V-shaped plate type dust remover

By designing a V-type plate dust collector, the existing dry dust collectors have solved the problems of large volume, low filtration accuracy and low backblowing efficiency, achieving higher filtration accuracy and longer filter element life, while saving installation space.

CN119406167APending Publication Date: 2025-02-11USAS BUILDING SYST SHANGHAI
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Patent Information

Application Number
CN202411875027.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-02-11

AI Technical Summary

Technical Problem

Existing dry dust collecting equipment such as bag dust collectors and cylinder dust collectors have problems such as huge volume, difficulty in improving filtration accuracy, and low backblowing and dust removal efficiency.

Method used

A V-shaped plate dust collector was designed, adopting a box structure, with partitions on the inner side of the box to divide the space into a filter element installation space and transmission channel. The filter element is set in a trapezoidal shape, the longitudinal folds are consistent with the direction of the air flow, and it is cleaned by pulsed air. The filter element is used and through independent airflow design channels to avoid recontamination.

Benefits of technology

Insert a larger filter surface area in a smaller area, save installation space, improve filtration accuracy, extend the filter element life, compact structure and minimum floor area.

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Abstract

The invention discloses a V-shaped plate-type dust remover, which relates to the technical field of air treatment, and comprises a box body, the side wall of the box body is fixedly connected with a bottom plate, the top of the bottom plate is fixedly connected with a pulse valve, the other end of the pulse valve is communicated with a flow guide pipe, and the flow guide pipe is arranged in the box body; an anti-explosion piece reserved opening is formed in the box body, and the side wall, away from the pulse valve, of the box body is movably connected with a box door; a partition plate is arranged on the inner side wall of the box body and divides the space in the box body into a left space group and a right space group, the left space group and the right space group are specifically a space for installing a filter element and a transmission channel, the filter element is inserted into the side wall of the partition plate in a sliding mode and fixed through bolts, and compared with a common bag type dust collector, the bag type dust collector can contain a larger filtering surface area in a smaller area. The filter element is clean in compressed air pulse, so that the service life of the filter element is longer; downward airflow is formed in the cavity structure, and dust falls off from the filter element, so that the dust can automatically fall into a dust hopper below.
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Description

Technical Field

[0001] The invention relates to the technical field of air treatment, in particular to a V-shaped plate type dust collector. Background Art

[0002] For a long time, the market products of dry dust removal equipment have been relatively single. Only bag dust collectors can handle high dust volumes, but the equipment is bulky and it is difficult to achieve a high filtration accuracy. The filtration accuracy of cartridge dust collectors is appropriately improved, but they also occupy a large area and have low backwash cleaning efficiency. Summary of the invention

[0003] Therefore, in order to solve the above-mentioned shortcomings, the present invention provides a V-shaped plate dust collector.

[0004] The present invention is implemented in this way: a V-shaped plate dust collector is constructed, which includes a box body, a bottom plate is fixedly connected to the side wall of the box body, a pulse valve is fixedly connected to the top of the bottom plate, the other end of the pulse valve is connected to the guide pipe, and the guide pipe is arranged in the box body; a partition is provided on the inner wall of the box body, and the partition divides the space in the box body into two groups of spaces on the left and right, the two groups of spaces are specifically spaces for installing filter elements and a transmission channel, and the filter element is slidably inserted into the side wall of the partition body and fixed by bolts.

[0005] Preferably, a reserved opening for explosion-proof disks is provided on the box body, and a box door is movably connected to the side wall of the box body away from the pulse valve; an air inlet is provided on the side wall of the box body, and an air outlet connected to the transmission channel is embedded in the bottom of the box body. The filter element is arranged in a trapezoidal shape, and the longitudinal folds of the filter element are consistent with the direction of airflow, so as to facilitate the pulse gas to blow away dust.

[0006] Preferably, a differential pressure sensor is provided at the outlet of the filter element.

[0007] Preferably, a metal mesh is distributed in the inner cavity of the filter element.

[0008] Preferably, a row of hoppers is fixedly connected to the bottom of the box body, and a top plate is fixedly connected to the top of the filter element.

[0009] Preferably, the top plate is made of metal.

