprocket is provided below the first chain, a stirring shaft is passed through the interior of the second sprocket, and a plurality of stirring blades are provided on the outer wall of the stirring shaft.
[0011] Preferably, the crankshaft is fixedly connected to the first bevel gear, the first bevel gear is meshed with the second bevel gear, the second bevel gear is fixedly connected to the fixed shaft, the fixed shaft is fixedly connected to the first sprocket, the first sprocket is chain-driven to the second sprocket via the first chain, the second sprocket is fixedly connected to the stirring shaft, and the stirring shaft is fixedly connected to the stirring blade.
[0012] Preferably, a third sprocket is arranged on the left side of the second sprocket, a second chain is sleeved on the outer side of the third sprocket, a fourth sprocket is arranged below the second chain, an eccentric wheel is connected to the right side of the fourth sprocket via a shaft, a first filter plate is arranged above the eccentric wheel, a return port is opened on the right side of the stirring chamber, a first baffle is arranged inside the return port, and a hydraulic cylinder is arranged above the first baffle.
[0013] Preferably, the stirring shaft is fixedly connected to the third sprocket, the third sprocket is chain-driven to the fourth sprocket via the second chain, the fourth sprocket is fixedly connected to the eccentric wheel via the shaft, the eccentric wheel is in contact with the first filter plate, the first filter plate is movably pin-connected to the main body of the extraction equipment, and the hydraulic cylinder is fixedly connected to the first baffle.
[0014] Preferably, a return bin is provided on the right side of the stirring chamber, a first conveying roller is provided on the top inside the return bin, a conveyor belt is provided on the outside of the first conveying roller, a second conveying roller is provided below the conveyor belt, the input end of the second conveying roller is connected with a second motor, a plurality of pusher plates are provided on the outer wall of the conveyor belt, a second filter plate is provided below the conveyor belt, a suction pipe is provided on the right side of the return bin, one end of the suction pipe is connected to the return bin, the other end of the suction pipe is connected to a high-pressure pump, and a discharge port is opened on the left side of the top of the return bin.
[0015] Preferably, the second motor is fixedly connected to the second conveying roller, the second conveying roller is chain-driven with the first conveying roller through a conveyor belt, the first conveying roller is fixedly connected to the pushing plate, the return bin is connected to the suction pipe, the suction pipe is connected to the high-pressure pump, and the second filter plate is movably connected to the main body of the extraction equipment.
[0016] Preferably, a feeding pipe is provided on the left side below the return bin, a driving shaft is provided inside the feeding pipe, the input end of the driving shaft is connected to a third motor, an auger blade is provided on the outer wall of the driving shaft, a discharge port is provided below the stirring chamber, a second baffle is provided inside the discharge port, a movable screw is provided on the left side of the second baffle, the third motor is fixedly connected to the driving shaft, the driving shaft is movably connected to the auger blade, and the movable screw is movably connected to the second baffle.
[0017] A method for extracting codonopsis pilosula polysaccharide from codonopsis pilosula, characterized by comprising the following steps:
[0018] Step S1, dust removal and cleaning: Rinse the medicinal material Codonopsis pilosula with clean water and set aside;
[0019] Step S2, crushing and filtering:
[0020] Step S21, the first motor is started to drive the crankshaft to rotate. Since the crankshaft is pin-connected to the movable push rod, the crankshaft drives the movable push rod to move back and forth left and right, thereby pushing the extrusion block to move back and forth left and right along the supporting slide rod under the action of the sliding sleeve block. The codonopsis enters the crushing bin from the feed inlet, is repeatedly hit by the extrusion block, and is crushed, and the juice inside is extracted and falls from the through hole;
[0021] Step S22, adding polysaccharide extract into the stirring chamber, the crushed Codonopsis pilosula pieces and juice fall into the stirring chamber together, the crankshaft rotates to drive the first bevel gear to rotate, and under the meshing action of the gears, the second bevel gear drives the fixed shaft to rotate, thereby rotating the first sprocket, and because the first sprocket is chain-driven by the first chain and the second sprocket, the first sprocket pushes the first chain to move under the action of friction, driving the second sprocket to rotate synchronously, so that the stirring shaft drives the stirring blade to rotate, and the polysaccharide extract and the Codonopsis pilosula juice are stirred and mixed, thereby accelerating the reaction;
