Duplex self-cleaning filter
Through the design of the dual self-cleaning filter, automatic cleaning is achieved using a dirt cleaning machine and an automatic valve controller, which solves the problem of difficulty in cleaning impurities and dirt in the prior art, and improves the equipment cleaning efficiency and the working efficiency of the filter.
Patent Information
- Application Number
- CN202411984824.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-02-11
AI Technical Summary
It is difficult to effectively clean impurities and dirt in the equipment during long-term use, resulting in impurities easily deposited in the filter, causing secondary contamination, and requiring regular cleaning, affecting the normal production of the equipment.
The dual self-cleaning filter design is adopted, including two barrels and corresponding cleaning mechanisms, automatic cleaning is achieved through a dirt cleaning machine and automatic valve controller. The steel brush and filter element are designed to clean impurities during rotation.
Double filtration is realized, the equipment cleaning efficiency is improved, the accumulation of impurities and dirt in the filter is avoided, secondary pollution is reduced, the working efficiency of the filter is improved, and the working intensity of timed cleaning is reduced.
Smart Images

Figure CN119406157A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of equipment self-cleaning filtration, in particular to a double self-cleaning filter. Background Art
[0002] Automatic cleaning filter is a kind of precision equipment that uses filter screen to directly intercept impurities in water, remove suspended matter and particulate matter in water, reduce turbidity, purify water quality, and reduce system dirt, bacteria, algae, rust, etc. It is also called fully automatic self-cleaning filter, backwash filter, automatic sewage filter. In the work of some pneumatic machinery and hydraulic machinery, due to long-term conveying fluid medium, impurities and dirt are easily deposited in pipelines and valves, such as suspended matter, particulate matter, bacteria, algae, rust, etc. These impurities and dirt are deposited in the pipelines of the equipment, which is easy to damage the pipelines of the equipment and pollute the quality of the conveying fluid. The traditional way is to install filters on pneumatic machinery and hydraulic machinery, so as to purify the conveying fluid. However, the filtering effect of this single-station cleaner in actual filtering work is not good, because it only performs one filtration, and impurities in the fluid medium are still difficult to be cleaned up, and impurities and dirt are still easy to accumulate in key areas such as pipelines and valves, and the cleaning efficiency is low; However, although the filter can filter out impurities and dirt in the equipment, these impurities are easily deposited in the filter during long-term filtering work, and the filter is difficult to self-clean. Therefore, the impurities and dirt in the filter are easily deposited in the filter and easily flow back into the equipment to cause secondary pollution. In addition, the filter needs to be cleaned regularly, and the work intensity is high. When cleaning the filter, the equipment cannot be filtered and the equipment needs to be shut down, which reduces the filtering efficiency of the equipment and affects the normal production of the equipment.
[0003] In view of the above problems, the present invention makes improvements. Summary of the invention
[0004] The present invention provides a double self-cleaning filter, which solves the above problems existing in the use process of the prior art.
[0005] The technical solution of the present invention is implemented as follows: a double self-cleaning filter comprises a barrel body 1 and a barrel body 2, one end of the barrel body 1 is detachably mounted with an end cap 1, one end of the barrel body 2 is detachably mounted with an end cap 2, a dirt cleaning machine 1 is fixedly mounted on the outside of the end cap 2, an automatic valve controller 1 located below the dirt cleaning machine 1 is fixedly mounted on the outside of the end cap 2, a dirt cleaning machine 2 is fixedly mounted on the outside of the end cap 1, an automatic valve controller 2 located outside the dirt cleaning machine 2 is fixedly mounted on the outside of the end cap 1, a cleaning mechanism rotating shaft is rotatably mounted inside the barrel body 1 and the barrel body 2, one end of the two cleaning mechanism rotating shafts respectively penetrates the outside of the end cap 1 and the end cap 2 and is fixedly connected to the output end of the dirt cleaning machine 1 and the dirt cleaning machine 2 respectively, the inner cavity of the barrel body 2 and the barrel body 1 are both fixedly mounted with three steel brush mounting frames, the surfaces of the three steel brush mounting frames are sleeved with steel brushes, the barrel body 1 and the barrel body 2 are both detachably mounted with a filter element located inside the steel brush, and the filter element is fixedly mounted on the cleaning mechanism rotating shaft.
[0006] The present invention is used for a double self-cleaning filter as described above, further: one side of the barrel body one and the barrel body two and one side of the end cover one and the end cover two are provided with bolt holes distributed in a circular array, bolts are inserted into the bolt holes, and the end cover one and the end cover two are fixedly mounted on the barrel body one and the barrel body two respectively by bolts.