[0010] Preferably, the discharge hopper is connected to the inlet of the auger conveyor.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] Compared with ordinary bag dust collectors, it can accommodate a larger filtering surface area in a smaller area, save installation space, and obtain a large airflow in a smaller volume. The filter element is cleaned in the compressed air pulse, which prolongs the life of the filter element. The cavity structure forms a downward airflow, and the dust falls off the filter element, which is conducive to falling into the ash hopper below.

[0013] The V-shaped plate structure is more in line with the rationality of fluid filtration, and can achieve higher precision in the filtration efficiency of the filter element. At the same time, the plate-type filter element can more easily realize the processing of high-temperature resistant and explosion-proof filter materials.

[0014] Independent airflow design channel avoids re-contamination and interference from falling dust, reduces the duration and frequency of pulse backblowing, and greatly extends the life of the filter element; the structural design is compact, and the equipment occupies the smallest area under the same air volume. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural schematic diagram of the present invention;

[0016] Figure 2 It is a schematic diagram of the planar structure of the present invention;

[0017] Figure 3 It is a schematic diagram of the structure of the pulse valve and multiple groups of filter elements of the present invention;

[0018] Figure 4 It is a schematic diagram of the planar structure of the pulse valve and the filter element of the present invention;

[0019] Figure 5 It is a schematic diagram of the structure of the pulse valve and a single filter element of the present invention;

[0020] Figure 6 It is a schematic diagram of the combined structure of the plate-type dust collector of the present invention;

[0021] Figure 7 It is a diagram of a plate-type dust collector of the present invention.

[0022] Among them: box body-1, bottom plate-2, pulse valve-3, guide pipe-4, explosion-proof disk reserved port-5, filter element-6, discharge hopper-7, top plate-8, auger conveyor-9, box door-10, transmission channel-11, air inlet-111, air outlet-112. DETAILED DESCRIPTION

[0023] The following will be combined with the attached Figure 1-Figure 7 The present invention is described in detail, and the technical solutions in the embodiments of the present invention are made clear. The complete description is obvious. The described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] It should be noted that when a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a component centered. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may also be a component centered. When a component is considered to be "set on" another component, it may be directly set on the other component or there may also be a component centered. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0026] See also Figures 1 to 7 A V-shaped plate dust collector of the present invention comprises a box body 1, a bottom plate 2 is fixedly connected to the side wall of the box body 1, a pulse valve 3 is fixedly connected to the top of the bottom plate 2, the other end of the pulse valve 3 is connected to the guide pipe 4, the side wall of the guide pipe 4 is provided with a plurality of nozzles, and the guide pipe 4 is arranged in the box body 1; a reserved opening 5 for explosion-proof disk is provided on the box body 1, and a box door 10 is movably connected to the side wall of the box body 1 away from the pulse valve 3; a partition is provided on the inner side wall of the box body 1, and the partition divides the space in the box body 1 into two groups of spaces on the left and right, and the two groups of spaces are specifically spaces for installing filter elements 6 and a transmission channel 11, and the other end of the transmission channel 11 discharges clean air through the air outlet 112, and the filter element 6 is slidably inserted into the side wall of the partition and fixed by bolts, and a row of hoppers 7 are fixedly connected to the bottom of the box body 1.

[0027] During operation, dirty air enters the dust collector through the air inlet 111. A large part of the heavy dust will fall into the ash hopper 6 due to the gravity. Since the dirty air must rotate 90 degrees to enter the filter medium in the filter element 6, the chance of heavy dust falling off is increased. Clean air passes through the filter medium, and the dust in the air is adsorbed and intercepted on the outer surface of the filter element 6. When the dust on the surface of the filter element 6 is collected to a certain extent, the pressure drop of the filter element 6 increases, and the pressure difference sensor arranged behind the filter element 6 will trigger the backflush equipment to work. Cleaning is performed by compressed air pulses. The compressed air enters the pulse valve 3 and is transported to the nozzle on the guide pipe 4 and blown into the filter element 6. The cleaned filter element returns to its clean initial state and continues to serve. The dust in the filter element 6 is blown down by the backblowing system and freely falls into the discharge hopper 7 below. The dust adsorbed on the surface of the filter element 6 is directly pulsed out into the downward airflow in the channel between the filter elements 6 and is directly brought into the discharge hopper 7 by the downward airflow, thus avoiding re-contamination. The filtered air enters the transmission channel 11 and is then transmitted outward through the air outlet 112.