[0022] Step S23, the mixture after stirring is filtered through the first filter plate. After filtering, the hydraulic cylinder is started to pull the first baffle plate upward, the stirring shaft rotates to drive the third sprocket to rotate, and the third sprocket is driven by the second chain and the fourth sprocket chain. Under the action of friction, the third sprocket pushes the second chain to move, driving the fourth sprocket to rotate, thereby rotating the eccentric wheel. Since the first filter plate is movably pinned to the main body of the extraction equipment, the first filter plate vibrates, and the broken pieces and residues on it enter the return bin from the return port;
[0023] Step S24, the second motor is started to drive the second conveying roller to rotate. Since the second conveying roller is chain-driven with the first conveying roller through the conveyor belt, the second conveying roller pushes the conveyor belt to move under the action of friction, so that the first conveying roller rotates synchronously, thereby driving the push plate to move vertically, and the fragments of Codonopsis pilosula will move up with the push plate and re-enter the crushing bin from the discharge port. The high-pressure pump is started to suck the fragments at the bottom of the return bin that have not been filtered by the second filter plate through the suction pipe and discharge them into the crushing bin for secondary processing. Since the second filter plate is movably connected to the main body of the extraction equipment, it can be taken out and cleaned at any time;
[0024] Step S25, when the material is returned, some liquid mixture will enter the return bin with the broken pieces, and enter the feed pipe after being filtered through the second filter plate. The third motor is started to drive the drive shaft to rotate, so that the auger blades rotate to loosen the mixture from the return bin to the discharge port, and the movable screw is rotated to open the second baffle plate, and the liquid filtered through the first filter plate and the liquid transported by the feed pipe are discharged from the discharge port and collected in containers such as a recovery box;
[0025] Step S3, ethanol precipitation: adding ethanol to the cooled concentrated solution until the concentration of the alcohol precipitation is 70%-90%, standing, centrifuging, and obtaining an alcohol precipitate;
[0026] Step S4, dehydration: washing the alcohol precipitate with anhydrous ethanol, acetone and ether in sequence;
[0027] Step S5, drying: vacuum drying the washed alcohol precipitate to obtain a yellow-white powder.
[0028] Beneficial effects of the present invention:
[0029] The present invention provides a preparation process and method of codonopsis pilosula polysaccharide extracted from codonopsis pilosula. The crankshaft is driven to rotate by starting a first motor. Since the crankshaft is movably pin-connected to a movable push rod, the movable push rod is driven to move back and forth left and right when the crankshaft rotates, thereby pushing an extrusion block to move back and forth left and right along a supporting slide rod under the action of a sliding sleeve block. The codonopsis pilosula enters a crushing bin from a feed inlet, is repeatedly impacted by the extrusion block, and is crushed. The juice inside the codonopsis pilosula is extracted and falls from a through hole.
[0030] The present invention provides a preparation process and method of codonopsis polysaccharide extracted from codonopsis pilosula. The polysaccharide extract is added into a stirring chamber, and the crushed codonopsis pilosula pieces and juice fall into the stirring chamber together. The crankshaft rotates to drive the first bevel gear to rotate. Under the meshing action of the gears, the second bevel gear drives the fixed shaft to rotate, thereby rotating the first sprocket. Since the first sprocket is chain-driven by the first chain and the second sprocket, the first sprocket pushes the first chain to move under the action of friction, driving the second sprocket to rotate synchronously, so that the stirring shaft drives the stirring blade to rotate, and the polysaccharide extract and the codonopsis pilosula juice are stirred and mixed, thereby accelerating the reaction.
[0031] The present invention provides a preparation process and method of codonopsis polysaccharide extracted from codonopsis pilosula. The mixture after stirring is filtered through a first filter plate. After filtering, the hydraulic cylinder is started to pull the first baffle plate upward, and the stirring shaft rotates to drive the third sprocket to rotate. Since the third sprocket is chain-driven by the second chain and the fourth sprocket, the third sprocket pushes the second chain to move under the action of friction, driving the fourth sprocket to rotate, thereby rotating the eccentric wheel. Since the first filter plate is movably pin-connected with the main body of the extraction device, the first filter plate vibrates, and the broken pieces and residues on it enter the return material bin from the return material port.
