Deslagging device for ancient maltose processing

Abstract

The invention discloses a deslagging device for ancient maltose processing, and belongs to the technical field of maltose processing, an irrigation device comprises a machine body, a deslagging groove is formed in the upper surface of the machine body, a first filter plate and a second filter plate are fixedly mounted in the machine body, an extrusion mechanism is slidably connected in the deslagging groove, and the deslagging device further comprises a driving mechanism; the driving mechanism is located above the machine body and used for driving the extrusion mechanism to extrude the blank, and the driving mechanism comprises a first motor; the flow guide mechanism is located in the machine body and used for guiding liquid obtained after blank extrusion, the flow guide mechanism comprises a flow guide plate, and the flow guide plate is located below the first filter plate; the filtering mechanism is located in the machine body and used for conducting secondary filtering on the liquid guided by the flow guide plate; the filtering mechanism comprises a filtering net box; and the slag discharging mechanism is located in the machine body and used for discharging blank slag out of the machine body.

Description

Technical Field

[0001] The invention relates to the technical field of maltose processing, in particular to a slag removal device used for traditional maltose processing. Background Art

[0002] Maltose is a kind of carbohydrate, which is made by the action of amylase-containing malt on starch. It is used as a nutrient and also for the preparation of culture medium. It is also a traditional Chinese nostalgic snack. It tastes sweet but not as sweet as sucrose. It has the effects of strengthening the spleen and stomach, moistening the lungs and relieving coughs. It is a food suitable for all ages. The traditional maltose production process can be divided into liquefaction-slag removal-saccharification-separation-concentration-finished product, among which slag removal is to filter and remove the juice from the liquefied embryo material.

[0003] However, the existing slag removal device does not remove the slag thoroughly, resulting in a lot of residues mixed in the slurry, which affects the subsequent processing of maltose and causes great trouble in the subsequent processing, and cannot meet people's use needs.

[0004] Therefore, it is urgent to provide a slag removal device for traditional maltose processing to solve the above problems. Summary of the invention

[0005] The technical problem to be solved by the present invention is to overcome the disadvantages of the prior art and provide a slag removal device for traditional maltose processing.

[0006] In order to solve the above technical problems, a technical solution adopted by the present invention is: to provide a slag removal device for processing traditional maltose, comprising a machine body, a slag discharge groove is provided on the upper surface of the machine body, a first filter plate and a second filter plate are fixedly installed inside the machine body, an extrusion mechanism is slidably connected inside the slag discharge groove, and further comprising;

[0007] A driving mechanism, the driving mechanism is located above the machine body and is used to drive the extrusion mechanism to extrude the blank, and the driving mechanism includes a first motor;

[0008] A flow guiding mechanism, which is located inside the machine body and is used to guide the liquid after the billet is extruded. The flow guiding mechanism includes a flow guiding plate, which is located below the first filter plate;

[0009] The filter mechanism is located inside the machine body and is used for secondary filtering of the liquid guided by the guide plate; the filter mechanism includes a filter box.

[0010] Further: the extrusion mechanism includes a movable plate, an extrusion plate is fixedly installed on the lower surface of the movable plate, the movable plate and the extrusion plate are both slidably connected inside the slag discharge trough, the output end of the first motor is transmission-connected with a transmission rod, the upper part of the transmission rod is set as a reciprocating screw rod segment, and the movable plate is threadedly connected to the surface of the reciprocating screw rod segment.

[0011] Through the above technical solution, when the first motor is started, the transmission rod rotates and then drives the reciprocating screw segment to rotate. The length of the reciprocating screw segment is greater than the length from the top plate to the bottom of the slag discharge trough. The movable plate is threadedly connected to the surface of the reciprocating screw segment, so that the movable plate and the extrusion plate can move up and down inside the slag discharge trough to extrude the blank multiple times, so that the maltose liquid in the blank can be squeezed out.

[0012] Further: the filter box is fixedly installed on the surface of the second filter plate, a fixed sleeve is fixedly installed on the lower surface of the transmission rod, a plurality of first connecting rods are fixedly installed on the surface of the fixed sleeve, a plurality of rotating plates are fixedly installed on the ends of the plurality of first connecting rods, and the plurality of rotating plates are rotatably connected to the inside of the filter box.

[0013] Through the above technical solution, when the transmission rod rotates, the fixed sleeve rotates, and the rotating plate can rotate inside the filter box through the connection of the first connecting rod, so that the maltose liquid can be discharged from the inside of the filter box to achieve the effect of secondary filtration, and the second filter plate filters the liquid three times.

