Low-energy-consumption coating waste gas adsorption type treatment device
By designing a low-energy-consuming coating waste gas treatment device including a variety of purification equipment and a stirring sections, the problems of high energy consumption, reduced adsorption capacity and low purification quality in the prior art are solved, and efficient purification and adsorption of waste gas are achieved.
Patent Information
- Application Number
- CN202411818897.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2044-12-11
AI Technical Summary
During the adsorption process, existing coating waste gas treatment devices have problems such as high energy consumption, reduced adsorption capacity, large maintenance workload and low purification quality.
A low-energy consumption coating waste gas adsorption treatment device is designed, including a support plate, an intake pipe, an auxiliary mechanism, a purification mechanism and a stirring part. The device realizes multiple purification and full mixing of exhaust gas through the combination of a variety of purification equipment and agitating parts, thereby improving adsorption efficiency and purification quality.
It realizes efficient purification and adsorption of waste gas, reduces energy consumption, improves the adsorption quality of adsorbed carbon plates, and ensures the continuity and efficiency of waste gas treatment.
Smart Images

Figure CN119406193A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of adsorption of paint waste gas, and particularly to a low-energy consumption paint waste gas adsorption treatment device. Background Art
[0002] The waste gas generated during the paint production process mainly consists of volatile organic compounds, and may also contain other harmful substances. These waste gases pose potential hazards to the environment and human health. Nowadays, with the improvement of environmental protection awareness, it is usually necessary to treat the waste gas discharged during paint production to ensure that the waste gas meets the emission standards.
[0003] In order to avoid excessive emission of harmful gases causing environmental pollution, current paint manufacturers are equipped with catalytic neutralization equipment and activated carbon adsorption devices to purify the discharged waste gas. Although the above-mentioned treatment methods are relatively common, there are still certain drawbacks.
[0004] Firstly, during the activated carbon adsorption of waste gas, due to the limited adsorption capacity of activated carbon for waste gas, after being used for a long time, its adsorption capacity is greatly reduced. Therefore, it is necessary to regularly monitor the adsorption situation and timely replace the saturated activated carbon, which increases the maintenance workload, cannot ensure the continuity of waste gas adsorption work, and the work efficiency still needs to be improved. At the same time, when using catalytic neutralization equipment to purify waste gas, due to the poor fluidity of waste gas, it is easy to accumulate when discharging through pipelines and cannot fully contact and mix with substances such as catalysts. Therefore, the purification quality of existing catalytic neutralization equipment for waste gas still needs to be improved. Summary of the Invention
[0005] In view of the above problems, the embodiments of the present application provide a low-energy consumption paint waste gas adsorption treatment device to solve the problems existing in the adsorption process of the above-mentioned paint waste gas.
[0006] To achieve the above object, the embodiments of the present application provide the following technical solutions: A low-energy consumption paint waste gas adsorption treatment device includes a supporting plate, and two air inlet pipes connected to the exhaust pipes of external paint equipment are installed on the supporting plate. An auxiliary mechanism for cooperating with the air inlet pipes to transport waste gas is provided on the two air inlet pipes.
[0007] The auxiliary mechanism includes an air delivery pipe communicated with the two air inlet pipes. A trapezoidal shell with an internal slope is fixedly arranged on the outer wall of the air delivery pipe, and a heat exchanger is installed on the trapezoidal shell. A feed pipe penetrating through the heat exchanger is connected to the trapezoidal shell. The lower end surface of the other end of the air delivery pipe is connected with a U-shaped frame with an opening facing backward, and a purification mechanism for preliminarily purifying the waste gas in the air delivery pipe is cooperatively arranged on the U-shaped frame.
[0008] The purification mechanism described above includes a support disc rotatably arranged on the support plate. A first driving part for driving the support disc to rotate intermittently is installed on the lower end face of the support disc. Three purification parts are arranged in a circumferential array above the support disc.
[0009] The front end of the C-shaped frame is connected with a rectangular shell with a sloping interior through a T-shaped shell. A stirring part for stirring the exhaust gas after preliminary purification is installed inside the rectangular shell. A second driving part for driving the stirring part to work is also installed inside the rectangular shell. The upper end of the rectangular shell is connected to the heat exchanger through a three-way elbow pipe.
[0010] Preferably, the purification part includes a mounting frame fixedly arranged on the upper end face of the support disc through an L-shaped bearing platform. Arc-shaped sliders are fixedly arranged on both the upper end face and the lower end face of the mounting frame. A number of T-shaped sliding grooves are opened in the two side walls inside the mounting frame in the up-down direction. Adsorption carbon plates are jointly slidably arranged between two T-shaped sliding grooves at the same height through T-shaped sliders. An avoidance groove is opened on one side of the T-shaped sliding groove close to the center of the support disc. A limiting group for restricting the movement of the adsorption carbon plate is jointly arranged between the adsorption carbon plate and the mounting frame.
[0011] Preferably, the limiting group includes connecting rods fixedly arranged at both ends close to the center of the support disc. Two adjusting plugs in opposite positions are installed on the outer wall of the connecting rod corresponding to the avoidance groove. Among them, the adjusting plug close to the avoidance groove is fixedly connected to the connecting rod, and the adjusting plug far from the avoidance groove is slidably arranged on the outer wall of the connecting rod. A limiting ring is also fixedly arranged on the outer wall of the connecting rod. Telescopic ejector rods are slidably arranged in the avoidance groove in a vertically symmetric manner through springs. The ends of the two telescopic ejector rods close to each other are triangular, and the hypotenuse is arranged on the side close to the adjusting plug.