[0032] The present invention provides a preparation process and method of codonopsis polysaccharide extracted from codonopsis pilosula. The second motor is started to drive the second conveying roller to rotate. Since the second conveying roller is chain-driven with the first conveying roller through the conveyor belt, the second conveying roller pushes the conveyor belt to move under the action of friction, so that the first conveying roller rotates synchronously, thereby driving a push plate to move vertically. The codonopsis pilosula fragments will move up with the push plate and re-enter the crushing bin from the discharge port. The high-pressure pump is started to suck the fragments at the bottom of the return bin that have not been filtered by the second filter plate through the suction pipe and discharge them into the crushing bin for secondary processing. Since the second filter plate is movably connected to the main body of the extraction equipment, it can be taken out and cleaned at any time. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0034] Figure 1 is a stereogram of the present invention;
[0035] Figure 2 It is a front view of the present invention;
[0036] Figure 3 The present invention Figure 1 A partial enlarged view of the middle part;
[0037] Legend:
[0038] 1. Extraction equipment body; 2. Feeding port; 3. Crushing chamber; 4. Extrusion block; 5. Sliding sleeve block; 6. Support slide rod; 7. Active push rod; 8. Crankshaft; 9. First motor; 10. Through hole; 11. Stirring chamber; 12. First bevel gear; 13. Second bevel gear; 14. First sprocket; 15. First chain; 16. Second sprocket; 17. Stirring shaft; 18. Stirring blade; 19. Third sprocket; 20. Second chain; 21. Fourth sprocket; 22. Eccentric wheel; 23. , the first filter plate; 24, the return port; 25, the first baffle; 26, the hydraulic cylinder; 27, the return bin; 28, the first conveying roller; 29, the conveyor belt; 30, the second conveying roller; 31, the second motor; 32, the push plate; 33, the second filter plate; 34, the suction pipe; 35, the high-pressure pump; 36, the discharge port; 37, the feed pipe; 38, the drive shaft; 39, the third motor; 40, the auger blade; 41, the discharge port; 42, the second baffle; 43, the movable screw. DETAILED DESCRIPTION
[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0040] Specific examples are given below.
[0041] See also Figure 1 and Figure 2The present invention provides a preparation process and method of codonopsis polysaccharide extracted from codonopsis pilosula, comprising an extraction device body 1 and a crushing bin 3, a feed port 2 is provided on the top of the extraction device body 1, a crushing bin 3 is provided below the feed port 2, an extrusion block 4 is provided on the left side of the crushing bin 3, a groove is provided on the inner wall of the right side of the crushing bin 3, a sleeve block 5 is provided on the top of the extrusion block 4, a support slide rod 6 is penetrated inside the sleeve block 5, a movable push rod 7 is provided on the left side of the extrusion block 4, a crankshaft 8 is provided on the left side of the movable push rod 7, a first motor 9 is connected to the input end of the crankshaft 8, a plurality of through holes 10 are provided at the bottom of the crushing bin 3, the first motor 9 is fixedly connected to the crankshaft 8, the crankshaft 8 is movably pin-connected to the movable push rod 7, the movable push rod 7 is movably pin-connected to the extrusion block 4, the extrusion block 4 is fixedly connected to the sleeve block 5, the support slide rod 6 passes through the sleeve block 5, and the extrusion block 4 is adapted to the groove.
[0042] During operation, the first motor 9 starts to drive the crankshaft 8 to rotate. Since the crankshaft 8 is movably pin-connected with the movable push rod 7, the crankshaft 8 drives the movable push rod 7 to move back and forth left and right, thereby pushing the extrusion block 4 to move back and forth left and right along the supporting slide rod 6 under the action of the sliding sleeve block 5. The Codonopsis pilosula enters the crushing bin 3 from the feed inlet 2, is repeatedly impacted by the extrusion block 4, and is crushed, and the juice inside is extracted and falls from the through hole 10.