[0014] Furthermore: the guide plate is arranged in an inclined shape, and a symmetrical feed hole is provided at the bottom of the guide plate, and the other end of the feed hole is fixedly connected to the inside of the filter box.

[0015] Through the above technical solution, after the extrusion plate squeezes the embryonic material, the maltose liquid is filtered for the first time through the first filter plate, and after filtration, it is guided by the guide plate and transported to the filter box through the discharge hole for secondary filtration.

[0016] Further: the surface of the machine body also includes a slag discharge mechanism, which includes a symmetrical support frame, which is fixedly installed on the surface of the machine body, a second motor is fixedly installed on one side of the support frame, the output end of the second motor is transmission-connected with a bidirectional screw rod, a symmetrical screw sleeve is threadedly connected on the surface of the bidirectional screw rod, a second connecting rod is fixedly installed on the surface of the screw sleeve, a scraper is fixedly installed on the end of the second connecting rod, the scraper is slidably connected to the inside of the slag trough, a scraper groove is opened in the middle of the extrusion plate, and the scraper is slidably connected to the inside of the scraper groove.

[0017] Through the above technical solution, after the slag removal work is completed, the movable plate and the extrusion plate are moved out from the slag discharge trough, the second motor is started, the bidirectional screw rotates, the two screw sleeves move away from each other, and the two scrapers are moved away from each other through the action of the second connecting rod. The scrapers scrape the billet slag inside the slag discharge trough and discharge it from the slag discharge hole.

[0018] Furthermore: a symmetrical through groove is opened on the surface of the body, and the second connecting rod is slidably connected inside the through groove.

[0019] Through the above technical solution, the arrangement of the through groove provides space for the movement of the second connecting rod, so that the scraper can remain stable when moving.

[0020] Furthermore: the body also includes a sealing mechanism, which includes symmetrical slag discharge holes, and a sealing plate is slidably connected to the inside of the slag discharge holes. A recovery groove is opened below the slag discharge hole, and a spring is fixedly installed inside the recovery groove, and the other end of the spring is fixedly connected to the lower surface of the sealing plate.

[0021] Through the above technical solution, when the scraper is scraping off the billet slag, because one side of the sealing plate is set to an inclined shape, the billet slag squeezes the sealing plate so that the sealing plate is retracted into the recovery tank, thereby facilitating the discharge of the billet slag. After the billet slag is discharged, under the action of the spring, the sealing plate is moved out of the recovery tank again, and the slag discharge hole is sealed again for the next use.

[0022] Furthermore: a symmetrical guide rod is fixedly installed on the upper surface of the body, a top plate is fixedly installed on the end of the guide rod, the first motor is fixedly installed on the surface of the top plate, an inclined plate is fixedly installed on the bottom of the body, and a discharge port is fixedly installed on the surface of the body.

[0023] Through the above technical solution, the guide rod enables the movable plate to remain stable when it moves up and down, and at the same time prevents the position of the movable plate from shifting when it moves up and down. The setting of the inclined plate enables the maltose liquid that has been filtered multiple times to be gathered at the bottom of the machine body, and the maltose liquid can be taken out through the discharge port.

[0024] The beneficial effects of the present invention are as follows:

[0025] 1. The present invention sets a driving mechanism. When the first motor is started, the transmission rod rotates to drive the reciprocating screw rod segment to rotate, and the moving plate and the extrusion plate extrudes the blank material multiple times inside the slag discharge tank, so that the maltose liquid in the blank material can be squeezed out. The extruded maltose liquid is guided to the inside of the filter box through the guide plate. The transmission rod drives the rotating plate to discharge the maltose liquid out of the filter box at the same time, thereby completing the secondary filtration of the maltose liquid and further improving the quality of the maltose liquid.

[0026] 2. A slag discharge mechanism is provided. When the slag removal work is completed, the movable plate and the extrusion plate are moved out from the slag discharge trough, the second motor is started, the bidirectional screw rotates, the two screw sleeves move away from each other, and the two scrapers are moved away from each other through the action of the second connecting rod. The scrapers scrape the embryo slag inside the slag discharge trough, and the embryo slag is discharged from the slag discharge hole. The inside of the slag discharge trough is cleaned to facilitate the next use. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0028] Figure 2 It is a schematic diagram of the cross-sectional structure of the present invention;

[0029] Figure 3 It is a schematic diagram of the structure of the slag discharge mechanism of the present invention;

[0030] Figure 4 It is a schematic diagram of the structure of the extrusion mechanism of the present invention;

[0031] Figure 5 For the present invention Figure 2 Enlarged view of point A in the middle;

[0032] Figure 6 For the present invention Figure 2 Enlarged view of point B in the middle.

