Chemical equipment waste gas filtering device and method
By designing a chemical equipment exhaust gas filtering device including pretreatment, separation and aftertreatment boxes, and using an integrated exhaust gas treatment mechanism, the existing equipment has been solved, and efficient exhaust gas treatment has been achieved and an environmentally friendly operating environment.
Patent Information
- Application Number
- CN202510008406.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2025-02-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The exhaust gas filtration devices of existing chemical equipment are inefficient and have poor results when separating and filtering waste gas, and have high vibration and noise during operation, which affects the environment. At the same time, activated carbon is prone to stick to channels during long-term use, affecting the adsorption effect, and particulate matter is prone to stick to the surface of the screen, affecting the filtration effect.
A chemical equipment exhaust gas filtration device including exhaust gas pretreatment box, separation box and aftertreatment box is designed, adopting an integrated exhaust gas treatment mechanism, including intermittent collision components, activated carbon tumbling components and deodorant circulation components, through intermittent collision and activated carbon Technical means such as rolling to improve the efficiency and effect of waste gas treatment.
Through the rotation operation of multiple spiral twisted dragon blades, the activated carbon adsorption balls are driven to roll, the contact area is expanded, and the adsorption effect and efficiency are improved. Intermittent collision components clean up adhesion impurities to ensure the effect of the filter screen. Low vibration and noise when the device is operating, and environmentally friendly.
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Figure CN119406200A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of waste gas separation and treatment, and in particular to a waste gas filtering device and method for chemical equipment. Background Art
[0002] Chemical waste gas refers to the toxic and harmful gases discharged by chemical plants during chemical production. In the process of producing and processing chemicals or other products by industrial boilers in chemical plants, a large amount of waste gas will be generated. At this time, in order to ensure that the waste gas meets the emission standards when it is discharged, the waste gas generated needs to be separated and filtered.
[0003] The existing Chinese patent application with application publication number CN118217736A discloses an exhaust gas filter device for chemical equipment, comprising a filter box, a support leg fixedly mounted on the bottom of the filter box, a pad fixedly mounted on the bottom of the filter box, and a filter assembly arranged at the side wall of the filter box, wherein the filter assembly comprises a transport mechanism installed at the side wall of the filter box, the transport mechanism is located at the top of the filter box, a cleaning mechanism is installed on the side wall of the filter box, one end of the cleaning mechanism is connected to the side wall of the transport mechanism, and a mounting mechanism is installed at the inner wall of the filter box; the invention can effectively promote the position of the fan blade to rotate, and the fan blade can effectively brush the side wall of the filter plate under the joint action of the reciprocating screw rod, the connecting block, the cross plate and the brush, and the brush can effectively brush the side wall of the filter plate, effectively brush the dust on the surface of the filter plate, and improve the filtering effect of the filter plate.
[0004] However, the exhaust gas filter has the following defects when used: 1. When separating and filtering impurities in the exhaust gas, the existing exhaust gas filtration device needs to go through pre-treatment, deep purification and post-treatment to fully separate the impurities in the exhaust gas. At this time, the traditional solution requires a long time to separate various impurities in the exhaust gas, resulting in low efficiency and poor effect in the separation and treatment of the exhaust gas. When performing pre-treatment, deep purification and post-treatment of the exhaust gas at the same time, multiple driving parts need to be driven separately, resulting in large vibration and noise during the operation of the device, affecting the environment for exhaust gas treatment; 2. When the existing exhaust gas filter device processes organic matter in the exhaust gas, it generally uses activated carbon adsorption to adsorb organic matter. However, when the traditional method is used, the organic matter in the activated carbon will adhere to its internal channels after long-term use, affecting the effect of the activated carbon in adsorbing and separating impurities in the exhaust gas. At the same time, when separating the particulate matter in the exhaust gas to achieve the pretreatment operation of the exhaust gas, the particulate matter is easy to adhere to the surface of the screen, affecting the effect of the filter screen on separating and filtering the particulate matter in the flue gas. Summary of the invention
[0005] The object of the present invention is to provide a chemical equipment waste gas filtering device and method to solve the problems raised in the above background technology.
[0006] In order to achieve the above-mentioned invention object, the present invention adopts the following technical scheme: The present invention provides a waste gas filtering device for chemical equipment, comprising a waste gas pretreatment box, a waste gas separation box and a waste gas post-treatment box, wherein a waste gas separation box is installed at the bottom of the waste gas pretreatment box, a waste gas post-treatment box is installed at the bottom of the waste gas separation box, an integrated waste gas treatment mechanism penetrating the waste gas separation box is installed inside the waste gas pretreatment box, and the integrated waste gas treatment mechanism is installed at the front and rear sides of the waste gas post-treatment box. The exhaust gas separation box and the exhaust gas post-treatment box are installed with exhaust gas guide components extending to the inside on the sides, and the exhaust gas pre-treatment box and the exhaust gas post-treatment box are connected with a gas channel on one side. The exhaust gas pre-treatment box and the exhaust gas separation box, as well as the exhaust gas separation box and the exhaust gas post-treatment box are connected through a transmission pipeline. Wherein, the integrated exhaust gas treatment mechanism includes: An intermittent collision assembly, the intermittent collision assembly is installed on the top of the exhaust gas separation box, the intermittent collision assembly extends to the interior of the exhaust gas pretreatment box, an activated carbon tumbling assembly is installed at the bottom of the intermittent collision assembly, and the activated carbon tumbling assembly is movably arranged inside the exhaust gas separation box; A deodorant circulation component is installed on the front and rear sides of the exhaust gas post-treatment box, the exhaust gas post-treatment box and the deodorant circulation component are connected, and the top of the deodorant circulation component is connected to the bottom of the activated carbon tumbling component.
