Remote monitoring system for work of vacuum oil filter

Abstract

The invention discloses a vacuum oil filter working remote supervision system, and particularly relates to the technical field of vacuum oil filters, the vacuum oil filter working remote supervision system comprises an automatic controller, the input end of the automatic controller is connected with an oil inlet ultrasonic sensor, and the input end of the automatic controller is connected with an oil inlet hydraulic sensor; the input end of the automatic controller is connected with an oil inlet flow velocity sensor, and the input end of the automatic controller is connected with an oil outlet ultrasonic sensor. By arranging the automatic controller, the voltage sensor, the supervision camera, the remote alarm controller and other structures, automatic supervision can be achieved, manual remote supervision can also be achieved from the appearance, the supervision effect is good, timeliness and accuracy are high, problems can be rapidly and intelligently detected, and the supervision effect is good. Therefore, the workload of the working personnel can be obviously reduced, and the actual use effect of the method is relatively good.

Description

Technical Field

[0001] The present invention relates to the technical field of vacuum oil filter, and more specifically, to a remote monitoring system for the operation of a vacuum oil filter. Background Art

[0002] A vacuum oil filter is an oil treatment device designed for various oil-immersed equipment. It is also called a vacuum high-efficiency oil filter or a vacuum oil purifier. It is designed based on the different boiling points of water and oil. It is a device used to improve the cleanliness of oil used in machinery and electrical appliances. Existing vacuum oil filters cannot be remotely supervised while they are working, resulting in the need for real-time supervision by staff during use to avoid problems that cannot be discovered in time when the vacuum oil filter is working. However, real-time supervision by staff will greatly increase their workload, and the timeliness and accuracy of manual supervision are not high enough.

[0003] Therefore, there is an urgent need for a remote monitoring system for the operation of a vacuum oil filter to solve the above problems. Summary of the invention

[0004] In order to overcome the above-mentioned defects of the prior art, an embodiment of the present invention provides a remote monitoring system for the operation of a vacuum oil filter. By providing structures such as an automatic controller, a voltage sensor, a monitoring camera and a remote alarm controller, the present invention can be monitored automatically as well as manually and remotely from the appearance, so that the monitoring effect of the present invention is better, timeliness and accuracy are higher, problems can be detected quickly and intelligently, and the staff can be notified to deal with the problems, which can significantly reduce the workload of the staff, so that the actual use effect of the present invention is better, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a remote monitoring system for the operation of a vacuum oil filter, comprising an automation controller, wherein the input end of the automation controller is connected to an oil inlet ultrasonic sensor, the input end of the automation controller is connected to an oil inlet hydraulic sensor, the input end of the automation controller is connected to an oil inlet flow rate sensor, the input end of the automation controller is connected to an oil outlet ultrasonic sensor, the input end of the automation controller is connected to an oil outlet hydraulic sensor, the input end of the automation controller is connected to an oil outlet flow rate sensor, the input end of the automation controller is connected to a voltage sensor, the input end of the automation controller is connected to a short-circuit detection sensor, the input end of the automation controller is connected to a monitoring camera, the input end of the automation controller is connected to a power supply module, and the automation controller The output end is connected to a short-range alarm controller, the output end of the short-range alarm controller is connected to a circulating reminder horn, the output end of the short-range alarm controller is connected to a flashing light, the connection end of the automation controller is connected to a WiFi module, the connection end of the WiFi module is connected to a video monitoring controller, the output end of the video monitoring controller is connected to a video monitoring display screen, the input end of the video monitoring controller is connected to a control panel, the input end of the control panel is connected to a manual alarm button, the output end of the WiFi module is connected to a remote alarm controller, the output end of the remote alarm controller is connected to a duty room buzzer, the output end of the remote alarm controller is connected to a text message sending GSM module, the output end of the text message sending GSM module is connected to a mobile phone end, and the input end of the WiFi module is connected to a staff information server; The oil inlet ultrasonic sensor is used to detect the amount of particulate impurities in the oil passing through the oil inlet, and transmit the detection result to the automation controller for processing; The oil inlet hydraulic pressure sensor is used to detect the hydraulic pressure of the oil passing through the oil inlet, and transmit the detection result to the automation controller for processing; The oil inlet flow rate sensor is used to detect the flow rate of oil passing through the oil inlet and transmit the detection result to the automation controller for processing; The oil outlet ultrasonic sensor is used to detect the amount of particulate impurities contained in the oil passing through the oil outlet, and transmit the detection result to the automation controller for processing; The oil outlet hydraulic pressure sensor is used to detect the hydraulic pressure of the oil passing through the oil outlet, and transmit the detection result to the automation controller for processing; The oil outlet flow rate sensor is used to detect the flow rate of oil passing through the oil outlet and transmit the detection result to the automation controller for processing; The voltage sensor is used to detect the working voltage of the vacuum oil filter and transmit the detection result to the automation controller for processing; The short circuit detection sensor is used to detect whether a short circuit occurs when the vacuum oil filter is working, and transmit the detection result to the automation controller for processing; The monitoring camera is used to capture images of the external state of the vacuum oil filter when it is working, and transmit the images to the automation controller for processing.