[0012] Preferably, a circular groove is opened on the upper end face of the support plate directly below the support disc. The rectangular shell is fixedly arranged on the upper end face of the support plate through two symmetrically arranged support plates in the front-rear direction. The bottom wall inside the rectangular shell is sloping, and the slope height gradually decreases from back to front. Mounting platforms are fixedly arranged on the front inner wall of the rectangular shell in a left-right symmetric manner. Ultraviolet lamp columns extending in the front-rear direction are fixedly arranged on both of the mounting platforms. A rectangular block with a cavity inside is also fixedly arranged on the front side wall inside the rectangular shell and between the two ultraviolet lamp columns. Three installation through grooves corresponding to the three joints of the three-way elbow pipe are opened on the upper end face of the rectangular shell. Atomizing nozzles connected to the joints of the three-way elbow pipe are respectively fixedly arranged inside the three installation through grooves. An air outlet pipe is connected to the lower end face of the rectangular shell close to the front side. The upper end of the air outlet pipe penetrates the rectangular shell, and the lower end of the air outlet pipe penetrates the support plate and is directly above the external water storage tank.
[0013] Preferably, the second driving part includes a second driving gear rotatably arranged inside the rectangular block. A driving shaft is fixedly arranged on the front side wall of the second driving gear and rotatably penetrates through the rectangular block and the rectangular shell. The driving shaft is fixedly connected to the output shaft of an external motor. Second driven gears are rotatably arranged on the left and right sides of the second driving gear inside the rectangular block. The two second driven gears are arranged in a vertically staggered manner and are respectively meshed with the second driving gear for transmission.
[0014] Preferably, the stirring part includes mounting rods fixedly arranged on the rear side walls of the second driving gear and the two second driven gears. A plurality of mounting rings distributed in the front-rear direction are fixedly arranged on the outer walls of the mounting rods. The mounting rings on the left and right mounting rods and the mounting rings on the middle mounting rod are arranged alternately in the front-rear direction. A plurality of stirring blades one with the tips facing forward are fixedly arranged on the outer wall of the mounting ring in a circumferential array manner. Stirring blades two with the tips facing backward are also fixedly arranged on the outer wall of the mounting ring and between adjacent two stirring blades one.
[0015] Preferably, arc-shaped chutes are respectively opened on the sides close to each other of the upper and lower horizontal sections of the C-shaped frame. A strip-shaped chute is opened on the side wall of the vertical section of the C-shaped frame close to the arc-shaped chute in the up-down direction. A pressing part is slidably arranged on the strip-shaped chute. Two strip-shaped through slots distributed in the up-down direction are also opened on the side wall of the vertical section of the C-shaped frame close to the arc-shaped chute and below the strip-shaped chute. Both of the two strip-shaped through slots are communicated with the T-shaped shell.
[0016] Preferably, the pressing part includes an electric push rod fixedly arranged on the upper horizontal section of the C-shaped frame. The telescopic section of the electric push rod slidably penetrates through the C-shaped frame. A rectangular pressing plate with a telescopic round rod arranged on the upper end face is installed below the electric push rod inside the C-shaped frame through two springs. The telescopic section of the electric push rod is fixedly connected to the telescopic round rod through a connecting plate. The rectangular pressing plate is slidably arranged in the strip-shaped chute through a sliding block. The pressing part also includes a sealing plug fixedly arranged inside the air delivery pipe and with a conical groove opened on the end face. A conical plug is slidably arranged inside the conical groove and is attached to the conical plug. The other end of the conical plug is fixedly connected to the telescopic round rod.
[0017] Preferably, the trapezoidal shell is divided into a trapezoidal connecting section and an annular mounting section. The heat exchanger is arranged on the outer wall of the mounting section. A stirring part is arranged on the trapezoidal shell. The stirring part includes an adjusting gear rotatably arranged between the mounting section and the connecting section. A plurality of air permeable slots are opened on the end face of the adjusting gear in the circumferential direction. Two blades are fixedly arranged on the lower end face of the adjusting gear and inside the trapezoidal shell in the circumferential direction through a circular column. The two blades are closely attached to the inner wall of the trapezoidal shell. The lower end face of the air delivery pipe is fixedly arranged with a first motor through a motor base. A first driving gear that is always meshed with the adjusting gear is fixedly arranged on the output shaft of the first motor. The first driving gear is rotatably connected to the trapezoidal shell through a strip-shaped plate.
[0018] Preferably, the driving part 1 includes a No. 2 motor fixedly arranged inside a supporting plate and having an output shaft that rotates and passes through the supporting plate, the output shaft of the No. 2 motor is rotatably connected to the molded frame and an incomplete gear is fixedly arranged on the outer wall of the output shaft of the No. 2 motor, the lower end surface of the supporting disc is fixedly provided with a driven gear 1 that is rotatably connected to the supporting plate and meshes with the incomplete gear, the lower end surface of the driven gear 1 is fixedly provided with a ratchet, and a pawl that interferes with the ratchet is rotatably arranged in the circular groove through a circular rod and a torsion spring.