[0007] The present invention is used for a double self-cleaning filter as described above, further: one end of the barrel body one and the barrel body two are connected with an elbow, a drainage tee is arranged between the two elbows, one end of the two elbows and one side of the barrel body one and the barrel body two can be detachably installed with a programmable pneumatic shut-off valve, and the two ends of the drainage tee are respectively fixedly installed on the corresponding two programmable pneumatic shut-off valves.
[0008] The present invention is used for the double self-cleaning filter as described above, further: a water inlet tee is arranged between the barrel body 1 and the barrel body 2, and both ends of the water inlet tee are respectively fixedly mounted on two corresponding programmable pneumatic shut-off valves.
[0009] The present invention is used for a double self-cleaning filter as described above, and further: the tops of the two programmable pneumatic shut-off valves on the water inlet three-way pipe are respectively connected to automatic valve controller three and automatic valve controller four, and one side of the automatic valve controller three and automatic valve controller four is respectively provided with automatic valve controller five and automatic valve controller six.
[0010] The present invention is used for the double self-cleaning filter as described above, further: the bottom of the barrel body 1 and the barrel body 2 are provided with a mounting bracket, and a PLC automatic control system is detachably mounted on one side of the top of the mounting bracket.
[0011] The present invention as described above is used for a double self-cleaning filter, further: a connecting block is fixedly connected to one side of the surface of the steel brush, a sealing ring is embedded in the surface of the connecting block, a retaining ring is arranged on the outer side of the connecting block, the outer side of the sealing ring is tightly attached to the retaining ring, and one side of the retaining ring is fixedly connected to the inner wall of the corresponding barrel body two or barrel body one.
[0012] The present invention as described above is used for a double self-cleaning filter, and further: one side of the steel brush is penetrated by evenly distributed fastening bolts, and the steel brush is fixedly installed in the corresponding barrel body two or barrel body one by multiple fastening bolts, and one side of the barrel body two is embedded with a sealing gasket, and one side of the sealing gasket is tightly attached to the steel brush.
[0013] A method for using a double self-cleaning filter. It should be noted that the automatic valve controller 3, the automatic valve controller 4, the automatic valve controller 5, the automatic valve controller 6, the automatic valve controller 1 and the automatic valve controller 2 are all automatic control valves, which can be controlled by a 24V power supply and an air source to rotate 90 degrees to open / close the valve; the dirt cleaning machine 1 and the dirt cleaning machine 2 are dirt cleaning machines, which can be controlled by a 380V power supply to rotate 360 degrees to drive the cleaning mechanism in the equipment to work; the operating steps are as follows The status of each station during normal operation: automatic valve controller 3, automatic valve controller 4, automatic valve controller 5, and automatic valve controller 6 are in the open state; The automatic valve controller 1 and the automatic valve controller 2 are in a closed state; The dirt cleaning machine 1 and the dirt cleaning machine 2 are in a stopped state; During self-cleaning: 1. Close the automatic valve controller 4 and the automatic valve controller 6 at the same time, and the dirt cleaning machine 2 starts slowly, rotates 2 circles (the time is calculated according to the speed of the reducer, and the time requirement can be adjusted automatically) and then stops; In step 1, the dirt cleaning machine 2 starts working, which will drive the cleaning mechanism rotating shaft to rotate in the corresponding barrel body 1, and then the cleaning mechanism rotating shaft drives the filter element installed on its surface to rotate, so that the filter element can rotate in the steel brush, and then the steel brush can clean the surface of the filter element, and the cleaned impurities will be discharged through the flowing water. This process will be carried out as long as the dirt cleaning machine 2 starts working. It should be noted that the dirt cleaning machine 1 and the barrel body 2 on the other side are the same; 2. Automatic valve controller 2 opens for 180s (time requirement can be adjusted automatically) and then closes; 3. Then the water inlet on the automatic valve controller 4 is opened again for 180s (the time is based on the time when the water in the bucket is full, and the time requirement can be adjusted automatically), and then the automatic valve controller 4 is closed again; 4. The dirt cleaning machine starts to clean for 60 seconds (the time requirement can be adjusted automatically); 5. At the same time, the second automatic valve controller opens again to discharge sewage, and closes after 180S (the time requirement can be adjusted automatically), and the reducer on the second dirt cleaning machine is also closed; 6. After the automatic valve controller 4 is opened for 180s (the time is based on the time when the water in the bucket is full, and the time requirement can be adjusted automatically), the automatic valve controller 6 water outlet valve is opened; It should be noted that the water inlet tee is used for drainage, and the drainage tee is used for water intake. After the water enters, the reflux is sent into barrel body one and barrel body two through two elbows. According to actual usage requirements, the programmable pneumatic shut-off valve can also be controlled to cut off the water intake or drainage.