[0043] Further, such as Figure 1 and Figure 2 As shown, a stirring chamber 11 is provided below the crushing bin 3, a first bevel gear 12 is provided at the bottom of the crankshaft 8, a second bevel gear 13 is provided on the left side of the first bevel gear 12, a fixed shaft is penetrated inside the second bevel gear 13, a first sprocket 14 is sleeved on the left end of the fixed shaft, a first chain 15 is sleeved on the outside of the first sprocket 14, a second sprocket 16 is provided below the first chain 15, a stirring shaft 17 is penetrated inside the second sprocket 16, a plurality of stirring blades 18 are provided on the outer wall of the stirring shaft 17, the crankshaft 8 is fixedly connected to the first bevel gear 12, the first bevel gear 12 is meshed with the second bevel gear 13, the second bevel gear 13 is fixedly connected to the fixed shaft, the fixed shaft is fixedly connected to the first sprocket 14, the first sprocket 14 is chain-driven with the second sprocket 16 through the first chain 15, the second sprocket 16 is fixedly connected to the stirring shaft 17, and the stirring shaft 17 is fixedly connected to the stirring blade 18.
[0044] During operation, a polysaccharide extract is added to the stirring chamber 11, and the crushed Codonopsis pilosula pieces and juice fall into the stirring chamber 11 together. The crankshaft 8 rotates to drive the first bevel gear 12 to rotate. Under the meshing action of the gears, the second bevel gear 13 drives the fixed shaft to rotate, thereby rotating the first sprocket 14. Since the first sprocket 14 is chain-driven with the second sprocket 16 through the first chain 15, the first sprocket 14 pushes the first chain 15 to move under the action of friction, driving the second sprocket 16 to rotate synchronously, so that the stirring shaft 17 drives the stirring blade 18 to rotate, and the polysaccharide extract and the Codonopsis pilosula juice are stirred and mixed, thereby accelerating the reaction.
[0045] Further, such as Figure 1-Figure 3 As shown, a third sprocket 19 is provided on the left side of the second sprocket 16, a second chain 20 is sleeved on the outside of the third sprocket 19, a fourth sprocket 21 is provided below the second chain 20, an eccentric wheel 22 is connected to the right side of the fourth sprocket 21 through a shaft, a first filter plate 23 is provided above the eccentric wheel 22, a return port 24 is provided on the right side of the stirring chamber 11, a first baffle 25 is provided inside the return port 24, a hydraulic cylinder 26 is provided above the first baffle 25, the stirring shaft 17 is fixedly connected to the third sprocket 19, the third sprocket 19 is chain-driven with the fourth sprocket 21 through the second chain 20, the fourth sprocket 21 is fixedly connected to the eccentric wheel 22 through the shaft, the eccentric wheel 22 is in contact with the first filter plate 23, the first filter plate 23 is movably pinned to the extraction equipment body 1, and the hydraulic cylinder 26 is fixedly connected to the first baffle 25.
[0046] During operation, the mixture after stirring is filtered through the first filter plate 23. After filtering is completed, the hydraulic cylinder 26 starts to pull the first baffle plate 25 upward, and the stirring shaft 17 rotates to drive the third sprocket 19 to rotate. Since the third sprocket 19 is chain-driven by the second chain 20 and the fourth sprocket 21, the third sprocket 19 pushes the second chain 20 to move under the action of friction, driving the fourth sprocket 21 to rotate, thereby rotating the eccentric wheel 22. Since the first filter plate 23 is movably pin-connected to the extraction equipment body 1, the first filter plate 23 vibrates, and the broken pieces and residues on it enter the return bin 27 from the return port 24.
[0047] Further, such as Figure 1 and Figure 2As shown, a return bin 27 is provided on the right side of the stirring chamber 11, a first conveying roller 28 is provided on the top of the return bin 27, a conveying belt 29 is provided on the outside of the first conveying roller 28, a second conveying roller 30 is provided below the conveying belt 29, a second motor 31 is connected to the input end of the second conveying roller 30, a plurality of push plates 32 are provided on the outer wall of the conveying belt 29, a second filter plate 33 is provided below the conveying belt 29, a suction pipe 34 is provided on the right side of the return bin 27, and the suction pipe 35 is provided on the right side of the return bin 27. 4 is connected to a return bin 27, the other end of a suction pipe 34 is connected to a high-pressure pump 35, a discharge port 36 is provided on the left side of the top of the return bin 27, a second motor 31 is fixedly connected to a second conveying roller 30, the second conveying roller 30 is chain-driven with the first conveying roller 28 through a conveyor belt 29, the first conveying roller 28 is fixedly connected to a push plate 32, the return bin 27 is communicated with a suction pipe 34, the suction pipe 34 is communicated with a high-pressure pump 35, and a second filter plate 33 is movably connected to the extraction device body 1.