[0019] Compared with the prior art, the embodiments of the present invention provide the following beneficial effects:
[0020] 1. The gas delivery pipe provided in the present invention can guide the exhaust gas to move to different purification equipment, and the exhaust gas purification work can be completed through a variety of different purification equipment. The rectangular pressing plate in the pressing part can realize the reciprocating pressing work of the exhaust gas, ensuring that the exhaust gas inside the mold frame can fully contact with the adsorption carbon plate and be absorbed, thereby improving the adsorption quality of the adsorption carbon plate. At the same time, the three purification parts installed at a hundred and twenty degrees on the supporting disc can realize cyclic replacement, ensuring that there are always new adsorption carbon plates to complete the adsorption of the exhaust gas, further improving the efficiency of the adsorption work.
[0021] 2. The stirring part of the present invention is provided with a plurality of stirring blades of different heights and directions, and the corresponding stirring blades are driven to rotate by the corresponding mounting rods to complete the stirring of the exhaust gas. The heat exchanger arranged on the trapezoidal shell completes the heating of the chlorine dioxide by the recovered heat, thereby improving its diffusion rate. After entering the interior of the rectangular shell through the atomizing nozzle, the stirring blades rotate to complete the full mixing with the exhaust gas, thereby improving the quality of exhaust gas purification. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a three-dimensional structural schematic diagram of the present invention.
[0023] Figure 2 It is a partial mechanism schematic diagram of the auxiliary mechanism in the present invention.
[0024] Figure 3 It is a half-section view of the air delivery pipe and the stirring part in the auxiliary mechanism of the present invention.
[0025] Figure 4 yes Figure 3 Schematic diagram of the positional relationship between the purification mechanism, the stirring mechanism and the supporting plate.
[0026] Figure 5 It is a partial three-dimensional schematic diagram of the driving part 1 in the present invention.
[0027] Figure 6It is a half-section view of the lower pressing part and the mold frame in the present invention.
[0028] Figure 7 yes Figure 6 A partial enlarged view of point A in the middle.
[0029] Figure 8 It is a cross-sectional view of the mounting frame and the limiting group in the present invention.
[0030] Fig. 9 It is a plan view of the partial structure inside the rectangular shell of the present invention.
[0031] Fig.10 It is a schematic diagram of the positional relationship between the rectangular shell and the stirring part in the present invention.
[0032] Reference numerals in the figure: 1, supporting plate; 11, circular groove; 12, supporting plate; 2, air inlet pipe; 3, auxiliary mechanism; 31, air delivery pipe; 32, trapezoidal shell; 322, stirring part; 3221, adjusting gear; 3222, blade; 3223, motor No. 1; 3224, driving gear No. 1; 33, heat exchanger; 331, feeding pipe; 34, shaped frame; 341, arc chute; 342, strip chute; 343, pressing part; 3431, electric push rod; 3432, rectangular pressing plate; 3433, sealing plug; 34331, conical groove; 3434, conical plug; 4, purification mechanism; 41, supporting disc; 42, driving part No. 1; 421, motor No. 2; 422, incomplete gear; 423 , driven gear one; 424, ratchet; 425, pawl; 43, purification unit; 431, L-shaped support; 432, mounting frame; 4321, arc-shaped slider; 4322, T-shaped slide; 433, adsorption carbon plate; 434, avoidance groove; 435, limit group; 4351, connecting rod; 4352, adjusting plug; 4353, telescopic top rod; 44, T-shaped shell; 5, rectangular shell; 51, mounting platform; 52, ultraviolet lamp column; 54, atomizing nozzle; 55, exhaust pipe; 56, stirring unit; 561, mounting rod; 562, mounting ring; 563, stirring blade one; 564, stirring blade two; 57, driving unit two; 571, driving gear two; 572, driven gear two; 58, three-way elbow pipe. DETAILED DESCRIPTION
[0033] The following is combined with Figure 1-10 The present application is further described in detail.
[0034] Please refer to Figure 1 A low-energy paint waste gas adsorption treatment device includes a support plate 1, on which are mounted two air intake pipes 2 connected to the exhaust pipes of external paint equipment, and on which are disposed auxiliary mechanisms 3 for cooperating with the air intake pipes 2 to transport the waste gas.
[0035] Please refer to Figure 1 and Figure 2 The auxiliary mechanism 3 includes an air delivery pipe 31 connected to the two air intake pipes 2, a trapezoidal shell 32 with an internal slope and a heat exchanger 33 installed on the trapezoidal shell 32 is fixedly provided on the outer wall of the air delivery pipe 31, a feed pipe 331 penetrating the heat exchanger 33 is connected to the trapezoidal shell 32, and a lower end face of the other end of the air delivery pipe 31 is connected to a rearward opening shaped frame 34, and a purification mechanism 4 for preliminarily purifying the exhaust gas in the air delivery pipe 31 is provided on the shaped frame 34.
[0036] Please refer to Figure 1 , Figure 4 and Figure 5 The purification mechanism 4 includes a support disc 41 rotatably arranged on the support plate 1, a driving part 42 for driving the support disc 41 to intermittently rotate is installed on the lower end surface of the support disc 41, and three purification parts 43 are arranged in a circular array above the support disc 41.