[0007] As a preferred embodiment of the present invention, two assembly frames are installed at the inner bottom of the exhaust gas pretreatment box, and a filter frame is slidably connected inside the assembly frame, and the filter frame is movably connected to the inner wall of the exhaust gas pretreatment box. The assembly chassis is located on the side of the transmission pipeline, a filter screen is installed inside the filter frame by screws, and an intermittent collision component is arranged between two filter screens.
[0008] As a preferred embodiment of the present invention, two partitions are installed inside the exhaust gas separation box, a plurality of through holes are opened inside the two partitions, an activated carbon adsorption ball is arranged between the two partitions, and an activated carbon tumbling assembly is arranged between the two partitions. Wherein, an inclined bottom plate is arranged at the inner bottom of the exhaust gas post-treatment box, an inclined slide groove is arranged inside the inclined bottom plate, and the left and right sides of the inclined slide groove are connected to the deodorant circulation components.
[0009] As a preferred embodiment of the present invention, the exhaust gas guide assembly includes: An outer bracket, the outer bracket is installed on the side of the exhaust gas separation box and the exhaust gas post-treatment box, a servo motor is installed on the side of the outer bracket, and the output end of the servo motor is connected to a main shaft extending to the inside of the exhaust gas post-treatment box, Wherein, a blast blade is installed on the side of the main shaft, and the blast blade is rotatably connected to the inner wall of the exhaust gas post-treatment box; A main transmission belt, the main transmission belt is connected to the outside of the main rotating shaft through a synchronous wheel key arranged on the inside, the main transmission belt is movably arranged on the inside of the outer bracket, the inside of the main transmission belt is connected to the slave rotating shaft through the synchronous wheel key, and the side of the slave rotating shaft is equipped with a first gear, There are two first gears, which are meshed and connected. Both first gears are rotatably connected to the side of the exhaust gas separation box. A connecting shaft is installed at the bottom of another first gear, and the connecting shaft extends to the inside of the exhaust gas separation box. Wherein, another blast blade is installed at the bottom of the rotating shaft.
[0010] As a preferred embodiment of the present invention, the intermittent collision assembly comprises: A base, the base is installed on the top of the exhaust gas separation box, a DC motor is installed on the top of the base, an output end of the DC motor is connected to a main gear, and the main gear is rotatably connected to the top of the exhaust gas separation box; The second gear is provided with two second gears, the two second gears are meshed and connected, the two second gears are both rotatably connected to the top of the exhaust gas separation box, and one second gear is meshed and connected to the main gear. Wherein, an activated carbon tumbling assembly is connected to the bottom of one of the second gears; An upper connecting rod, the upper connecting rod is connected to another second gear, a third gear is installed on the top of the upper connecting rod, and the third gear is rotatably connected to the bottom of the exhaust gas pretreatment box, Wherein, a half gear is meshedly connected to the side surface of the third gear, and the half gear is rotatably connected to the center of the bottom of the exhaust gas pretreatment box.
[0011] As a preferred solution of the present invention, the coaxial end of the half gear is connected with a rotating disk, the rotating disk is rotatably connected to the inner bottom of the exhaust gas pretreatment box, and a bump is installed at the eccentric position of the top of the rotating disk. Wherein, an annular frame is movably arranged on the outer side of the protrusion, and the annular frame is movably arranged on the top of the rotating disk. Collision rods are installed on the left and right sides of the annular frame by screws. A collision rubber block is installed on the side of the collision rod, and the collision rubber block abuts against the side of the filter screen. The collision rod is slidably connected to the inside of the guide block, and the guide block is installed on the inner bottom of the exhaust gas pretreatment box.
[0012] As a preferred embodiment of the present invention, the activated carbon tumbling assembly comprises: An intermediate tumble rotating rod, the intermediate tumble rotating rod is connected to one of the second gears, the intermediate tumble rotating rod is rotatably connected to the center of the exhaust gas separation box, an intermediate gear is installed at the bottom of the intermediate tumble rotating rod, and the intermediate gear is rotatably connected to the inner bottom of the exhaust gas separation box; A fourth gear, wherein a plurality of the fourth gears are provided, and the plurality of the fourth gears are all rotatably connected to the inner bottom of the exhaust gas separation box, and the plurality of the fourth gears are all meshedly connected to the outer side of the intermediate gear; A side roll shaft rod is installed on the top of the fourth gear, the side roll shaft rod is rotatably connected to the inside of the exhaust gas separation box, and spiral auger blades are installed on the outsides of the side roll shaft rod and the middle roll rotating rod.
[0013] As a preferred solution of the present invention, a lower bottom plate is provided on the top of the intermediate gear and the fourth gear, and the lower bottom plate is installed between the two partitions. The spiral auger blade is movably arranged on the top of the lower bottom plate, the bottom of the middle rolling rod penetrates the exhaust gas separation box, and the bottom of the middle rolling rod is rotatably connected to the top of the exhaust gas post-treatment box. Wherein, the bottom of the middle rolling rotating rod is connected with a deodorant circulation component.
[0014] As a preferred embodiment of the present invention, the deodorant circulation component comprises: A transmission gear, the transmission gear is rotatably connected to the top of the exhaust gas aftertreatment box, the transmission gear is connected to the bottom of the middle tumbling rod, and the left and right sides of the transmission gear are meshed and connected with a fifth gear, and the fifth gear is rotatably connected to the top of the exhaust gas aftertreatment box; A gear rod, the gear rod is connected to the fifth gear, the top of the gear rod is rotatably connected to the bottom of the exhaust gas separation box, the gear rod is connected to a slave transmission belt through a synchronous wheel connected by an outer key, and the slave transmission belt is movably arranged at the bottom of the exhaust gas separation box; A spiral circulation auger, the top of which is connected to the inner side of the slave transmission belt via a synchronous wheel connected by an outer key, and the spiral circulation auger is movably arranged inside the side guide cylinder. The side guide tube is installed at the front and rear sides of the exhaust gas post-treatment box, one side of the bottom of the side guide tube is connected to the oblique slide groove, and one side of the top of the side guide tube is connected to the exhaust gas post-treatment box.