[0014] The present invention is used for a double self-cleaning filter as described above, and further: it is required that the cleaning can be started by time control; the cleaning can be started by the pressure difference between the inlet and the outlet; the cleaning can also be started by manual control on site, and the other cleaning and sewage discharge action is consistent with 2.2, and the driving conditions available on site are: 24V power supply / 380V power supply / 4~6kg compressed air or nitrogen.
[0015] In summary, the beneficial effects of the present invention are: 1. The present invention adopts a double-connected and self-cleaning structural design. The structural design of the filter can achieve double filtration, improve the cleaning efficiency of the equipment, and can also achieve self-cleaning, clean the impurities and dirt filtered out of the equipment from the filter, avoid the accumulation of impurities and dirt in the filter, and also avoid secondary pollution to the equipment, thereby improving the working efficiency of the filter. There is no need to shut down the equipment for regular cleaning of the filter, which reduces the work intensity and improves the production efficiency of the equipment.
[0016] 2. The present invention provides bolt holes for installing bolts, so as to fix the end cover 1 and the end cover 2 on the corresponding barrel body 1 and the barrel body 2, thereby realizing rapid assembly of the filter and providing convenience for the user's assembly work.
[0017] 3. The present invention arranges automatic valve controller three, automatic valve controller four, automatic valve controller five, automatic valve controller six, a water inlet tee, a drainage tee and a program-controlled pneumatic shut-off valve. Four program-controlled pneumatic shut-off valves respectively form automatic control valves with automatic valve controller three, automatic valve controller four, automatic valve controller five and automatic valve controller six, and are respectively installed at both ends of the water inlet tee and the drainage tee, that is, respectively arranged at the corresponding water inlet and drainage outlet, for controlling the water inlet and drainage of the machine when working, and also for cutting off the water inlet and drainage of the machine when needed, to ensure the normal operation of the machine, avoid damage to the machine, ensure the normal operation of the filtering machine, and provide convenience for the user's work.
[0018] 4. The present invention adopts the setting of PLC automatic control system and mounting bracket. The mounting bracket is used to install the filtering machine, which can support and lift the machine, so that the machine can be installed in a suitable position, providing convenience for the user's installation work. At the same time, the machine is also lifted off the ground to prevent the machine from being rusted by water vapor from the humid ground, thereby extending the service life of the machine. The PLC automatic control system is a programmable logic controller, which is an electronic system operated by digital calculations and is used to control the normal operation of the filtering machine.
[0019] 5. The present invention is provided with a retaining ring, a connecting block and a sealing ring. The connecting block is fixed on the steel brush and is used to install the sealing ring. The sealing ring is also tightly attached to the surface of the retaining ring. In this way, the gap between the steel brush and the inner wall of the corresponding barrel body 2 or barrel body 1 can be sealed to ensure the normal filtering work. At the same time, the retaining ring can also play a role of positioning and supporting the installation of the steel brush to ensure the stability of the steel brush after installation.
[0020] 6. The present invention provides a sealing gasket and fastening bolts, and the steel brush is installed in the corresponding barrel body 2 or barrel body 1 by using the fastening bolts, thereby ensuring the stability of the steel brush after installation, and the steel brush can also be quickly removed when replacement is needed, providing convenience for the user's maintenance and disassembly work. The sealing gasket is provided between the inner wall of barrel body 2 or barrel body 1 and the outer wall of the steel brush, and is used to seal the gap between the steel brush and barrel body 2 or barrel body 1, thereby ensuring the sealing of the filter. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the three-dimensional structure assembly of the drainage tee pipe; Figure 3 It is a schematic diagram of the top view of the structure of the present invention; Figure 4 It is a left-side structural schematic diagram of the present invention; Figure 5 This is a schematic diagram of the main structure of the barrel body 2; Figure 6 for Figure 4 A is an enlarged schematic diagram of the local three-dimensional structure; Figure 7 for Figure 4 A magnified schematic diagram of the local three-dimensional structure of B.