[0037] Please refer to Figure 1 , Figure 4 and Fig.10 The front end of the T-shaped frame 34 is connected to the rectangular shell 5 through the T-shaped shell 44. The interior of the rectangular shell 5 is equipped with a stirring part 56 for stirring the exhaust gas after the preliminary purification. The interior of the rectangular shell 5 is also equipped with a driving part 57 for driving the stirring part 56. The upper end of the rectangular shell 5 is connected to the heat exchanger 33 through a three-way elbow pipe 58.
[0038] Please refer to Figure 5 , Fig. 9 and Fig.10 The upper end surface of the supporting plate 1 is provided with a circular groove 11 arranged directly below the supporting disc 41. The rectangular shell 5 is fixedly arranged on the upper end surface of the supporting plate 1 by two supporting plates 12 which are symmetrical in the front-to-back direction. The bottom wall inside the rectangular shell 5 is arranged in a slope shape, and the slope height gradually decreases from the back to the front. The front inner wall of the rectangular shell 5 is fixedly provided with a mounting platform 51 in a left-right symmetrical manner. The two mounting platforms 51 are fixedly provided with ultraviolet lamp columns 52 extending in the front-to-back direction. The front inner wall of the rectangular shell 5 is provided with a plurality of mounting platforms 51, each of which is provided with a plurality of ultraviolet lamp columns 52 extending in the front-to-back direction. A rectangular block with a hollow interior is fixedly arranged on the wall and between the two ultraviolet lamp poles 52. The upper end face of the rectangular shell 5 is provided with three mounting grooves corresponding to the three joints of the three-way elbow pipe 58. Atomizing nozzles 54 connected to the joints of the three-way elbow pipe 58 are fixedly arranged inside the three mounting grooves. An air outlet pipe 55 is connected to the lower end face of the rectangular shell 5 near the front side. The upper end of the air outlet pipe 55 passes through the rectangular shell 5 and is located inside the rectangular shell 5, and the lower end of the air outlet pipe 55 passes through the supporting plate 1.
[0039] During specific operation, firstly, the two air inlet pipes 2 are connected to the exhaust pipe of the coating equipment. At the same time, a certain amount of gaseous chlorine dioxide is injected into the interior of the trapezoidal shell 32 through the feed pipe 331. As the coating equipment gradually works, the exhaust gas generated will continue to move along the air pipe 31 after entering the air pipe 31. During the movement, the heat in the exhaust gas is recovered through the heat exchanger 33. The chlorine dioxide gas is heated by the recovered heat to increase the diffusion rate of chlorine dioxide. When the exhaust gas moves to the mold frame 34, the preliminary filtration of the exhaust gas is completed through the work of the purification unit 43.
[0040] After the exhaust gas has completed the preliminary filtration, it continues to move along the T-shaped shell 44 and enters the interior of the rectangular shell 5. At this time, the stirring part 56 is started to disperse the exhaust gas inside the rectangular shell 5 to the left and right sides respectively, and while the exhaust gas is dispersed, the valve of the three-way elbow pipe 58 is opened to allow the chlorine dioxide in the heat exchanger 33 to be sprayed out through the atomizing nozzle 54. The sprayed chlorine dioxide is fully in contact with the dispersed exhaust gas, and cooperates with the ultraviolet lamp column 52 to complete further purification and disinfection of the exhaust gas. Finally, the disinfected exhaust gas is guided along the exhaust pipe 55 to the outdoor neutralization tank, and the chlorine dioxide gas is neutralized with a reducing agent such as sodium sulfite.
[0041] It should be noted that chlorine dioxide is a powerful oxidant in the form of gas, which can effectively kill bacteria, viruses and fungi. By atomizing it and bringing it into contact with waste, it can effectively disinfect harmful components in the waste gas, and heating can accelerate its diffusion, thereby improving the disinfection effect.
[0042] Please refer to Figure 1 , Figure 2 and Figure 3 The trapezoidal shell 32 is divided into a trapezoidal connecting section and an annular mounting section. The heat exchanger 33 is arranged on the outer wall of the mounting section. The trapezoidal shell 32 is provided with a stirring portion 322 for stirring the chlorine dioxide gas therein. The stirring portion 322 includes an adjusting gear 3221 rotatably arranged between the mounting section and the connecting section. The end face of the adjusting gear 3221 is provided with a plurality of air-permeable grooves along the circumferential direction. The lower end face of the adjusting gear 3221 is located inside the trapezoidal shell 32 and is fixed with two blades 3222 through a circular column along the circumferential direction. The two blades 3222 are close to the inner wall of the trapezoidal shell 32. The lower end face of the gas delivery pipe 31 is fixed with a No. 1 motor 3223 through a motor seat. The output shaft of the No. 1 motor 3223 is fixed with a driving gear 3224 that is always meshed with the adjusting gear 3221. The driving gear 3224 is rotatably connected to the trapezoidal shell 32 through a strip plate.
[0043] Please refer to Figure 4 and Figure 8The purification section 43 includes a mounting frame 432 fixedly arranged on the upper end surface of the support disc 41 through an L-shaped base 431, and an arc-shaped slider 4321 is fixedly arranged on the upper end surface and the lower end surface of the mounting frame 432. A plurality of T-shaped slide grooves 4322 are provided on the two side walls inside the mounting frame 432 along the up and down directions, and an adsorption carbon plate 433 is slidably arranged between two T-shaped slide grooves 4322 at the same height through the T-shaped slider, and an avoidance groove 434 is provided on one side of the T-shaped slide groove 4322 close to the center of the support disc 41, and a limit group 435 for limiting the movement of the adsorption carbon plate 433 is also provided between the adsorption carbon plate 433 and the mounting frame 432.