[0015] The present invention also provides a method for using a chemical equipment waste gas filtering device, comprising the following steps: S1. When the waste gas generated by the industrial boiler of a chemical plant is discharged, in order to ensure the atmospheric environment, the harmful components in the waste gas need to be separated. At this time, the waste gas is transmitted to the inside of the waste gas pretreatment box through a pipeline, and the particulate impurities in the flue gas are separated inside the waste gas pretreatment box; S2. The gas that has completed the waste gas pretreatment will be transmitted to the interior of the waste gas separation box through the transmission pipeline, and the organic waste gas components will be adsorbed inside the waste gas separation box to achieve the treatment operation of the main impurities in the waste gas; S3. After the separation of the main impurities in the exhaust gas pollutants, the gas will be transmitted to the interior of the exhaust gas post-treatment box through the transmission pipeline, and the deodorization operation will be carried out by the adsorbent inside the exhaust gas post-treatment box. The deodorized gas will be discharged through the gas channel; S4. During the pre-treatment, deep purification and post-treatment of waste gas, the efficiency and treatment effect of each treatment process are improved through an integrated waste gas treatment mechanism to achieve more efficient waste gas treatment operations.
[0016] Compared with the prior art, one or more of the above technical solutions have the following beneficial effects: 1. In the waste gas filtration device and method of chemical equipment, when purifying and separating the waste gas (flue gas pollutants) generated by the industrial boiler of the chemical plant (through activated carbon adsorption balls), the rotation of multiple spiral auger blades can drive several activated carbon adsorption balls at various positions to roll continuously, thereby expanding the contact area between the activated carbon adsorption balls and the waste gas, and improving the effect and efficiency of the activated carbon adsorption balls in adsorbing and purifying organic matter in the waste gas. At the same time, the second gear that drives the spiral auger blades to rotate can also drive the collision rubber block to move back and forth intermittently during the rotation operation, intermittently collide with the filter screen set on the side of the collision rubber block, and clean the impurities (particulate matter) adhering to the side of the filter screen, thereby ensuring the filter screen's separation and probability of particulate impurities in the waste gas. In addition, through intermittent cleaning and the collision rubber block made of rubber material, the degree of damage to the filter screen caused by the collision can be reduced, effectively improving the service life of the filter screen; 2. In the waste gas filtering device and method for chemical equipment, when the waste gas generated by the industrial boiler of the chemical plant is purified and separated (through the activated carbon adsorption ball), the middle rolling rod that drives the spiral auger blades to rotate can also drive the two spiral circulation augers installed at the bottom to rotate, and drive the deodorizing balls moved to the side of the spiral circulation augers to move upward, so as to ensure that the deodorizing balls can continuously move up and down, expand the contact area between the deodorizing balls and the gas, and improve the deodorizing effect and efficiency of the deodorizing balls on the odor in the waste gas; 3. In the waste gas filtration device and method of chemical equipment, the waste gas treatment channel arranged in a Z shape ensures that the waste gas can fully flow inside each box, and effectively increases the length of the waste gas flow, thereby ensuring the effect of waste gas treatment. At the same time, when the waste gas is being treated, the gas inside the waste gas separation box can be extracted and moved to the inside of the waste gas post-treatment box through two blast blades rotating in opposite directions, thereby accelerating the flow rate of the waste gas. In addition, the operations of separating and adsorbing particulate matter, organic matter and odor in the waste gas can be carried out at the same time, thereby maximizing the efficiency of waste gas treatment; 4. In the waste gas filtration device and method of chemical equipment, when separating, filtering and purifying the waste gas generated by the industrial boiler of the chemical plant, the particulate matter, organic matter and odor in the waste gas can be separated and adsorbed in turn, fully realizing the separation of impurities in the waste gas, ensuring that when the waste gas is subsequently discharged into the atmosphere, the harmful parts in the waste gas will not pollute the atmosphere. At the same time, the separation and adsorption of particulate matter, organic matter and odor in the waste gas can be achieved through the operation of a set of driving parts (DC motor). The vibration and noise generated by the device during waste gas treatment are low, and its working environment is more comfortable. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.