[0033] In the figure: 1. body; 11. slag discharge trough; 12. first filter plate; 13. second filter plate; 14. guide rod; 15. top plate; 16. inclined plate; 17. discharge port; 2. driving mechanism; 21. first motor; 22. transmission rod; 23. reciprocating screw rod section; 3. extrusion mechanism; 31. moving plate; 32. extrusion plate; 33. scraper groove; 4. guide mechanism; 41. guide plate; 42. discharge hole; 5. filtering mechanism; 51. filter box; 52. fixed sleeve; 53. first connecting rod; 54. rotating sheet; 6. slag discharge mechanism; 61. support frame; 62. second motor; 63. bidirectional screw rod; 64. screw sleeve; 65. second connecting rod; 66. scraper; 67. through groove; 7. sealing mechanism; 71. slag discharge hole; 72. sealing plate; 73. recovery trough; 74. spring. DETAILED DESCRIPTION

[0034] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0035] See also Figure 1-Figure 6 The present application provides a slag removal device for processing traditional maltose, comprising a body 1, a slag discharge groove 11 is provided on the upper surface of the body 1, a first filter plate 12 and a second filter plate 13 are fixedly installed inside the body 1, and an extrusion mechanism 3 is slidably connected inside the slag discharge groove 11, and further comprising;

[0036] A driving mechanism 2, which is located above the machine body 1 and is used to drive the extrusion mechanism 3 to extrude the blank. The driving mechanism 2 includes a first motor 21;

[0037] like Figure 2As shown, the extrusion mechanism 3 includes a moving plate 31, and an extrusion plate 32 is fixedly installed on the lower surface of the moving plate 31. The moving plate 31 and the extrusion plate 32 are both slidably connected inside the slag discharge trough 11. The output end of the first motor 21 is transmission-connected with a transmission rod 22. The upper part of the transmission rod 22 is set as a reciprocating screw rod section 23. The moving plate 31 is threadedly connected to the surface of the reciprocating screw rod section 23.

[0038] In this embodiment: when the first motor 21 is started, the transmission rod 22 rotates and drives the reciprocating screw segment 23 to rotate. The length of the reciprocating screw segment 23 is greater than the length from the top plate 15 to the bottom of the slag discharge trough 11. The movable plate 31 is threadedly connected to the surface of the reciprocating screw segment 23, so that the movable plate 31 and the extrusion plate 32 can move up and down inside the slag discharge trough 11 to extrude the blank multiple times, so that the maltose liquid in the blank can be squeezed out.

[0039] The flow guiding mechanism 4 is located inside the machine body 1 and is used to guide the liquid after the billet is extruded. The flow guiding mechanism 4 includes a flow guiding plate 41, and the flow guiding plate 41 is located below the first filter plate 12;

[0040] like Figure 2 As shown, the guide plate 41 is arranged in an inclined shape, and a symmetrical feed hole 42 is opened at the bottom of the guide plate 41, and the other end of the feed hole 42 is fixedly connected to the inside of the filter box 51;

[0041] In this embodiment, after the extrusion plate 32 squeezes the raw material, the maltose liquid is filtered for the first time through the first filter plate 12, and after filtration, it is guided by the guide plate 41 and transported to the filter box 51 through the discharge hole 42 for secondary filtration.

[0042] The filter mechanism 5 is located inside the body 1 and is used for secondary filtering of the liquid guided by the guide plate 41; the filter mechanism 5 includes a filter box 51;

[0043] like Figure 5 As shown, the filter box 51 is fixedly mounted on the surface of the second filter plate 13, a fixed sleeve 52 is fixedly mounted on the lower surface of the transmission rod 22, a plurality of first connecting rods 53 are fixedly mounted on the surface of the fixed sleeve 52, a plurality of rotating pieces 54 are fixedly mounted on the ends of the plurality of first connecting rods 53, and the plurality of rotating pieces 54 are all rotatably connected to the inside of the filter box 51;

[0044] In this embodiment: when the transmission rod 22 rotates, the fixed sleeve 52 rotates, and the rotating piece 54 can rotate inside the filter box 51 through the connection of the first connecting rod 53, so that the maltose liquid can be discharged from the inside of the filter box 51 to achieve the effect of secondary filtration, and the second filter plate 13 filters the liquid three times.