[0048] During operation, the second motor 31 is started to drive the second conveying roller 30 to rotate. Since the second conveying roller 30 is chain-driven with the first conveying roller 28 through the conveyor belt 29, the second conveying roller 30 pushes the conveyor belt 29 to move under the action of friction, so that the first conveying roller 28 rotates synchronously, thereby driving the pushing plate 32 to move vertically. The fragments of Codonopsis pilosula will move up with the pushing plate 32 and re-enter the crushing bin from the discharge port 36. The high-pressure pump 35 is started to suck the fragments at the bottom of the return bin 27 that have not been filtered by the second filter plate 33 through the suction pipe 34 and discharge them into the crushing bin for secondary processing. Since the second filter plate 33 is movably connected to the extraction equipment body 1, it can be taken out and cleaned at any time.
[0049] Further, such as Figure 1 and Figure 2 As shown, a feed pipe 37 is provided on the left side below the return bin 27, a drive shaft 38 is provided inside the feed pipe 37, the input end of the drive shaft 38 is connected to a third motor 39, an auger blade 40 is provided on the outer wall of the drive shaft 38, a discharge port 41 is provided below the stirring chamber 11, a second baffle 42 is provided inside the discharge port 41, a movable screw 43 is provided on the left side of the second baffle 42, the third motor 39 is fixedly connected to the drive shaft 38, the drive shaft 38 is movably connected to the auger blade 40, and the movable screw 43 is movably connected to the second baffle 42.
[0050] During operation, when returning the material, some liquid mixture will enter the return bin 27 with the fragments, be filtered through the second filter plate 33 and enter the feed pipe 37, the third motor 39 is started to drive the drive shaft 38 to rotate, thereby rotating the auger blade 40, and loosening the mixture from the return bin 27 to the discharge port 41, rotating the movable screw 43 to open the second baffle 42, and the liquid filtered by the first filter plate 23 and the liquid transported by the feed pipe 37 are discharged from the discharge port 41, and collected in containers such as recovery boxes, and the polysaccharide extraction can be completed by static stratification.
[0051] like Figure 1-3 As shown, a method for extracting codonopsis pilosula polysaccharide from codonopsis pilosula is characterized by comprising the following steps:
[0052] Step S1, dust removal and cleaning: Rinse the medicinal material Codonopsis pilosula with clean water and set aside;
[0053] Step S2, crushing and filtering:
[0054] Step S21, the first motor 9 is started to drive the crankshaft 8 to rotate. Since the crankshaft 8 is movably pin-connected with the movable push rod 7, the crankshaft 8 drives the movable push rod 7 to reciprocate left and right, thereby pushing the extrusion block 4 to reciprocate left and right along the support slide rod 6 under the action of the sliding sleeve block 5. The codonopsis enters the crushing chamber 3 from the feed inlet 2, is repeatedly hit by the extrusion block 4, and is crushed, and the juice inside is extracted and falls from the through hole 10;
[0055] Step S22, adding polysaccharide extract into the stirring chamber 11, the crushed Codonopsis pilosula pieces and juice fall into the stirring chamber 11 together, the crankshaft 8 rotates to drive the first bevel gear 12 to rotate, and under the meshing action of the gears, the second bevel gear 13 drives the fixed shaft to rotate, so that the first sprocket 14 rotates, because the first sprocket 14 is chain-driven by the first chain 15 and the second sprocket 16, the first sprocket 14 pushes the first chain 15 to move under the action of friction, driving the second sprocket 16 to rotate synchronously, so that the stirring shaft 17 drives the stirring blade 18 to rotate, and the polysaccharide extract and the Codonopsis pilosula juice are stirred and mixed, thereby accelerating the reaction;