[0018] In addition, the terms "installed", "set", "provided with", "connected", "connected", and "socketed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic structural diagram of the overall side view of the present invention; Figure 3 It is a schematic structural diagram of the overall cross-section of the present invention; Figure 4 It is a schematic diagram of the structure of the overall front section of the present invention; Figure 5 It is a structural schematic diagram of the integrated exhaust gas treatment mechanism of the present invention; Figure 6 It is a schematic structural diagram of the intermittent collision assembly of the present invention; Figure 7 It is a schematic structural diagram of the exhaust gas pretreatment box of the present invention after cross-section and the connection with the intermittent collision assembly; Figure 8 is a schematic structural diagram of the exhaust gas guide assembly of the present invention; Fig. 9 It is a structural schematic diagram of the connection between the DC motor and the activated carbon tumbling assembly of the present invention; Fig.10 It is a schematic structural diagram of the exhaust gas separation box of the present invention after cross-section and connection with the activated carbon tumbling assembly; Fig.11 It is a structural schematic diagram of the cross-section view of the connection between the middle tumbling rotating rod and the deodorant circulation assembly of the present invention; Fig.12 It is a structural schematic diagram of the cross-section of the connection between the exhaust gas post-treatment box and the deodorant circulation component of the present invention; In the figure: 10. Exhaust gas pretreatment box; 101. Assembly chassis; 102. Filter frame; 103. Filter screen; 20. Waste gas separation box; 201. Partition plate; 30. Waste gas post-treatment box; 301. Inclined bottom plate; 302. Oblique chute; 40. Integrated waste gas treatment mechanism; 50. Exhaust gas guide assembly; 501. External bracket; 502. Servo motor; 503. Main shaft; 504. Blower blade; 505. Main drive belt; 506. Slave shaft; 507. First gear; 508. Connecting shaft; 60. Gas channel; 70. Transmission pipeline; 80, intermittent collision assembly; 801, base; 802, DC motor; 803, main gear; 804, second gear; 805, upper connecting rod; 806, third gear; 807, half gear; 8071, rotating disk; 8072, convex block; 8073, annular frame; 8074, collision rod; 8075, collision rubber block; 8076, guide block; 90, activated carbon tumbling assembly; 901, middle tumbling rotating rod; 902, middle gear; 903, fourth gear; 904, side tumbling shaft rod; 905, spiral auger blade; 906, lower bottom plate; 100. Deodorant circulation assembly; 1001. Transmission gear; 1002. Fifth gear; 1003. Gear rod; 1004. Slave transmission belt; 1005. Spiral circulation auger; 1006. Side guide cylinder. DETAILED DESCRIPTION
[0020] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0021] See also Figure 1-Figure 12 A waste gas filtering device for chemical equipment includes a waste gas pretreatment box 10, a waste gas separation box 20 and a waste gas post-treatment box 30. The waste gas pretreatment box 10 is installed with a waste gas separation box 20 at the bottom, and the waste gas post-treatment box 30 is installed with a waste gas separation box 20 at the bottom. An integrated waste gas treatment mechanism 40 that penetrates the waste gas separation box 20 is installed inside the waste gas pretreatment box 10. The integrated waste gas treatment mechanism 40 is installed on the front and rear sides of the waste gas post-treatment box 30. The waste gas separation box 20 and the waste gas post-treatment box 30 are installed with a waste gas guide component 50 extending to the inside. One side of the waste gas pretreatment box 10 and the waste gas post-treatment box 30 is connected with a gas channel 60. The waste gas pretreatment box 10 and the waste gas separation box 20 and the waste gas separation box 30 are connected with a gas channel 60. The exhaust gas separation box 20 and the exhaust gas after-treatment box 30 are connected through the transmission pipe 70, wherein the integrated exhaust gas treatment mechanism 40 includes an intermittent collision assembly 80, which is installed on the top of the exhaust gas separation box 20, and the intermittent collision assembly 80 extends to the interior of the exhaust gas pretreatment box 10, and an activated carbon tumbling assembly 90 is installed at the bottom of the intermittent collision assembly 80, and the activated carbon tumbling assembly 90 is movably arranged inside the exhaust gas separation box 20; a deodorant circulation assembly 100, which is installed on the front and rear sides of the exhaust gas after-treatment box 30, and the exhaust gas after-treatment box 30 is connected to the deodorant circulation assembly 100, and the top of the deodorant circulation assembly 100 is connected to the bottom of the activated carbon tumbling assembly 90.
[0022] The above working principle: when the waste gas (flue gas pollutants) generated by the industrial boiler of the chemical plant is separated and purified, the waste gas is transmitted to the inside of the waste gas pretreatment box 10 through the gas channel 60, and the separation and filtering operations of the particulate matter in the waste gas are performed inside the waste gas pretreatment box 10. After the particulate matter in the waste gas is separated and filtered, the waste gas will be transmitted to the inside of the waste gas separation box 20 through the transmission pipeline 70, and the separation operation of the organic matter in the waste gas will be performed inside the waste gas separation box 20 to achieve the purification operation of the waste gas. After that, the purified waste gas is transmitted to the inside of the waste gas post-treatment box 30 through the transmission pipeline 70, and the waste gas is deodorized inside the waste gas post-treatment box 30, and the deodorized gas is transmitted to the outside through the gas channel 60. Among them, the intermittent collision component 80 can separate the particulate matter in the waste gas to ensure the effect of separating the particulate matter in the waste gas. At the same time, when the intermittent collision component 80 is in operation, it can synchronously drive the activated carbon rolling component 90 and the deodorant circulation component 100 to operate, so that the activated carbon and deodorant for organic matter adsorption can be rolled and circulated, thereby improving the efficiency of exhaust gas treatment. In addition, the above operation can be completed through the operation of a set of driving parts, and the vibration and noise generated are low, and the working environment for exhaust gas treatment is more comfortable.
[0023] The design of the exhaust gas guide component 50 in the present invention can guide and transmit the gas transmitted to the exhaust gas separation box 20 and the exhaust gas post-treatment box 30, making it convenient to move the exhaust gas to the exhaust gas separation box 20 and the exhaust gas post-treatment box 30 for treatment.
[0024] Specific reference Figure 7 Two assembly bases 101 are installed at the inner bottom of the exhaust gas pretreatment box 10, and a filter frame 102 is slidably connected inside the assembly base 101. The filter frame 102 is movably connected to the inner wall of the exhaust gas pretreatment box 10, wherein the assembly base 101 is located on the side of the transmission pipe 70, and a filter screen 103 is installed inside the filter frame 102 by screws, and an intermittent collision assembly 80 is arranged between the two filter screens 103.
[0025] In the chemical equipment waste gas filtering device of the present invention, particulate impurities in the waste gas can be separated by two filter screens 103. At the same time, when the two filter screens 103 are maintained, the filter frame 102 can be manually removed from the inside of the waste gas pretreatment box 10 and installed inside the two assembly chassis 101 during assembly.