[0023] In the figure: 1. barrel body 1, 2. barrel body 2, 3. end cover 1, 4. end cover 2, 5. dirt cleaning machine 1, 6. automatic valve controller 1, 7. dirt cleaning machine 2, 8. automatic valve controller 2, 9. cleaning mechanism rotating shaft, 10. steel brush mounting bracket, 11. steel brush, 12. bolt hole, 13. automatic valve controller 3, 14. automatic valve controller 4, 15. automatic valve controller 5, 16. automatic valve controller 6, 17. water inlet tee, 18. drainage tee, 19. program-controlled pneumatic shut-off valve, 20. PLC automatic control system, 21. mounting bracket, 22. retaining ring, 23. connecting block, 24. sealing ring, 25. sealing gasket, 26. fastening bolts. DETAILED DESCRIPTION
[0024] The following will be combined with the attached embodiment of the present invention Figure 1-7 , the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example
[0025] A double self-cleaning filter, comprising a barrel body 1 and a barrel body 2, wherein an end cap 3 is detachably mounted on one end of the barrel body 1, an end cap 4 is detachably mounted on one end of the barrel body 2, a dirt cleaning machine 5 is fixedly mounted on the outer side of the end cap 4, an automatic valve controller 6 located below the dirt cleaning machine 5 is fixedly mounted on the outer side of the end cap 4, a dirt cleaning machine 7 is fixedly mounted on the outer side of the end cap 3, an automatic valve controller 8 located outside the dirt cleaning machine 7 is fixedly mounted on the outer side of the end cap 3, and the barrel A cleaning mechanism rotating shaft 9 is rotatably installed inside the barrel body 1 and the barrel body 2, and one end of the two cleaning mechanism rotating shafts 9 respectively penetrates to the outside of the end cover 1 3 and the end cover 2 4 and is fixedly connected to the output ends of the dirt cleaning machine 1 5 and the dirt cleaning machine 2 7 respectively. Three steel brush mounting racks 10 are fixedly installed in the inner cavity of the barrel body 2 2 and the barrel body 1, and steel brushes 11 are sleeved on the surfaces of the three steel brush mounting racks 10. The barrel body 1 and the barrel body 2 can be detachably installed with a filter element located inside the steel brush 11, and the filter element is fixedly installed on the cleaning mechanism rotating shaft 9.
[0026] The specific use process is as follows: start the dirt cleaning machine 5, the dirt cleaning machine 5 drives the cleaning mechanism rotating shaft 9 to rotate, the cleaning mechanism rotating shaft 9 drives the filter element installed thereon to rotate, and the water flow entering the barrel body 1 and the barrel body 2 2 will be filtered through the filter element to complete the filtering work of the equipment, wherein the water flow enters from the drainage tee pipe 18, and then enters the barrel body 1 and the barrel body 2 2 through the corresponding elbows, and is discharged through the water inlet tee pipe 17 after filtering, and the barrel body 1 and the barrel body 2 2 are respectively double-linked filter groups, thereby realizing double-linked filtering work and improving the efficiency of the filtering work of the equipment, and the filtered impurities will adhere to the surface of the filter element. As the filter element rotates, the steel brush 11 will brush off the impurities on the surface of the filter element, so that the filter can be automatically cleaned. , the impurities brushed off will also be discharged with the drainage to ensure the cleanliness of the filter. It should be noted that, according to actual work needs, the corresponding automatic valve controller three 13, automatic valve controller four 14, automatic valve controller five 15 and automatic valve controller six 16 are opened, or the automatic valve controller four 14 and automatic valve controller six 16 are opened, and the automatic valve controller three 13 and automatic valve controller five 15 are closed. The specific situation is adjusted according to the actual work needs. The water accumulated in the barrel body 1 and the barrel body 2 2 can also be discharged by controlling the automatic valve controller one 6 and the automatic valve controller two 8 to avoid water accumulation. In addition, according to the actual drainage volume requirements, the automatic valve controller one can be opened at the same time during the drainage work. 6 and the automatic valve controller 2 8 are used to drain water, thereby improving the drainage efficiency and providing convenience for the user's work. Among them, the bolt hole 12 is used to install the bolt, so as to fix the end cover 1 3 and the end cover 2 4 on the corresponding barrel body 1 and the barrel body 2, so as to realize the rapid assembly of the filter and provide convenience for the user's assembly work. The four program-controlled pneumatic shut-off valves 19 are respectively composed of the automatic control valve with the automatic valve controller 3 13, the automatic valve controller 4 14, the automatic valve controller 5 15 and the automatic valve controller 6 16, and are respectively installed at the two ends of the water inlet tee 17 and the drainage tee 18, that is, they are respectively set at the corresponding water inlet and drainage outlet, which are used to control the water inlet and drainage when the machine is working, and are also used to cut off the machine when needed. Water inlet and outlet ensure the normal operation of the machine, avoid damage to the machine, ensure the normal operation of the filtering machine, and provide convenience for the user's work and use. The mounting bracket 21 is used to install the filtering machine, which can support and lift the machine, so that the machine can be installed in a suitable position, providing convenience for the user's installation work. At the same time, the machine is also lifted off the ground to prevent the machine from being eroded by moisture on the wet ground and rusting, thereby extending the service life of the machine. The PLC automatic control system 20 is a programmable logic controller, which is an electronic system operated by digital computing and is used to control the normal operation of the filtering machine. The connecting block 23 is fixed on the steel brush 11 and is used to install the sealing ring 24, and the sealing ring 24 is still tightly attached to the surface of the retaining ring 22.In this way, the gap between the steel brush 11 and the corresponding barrel body 2 or barrel body 1 inner wall can be sealed to ensure the normal filtering work. At the same time, the retaining ring 22 can also play a role in positioning and supporting the installation of the steel brush 11 to ensure the stability of the steel brush 11 after installation. The steel brush 11 is installed in the corresponding barrel body 2 or barrel body 1 by fastening bolts 26 to ensure the stability of the steel brush 11 after installation. The steel brush 11 can also be quickly removed when it needs to be replaced, which provides convenience for the user's maintenance and disassembly work. The sealing gasket 25 is set between the inner wall of the barrel body 2 or barrel body 1 and the outer wall of the steel brush 11, and is used to seal the gap between the steel brush 11 and the barrel body 2 or barrel body 1 to ensure the sealing of the filter.