[0045] like Figure 3As shown, the surface of the machine body 1 also includes a slag discharge mechanism 6, which includes a symmetrical support frame 61, which is fixedly mounted on the surface of the machine body 1, and a second motor 62 is fixedly mounted on one side of the support frame 61, and a bidirectional screw rod 63 is transmission-connected to the output end of the second motor 62, and a symmetrical screw sleeve 64 is threadedly connected to the surface of the bidirectional screw rod 63, and a second connecting rod 65 is fixedly mounted on the surface of the screw sleeve 64, and a scraper 66 is fixedly mounted on the end of the second connecting rod 65, and the scraper 66 is slidably connected to the inside of the slag discharge trough 11, and a scraper groove 33 is opened in the middle of the extrusion plate 32, and the scraper 66 is slidably connected to the inside of the scraper groove 33;

[0046] In this embodiment: after the slag removal work is completed, the movable plate 31 and the extrusion plate 32 are moved out from the slag discharge trough 11, the second motor 62 is started, the bidirectional screw rod 63 rotates, and the two screw sleeves 64 move away from each other, so that the two scrapers 66 are moved away from each other through the action of the second connecting rod 65, and the scrapers 66 scrape the billet slag inside the slag discharge trough 11 and discharge it from the slag discharge hole 71.

[0047] like Figure 3 As shown, a symmetrical through slot 67 is provided on the surface of the body 1, and the second connecting rod 65 is slidably connected inside the through slot 67;

[0048] In this embodiment, the through groove 67 is provided to provide space for the movement of the second connecting rod 65 , so that the scraper 66 can remain stable when moving.

[0049] like Figure 6 As shown, the body 1 further includes a sealing mechanism 7, which includes a symmetrical slag discharge hole 71, a sealing plate 72 is slidably connected inside the slag discharge hole 71, a recovery groove 73 is opened below the slag discharge hole 71, a spring 74 is fixedly installed inside the recovery groove 73, and the other end of the spring 74 is fixedly connected to the lower surface of the sealing plate 72;

[0050] In this embodiment: when the scraper 66 is scraping off the billet slag, since one side of the sealing plate 72 is set to an inclined shape, the billet slag squeezes the sealing plate 72 so that the sealing plate 72 is retracted into the recovery groove 73, thereby facilitating the discharge of the billet slag. After the billet slag is discharged, under the action of the spring 74, the sealing plate 72 is moved out from the recovery groove 73 again, and the slag discharge hole 71 is sealed again for the next use.

[0051] like Figure 2 As shown, a symmetrical guide rod 14 is fixedly installed on the upper surface of the body 1, a movable plate 31 is slidably connected to the surface of the guide rod 14, a top plate 15 is fixedly installed at the end of the guide rod 14, a first motor 21 is fixedly installed on the surface of the top plate 15, an inclined plate 16 is fixedly installed at the bottom of the body 1, and a discharge port 17 is fixedly installed on the surface of the body 1;

[0052] In this embodiment: the guide rod 14 enables the movable plate 31 to remain stable when moving up and down, and prevents the position of the movable plate 31 from shifting when moving up and down. The setting of the inclined plate 16 enables the maltose liquid that has been filtered multiple times to be collected at the bottom of the body 1, and the maltose liquid can be taken out through the discharge port 17.

[0053] In the initial state of the present invention, the movable plate 31 is in contact with the lower surface of the bottom plate 15. When in use, the blank is first placed in the slag discharge trough 11, the first motor 21 is started, the transmission rod 22 rotates to drive the reciprocating screw rod section 23 to rotate, and the movable plate 31 and the extrusion plate 32 extrudes the blank multiple times in the slag discharge trough 11, so that the maltose liquid in the blank can be squeezed out, and the squeezed maltose liquid is filtered once by the first filter plate 12 and then guided to the inside of the filter screen box 51 through the guide plate 41. The transmission rod 22 simultaneously drives the rotating plate 54 to rotate to discharge the maltose liquid from the inside of the filter screen box 51, thereby completing the secondary filtration of the maltose liquid. After the maltose liquid is filtered three times by the second filter plate 13, Under the action of the inclined plate 16, it gathers at the bottom of the machine body 1, and the staff can collect the maltose liquid from the discharge port 17. After the slag removal work is completed, the movable plate 31 and the extrusion plate 32 are moved out from the slag discharge trough 11, the second motor 62 is started, the bidirectional screw 63 rotates, and the two screw sleeves 64 move away from each other, so that the two scrapers 66 are moved away from each other through the action of the second connecting rod 65, and the scraper 66 scrapes the embryo slag inside the slag discharge trough 11. The embryo slag squeezes the sealing plate 72 to retract the sealing plate 72 into the recovery trough 73. After the embryo slag is discharged from the slag discharge hole 71, under the action of the spring 74, the sealing plate 72 is moved out from the recovery trough 73 again, and the slag discharge hole 71 is sealed again for the next use.