[0006] In a preferred embodiment, the automation controller is configured as a single chip microcomputer, and the proximity alarm controller is configured as a single chip microcomputer.

[0007] In a preferred embodiment, the video monitoring controller is configured as a single chip microcomputer, and the remote alarm controller is configured as a single chip microcomputer.

[0008] In a preferred embodiment, the oil inlet ultrasonic sensor, the oil inlet hydraulic sensor and the oil inlet flow rate sensor are all arranged in the pipeline of the oil inlet of the vacuum oil filter.

[0009] In a preferred embodiment, the oil outlet ultrasonic sensor, the oil outlet hydraulic sensor and the oil outlet flow rate sensor are all arranged in the pipeline of the oil outlet of the vacuum oil filter.

[0010] Technical effects and advantages of the present invention: The present invention is provided with structures such as an automatic controller, a voltage sensor, a monitoring camera and a remote alarm controller, so that the present invention can be supervised automatically and can also be supervised remotely from the appearance, so that the monitoring effect of the present invention is better, timeliness and accuracy are higher, problems can be detected quickly and intelligently, and staff can be notified to deal with the problems, which can significantly reduce the workload of staff, so that the actual use effect of the present invention is better. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a system diagram of the present invention.

[0012] Figure 2 It is a circuit diagram of the present invention.

[0013] The accompanying drawings are marked as follows: 1. Automation controller; 2. Oil inlet ultrasonic sensor; 3. Oil inlet hydraulic sensor; 4. Oil inlet flow rate sensor; 5. Oil outlet ultrasonic sensor; 6. Oil outlet hydraulic sensor; 7. Oil outlet flow rate sensor; 8. Voltage sensor; 9. Short circuit detection sensor; 10. Supervision camera; 11. Power supply module; 12. Short-range alarm controller; 13. Cycle reminder horn; 14. Strobe light; 15. WiFi module; 16. Video surveillance controller; 17. Video surveillance display; 18. Control panel; 19. Manual alarm button; 20. Remote alarm controller; 21. Duty room buzzer; 22. SMS sending GSM module; 23. Mobile terminal; 24. Staff information server. DETAILED DESCRIPTION