[0056] Step S23, the mixture after stirring is filtered through the first filter plate 23. After filtering, the hydraulic cylinder 26 starts to pull the first baffle plate 25 upward, and the stirring shaft 17 rotates to drive the third sprocket 19 to rotate. Since the third sprocket 19 is chain-driven by the second chain 20 and the fourth sprocket 21, the third sprocket 19 pushes the second chain 20 to move under the action of friction, driving the fourth sprocket 21 to rotate, thereby rotating the eccentric wheel 22. Since the first filter plate 23 is movably pin-connected with the extraction equipment body 1, the first filter plate 23 vibrates, and the broken pieces and residues on it enter the return bin 27 from the return port 24;
[0057] Step S23, the second motor 31 is started to drive the second conveying roller 30 to rotate. Since the second conveying roller 30 is chain-driven with the first conveying roller 28 through the conveyor belt 29, the second conveying roller 30 pushes the conveyor belt 29 to move under the action of friction, so that the first conveying roller 28 rotates synchronously, thereby driving the push plate 32 to move vertically, and the fragments of Codonopsis pilosula will move up with the push plate 32 and re-enter the crushing bin from the discharge port 36. The high-pressure pump 35 is started to suck the fragments at the bottom of the return bin 27 that have not been filtered by the second filter plate 33 through the suction pipe 34 and discharge them into the crushing bin for secondary processing. Since the second filter plate 33 is movably connected to the extraction equipment body 1, it can be taken out and cleaned at any time;
[0058] Step S24, when the material is recycled, some liquid mixture will enter the recycling bin 27 with the broken pieces, and enter the feeding pipe 37 after being filtered through the second filter plate 33. The third motor 39 is started to drive the driving shaft 38 to rotate, so that the auger blade 40 rotates, and the mixture is released from the recycling bin 27 to the discharge port 41. The movable screw 43 is rotated to open the second baffle 42, and the liquid filtered by the first filter plate 23 and the liquid transported by the feeding pipe 37 are discharged from the discharge port 41 and collected in a container such as a recycling box.
[0059] Step S3, ethanol precipitation: adding ethanol to the cooled concentrated solution until the concentration of the alcohol precipitation is 70%-90%, standing, centrifuging, and obtaining an alcohol precipitate;
[0060] Step S4, dehydration: washing the alcohol precipitate with anhydrous ethanol, acetone and ether in sequence;
[0061] Step S5, drying: vacuum drying the washed alcohol precipitate to obtain a yellow-white powder.
[0062] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.
Claims
1. A process for extracting codonopsis pilosula polysaccharide from codonopsis pilosula, characterized in that: A codonopsis polysaccharide preparation device for extracting codonopsis pilosula comprises an extraction device body (1) and a crushing chamber (3). A feed port (2) is provided on the top of the extraction device body (1), a crushing chamber (3) is provided below the feed port (2), an extrusion block (4) is provided on the left side of the crushing chamber (3), a groove is provided on the inner wall of the right side of the crushing chamber (3), a sleeve block (5) is provided on the top of the extrusion block (4), a supporting slide rod (6) is penetrated inside the sleeve block (5), a movable push rod (7) is provided on the left side of the extrusion block (4), a crankshaft (8) is provided on the left side of the movable push rod (7), a first motor (9) is connected to the input end of the crankshaft (8), and a plurality of through holes (10) are provided at the bottom of the crushing chamber (3).
2. A process for preparing codonopsis polysaccharide from codonopsis pilosula according to claim 1, characterized in that: The first motor (9) is fixedly connected to the crankshaft (8), the crankshaft (8) is movably pin-connected to the movable push rod (7), the movable push rod (7) is movably pin-connected to the extrusion block (4), the extrusion block (4) is fixedly connected to the sliding sleeve block (5), the supporting sliding rod (6) passes through the sliding sleeve block (5), and the extrusion block (4) is adapted to the groove.