[0044] Please refer to Figure 8 The limit group 435 includes a connecting rod 4351 fixedly set on one end of the two T-shaped sliding blocks near the center of the supporting disk 41, and two adjusting plugs 4352 are installed on the outer wall of the connecting rod 4351 at the position corresponding to the avoidance groove 434, wherein the adjusting plug 4352 close to the avoidance groove 434 is fixedly connected to the connecting rod 4351, and the adjusting plug 4352 away from the avoidance groove 434 is slidably set on the outer wall of the connecting rod 4351, and a limit ring is also fixedly set on the outer wall of the connecting rod 4351, and the limit ring prevents the sliding adjusting plug 4352 from sliding out of the avoidance groove 434, and the interior of the avoidance groove 434 is symmetrically arranged with a telescopic top rod 4353 through a spring sliding manner, and the end close to the two telescopic top rods 4353 is set as a triangle and the hypotenuse is set on the side close to the adjusting plug 4352.
[0045] When the exhaust gas enters the gas pipeline 31 and recovers heat through the heat exchanger 33, the No. 1 motor 3223 is started to drive the driving gear 1 3224 to engage the adjusting gear 3221 to rotate. At the same time, a certain amount of chlorine dioxide is injected into the trapezoidal shell 32 through the feed pipe 331. When the adjusting gear 3221 rotates, it drives the two blades 3222 set on its lower end surface to rotate along the inside of the trapezoidal shell 32 and complete the stirring of the chlorine dioxide, so that the chlorine dioxide enters the connecting section of the trapezoidal shell 32 along the air permeable groove. The heat recovered by the heat exchanger 33 and the reciprocating rotating blades 3222 accelerate the diffusion of chlorine dioxide, thereby reducing the aggregation of molecules between chlorine dioxide, which is beneficial to the full contact between chlorine dioxide and exhaust gas in the later stage.
[0046] While the blade 3222 agitates chlorine dioxide inside the trapezoidal housing 32, several adsorption carbon plates 433 are manually slid into the T-shaped chutes 4322 on both sides of the mounting frame 432. At this time, the adjusting plugs 4352 provided on the adsorption carbon plates 433 first come into contact with the two telescopic push rods 4353. By pushing the two telescopic push rods 4353 respectively through the pushing of the adjusting plugs 4352, they move away from each other. When the adjusting plugs 4352 fixedly arranged on the connecting rod 4351 completely enter the avoidance groove 434, the pushing forces of the upper and lower telescopic push rods 4353 disappear and then they quickly rebound and reset to complete the limiting work of the adsorption carbon plate 433.
[0047] It should be noted that when the adsorption carbon plate 433 needs to be replaced, the adsorption carbon plate 433 is continuously pushed along the T-shaped chute 4322. At this time, the upper and lower telescopic push rods 4353 continue to push and move away from each other through the cooperation with the adjusting plugs 4352 sliding on the connecting rod 4351. After pushing the adsorption carbon plate 433 to the bottom end of the avoidance groove 434, the adsorption carbon plate 433 is pulled outwards. The upper and lower telescopic push rods 4353 drive the adjusting plugs 4352 to slide and make the two adjusting plugs 4352 close to each other. By continuing to pull the adsorption carbon plate 433, the two adjusting plugs 4352 with the same height will continuously push the corresponding telescopic push rods 4353 inside the avoidance groove 434 upwards and downwards respectively until the adsorption carbon plate 433 is pulled out of the T-shaped chute 4322.
[0048] Please refer to Figure 5 and Figure 6 As shown in the figure, on the side close to each other of the upper and lower horizontal sections of the C-shaped frame 34, arc-shaped chutes 341 are respectively provided. On the side wall of the vertical section of the C-shaped frame 34 close to the arc-shaped chute 341, a strip-shaped chute 342 is provided in the up and down direction. A pressing part 343 is slidably arranged on the strip-shaped chute 342. On the side wall of the vertical section of the C-shaped frame 34 close to the arc-shaped chute 341 and below the strip-shaped chute 342, two strip-shaped through grooves distributed in the up and down direction are also provided. Both of the two strip-shaped through grooves are communicated with the T-shaped housing 44.
[0049] Please refer to Figure 5 and Figure 6 As shown in the figure, the first driving part 42 includes a second motor 421 fixedly arranged at the bottom of the supporting plate 1 and the output shaft of which rotates through the supporting plate 1. The output shaft of the second motor 421 is rotationally connected with the C-shaped frame 34. An incomplete gear 422 is fixedly arranged on the outer wall of the output shaft of the second motor 421. A driven gear one 423 which is rotationally connected with the supporting plate 1 and meshes with the incomplete gear 422 is fixedly arranged on the lower end surface of the supporting disc 41. A ratchet 424 is fixedly arranged on the lower end surface of the driven gear one 423. In the circular groove 11, a ratchet pawl 425 which abuts against the ratchet 424 is rotatably arranged through a circular rod and a torsion spring.