[0014] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0015] As attached Figure 1 and attached Figure 2As shown, the present invention provides a remote monitoring system for the operation of a vacuum oil filter, including an automation controller 1, an input end of the automation controller 1 is connected to an oil inlet ultrasonic sensor 2, an ultrasonic sensor is a sensor that uses ultrasonic characteristics to measure distance and detect objects, an input end of the automation controller 1 is connected to an oil inlet hydraulic sensor 3, an input end of the automation controller 1 is connected to an oil inlet flow rate sensor 4, an input end of the automation controller 1 is connected to an oil outlet ultrasonic sensor 5, an input end of the automation controller 1 is connected to an oil outlet hydraulic sensor 6, the basic working principle of the hydraulic sensor is that pressure directly acts on the diaphragm of the sensor, causing the diaphragm to produce a micro-displacement proportional to the medium pressure, causing the resistance of the sensor to change, and using an electronic circuit to detect this change, and converting and outputting a standard signal corresponding to this pressure, an input end of the automation controller 1 is connected to an oil outlet flow rate sensor 7, a flow rate sensor is a device for measuring liquid flow rate, and an input end of the automation controller 1 is connected to a voltage sensor 8, a voltage sensor is a device for measuring voltage, usually used to monitor and control the voltage in a circuit, it passes It is usually composed of a sensing part and a conversion part. The sensing part is used to sense the voltage in the circuit under test, and the conversion part converts the sensed voltage into a usable output signal. The input end of the automation controller 1 is connected to a short-circuit detection sensor 9. The working principle of the short-circuit detection sensor is usually based on the change of current or voltage to detect the short circuit in the circuit. When the current in the circuit suddenly increases or the voltage decreases abnormally, the sensor will sense this change and generate a corresponding signal. The input end of the automation controller 1 is connected to a monitoring camera 10, the input end of the automation controller 1 is connected to a power supply module 11, the output end of the automation controller 1 is connected to a short-range alarm controller 12, the output end of the short-range alarm controller 12 is connected to a cycle reminder speaker 13, the output end of the short-range alarm controller 12 is connected to a flashing light 14, and the connection end of the automation controller 1 is connected to a WiFi module 15. The WiFi module is also called a serial port Wi-Fi module, which belongs to the Internet of Things transmission layer. Its function is to convert the serial port or TTL level into an embedded module that complies with the Wi-Fi wireless network communication standard, and has a built-in wireless network protocol IEEE802.11b.g.n protocol stack and TCP / IP protocol stack, the connection end of the WiFi module 15 is connected to a video monitoring controller 16, the output end of the video monitoring controller 16 is connected to a video monitoring display screen 17, the input end of the video monitoring controller 16 is connected to a control panel 18, the input end of the control panel 18 is connected to a manual alarm button 19, the output end of the WiFi module is connected to a remote alarm controller 20, the output end of the remote alarm controller 20 is connected to a duty room buzzer 21, the output end of the remote alarm controller 20 is connected to a short message sending GSM module 22, the GSM module is a GSM radio frequency chip, baseband processing chip, memory, power amplifier device, etc. integrated on a circuit board, with an independent operating system, radio frequency processing, baseband processing and completes the encoding, decoding, sending and receiving of radio frequency signals and audio signals, the output end of the short message sending GSM module 22 is connected to a mobile phone end 23, the input end of the WiFi module 15 is connected to a staff information server 24;. The oil inlet ultrasonic sensor 2 is used to detect the amount of particulate impurities in the oil passing through the oil inlet, and transmit the detection result to the automation controller 1 for processing; The oil inlet hydraulic pressure sensor 3 is used to detect the hydraulic pressure of the oil passing through the oil inlet, and transmit the detection result to the automation controller 1 for processing; The oil inlet flow rate sensor 4 is used to detect the flow rate of the oil passing through the oil inlet, and transmit the detection result to the automation controller 1 for processing; The oil outlet ultrasonic sensor 5 is used to detect the amount of particulate impurities in the oil passing through the oil outlet, and transmit the detection result to the automation controller 1 for processing; The oil outlet hydraulic pressure sensor 6 is used to detect the hydraulic pressure of the oil passing through the oil outlet, and transmit the detection result to the automation controller 1 for processing; The oil outlet flow rate sensor 7 is used to detect the flow rate of the oil passing through the oil outlet, and transmit the detection result to the automation controller 1 for processing; The voltage sensor 8 is used to detect the working voltage of the vacuum oil filter and transmit the detection result to the automation controller 1 for processing; The short circuit detection sensor 9 is used to detect whether a short circuit occurs when the vacuum oil filter is working, and transmit the detection result to the automation controller 1 for processing; The monitoring camera 10 is used to capture images of the external state of the vacuum oil filter when it is working, and transmit the images to the automation controller 1 for processing.

[0016] The automation controller 1 is configured as a single chip microcomputer, and the proximity alarm controller 12 is configured as a single chip microcomputer.