3. A process for preparing codonopsis polysaccharide from codonopsis pilosula according to claim 1, characterized in that: A stirring chamber (11) is arranged below the crushing bin (3); a first bevel gear (12) is arranged at the bottom of the crankshaft (8); a second bevel gear (13) is arranged on the left side of the first bevel gear (12); a fixed shaft is passed through the interior of the second bevel gear (13); a first sprocket (14) is sleeved on the left end of the fixed shaft; a first chain (15) is sleeved on the exterior of the first sprocket (14); a second sprocket (16) is arranged below the first chain (15); a stirring shaft (17) is passed through the interior of the second sprocket (16); and a plurality of stirring blades (18) are arranged on the outer wall of the stirring shaft (17).
4. A process for preparing codonopsis polysaccharide from codonopsis pilosula according to claim 3, characterized in that: The crankshaft (8) is fixedly connected to a first bevel gear (12), the first bevel gear (12) is meshed with a second bevel gear (13), the second bevel gear (13) is fixedly connected to a fixed shaft, the fixed shaft is fixedly connected to a first sprocket (14), the first sprocket (14) is chain-driven with a second sprocket (16) via a first chain (15), the second sprocket (16) is fixedly connected to a stirring shaft (17), and the stirring shaft (17) is fixedly connected to a stirring blade (18).
5. A process for preparing codonopsis polysaccharide from codonopsis pilosula according to claim 3, characterized in that: A third sprocket (19) is arranged on the left side of the second sprocket (16), a second chain (20) is sleeved on the outside of the third sprocket (19), a fourth sprocket (21) is arranged below the second chain (20), an eccentric wheel (22) is connected to the right side of the fourth sprocket (21) via a shaft, a first filter plate (23) is arranged above the eccentric wheel (22), a return port (24) is opened on the right side of the stirring chamber (11), a first baffle (25) is arranged inside the return port (24), and a hydraulic cylinder (26) is arranged above the first baffle (25).
6. A process for preparing codonopsis polysaccharide from codonopsis pilosula according to claim 5, characterized in that: The stirring shaft (17) is fixedly connected to the third sprocket (19), the third sprocket (19) is chain-driven with the fourth sprocket (21) through the second chain (20), the fourth sprocket (21) is fixedly connected to the eccentric wheel (22) through the shaft, the eccentric wheel (22) is in contact with the first filter plate (23), the first filter plate (23) is movably pin-connected to the extraction device body (1), and the hydraulic cylinder (26) is fixedly connected to the first baffle (25).
7. A process for preparing codonopsis polysaccharide from codonopsis pilosula according to claim 3, characterized in that: A return bin (27) is arranged on the right side of the stirring chamber (11), a first conveying roller (28) is arranged on the top of the return bin (27), a conveying belt (29) is sleeved on the outside of the first conveying roller (28), a second conveying roller (30) is arranged below the conveying belt (29), an input end of the second conveying roller (30) is connected to a second motor (31), a plurality of push plates (32) are arranged on the outer wall of the conveying belt (29), a second filter plate (33) is arranged below the conveying belt (29), a suction pipe (34) is arranged on the right side of the return bin (27), one end of the suction pipe (34) is connected to the return bin (27), and the other end of the suction pipe (34) is connected to a high-pressure pump (35), and a discharge port (36) is opened on the left side of the top of the return bin (27).
8. A process for preparing codonopsis polysaccharide from codonopsis pilosula according to claim 7, characterized in that: The second motor (31) is fixedly connected to the second conveying roller (30), the second conveying roller (30) is chain-driven with the first conveying roller (28) through a conveyor belt (29), the first conveying roller (28) is fixedly connected to the push plate (32), the return bin (27) is connected to the suction pipe (34), the suction pipe (34) is connected to the high-pressure pump (35), and the second filter plate (33) is movably connected to the extraction equipment body (1).
9. The process for preparing codonopsis polysaccharide from codonopsis pilosula according to claim 1, characterized in that: A feeding pipe (37) is arranged on the left side below the return bin (27), a driving shaft (38) is arranged inside the feeding pipe (37), an input end of the driving shaft (38) is connected to a third motor (39), an auger blade (40) is arranged on the outer wall of the driving shaft (38), a discharge port (41) is arranged below the stirring chamber (11), a second baffle (42) is arranged inside the discharge port (41), a movable screw (43) is arranged on the left side of the second baffle (42), the third motor (39) is fixedly connected to the driving shaft (38), the driving shaft (38) is movably connected to the auger blade (40), and the movable screw (43) is movably connected to the second baffle (42).