[0026] Specific reference Fig.10 and Fig.12Two partitions 201 are installed inside the exhaust gas separation box 20, and a number of through holes are opened inside the two partitions 201. Activated carbon adsorption balls are arranged between the two partitions 201, and an activated carbon tumbling assembly 90 is arranged between the two partitions 201. Among them, an inclined bottom plate 301 is arranged at the inner bottom of the exhaust gas after-treatment box 30, and an inclined slide groove 302 is arranged inside the inclined bottom plate 301, and the left and right sides of the inclined slide groove 302 are connected to the deodorant circulation assembly 100.
[0027] In the chemical equipment waste gas filtering device of the present invention, the activated carbon adsorption balls washed with organic matter can be blocked by the design of the partition 201, ensuring that the activated carbon adsorption balls can only roll between the two partitions 201. The design of the inclined bottom plate 301 and the inclined slide 302 ensures that the deodorant (spherical) can automatically move to the side of the deodorant circulation component 100.
[0028] Specific reference Figure 8 The exhaust gas guide component 50 includes an outer bracket 501, which is installed on the sides of the exhaust gas separation box 20 and the exhaust gas after-treatment box 30. A servo motor 502 is installed on the side of the outer bracket 501. The output end of the servo motor 502 is connected to a main shaft 503 extending to the inside of the exhaust gas after-treatment box 30, wherein a blast blade 504 is installed on the side of the main shaft 503, and the blast blade 504 is rotatably connected to the inner wall of the exhaust gas after-treatment box 30; a main transmission belt 505, which is connected to the outer side of the main shaft 503 through a synchronous wheel key arranged on the inner side. The dynamic belt 505 is movably arranged on the inner side of the outer bracket 501, and the inner side of the main transmission belt 505 is connected to the slave shaft 506 through a synchronous wheel key, and a first gear 507 is installed on the side of the slave shaft 506, wherein two first gears 507 are provided, and the two first gears 507 are meshed and connected, and the two first gears 507 are both rotatably connected to the side of the exhaust gas separation box 20, and a connecting shaft 508 is installed at the bottom of the other first gear 507, and the connecting shaft 508 extends to the interior of the exhaust gas separation box 20, wherein another blower blade 504 is installed at the bottom of the connecting shaft 508.
[0029] In the waste gas filtering device of the chemical equipment of the present invention, when the waste gas is driven to move, the servo motor 502 is started to operate, driving the main shaft 503 connected to the output end of the servo motor 502 to rotate, and causing the blast blade 504 connected to the bottom of the main shaft 503 to rotate, blowing the waste gas on the side of the blast blade 504 to move. When the main shaft 503 rotates, the main drive belt 505 connected to the synchronous wheel through the key on the outside of the main shaft 503 will operate, and the slave shaft 506 and the first gear 507 connected to the synchronous wheel key on the inside of the main drive belt 505 will rotate. When the first gear 507 rotates, the other first gear 507 meshed with the side thereof will rotate, and the connecting shaft 508 and the other blast blade 504 installed on the side of the other first gear 507 will rotate (opposite to the rotation direction of the main shaft 503). The waste gas set on the side of the other blast blade 504 is extracted.
[0030] Specific reference Figure 6 and Figure 7 The intermittent collision assembly 80 includes a base 801, which is installed on the top of the exhaust gas separation box 20. A DC motor 802 is installed on the top of the base 801. The output end of the DC motor 802 is connected to a main gear 803, and the main gear 803 is rotatably connected to the top of the exhaust gas separation box 20; a second gear 804, which is provided with two second gears 804, and the two second gears 804 are meshed and connected. The two second gears 804 are both rotatably connected to the top of the exhaust gas separation box 20, and a second gear 804 is meshedly connected with the main gear 803, wherein the bottom of a second gear 804 is connected with an activated carbon tumbling assembly 90; an upper connecting rod 805, the upper connecting rod 805 is connected with another second gear 804, a third gear 806 is installed on the top of the upper connecting rod 805, and the third gear 806 is rotatably connected to the bottom of the exhaust gas pretreatment box 10, wherein the side of the third gear 806 is meshedly connected with a half gear 807, and the half gear 807 is rotatably connected to the center of the bottom of the exhaust gas pretreatment box 10.
[0031] In this embodiment, the coaxial end of the half gear 807 is connected to a rotating disk 8071, which is rotatably connected to the inner bottom of the exhaust gas pretreatment box 10, and a protrusion 8072 is installed at the eccentric position of the top of the rotating disk 8071, wherein a ring frame 8073 is movably arranged on the outer side of the protrusion 8072, and the ring frame 8073 is movably arranged on the top of the rotating disk 8071, and collision rods 8074 are installed on the left and right sides of the ring frame 8073 by screws, wherein a collision rubber block 8075 is installed on the side of the collision rod 8074, and the collision rubber block 8075 abuts against the side of the filter screen 103, and the collision rod 8074 is slidably connected to the inside of the guide block 8076, and the guide block 8076 is installed on the inner bottom of the exhaust gas pretreatment box 10.
[0032] In the above embodiment, when the half gear 807 rotates, the rotating disk 8071 connected to its coaxial end will rotate, and the protrusion 8072 at the eccentric top of the rotating disk 8071 will rotate. When the protrusion 8072 rotates, the annular frame 8073 and the collision rod 8074 movably arranged on the outer side thereof will telescope inside the guide block 8076, and collide with the two filter screens 103 respectively through the collision rubber block 8075, so as to clean the particle impurities adhering to the two filter screens 103.
[0033] In the waste gas filtering device for chemical equipment of the present invention, during the waste gas treatment process, the DC motor 802 is started to operate, driving the main gear 803 connected to the output end of the DC motor 802 to rotate, and allowing a second gear 804 meshed and connected to the side of the main gear 803 to rotate. When the second gear 804 rotates, another second gear 804 meshed and connected to its side will rotate, and the upper connecting rod 805 connected to the top of the other second gear 804 will rotate. At this time, when the upper connecting rod 805 rotates, the third gear 806 connected to its top will rotate, and the half gear 807 meshed and connected to the side of the third gear 806 will rotate intermittently. At this time, through the intermittent rotation of the half gear 807, the number of collision cleaning of the filter screen 103 can be reduced, and the probability of damage to the filter screen 103 caused by excessive collision can be reduced.