[0027] Therefore, a double-connected and self-cleaning structural design is adopted. The structural design of the filter can achieve double filtration, improve the cleaning efficiency of the equipment, and can also achieve self-cleaning, cleaning the impurities and dirt filtered out of the equipment from the filter to avoid the accumulation of impurities and dirt in the filter. It can also avoid secondary pollution to the equipment, improve the working efficiency of the filter, and there is no need to shut down the equipment for regular cleaning of the filter, which reduces the work intensity and improves the production efficiency of the equipment.
[0028] Bolt holes 12 distributed in a circular array are provided on one side of the barrel body 1 and the barrel body 2, as well as on one side of the end cover 1 3 and the end cover 2 4. Bolts are inserted into the bolt holes 12. The end cover 1 3 and the end cover 2 4 are fixed to the barrel body 1 and the barrel body 2 2 respectively by bolts.
[0029] Specifically, the bolt hole 12 is provided for installing bolts, so as to fix the end cover 1 3 and the end cover 2 4 on the corresponding barrel body 1 and the barrel body 2 2, so as to realize the rapid assembly of the filter and provide convenience for the user's assembly work.
[0030] One end of the barrel body 1 and the barrel body 2 are both connected with elbows, a drainage tee 18 is arranged between the two elbows, one end of the two elbows and one side of the barrel body 1 and the barrel body 2 are detachably installed with a programmable pneumatic shut-off valve 19, both ends of the drainage tee 18 are respectively fixedly installed on the corresponding two programmable pneumatic shut-off valves 19, a water inlet tee 17 is arranged between the barrel body 1 and the barrel body 2, and both ends of the water inlet tee 17 are respectively fixedly installed on the corresponding two programmable pneumatic shut-off valves 19, the tops of the two programmable pneumatic shut-off valves 19 on the water inlet tee 17 are respectively connected with an automatic valve controller 3 13 and an automatic valve controller 4 14, and one side of the automatic valve controller 3 13 and the automatic valve controller 4 14 are respectively provided with an automatic valve controller 5 15 and an automatic valve controller 6 16.
[0031] Specifically, the automatic valve controller three 13, the automatic valve controller four 14, the automatic valve controller five 15, the automatic valve controller six 16, the water inlet tee 17, the drainage tee 18 and the programmable pneumatic cut-off valve 19 are set up. The four programmable pneumatic cut-off valves 19 respectively form automatic control valves with the automatic valve controller three 13, the automatic valve controller four 14, the automatic valve controller five 15 and the automatic valve controller six 16, and are respectively installed at the two ends of the water inlet tee 17 and the drainage tee 18, that is, they are respectively arranged at the corresponding water inlet and drainage outlet, which are used to control the water inlet and drainage of the machine when working, and also to cut off the water inlet and drainage of the machine when needed, to ensure the normal operation of the machine, avoid damage to the machine, ensure the normal operation of the filtering machine, and provide convenience for the user's work.
[0032] A mounting bracket 21 is provided at the bottom of the barrel body 1 and the barrel body 2 2 , and a PLC automatic control system 20 is detachably mounted on one side of the top of the mounting bracket 21 .
[0033] Specifically, the PLC automatic control system 20 and the mounting bracket 21 are set up. The mounting bracket 21 is used to install the filtering machine, which can support and lift the machine, so that the machine can be installed in a suitable position, providing convenience for the user's installation work. At the same time, it also lifts the machine off the ground to prevent the machine from being eroded by water vapor from the humid ground and rusting, thereby extending the service life of the machine. The PLC automatic control system 20 is a programmable logic controller, which is an electronic system operated by digital calculations and is used to control the normal operation of the filtering machine.
[0034] A connecting block 23 is fixedly connected to one side of the surface of the steel brush 11, a sealing ring 24 is embedded in the surface of the connecting block 23, a retaining ring 22 is arranged on the outer side of the connecting block 23, the outer side of the sealing ring 24 is tightly attached to the retaining ring 22, and one side of the retaining ring 22 is fixedly connected to the inner wall of the corresponding barrel body 2 2 or barrel body 1 1.