[0017] The video surveillance controller 16 is set as a single-chip microcomputer, and the remote alarm controller 20 is set as a single-chip microcomputer. A single-chip microcomputer is an integrated circuit chip that uses very large-scale integrated circuit technology to integrate a central processing unit CPU with data processing capabilities, random access memory RAM, read-only memory ROM, multiple I / O ports and interrupt systems, timers / counters and other functions into a small and complete microcomputer system on a silicon chip.

[0018] The oil inlet ultrasonic sensor 2, the oil inlet hydraulic sensor 3 and the oil inlet flow rate sensor 4 are all arranged in the pipeline of the oil inlet of the vacuum oil filter.

[0019] The oil outlet ultrasonic sensor 5, the oil outlet hydraulic pressure sensor 6 and the oil outlet flow rate sensor 7 are all arranged in the pipeline of the oil outlet of the vacuum oil filter.

[0020] The ultrasonic sensor model is set to zws-15 / CD / QS, the hydraulic sensor model is set to HDA3840, the flow rate sensor model is set to SLQ-QT105, the voltage sensor 8 model is set to LV28-P, the short circuit detection sensor 9 model is set to LG-WCS1700, the single-chip computer model is set to M68HC16, the WiFi module 15 model is set to TLN13UA06, and the GSM module model is set to SIM800.

[0021] The specific implementation method is as follows: when using the present invention, the oil inlet ultrasonic sensor 2 can detect the amount of particulate impurities in the oil passing through the oil inlet, and transmit the detection result to the automatic controller 1 for processing, the oil inlet hydraulic sensor 3 can detect the hydraulic pressure of the oil passing through the oil inlet, and transmit the detection result to the automatic controller 1 for processing, the oil inlet flow rate sensor 4 can detect the flow rate of the oil passing through the oil inlet, and transmit the detection result to the automatic controller 1 for processing, the above can detect the quality of the oil entering the oil inlet, the oil outlet ultrasonic sensor 5 can detect the amount of particulate impurities in the oil passing through the oil outlet, and transmit the detection result to the automatic controller 1 for processing, the oil outlet hydraulic sensor 6 can detect the hydraulic pressure of the oil passing through the oil outlet, and transmit the detection result to the automatic controller 1 for processing, the oil outlet flow rate sensor 7 can detect the flow rate of the oil passing through the oil outlet, and transmit the detection result to the automatic controller 1 for processing, the above can detect the quality of the oil entering the oil outlet, the voltage sensor 8 can detect the working voltage of the vacuum oil filter, and transmit the detection result to the automatic controller 1 for processing, the short circuit The detection sensor 9 can detect whether a short circuit occurs when the vacuum oil filter is working, and transmit the detection result to the automatic controller 1 for processing to determine whether the vacuum oil filter is working normally. The monitoring camera 10 can take an image of the external state of the vacuum oil filter when it is working, and transmit it to the automatic controller 1 for processing. Then the staff can monitor through the video monitoring display screen 17. If the sensor detects that there is a problem with a certain data, the short-range alarm controller 12 controls the flashing light 14 and the cycle reminder horn 13 to start, reminding the nearby staff to deal with it. The remote alarm controller 20 will start the duty room buzzer 21 to remind the staff in the duty room to deal with the problem, and then send the problem information to the staff's mobile phone through SMS sending GSM module 22, reminding the staff to go to deal with it. This makes the present invention both automated and remotely supervised from the appearance, so that the supervision effect of the present invention is better, timeliness and accuracy are higher, and problems can be detected quickly and intelligently, and the staff are notified to deal with the problems, which can significantly reduce the workload of the staff, so that the actual use effect of the present invention is better.

[0022] Working principle of the present invention: Refer to the instruction manual Figure 1 and attached Figure 2 When using the present invention, by providing structures such as an automation controller 1, a voltage sensor 8, a monitoring camera 10 and a remote alarm controller 20, the present invention can be supervised automatically or manually remotely from the appearance, so that the monitoring effect of the present invention is better, timeliness and accuracy are higher, problems can be detected quickly and intelligently, and the staff can be notified to deal with the problems, which can significantly reduce the workload of the staff, so that the actual use effect of the present invention is better.