[0034] Specific reference Fig. 9 and Fig.10 The activated carbon tumbling assembly 90 includes an intermediate tumbling rod 901, which is connected to a second gear 804, and the intermediate tumbling rod 901 is rotatably connected to the center of the exhaust gas separation box 20. An intermediate gear 902 is installed at the bottom of the intermediate tumbling rod 901, and the intermediate gear 902 is rotatably connected to the inner bottom of the exhaust gas separation box 20; a fourth gear 903, a plurality of fourth gears 903 are provided, and the plurality of fourth gears 903 are all rotatably connected to the inner bottom of the exhaust gas separation box 20, and the plurality of fourth gears 903 are all meshed and connected to the outer side of the intermediate gear 902; a side tumbling shaft 904, the side tumbling shaft 904 is installed on the top of the fourth gear 903, and the side tumbling shaft 904 is rotatably connected to the inside of the exhaust gas separation box 20, and spiral auger blades 905 are installed on the outer sides of the side tumbling shaft 904 and the intermediate tumbling rod 901.
[0035] In this embodiment, a lower base plate 906 is provided on the top of the intermediate gear 902 and the fourth gear 903, and the lower base plate 906 is installed between two partitions 201, wherein the spiral auger blade 905 is movably arranged on the top of the lower base plate 906, and the bottom of the intermediate rolling rod 901 passes through the exhaust gas separation box 20, and the bottom of the intermediate rolling rod 901 is rotatably connected to the top of the exhaust gas after-treatment box 30, wherein the bottom of the intermediate rolling rod 901 is connected to the deodorant circulation component 100.
[0036] In the above embodiment, when the middle tumbling rod 901 rotates, the deodorant circulation assembly 100 connected to the bottom thereof can operate.
[0037] In the waste gas filtration device for chemical equipment of the present invention, when a second gear 804 rotates, the middle rolling rod 901 connected to its bottom rotates, so that the spiral auger blade 905 installed on the outside of the middle rolling rod 901 can rotate, driving the activated carbon adsorption ball located in the middle to roll. When the middle rolling rod 901 rotates, the middle gear 902 installed at its bottom will rotate, and the multiple fourth gears 903 meshingly connected to the side of the middle gear 902 can rotate synchronously. At this time, when the fourth gear 903 rotates, the side rolling shaft 904 and the spiral auger blade 905 connected to its top will rotate, driving the activated carbon adsorption ball located at the eccentric position to roll. The rolling of the activated carbon adsorption ball can increase the contact area between the activated carbon adsorption ball and the waste gas, ensuring the efficiency and effect of adsorbing organic matter in the waste gas.
[0038] Specific reference Fig.11 and Fig.12 The deodorant circulation component 100 includes a transmission gear 1001, which is rotatably connected to the top of the exhaust gas aftertreatment box 30, and the transmission gear 1001 is connected to the bottom of the middle rolling rod 901. The left and right sides of the transmission gear 1001 are meshed and connected with a fifth gear 1002, and the fifth gear 1002 is rotatably connected to the top of the exhaust gas aftertreatment box 30; a gear rod 1003, the gear rod 1003 is connected to the fifth gear 1002, and the top of the gear rod 1003 is rotatably connected to the bottom of the exhaust gas separation box 20, and the gear rod 1003 is connected to the same gear through an outer key. The step wheel is connected to a slave transmission belt 1004, and the slave transmission belt 1004 is movably arranged at the bottom of the exhaust gas separation box 20; a spiral circulation auger 1005, the top of which is connected to the inner side of the slave transmission belt 1004 through a synchronous wheel connected by an outer key, and the spiral circulation auger 1005 is movably arranged inside a side guide cylinder 1006, wherein the side guide cylinder 1006 is installed on the front and rear sides of the exhaust gas after-treatment box 30, one side of the bottom of the side guide cylinder 1006 is connected to the oblique slide groove 302, and one side of the top of the side guide cylinder 1006 is connected to the exhaust gas after-treatment box 30.
[0039] In the waste gas filtering device for chemical equipment of the present invention, when the middle tumbling rotating rod 901 rotates, the transmission gear 1001 installed at the bottom thereof will rotate, and the fifth gear 1002 meshed and connected on the left and right sides of the transmission gear 1001 will rotate synchronously. When the fifth gear 1002 rotates, the gear rod 1003 connected to the top thereof will drive the synchronous wheel connected to the outer key thereof and the transmission belt 1004 to operate, and the spiral circulation auger 1005 connected to the inner side of the transmission belt 1004 through the synchronous wheel will rotate. At this time, when the spiral circulation auger 1005 rotates, it will drive the deodorant (spherical) moved to the bottom of the spiral circulation auger 1005 to move upward, and fall from one side of the top of the waste gas post-treatment box 30, thereby expanding the contact area between the deodorant (spherical) and the gas, and improving the effect and efficiency of deodorizing the waste gas.
[0040] See also Figure 1-Figure 12 , a method for using a chemical equipment exhaust gas filtering device, comprising the following steps: S1. When the exhaust gas generated by the industrial boiler of a chemical plant is discharged, in order to ensure the atmospheric environment, the harmful components in the exhaust gas need to be separated. At this time, the exhaust gas is transmitted to the inside of the exhaust gas pretreatment box 10 through a pipeline, and the particulate impurities in the flue gas are separated inside the exhaust gas pretreatment box 10; S2. The gas that has completed the waste gas pretreatment is transmitted to the interior of the waste gas separation box 20 through the transmission pipeline 70, and the organic waste gas components are adsorbed inside the waste gas separation box 20 to achieve the treatment operation of the main impurities in the waste gas; S3, the gas after the separation of the main impurities in the exhaust gas pollutants is transmitted to the inside of the exhaust gas post-treatment box 30 through the transmission pipeline 70, and the deodorization operation is performed by the adsorbent inside the exhaust gas post-treatment box 30, and the deodorized gas is discharged through the gas channel 60; S4. During the process of pre-treatment, deep purification and post-treatment of the waste gas, the efficiency and treatment effect of each treatment process are improved through the integrated waste gas treatment mechanism 40, so as to achieve more efficient waste gas treatment operation.