[0050] Please refer to Figure 6 and Figure 7 The pressing part 343 includes an electric push rod 3431 fixedly arranged on the horizontal section above the C-shaped frame 34. The telescopic section of the electric push rod 3431 slides through the C-shaped frame 34. Inside the C-shaped frame 34 and below the electric push rod 3431, a rectangular pressing plate 3432 with a telescopic round rod on the upper end face is installed through two springs. The telescopic section of the electric push rod 3431 is fixedly connected to the telescopic round rod through a connecting plate. The rectangular pressing plate 3432 is slidably arranged in the strip-shaped chute 342 through a sliding block. The pressing part 343 further includes a sealing plug 3433 fixedly arranged inside the air delivery pipe 31 and having a tapered groove 34331 on the end face. A tapered plug 3434 that abuts against the tapered plug 3434 slides inside the tapered groove 34331. The other end of the tapered plug 3434 is fixedly connected to the telescopic round rod.
[0051] After the adsorption carbon plate 433 is installed, first start the second motor 421 to drive the incomplete gear 422 to rotate. The support disc 41 intermittently rotates through the meshing of the incomplete gear 422 and the first driven gear 423. At this time, two arc-shaped sliders 4321 on the mounting frame 432 respectively slide into two arc-shaped chutes 341 on the C-shaped frame 34, and then the C-shaped frame 34 is sealed into a whole through the mounting frame 432.
[0052] After the C-shaped frame 34 is sealed, first control the electric push rod 3431 to retract. The rectangular pressing plate 3432 slides upward along the strip-shaped chute 342 driven by the connecting plate. At this time, the tapered plug 3434 is pushed upward by the telescopic round rod and thus disengages from the sealing plug 3433. Then the waste gas enters the inside of the C-shaped frame 34 along the gap between the tapered plug 3434 and the sealing plug 3433. After a period of time, control the electric push rod 3431 to extend. The connecting plate first pulls the tapered plug 3434 downward through the telescopic round rod to complete the sealing work of the sealing plug 3433. Subsequently, continue to control the electric push rod 3431 to extend. At this time, the rectangular pressing plate 3432 slides downward along the strip-shaped chute 342 and gradually stretches the telescopic round rod. The waste gas inside the C-shaped frame 34 is pressed into the adsorption carbon plate 433 by the gradual downward pressure of the rectangular pressing plate 3432. Repeating this process can complete the intermittent release and pressing of the waste gas.
[0053] It should be noted that a ratchet 424 is arranged on the lower end face of the first driven gear 423. By the abutment of the pawl 425 and the ratchet 424, the support disc 41 can be prevented from rotating back when rotating 120 degrees, thus ensuring the stability of the rotation work.
[0054] Please refer to Fig.10The driving part 57 includes a driving gear 571 rotatably arranged inside the rectangular block, a driving shaft rotatably penetrating the rectangular block and the rectangular shell 5 is fixedly arranged on the front side wall of the driving gear 571, and the driving shaft is fixedly connected to the output shaft of the external motor. A driven gear 572 is rotatably arranged inside the rectangular block and on the left and right sides of the driving gear 571. The two driven gears 572 are arranged in an up-and-down staggered manner and are respectively meshed with the driving gear 571 for transmission.
[0055] Please refer to Fig. 9 and Fig.10 The stirring portion 56 includes a mounting rod 561 fixedly arranged on the rear side walls of a driving gear 2 571 and two driven gear 2s 572, and a plurality of mounting rings 562 distributed in the front-to-back direction are fixedly arranged on the outer wall of the mounting rod 561. The mounting rings 562 on the left and right mounting rods 561 and the mounting ring 562 on the middle mounting rod 561 are alternately arranged front to back, and a plurality of stirring blades 1 563 with the tip facing forward are fixedly arranged on the outer wall of the mounting ring 562 in a circular array, and a stirring blade 2 564 with the tip facing backward is also fixedly arranged on the outer wall of the mounting ring 562 and located between two adjacent stirring blades 1 563.
[0056] After the exhaust gas has completed the preliminary filtration, it continues to enter the interior of the rectangular shell 5 along the T-shaped shell 44, and then the external motor is started to drive the driving gear 2 571 to rotate. The driving gear 2 571 engages with the driven gear 2 572 on both sides when rotating. The two driven gears 2 572 drive the mounting rod 561 to rotate when rotating. The exhaust gas in the rectangular shell 5 is dispersed and moves to the left and right sides respectively through the centrifugal rotation of the stirring blade 1 563 and the stirring blade 2 564. At the same time, the valves of the ultraviolet lamp column 52 and the three-way elbow pipe 58 are opened, so that the chlorine dioxide in the trapezoidal shell 32 is sprayed out along the three atomizing nozzles 54, and the chlorine dioxide is fully contacted with the exhaust gas through the centrifugal rotation of the stirring blade 1 563 and the stirring blade 2 564. Subsequently, the ultraviolet lamp column 52 completes the last step of disinfection of the mixture of chlorine dioxide and exhaust gas. Finally, the disinfected exhaust gas is guided to the outdoor neutralization tank along the outlet pipe 55, and the chlorine dioxide gas is neutralized with a reducing agent such as sodium sulfite.