[0054] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A slag removal device for traditional maltose processing, comprising a body (1), characterized in that: The upper surface of the machine body (1) is provided with a slag discharge groove (11), a first filter plate (12) and a second filter plate (13) are fixedly installed inside the machine body (1), and a squeezing mechanism (3) is slidably connected inside the slag discharge groove (11), and further comprises: A driving mechanism (2), the driving mechanism (2) being located above the machine body (1) and used for driving the extrusion mechanism (3) to extrude the blank, the driving mechanism (2) comprising a first motor (21); A flow guiding mechanism (4), the flow guiding mechanism (4) is located inside the machine body (1) and is used to guide liquid after the billet is extruded, the flow guiding mechanism (4) comprises a flow guiding plate (41), and the flow guiding plate (41) is located below the first filter plate (12); A filtering mechanism (5) is located inside the machine body (1) and is used for performing secondary filtering on the liquid guided by the guide plate (41); the filtering mechanism (5) comprises a filtering mesh box (51).

2. A slag removal device for traditional maltose processing according to claim 1, characterized in that; The extrusion mechanism (3) comprises a movable plate (31), a lower surface of which is fixedly mounted an extrusion plate (32), the movable plate (31) and the extrusion plate (32) are both slidably connected inside the slag discharge trough (11), the output end of the first motor (21) is transmission-connected to a transmission rod (22), the upper portion of the transmission rod (22) is arranged as a reciprocating screw rod section (23), and the movable plate (31) is threadedly connected to the surface of the reciprocating screw rod section (23).

3. A slag removal device for traditional maltose processing according to claim 2, characterized in that: The filter box (51) is fixedly mounted on the surface of the second filter plate (13); a fixing sleeve (52) is fixedly mounted on the lower surface of the transmission rod (22); a plurality of first connecting rods (53) are fixedly mounted on the surface of the fixing sleeve (52); rotating plates (54) are fixedly mounted at the ends of the plurality of first connecting rods (53); and the plurality of rotating plates (54) are rotatably connected to the interior of the filter box (51).

4. The slag removal device for traditional maltose processing according to claim 1, characterized in that: The guide plate (41) is arranged in an inclined shape, and a symmetrical material discharge hole (42) is provided at the bottom of the guide plate (41), and the other end of the material discharge hole (42) is fixedly connected to the inside of the filter box (51).

5. The slag removal device for traditional maltose processing according to claim 2, characterized in that: The surface of the machine body (1) also includes a slag discharge mechanism (6), which includes a symmetrical support frame (61), the support frame (61) is fixedly mounted on the surface of the machine body (1), a second motor (62) is fixedly mounted on one side of the support frame (61), the output end of the second motor (62) is drivingly connected to a bidirectional screw rod (63), the surface of the bidirectional screw rod (63) is threadedly connected to a symmetrical screw sleeve (64), the surface of the screw sleeve (64) is fixedly mounted with a second connecting rod (65), the end of the second connecting rod (65) is fixedly mounted with a scraper (66), the scraper (66) is slidably connected to the inside of the slag discharge trough (11), a scraper groove (33) is provided in the middle of the extrusion plate (32), and the scraper (66) is slidably connected to the inside of the scraper groove (33).

6. A slag removal device for traditional maltose processing according to claim 5, characterized in that: A symmetrical through slot (67) is provided on the surface of the machine body (1), and the second connecting rod (65) is slidably connected inside the through slot (67).

7. The slag removal device for traditional maltose processing according to claim 1, characterized in that: The machine body (1) further comprises a sealing mechanism (7) inside, wherein the sealing mechanism (7) comprises symmetrical slag discharge holes (71), wherein a sealing plate (72) is slidably connected inside the slag discharge holes (71), and a recovery groove (73) is provided below the slag discharge holes (71), wherein a spring (74) is fixedly installed inside the recovery groove (73), and the other end of the spring (74) is fixedly connected to the lower surface of the sealing plate (72).

8. A slag removal device for traditional maltose processing according to claim 2, characterized in that: A symmetrical guide rod (14) is fixedly mounted on the upper surface of the machine body (1); the movable plate (31) is slidably connected to the surface of the guide rod (14); a top plate (15) is fixedly mounted on the end of the guide rod (14); the first motor (21) is fixedly mounted on the surface of the top plate (15); an inclined plate (16) is fixedly mounted on the bottom of the machine body (1); and a discharge port (17) is fixedly mounted on the surface of the machine body (1).

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