[0041] Without limitation, any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent substitutions or changes according to the technical solution and inventive concept of the present invention, should be covered by the protection scope of the present invention.
Claims
1. A waste gas filtering device for chemical equipment, comprising a waste gas pre-treatment box (10), a waste gas separation box (20) and a waste gas post-treatment box (30), characterized in that: An exhaust gas separation box (20) is installed at the bottom of the exhaust gas pre-treatment box (10), an exhaust gas post-treatment box (30) is installed at the bottom of the exhaust gas separation box (20), an integrated exhaust gas treatment mechanism (40) penetrating the exhaust gas separation box (20) is installed inside the exhaust gas pre-treatment box (10), and the integrated exhaust gas treatment mechanism (40) is installed at the front and rear sides of the exhaust gas post-treatment box (30). An exhaust gas guide assembly (50) extending to the inside is installed on the side of the exhaust gas separation box (20) and the exhaust gas post-treatment box (30); a gas passage (60) is connected to one side of the exhaust gas pre-treatment box (10) and the exhaust gas post-treatment box (30); the exhaust gas pre-treatment box (10) and the exhaust gas separation box (20) are connected to the exhaust gas post-treatment box (30) via a transmission pipe (70); Wherein, the integrated exhaust gas treatment mechanism (40) comprises: an intermittent collision assembly (80), the intermittent collision assembly (80) being mounted on the top of the exhaust gas separation box (20), the intermittent collision assembly (80) extending into the interior of the exhaust gas pretreatment box (10), an activated carbon tumbling assembly (90) being mounted on the bottom of the intermittent collision assembly (80), the activated carbon tumbling assembly (90) being movably arranged inside the exhaust gas separation box (20); A deodorant circulation assembly (100) is installed on both the front and rear sides of the exhaust gas post-treatment box (30), the exhaust gas post-treatment box (30) and the deodorant circulation assembly (100) are connected, and the top of the deodorant circulation assembly (100) is connected to the bottom of the activated carbon tumbling assembly (90).
2. A chemical equipment waste gas filtering device according to claim 1, characterized in that: Two assembly base frames (101) are installed on the inner bottom of the exhaust gas pretreatment box (10), a filter frame (102) is slidably connected inside the assembly base frame (101), and the filter frame (102) is movably connected to the inner wall of the exhaust gas pretreatment box (10). The assembly chassis (101) is located on the side of the transmission pipeline (70), a filter screen (103) is installed inside the filter frame (102) by means of screws, and an intermittent collision assembly (80) is arranged between two filter screens (103).
3. A chemical equipment waste gas filtering device according to claim 2, characterized in that: Two partitions (201) are installed inside the exhaust gas separation box (20), a plurality of through holes are opened inside the two partitions (201), an activated carbon adsorption ball is arranged between the two partitions (201), and an activated carbon tumbling assembly (90) is arranged between the two partitions (201). The inner bottom of the exhaust gas post-treatment box (30) is provided with an inclined bottom plate (301), an inclined slide groove (302) is provided inside the inclined bottom plate (301), and the left and right sides of the inclined slide groove (302) are connected to the deodorant circulation component (100).
4. A chemical equipment waste gas filtering device according to claim 3, characterized in that: The exhaust gas guide component (50) comprises: an outer bracket (501), the outer bracket (501) being mounted on the side of the exhaust gas separation box (20) and the exhaust gas aftertreatment box (30), a servo motor (502) being mounted on the side of the outer bracket (501), an output end of the servo motor (502) being connected to a main rotating shaft (503) extending into the interior of the exhaust gas aftertreatment box (30), Wherein, a blast blade (504) is installed on the side of the main rotating shaft (503), and the blast blade (504) is rotatably connected to the inner wall of the exhaust gas post-treatment box (30); A main transmission belt (505), wherein the main transmission belt (505) is connected to the outer side of the main rotating shaft (503) via a synchronous wheel key arranged on the inner side, the main transmission belt (505) is movably arranged on the inner side of the outer bracket (501), the inner side of the main transmission belt (505) is connected to a slave rotating shaft (506) via a synchronous wheel key, and a first gear (507) is installed on the side of the slave rotating shaft (506), There are two first gears (507), the two first gears (507) are meshed and connected, the two first gears (507) are rotatably connected to the side of the exhaust gas separation box (20), and a connecting shaft (508) is installed at the bottom of the other first gear (507), and the connecting shaft (508) extends to the inside of the exhaust gas separation box (20). Another blast blade (504) is installed at the bottom of the rotating shaft (508).
5. The exhaust gas filtering device for chemical equipment according to claim 3, characterized in that: The intermittent collision assembly (80) comprises: A base (801), the base (801) being mounted on the top of the exhaust gas separation box (20), a DC motor (802) being mounted on the top of the base (801), an output end of the DC motor (802) being connected to a main gear (803), and the main gear (803) being rotatably connected to the top of the exhaust gas separation box (20); The second gear (804) is provided with two second gears (804), the two second gears (804) are meshed and connected, the two second gears (804) are both rotatably connected to the top of the exhaust gas separation box (20), and one second gear (804) is meshed and connected to the main gear (803). Wherein, the bottom of one of the second gears (804) is connected to an activated carbon tumbling assembly (90); An upper connecting rod (805), the upper connecting rod (805) being connected to another second gear (804), a third gear (806) being installed on the top of the upper connecting rod (805), the third gear (806) being rotatably connected to the bottom of the exhaust gas pretreatment box (10), The side of the third gear (806) is meshedly connected with a half gear (807), and the half gear (807) is rotatably connected to the center of the bottom of the exhaust gas pretreatment box (10).