[0057] At the same time, when the mounting rod 561 drives the mounting ring 562 to rotate, the exhaust gas inside the rectangular shell 5 is sucked into the center position of the mounting ring 562 under the rotation of the stirring blade 1 563 and the stirring blade 2 564. The exhaust gas is dispersed by the two blades in different directions and fully contacts with the chlorine dioxide, thereby improving the disinfection quality.
[0058] In the description of the embodiments of the present invention, it should be noted that the terms "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present invention. In addition, in the description of the present invention, unless otherwise specified, "multiple", "multiple roots", and "multiple groups" mean two or more.
[0059] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "connect", "install", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0060] The embodiments of this specific implementation method are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, all equivalent changes made according to the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A low-energy consumption paint waste gas adsorption treatment device, comprising a supporting plate (1), characterized in that: Two air inlet pipes (2) connected to the exhaust pipes of external coating equipment are installed on the supporting plate (1), and an auxiliary mechanism (3) for cooperating with the air inlet pipes (2) to convey waste gas is arranged on the two air inlet pipes (2); The auxiliary mechanism (3) includes an air delivery pipe (31) communicated with the two air inlet pipes (2). A trapezoidal shell (32) with an internal slope is fixedly arranged on the outer wall of the air delivery pipe (31), and a heat exchanger (33) is installed on the trapezoidal shell (32). A feed pipe (331) penetrating through the heat exchanger (33) is connected to the trapezoidal shell (32). The lower end surface of the other end of the air delivery pipe (31) is connected with a U-shaped frame (34) with an opening facing backward. A purification mechanism (4) for preliminarily purifying the waste gas in the air delivery pipe (31) is cooperatively arranged on the U-shaped frame (34); The purification mechanism (4) includes a support disk (41) rotatably arranged on the supporting plate (1). A first driving part (42) for driving the support disk (41) to rotate intermittently is installed on the lower end surface of the support disk (41). Three purification parts (43) are arranged above the support disk (41) in a circumferential array; The front end of the U-shaped frame (34) is connected with a rectangular shell (5) with a slope inside through a T-shaped shell (44). A stirring part (56) for stirring the waste gas after preliminary purification is installed inside the rectangular shell (5). A second driving part (57) for driving the stirring part (56) to work is also installed inside the rectangular shell (5). The upper end of the rectangular shell (5) is communicated with the heat exchanger (33) through a three-way elbow pipe (58).
2. A low-energy consumption paint waste gas adsorption treatment device according to claim 1, characterized in that: The purification part (43) includes a mounting frame (432) fixedly arranged on the upper end surface of the support disk (41) through an L-shaped bearing platform (431). Arc-shaped sliders (4321) are fixedly arranged on the upper end surface and the lower end surface of the mounting frame (432). A plurality of T-shaped sliding grooves (4322) are opened on the two side walls inside the mounting frame (432) in the up-down direction. An adsorption carbon plate (433) is slidably arranged between the two T-shaped sliding grooves (4322) at the same height through a T-shaped slider. An avoidance groove (434) is opened on one side of the T-shaped sliding groove (4322) close to the center of the support disk (41). A limiting group (435) for restricting the movement of the adsorption carbon plate (433) is also arranged between the adsorption carbon plate (433) and the mounting frame (432).
3. A low-energy consumption paint waste gas adsorption treatment device according to claim 2, characterized in that: The limit group (435) includes two connecting rods (4351) fixedly arranged at one end near the center of the supporting disc (41), and two adjusting plugs (4352) are installed at relatively opposite positions on the outer wall of the connecting rod (4351) corresponding to the position of the avoidance groove (434), wherein the adjusting plug (4352) near the avoidance groove (434) is fixedly connected to the connecting rod (4351), and the adjusting plug (4352) away from the avoidance groove (434) is slidably arranged on the outer wall of the connecting rod (4351), and a limit ring is also fixedly arranged on the outer wall of the connecting rod 4351, and a telescopic top rod (4353) is slidably arranged inside the avoidance groove (434) through a spring, and the end of the two telescopic top rods (4353) close to each other is set as a triangle and the hypotenuse is set on the side close to the adjusting plug (4352).
4. A low-energy consumption paint waste gas adsorption treatment device according to claim 1, characterized in that: The upper end surface of the support plate (1) is provided with a circular groove (11) located directly below the support disc (41); the rectangular shell (5) is fixedly arranged on the upper end surface of the support plate (1) via two support plates (12) symmetrical in the front-to-back direction; the bottom wall inside the rectangular shell (5) is arranged in a slope shape, and the slope height gradually decreases from the back to the front; a mounting platform (51) is fixedly arranged on the front inner wall of the rectangular shell (5) in a left-right symmetrical manner; ultraviolet lamp posts (52) extending in the front-to-back direction are fixedly arranged on the two mounting platforms (51); the front inner wall of the rectangular shell (5) is provided with a plurality of mounting platforms (52) extending in the front-to-back direction; A rectangular block with a hollow interior is fixedly arranged on the wall and between the two ultraviolet lamp posts (52); the upper end surface of the rectangular shell (5) is provided with three mounting slots corresponding to the three joints of the three-way elbow pipe (58); atomizing nozzles (54) connected to the joints of the three-way elbow pipe (58) are fixedly arranged inside the three mounting slots; an air outlet pipe (55) is connected to the lower end surface of the rectangular shell (5) near the front side; the upper end of the air outlet pipe (55) passes through the rectangular shell (5), and the lower end of the air outlet pipe (55) passes through the supporting plate (1) and is located directly above the external water storage tank.