[0028] Specifically, an air inlet 111 is provided on the side wall of the box body 1. When not in use, the air inlet 111 and the air outlet 112 are covered by an external cover. When transported to the working installation area, the cover is opened to connect with the external pipeline. In the initial state, a sealing plate is restricted on the surface of the air inlet 111 by bolts on the side wall of the box body 1. An air outlet 112 connected with the transmission channel 11 is embedded in the bottom of the box body 1, and the air outlet 112 can be connected with an external guide machine.

[0029] Specifically, the inner cavity of the filter element 6 is provided with metal meshes, but there is no metal mesh outside, so that the dust blown back can be released from the outer surface more smoothly.

[0030] Specifically, the inner cavity of the filter element 6 adopts a V-shaped design, and the cross-sectional area decreases along the pulse backblowing direction to increase the speed of the pulse air, so that the cleaning effect of the filter element surface near the nozzle end and far from the nozzle end is equal and does not decay.

[0031] Specifically, the filter element 6 is arranged in a trapezoidal shape, and the longitudinal folds of the filter element 6 are consistent with the direction of the airflow, so that the pulse gas can blow away the dust; there is no external metal mesh, and the dust can rush out of the filter element without any hindrance; a differential pressure sensor is provided at the outlet of the filter element 6; a top plate 8 is fixedly connected to the top of the filter element 6; the top plate 8 is made of metal; it acts as a baffle to distribute the air around the filter.

[0032] Specifically, when multiple groups of V-plate dust collectors are spliced ​​together, the box door 10 is removed to splice the box body 1 together, and the bottom of the discharge hopper 7 at the bottom of the multiple groups of V-plate dust collectors is inserted into the top of the outer shell of the auger conveyor 9, so that the dust falling into the discharge hopper 7 is concentratedly transported to the outside through the auger conveyor 9.

[0033] Specifically, the outer layer of the filter element 6 is provided with a nanofiber layer, which is used to produce a surface load of large particles. The captured surface particles enhance the dust release performance of the filter, thereby improving product performance, and can pulse-deeply load particles to extend the service life and performance of the filter.

[0034] The above shows and describes the basic principle, main features and advantages of the present invention, and the standard parts used in the present invention can be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.

[0035] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A V-shaped plate dust collector, comprising a box body, a bottom plate fixedly connected to the side wall of the box body, a pulse valve fixedly connected to the top of the bottom plate, the other end of the pulse valve is connected to a guide pipe, and the guide pipe is arranged in the box body; Features: A partition is provided on the inner wall of the box body, and the partition divides the space inside the box body into two groups of spaces on the left and right. The two groups of spaces are specifically spaces for installing filter elements and a transmission channel. The filter element is slidably inserted into the side wall of the partition and fixed by bolts.

2. A V-shaped plate dust collector according to claim 1, characterized in that: The box body is provided with a reserved opening for explosion-proof disks, and the side wall of the box body away from the pulse valve is movably connected with a box door; An air inlet is provided on the side wall of the box body, and an air outlet connected to the transmission channel is embedded in the bottom of the box body; The filter element is set in a trapezoidal shape, and the longitudinal folds of the filter element are consistent with the direction of airflow, which is convenient for pulse gas to blow away dust.

3. A V-shaped plate dust collector according to claim 1, characterized in that: A differential pressure sensor is provided at the filter element outlet.

4. A V-shaped plate dust collector according to claim 1, characterized in that: The inner cavity of the filter element is distributed with metal mesh.

5. A V-shaped plate dust collector according to claim 1, characterized in that: A row of hoppers is fixedly connected to the bottom of the box body, and a top plate is fixedly connected to the top of the filter element.

6. A V-shaped plate dust collector according to claim 1, characterized in that: The top plate is made of metal.

7. A V-shaped plate dust collector according to claim 1, characterized in that: The discharge hopper is connected to the inlet of the auger conveyor.

Citation Information

Patent Citations

  • Pulse bag type dust collector

    CN204745914U

  • Flue gas dust removal equipment

    CN204911052U

  • Self-cleaning air filtering device

    CN218358090U

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    CN221015072U