6. A chemical equipment waste gas filtering device according to claim 5, characterized in that: The coaxial end of the half gear (807) is connected to a rotating disk (8071), and the rotating disk (8071) is rotatably connected to the inner bottom of the exhaust gas pretreatment box (10). A protrusion (8072) is installed at the eccentric position of the top of the rotating disk (8071). An annular frame (8073) is movably arranged on the outer side of the protrusion (8072), and the annular frame (8073) is movably arranged on the top of the rotating disk (8071). Collision rods (8074) are installed on the left and right sides of the annular frame (8073) by screws. A collision rubber block (8075) is installed on the side of the collision rod (8074), and the collision rubber block (8075) contacts the side of the filter screen (103). The collision rod (8074) is slidably connected to the inside of a guide block (8076), and the guide block (8076) is installed on the inner bottom of the exhaust gas pretreatment box (10).
7. The exhaust gas filtering device for chemical equipment according to claim 5, characterized in that: The activated carbon tumbling assembly (90) comprises: an intermediate rolling rod (901), the intermediate rolling rod (901) being connected to one of the second gears (804), the intermediate rolling rod (901) being rotatably connected to the center of the exhaust gas separation box (20), an intermediate gear (902) being installed at the bottom of the intermediate rolling rod (901), and the intermediate gear (902) being rotatably connected to the inner bottom of the exhaust gas separation box (20); a fourth gear (903), wherein a plurality of the fourth gears (903) are provided, and the plurality of the fourth gears (903) are all rotatably connected to the inner bottom of the exhaust gas separation box (20), and the plurality of the fourth gears (903) are all meshedly connected to the outer side of the intermediate gear (902); A side roll shaft (904) is installed on the top of the fourth gear (903), the side roll shaft (904) is rotatably connected to the inside of the exhaust gas separation box (20), and spiral auger blades (905) are installed on the outside of the side roll shaft (904) and the middle roll rotating rod (901).
8. The exhaust gas filtering device for chemical equipment according to claim 7, characterized in that: A lower bottom plate (906) is provided on the top of the intermediate gear (902) and the fourth gear (903), and the lower bottom plate (906) is installed between the two partition plates (201). The spiral auger blade (905) is movably arranged on the top of the lower bottom plate (906), the bottom of the middle rolling rod (901) is arranged to penetrate the exhaust gas separation box (20), and the bottom of the middle rolling rod (901) is rotatably connected to the top of the exhaust gas post-treatment box (30). Wherein, the bottom of the middle rolling rotating rod (901) is connected to a deodorant circulation assembly (100).
9. A chemical equipment waste gas filtering device according to claim 8, characterized in that: The deodorant circulation component (100) comprises: a transmission gear (1001), the transmission gear (1001) being rotatably connected to the top of the exhaust gas aftertreatment box (30), the transmission gear (1001) being connected to the bottom of the intermediate tumbling rod (901), the left and right sides of the transmission gear (1001) being meshedly connected to a fifth gear (1002), the fifth gear (1002) being rotatably connected to the top of the exhaust gas aftertreatment box (30); a gear rod (1003), the gear rod (1003) being connected to the fifth gear (1002), the top of the gear rod (1003) being rotatably connected to the bottom of the exhaust gas separation box (20), the gear rod (1003) being connected to a slave transmission belt (1004) via a synchronous wheel connected by an outer key, the slave transmission belt (1004) being movably arranged at the bottom of the exhaust gas separation box (20); A spiral circulation auger (1005), the top of which is connected to the inner side of the slave transmission belt (1004) via a synchronous wheel connected with an outer key, and the spiral circulation auger (1005) is movably arranged inside the side guide cylinder (1006). The side guide tube (1006) is installed on the front and rear sides of the exhaust gas after-treatment box (30), one side of the bottom of the side guide tube (1006) is connected to the oblique slide groove (302), and one side of the top of the side guide tube (1006) is connected to the exhaust gas after-treatment box (30).
10. A method for using a chemical equipment waste gas filtering device, comprising a chemical equipment waste gas filtering device according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1. When exhaust gas generated by an industrial boiler in a chemical plant is discharged, in order to ensure the atmospheric environment, it is necessary to separate harmful components in the exhaust gas. At this time, the exhaust gas is transmitted to the interior of an exhaust gas pretreatment box (10) through a pipeline, and particulate impurities in the flue gas are separated inside the exhaust gas pretreatment box (10); S2. The gas that has completed the waste gas pretreatment is transmitted to the interior of the waste gas separation box (20) through the transmission pipeline (70), and the organic waste gas components are adsorbed inside the waste gas separation box (20), thereby achieving the treatment operation of the main impurities in the waste gas; S3, the gas after the separation of the main impurities in the exhaust gas pollutants is transmitted to the interior of the exhaust gas post-treatment box (30) through the transmission pipeline (70), and the adsorbent is used to perform a deodorization operation inside the exhaust gas post-treatment box (30), and the deodorized gas is discharged through the gas channel (60); S4. During the process of pre-treatment, deep purification and post-treatment of the waste gas, the efficiency and treatment effect of each treatment process are improved through the integrated waste gas treatment mechanism (40), thereby achieving a more efficient waste gas treatment operation.
Citation Information
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Waste gas filtering device for chemical equipment
CN118217736A
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Negative pressure dust removal device for multifunctional electrolysis unit
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