5. A low-energy consumption paint waste gas adsorption treatment device according to claim 4, characterized in that: The driving part 2 (57) comprises a driving gear 2 (571) rotatably arranged inside the rectangular block, a driving shaft rotatably penetrating the rectangular block and the rectangular housing (5) is fixedly arranged on the front side wall of the driving gear 2 (571), the driving shaft is fixedly connected to the output shaft of the external motor, and a driven gear 2 (572) is rotatably arranged inside the rectangular block and on the left and right sides of the driving gear 2 (571), and the two driven gears 2 (572) are arranged in an up-and-down staggered manner and are respectively meshed with the driving gear 2 (571) for transmission.
6. A low-energy consumption paint waste gas adsorption treatment device according to claim 5, characterized in that: The described stirring part (56) includes mounting rods (561) fixedly arranged on the rear side walls of the second driving gear (571) and two second driven gears (572). A plurality of mounting rings (562) distributed in the front-rear direction are fixedly arranged on the outer walls of the mounting rods (561). The mounting rings (562) on the left and right mounting rods (561) and the mounting rings (562) on the middle mounting rod (561) are arranged alternately in the front-rear direction. A plurality of stirring blades one (563) with the cutting edges facing forward are fixedly arranged on the outer wall of the mounting ring (562) in a circumferential array manner. A stirring blade two (564) with the cutting edge facing backward is also fixedly arranged on the outer wall of the mounting ring (562) and between two adjacent stirring blades one (563).
7. The low-energy consumption paint waste gas adsorption treatment device according to claim 1 is characterized by: Arc-shaped chutes (341) are respectively opened on the sides close to each other of the upper and lower horizontal sections of the U-shaped frame (34). A strip-shaped chute (342) is opened in the vertical section of the U-shaped frame (34) along the up-down direction on the side wall close to the arc-shaped chute (341). A pressing part (343) is slidably arranged on the strip-shaped chute (342). Two strip-shaped through grooves distributed in the up-down direction are also opened on the side wall of the vertical section of the U-shaped frame (34) close to the arc-shaped chute (341) and below the strip-shaped chute (342). Both of the two strip-shaped through grooves communicate with the T-shaped housing (44).
8. A low-energy consumption paint waste gas adsorption treatment device according to claim 7, characterized in that: The described pressing part (343) includes an electric push rod (3431) fixedly arranged on the upper horizontal section of the U-shaped frame (34). The telescopic section of the electric push rod (3431) slidably penetrates through the U-shaped frame (34). A rectangular pressing plate (3432) with a telescopic round rod on the upper end face is installed below the electric push rod (3431) inside the U-shaped frame (34) through two springs. The telescopic section of the electric push rod (3431) is fixedly connected with the telescopic round rod through a connecting plate. The rectangular pressing plate (3432) is slidably arranged in the strip-shaped chute (342) through a sliding block. The pressing part (343) also includes a sealing plug (3433) fixedly arranged inside the air delivery pipe (31) and with a conical groove (34331) opened on the end face. A conical plug (3434) that abuts against the conical plug (3434) slides inside the conical groove (34331). The other end of the conical plug (3434) is fixedly connected with the telescopic round rod.
9. A low-energy consumption paint waste gas adsorption treatment device according to claim 1, characterized in that: The trapezoidal shell (32) is divided into a trapezoidal connecting section and an annular mounting section. The heat exchanger (33) is arranged on the outer wall of the mounting section. The trapezoidal shell (32) is provided with a stirring portion (322). The stirring portion (322) includes an adjusting gear (3221) rotatably arranged between the mounting section and the connecting section. The end surface of the adjusting gear (3221) is provided with a plurality of air-permeable grooves along the circumferential direction. The lower end surface of the adjusting gear (3221) is located inside the trapezoidal shell (32). Two blades (3222) are fixedly arranged along the circumferential direction through a circular column, and the two blades (3222) are closely attached to the inner wall of the trapezoidal shell (32). A first motor (3223) is fixedly arranged on the lower end surface of the gas delivery pipe (31) through a motor seat, and a driving gear (3224) that is always meshed with the adjusting gear (3221) is fixedly arranged on the output shaft of the first motor (3223), and the driving gear (3224) is rotatably connected to the trapezoidal shell (32) through a strip plate.
10. The low-energy consumption paint waste gas adsorption treatment device according to claim 1 is characterized by: The driving part (42) includes a No. 2 motor (421) fixedly arranged at the bottom of the supporting plate (1) and having an output shaft that rotates and passes through the supporting plate (1); the output shaft of the No. 2 motor (421) is rotatably connected to the mold frame (34) and an incomplete gear (422) is fixedly arranged on the outer wall of the output shaft of the No. 2 motor (421); a driven gear (423) that is rotatably connected to the supporting plate (1) and meshes with the incomplete gear (422) is fixedly arranged on the lower end surface of the supporting disk (41); a ratchet (424) is fixedly arranged on the lower end surface of the driven gear (423); and a ratchet pawl (425) that contacts the ratchet (424) is rotatably arranged in the circular groove (11) through a circular rod and a torsion spring.
Citation Information
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