[0035] Specifically, a retaining ring 22, a connecting block 23, and a sealing ring 24 are provided. The connecting block 23 is fixed on the steel brush 11 and is used to install the sealing ring 24. The sealing ring 24 is also tightly attached to the surface of the retaining ring 22. In this way, the gap between the steel brush 11 and the corresponding inner wall of the barrel body 2 or the barrel body 1 can be sealed to ensure the normal filtering work. At the same time, the retaining ring 22 can also play a role of positioning and supporting the installation of the steel brush 11 to ensure the stability of the steel brush 11 after installation.
[0036] One side of the steel brush 11 is penetrated with evenly distributed fastening bolts 26, and the steel brush 11 is fixedly installed in the corresponding barrel body 2 or barrel body 1 through multiple fastening bolts 26. A sealing gasket 25 is embedded on one side of the barrel body 2, and one side of the sealing gasket 25 is tightly attached to the steel brush 11.
[0037] Specifically, the sealing gasket 25 and the fastening bolts 26 are arranged, and the steel brush 11 is installed in the corresponding barrel body 2 2 or barrel body 1 1 by using the fastening bolts 26, which ensures the stability of the steel brush 11 after installation, and can also quickly remove the steel brush 11 when it needs to be replaced, providing convenience for the user's maintenance and disassembly work. The sealing gasket 25 is arranged between the inner wall of the barrel body 2 or barrel body 1 and the outer wall of the steel brush 11, and is used to seal the gap between the steel brush 11 and the barrel body 2 2 or barrel body 1 1 to ensure the sealing of the filter.
[0038] A method for using a double self-cleaning filter. It should be noted that the automatic valve controller 3 13, the automatic valve controller 4 14, the automatic valve controller 5 15, the automatic valve controller 6 16, the automatic valve controller 1 6 and the automatic valve controller 2 8 are all automatic control valves, which can be controlled by a 24V power supply and an air source to rotate 90 degrees to open / close the valve; the dirt cleaning machine 1 5 and the dirt cleaning machine 2 7 are dirt cleaning machines, which can be controlled by a 380V power supply to rotate 360 degrees to drive the cleaning mechanism in the equipment to work; the operating steps are as follows The status of each station during normal operation: automatic valve controller three 13, automatic valve controller four 14, automatic valve controller five 15, automatic valve controller six 16 are in the open state; The automatic valve controller 1 6 and the automatic valve controller 2 8 are in the closed state; Dirt cleaning machine 1 5 and dirt cleaning machine 2 7 are in a stopped state; During self-cleaning: 1. Close the automatic valve controller 4 14 and the automatic valve controller 6 16 at the same time, and the dirt cleaning machine 2 7 starts slowly. The time for rotating 2 circles is calculated according to the speed of the reducer. The time requirement can be adjusted automatically and then stop; In step 1, the dirt cleaning machine 2 7 starts working, which will drive the cleaning mechanism rotating shaft 9 to rotate in the corresponding barrel body 1, and then the cleaning mechanism rotating shaft 9 drives the filter element installed on its surface to rotate, so that the filter element can rotate in the steel brush 11, and then the steel brush 11 can clean the surface of the filter element, and the cleaned impurities will be discharged through the flowing water. This process will be carried out as long as the dirt cleaning machine 2 7 starts working. It should be noted that the dirt cleaning machine 1 5 and the barrel body 2 2 on the other side are the same; 2. The automatic valve controller 28 opens for 180s and then closes after self-adjustment; 3. Then the water inlet on the automatic valve controller 4 14 is opened again for 180 seconds according to the time when the water in the bucket is full. The time requirement can be adjusted automatically, and then the automatic valve controller 4 14 is closed again; 4. The dirt cleaning machine 27 starts to clean for 60 seconds, and the time requirement can be adjusted automatically; 5. At the same time, the automatic valve controller 28 opens again to discharge sewage, and after 180S, the time requirement can be automatically adjusted to close, and at the same time, the reducer on the dirt cleaning machine 27 is also closed; 6. The automatic valve controller 4 14 opens for 180s, which is based on the time when the water in the bucket is full. After the time requirement can be adjusted automatically, the automatic valve controller 6 16 water outlet valve opens; It should be noted that the water inlet tee 17 is used for drainage, and the drainage tee 18 is used for water intake. After the water enters, the reflux is sent into the barrel body 1 and the barrel body 2 2 through two elbows. According to actual usage requirements, the programmable pneumatic shut-off valve 19 can also be controlled to cut off the water intake or drainage.