10. A method for extracting codonopsis polysaccharide from codonopsis pilosula, characterized in that: The following steps are involved: Step S1, dust removal and cleaning: Rinse the medicinal material Codonopsis pilosula with clean water and set aside; Step S2, crushing and filtering: Step S21, the first motor (9) is started to drive the crankshaft (8) to rotate. Since the crankshaft (8) is movably pin-connected to the movable push rod (7), the crankshaft (8) drives the movable push rod (7) to move back and forth left and right, thereby pushing the extrusion block (4) to move back and forth left and right along the support slide rod (6) under the action of the sliding sleeve block (5). The codonopsis pilosula enters the crushing chamber (3) from the feed inlet (2), is repeatedly impacted by the extrusion block (4), and is crushed, and the juice inside is extracted and falls from the through hole (10); Step S22, adding polysaccharide extract into the stirring chamber (11), the crushed Codonopsis pilosula pieces and juice fall into the stirring chamber (11), the crankshaft (8) rotates to drive the first bevel gear 12 to rotate, and under the meshing action of the gears, the second bevel gear (13) drives the fixed shaft to rotate, thereby rotating the first sprocket (14), and because the first sprocket (14) is chain-driven with the second sprocket (16) through the first chain (15), the first sprocket (14) pushes the first chain (15) to move under the action of friction, driving the second sprocket (16) to rotate synchronously, so that the stirring shaft (17) drives the stirring blade (18) to rotate, and the polysaccharide extract and the Codonopsis pilosula juice are stirred and mixed, thereby accelerating the reaction; Step S23, the mixture after stirring is filtered through the first filter plate (23). After filtering is completed, the hydraulic cylinder (26) is started to pull the first baffle plate (25) upward, and the stirring shaft (17) rotates to drive the third sprocket (19) to rotate. Since the third sprocket (19) is chain-driven by the second chain (20) and the fourth sprocket (21), the third sprocket (19) pushes the second chain (20) to move under the action of friction, driving the fourth sprocket (21) to rotate, thereby rotating the eccentric wheel (22). Since the first filter plate (23) is movably pin-connected with the extraction device body (1), the first filter plate (23) vibrates, and the broken pieces and residues thereon enter the return material bin (27) from the return material port (24); Step S23, the second motor (31) is started to drive the second conveying roller (30) to rotate. Since the second conveying roller (30) is chain-driven with the first conveying roller (28) through the conveyor belt (29), the second conveying roller (30) pushes the conveyor belt (29) to move under the action of friction, so that the first conveying roller (28) rotates synchronously, thereby driving the push plate (32) to move vertically. The fragments of Codonopsis pilosula will move upward with the push plate (32) and re-enter the crushing bin from the discharge port (36). The high-pressure pump (35) is started to suck the fragments at the bottom of the return bin (27) that have not been filtered by the second filter plate (33) through the suction pipe (34) and discharge them into the crushing bin for secondary processing. Since the second filter plate (33) is movably connected to the extraction equipment body (1), it can be taken out and cleaned at any time. Step S24, when the material is recycled, some liquid mixture will enter the recycling bin (27) along with the broken pieces, and will be filtered through the second filter plate (33) and enter the feeding pipe (37). The third motor (39) is started to drive the driving shaft (38) to rotate, thereby rotating the auger blade (40) to loosen the mixture from the recycling bin (27) into the discharge port (41), and the movable screw (43) is rotated to open the second baffle (42), and the liquid filtered through the first filter plate (23) and the liquid transported by the feeding pipe (37) are discharged from the discharge port (41) and collected in a container such as a recycling box; Step S3, ethanol precipitation: adding ethanol to the cooled concentrated solution until the concentration of the alcohol precipitation is 70%-90%, standing, centrifuging, and obtaining an alcohol precipitate; Step S4, dehydration: washing the alcohol precipitate with anhydrous ethanol, acetone and ether in sequence; Step S5, drying: vacuum drying the washed alcohol precipitate to obtain a yellow-white powder.
Citation Information
Patent Citations
Polysaccharide extraction equipment
CN220294157U