[0023] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change; Secondly: In the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other; Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A remote monitoring system for vacuum oil filter operation, comprising an automatic controller (1), characterized in that: The input end of the automation controller (1) is connected to an oil inlet ultrasonic sensor (2), the input end of the automation controller (1) is connected to an oil inlet hydraulic sensor (3), the input end of the automation controller (1) is connected to an oil inlet flow rate sensor (4), the input end of the automation controller (1) is connected to an oil outlet ultrasonic sensor (5), the input end of the automation controller (1) is connected to an oil outlet hydraulic sensor (6), the input end of the automation controller (1) is connected to an oil outlet flow rate sensor (7), the input end of the automation controller (1) is connected to a voltage sensor (8), the input end of the automation controller (1) is connected to a short circuit detection sensor (9), the input end of the automation controller (1) is connected to a monitoring camera (10), the input end of the automation controller (1) is connected to a power supply module (11), the output end of the automation controller (1) is connected to a short-range alarm controller (12), and the output end of the short-range alarm controller (12) is connected to A cyclic reminder loudspeaker (13), the output end of the short-range alarm controller (12) is connected to a flashing light (14), the connection end of the automation controller (1) is connected to a WiFi module (15), the connection end of the WiFi module (15) is connected to a video monitoring controller (16), the output end of the video monitoring controller (16) is connected to a video monitoring display screen (17), the input end of the video monitoring controller (16) is connected to a control panel (18), the input end of the control panel (18) is connected to a manual alarm button (19), the output end of the WiFi module is connected to a remote alarm controller (20), the output end of the remote alarm controller (20) is connected to a duty room buzzer (21), the output end of the remote alarm controller (20) is connected to a short message sending GSM module (22), the output end of the short message sending GSM module (22) is connected to a mobile phone terminal (23), and the input end of the WiFi module (15) is connected to a staff information server (24); The oil inlet ultrasonic sensor (2) is used to detect the amount of particulate impurities contained in the oil passing through the oil inlet, and transmit the detection result to the automation controller (1) for processing; The oil inlet hydraulic pressure sensor (3) is used to detect the hydraulic pressure of the oil passing through the oil inlet, and transmit the detection result to the automation controller (1) for processing; The oil inlet flow rate sensor (4) is used to detect the flow rate of oil passing through the oil inlet, and transmit the detection result to the automation controller (1) for processing; The oil outlet ultrasonic sensor (5) is used to detect the amount of particulate impurities contained in the oil passing through the oil outlet, and transmit the detection result to the automation controller (1) for processing; The oil outlet hydraulic pressure sensor (6) is used to detect the hydraulic pressure of the oil passing through the oil outlet, and transmit the detection result to the automation controller (1) for processing; The oil outlet flow rate sensor (7) is used to detect the flow rate of oil passing through the oil outlet, and transmit the detection result to the automation controller (1) for processing; The voltage sensor (8) is used to detect the working voltage of the vacuum oil filter and transmit the detection result to the automation controller (1) for processing; The short circuit detection sensor (9) is used to detect whether a short circuit occurs when the vacuum oil filter is working, and transmit the detection result to the automation controller (1) for processing; The monitoring camera (10) is used to capture images of the external state of the vacuum oil filter when it is working, and transmit the images to the automation controller (1) for processing.

2. A remote monitoring system for vacuum oil filter operation according to claim 1, characterized in that: The automation controller (1) is configured as a single chip microcomputer, and the proximity alarm controller (12) is configured as a single chip microcomputer.

3. A remote monitoring system for vacuum oil filter operation according to claim 1, characterized in that: The video monitoring controller (16) is configured as a single-chip microcomputer, and the remote alarm controller (20) is configured as a single-chip microcomputer.

4. A remote monitoring system for vacuum oil filter operation according to claim 1, characterized in that: The oil inlet ultrasonic sensor (2), the oil inlet hydraulic sensor (3) and the oil inlet flow rate sensor (4) are all arranged in the pipeline of the oil inlet of the vacuum oil filter.

5. A remote monitoring system for vacuum oil filter operation according to claim 1, characterized in that: The oil outlet ultrasonic sensor (5), the oil outlet hydraulic sensor (6) and the oil outlet flow rate sensor (7) are all arranged in the pipeline of the oil outlet of the vacuum oil filter.

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