[0039] It is required that the cleaning can be started by time control; the cleaning can be started by the pressure difference between the inlet and outlet; the cleaning can also be started by on-site manual control, and the other cleaning and sewage discharge action is consistent with 2.2. The driving conditions available on-site are: 24V power supply / 380V power supply / 4~6kg compressed air or nitrogen.
[0040] It should be noted that the control system driving conditions are: 1. Cleaning system reducer: 380V AC: 2. Program-controlled actuator: 24kg compressed air, nitrogen: 3.24V control voltage; Machine parameters: length 2750-3050mm, width 2200-2450mm, height 1250~1550mm; Filter accuracy: 25 to 2000 microns optional; Filtration area: 1.822 square meters; Single barrel flow rate: 1000 square meters / h; Barrel diameter: 720mm; Barrel length (L): 1050mm; Nominal diameter: DN350; Nominal pressure: PN25; Technical requirements: 1. Design and manufacturing reference standards GB / T 26114-2010, QB / T 1166-91; 2. Under the specified pressure test conditions, there is no leakage at the seals of each component, the joints and the welded joints of the filter; 3. The entire filter surface should be free of sharp corners, burrs, and sharp edges, and the flange sealing surface should not have scratches or bumps; 4. Connection flange standard: HG / T20592-2009.
[0041] It should be noted that the functions to be implemented by the hardware in the present invention are supported by a large number of mature technologies and belong to the prior art. The essence of the present invention is to optimize the combination of existing hardware and its connection methods for specific application scenarios to meet the adaptation needs in specific application scenarios and solve the problems raised in the background technology (not involving improvements to the software inside the hardware).
[0042] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A double self-cleaning filter, comprising a barrel body 1 (1) and a barrel body 2 (2), characterized in that: One end of the barrel body (1) is detachably mounted with an end cap (3), one end of the barrel body (2) is detachably mounted with an end cap (4), a dirt cleaning machine (5) is fixedly mounted on the outer side of the end cap (4), an automatic valve controller (6) located below the dirt cleaning machine (5) is fixedly mounted on the outer side of the end cap (4), a dirt cleaning machine (7) is fixedly mounted on the outer side of the end cap (3), an automatic valve controller (8) located outside the dirt cleaning machine (7) is fixedly mounted on the outer side of the end cap (3), and the interiors of the barrel body (1) and the barrel body (2) are A cleaning mechanism rotating shaft (9) is rotatably mounted, one end of the two cleaning mechanism rotating shafts (9) respectively penetrates the outside of the end cover 1 (3) and the end cover 2 (4) and is respectively fixedly connected to the output ends of the dirt cleaning machine 1 (5) and the dirt cleaning machine 2 (7), three steel brush mounting frames (10) are fixedly mounted in the inner cavities of the barrel body 2 (2) and the barrel body 1 (1), and steel brushes (11) are sleeved on the surfaces of the three steel brush mounting frames (10), and filter elements located inside the steel brushes (11) are detachably mounted inside the barrel body 1 (1) and the barrel body 2 (2), and the filter elements are fixedly mounted on the cleaning mechanism rotating shaft (9).
2. A double self-cleaning filter according to claim 1, characterized in that: Bolt holes (12) distributed in a circular array are provided on one side of the barrel body 1 (1) and the barrel body 2 (2) as well as on one side of the end cover 1 (3) and the end cover 2 (4). Bolts are inserted into the bolt holes (12). The end cover 1 (3) and the end cover 2 (4) are respectively fixedly mounted on the barrel body 1 (1) and the barrel body 2 (2) by bolts.
3. A double self-cleaning filter according to claim 2, characterized in that: One end of the barrel body 1 (1) and the barrel body 2 (2) are both connected with an elbow, a drainage tee pipe (18) is arranged between the two elbows, and one end of the two elbows and one side of the barrel body 1 (1) and the barrel body 2 (2) are both detachably mounted with a programmable pneumatic shut-off valve (19), and both ends of the drainage tee pipe (18) are respectively fixedly mounted on the corresponding two programmable pneumatic shut-off valves (19).
4. A double self-cleaning filter according to claim 3, characterized in that: A water inlet tee pipe (17) is provided between the barrel body 1 (1) and the barrel body 2 (2), and both ends of the water inlet tee pipe (17) are respectively fixedly mounted on two corresponding program-controlled pneumatic shut-off valves (19).
5. A double self-cleaning filter according to claim 4, characterized in that: The tops of the two programmable pneumatic shut-off valves (19) on the water inlet three-way pipe (17) are respectively connected to an automatic valve controller three (13) and an automatic valve controller four (14), and one side of the automatic valve controller three (13) and the automatic valve controller four (14) is respectively provided with an automatic valve controller five (15) and an automatic valve controller six (16).
6. A double self-cleaning filter according to claim 5, characterized in that: The bottom of the barrel body 1 (1) and the barrel body 2 (2) are provided with a mounting bracket (21), and a PLC automatic control system (20) is detachably mounted on one side of the top of the mounting bracket (21).
7. A double self-cleaning filter according to claim 6, characterized in that: A connecting block (23) is fixedly connected to one side of the surface of the steel brush (11); a sealing ring (24) is embedded in the surface of the connecting block (23); a retaining ring (22) is arranged on the outer side of the connecting block (23); the outer side of the sealing ring (24) is tightly attached to the retaining ring (22); and one side of the retaining ring (22) is fixedly connected to the inner wall of the corresponding barrel body 2 (2) or barrel body 1 (1).
8. A double self-cleaning filter according to claim 7, characterized in that: One side of the steel brush (11) is penetrated by fastening bolts (26) that are evenly distributed. The steel brush (11) is fixedly mounted in the corresponding barrel body 2 (2) or barrel body 1 (1) via a plurality of fastening bolts (26). A sealing gasket (25) is embedded in one side of the barrel body 2 (2), and one side of the sealing gasket (25) is tightly attached to the steel brush (11).
9. A method for using a double self-cleaning filter, which is implemented by using a double self-cleaning filter according to any one of claims 1 to 8, characterized in that: It should be noted that automatic valve controller 3 (13), automatic valve controller 4 (14), automatic valve controller 5 (15), automatic valve controller 6 (16), automatic valve controller 1 (6) and automatic valve controller 2 (8) are all automatic control valves, which can be controlled by 24V power supply and air source to rotate 90 degrees to open / close the valve; dirt cleaning machine 1 (5) and dirt cleaning machine 2 (7) are dirt cleaning machines, which can be controlled by 380V power supply to rotate 360 degrees to drive the cleaning mechanism in the equipment to work; the operation steps are as follows The status of each station during normal operation: automatic valve controller three (13), automatic valve controller four (14), automatic valve controller five (15), and automatic valve controller six (16) are in the open state; The automatic valve controller 1 (6) and the automatic valve controller 2 (8) are in the closed state; Dirt cleaning machine 1 (5) and dirt cleaning machine 2 (7) are in a stopped state; During self-cleaning:
1. Close the automatic valve controller 4 (14) and the automatic valve controller 6 (16) at the same time, and the dirt cleaning machine 2 (7) starts slowly, rotates 2 circles (the time is calculated according to the speed of the reducer, and the time requirement can be adjusted automatically) and then stops; In step 1, the dirt cleaning machine 2 (7) starts working, which drives the cleaning mechanism rotating shaft (9) to rotate in the corresponding barrel body 1 (1), and then the cleaning mechanism rotating shaft (9) drives the filter element installed on its surface to rotate, so that the filter element can rotate in the steel brush (11), and then the steel brush (11) can clean the surface of the filter element, and the cleaned impurities will be discharged by the flowing water. This process will be carried out as long as the dirt cleaning machine 2 (7) starts working. It should be noted that the dirt cleaning machine 1 (5) and the barrel body 2 (2) on the other side are the same; 2. Automatic valve controller 2 (8) opens for 180 seconds (the time requirement can be adjusted automatically) and then closes; 3. Then the water inlet on the automatic valve controller 4 (14) is opened again for 180 seconds (the time is based on the time when the bucket is full of water, and the time requirement can be adjusted automatically), and then the automatic valve controller 4 (14) is closed again; 4. Dirt cleaning machine 2 (7) starts cleaning for 60 seconds (the time requirement can be adjusted automatically); 5. At the same time, the automatic valve controller 2 (8) opens again to discharge sewage, and closes after 180 seconds (the time requirement can be self-adjusted). At the same time, the reducer on the dirt cleaning machine 2 (7) is also closed; 6. After the automatic valve controller 4 (14) is opened for 180 seconds (the time is based on the time when the bucket is full of water, and the time requirement can be adjusted automatically), the automatic valve controller 6 (16) water outlet valve opens; It should be noted that the water inlet tee (17) is used for drainage, and the drainage tee (18) is used for water intake. After the water intake, the return flow is sent into the barrel body 1 (1) and the barrel body 2 (2) through two elbows. According to actual use requirements, the programmable pneumatic shut-off valve (19) can also be controlled to cut off the water intake or drainage.
10. The method for using a double self-cleaning filter according to claim 9, characterized in that: It is required that the cleaning can be started by time control; the cleaning can be started by the pressure difference between the inlet and outlet; the cleaning can also be started by on-site manual control, and the other cleaning and sewage discharge action is consistent with 2.
2. The driving conditions available on-site are: 24V power supply / 380V power supply / 4~6kg compressed air or nitrogen.
Citation Information
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