Shredding machine
By designing a shredder with pulleys, reducers and press rollers, the problem of poor processing of hard materials by single-axis shredders is solved, achieving more efficient material shredding and longer equipment life.
Patent Information
- Application Number
- CN202411541831.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-02-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing single-axis shredders have poor processing effects on very hard materials, limited processing range, and weak shredding effects, which reduce practicality and flexibility. The lack of a reducer leads to accelerate wear of parts and increase maintenance costs.
A shredder including a first support frame, base plate, drive motor, pulley, reducer and roller press is designed to reduce rotation speed, increase torque, reduce wear and through coupling and shaft Transmit motion to achieve efficient shredding of materials.
It improves the working efficiency of the shredder, extends the service life, enhances the processing capacity of hard materials, improves flexibility and practicality, and reduces maintenance costs.
Smart Images

Figure CN119406477A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of shredding, in particular to a shredder. Background Art
[0002] A shredder is a machine used for coarse or fine crushing, mainly used to process unprocessed raw materials or scraps to make them smaller in size. This equipment is widely used in the recycling industry, such as waste treatment in the fields of plastics, metals, wood, rubber, textiles, etc. The shredder can crush and grind for easy storage and treatment. Waste plastics are crushed and recycled and converted into reusable raw materials. Waste wood, branches, etc. are crushed and crushed for the production of wood chip boards, artificial boards, etc. Scrap metals are crushed and crushed for metal recovery and reuse. The energy consumption of the shredder is relatively low, and it can handle various types of materials to meet the needs of different industries. The shredder is widely used in production and life, especially in the treatment, reuse and recycling of waste. It plays an important role. With people's attention to environmental protection and sustainable development, the application scope of the shredder will become more and more extensive, and will play a greater role in future development. The shredder is a powerful and widely used mechanical equipment that plays an important role in the field of waste treatment, reuse and recycling.
[0003] According to the Chinese patent with publication number: CN218423207U, a single-shaft shredder relates to the field of single-shaft shredders, including a shredder base, a shredder shell and a crushing structure, the shredder base includes a base body, a rotating plate and an auxiliary crushing plate, one side of the base body is rotatably connected with the rotating plate through a rotating shaft, the inner walls on both sides of the base body are fixedly connected with auxiliary crushing plates, the shredder shell includes a shell body and raised teeth, the inner wall of the shell body is fixedly connected with raised teeth, the raised teeth are provided with multiple groups and are evenly arranged on the inner wall of the shell body, the crushing structure includes a motor and a crushing shaft, in this single-shaft shredder, the top of the shredder base is fixedly connected with the shredder shell, one side of the shredder base is provided with an opening, and the opening is fixedly connected with the crushing structure, when in use, the shredder can use the mutual engagement of the shaft body and the shredder base to crush objects, which is more efficient than the previous method of simply using the shaft body for crushing.
[0004] In the above scheme, the shredder base includes a base body, a rotating plate and an auxiliary crushing plate, one side of the base body is rotatably connected to the rotating plate through a rotating shaft, the inner walls on both sides of the base body are fixedly connected to the auxiliary crushing plates, and the shredder shell includes a shell body and raised teeth, resulting in the following disadvantages: the existing shredder has only one single shaft, and the processing effect of the single-shaft shredder is poor for very hard materials, and the processing range is very limited. The shredding effect of the single-shaft shredder is very weak, which reduces the practicality and flexibility, reduces the overall work efficiency, and has low mixing efficiency, which is not conducive to material shredding processing. In addition, the lack of a reducer on the single-shaft shredder will cause accelerated wear of parts and increase maintenance costs. Summary of the invention
[0005] The purpose of the present invention is to provide a shredder to solve the problem that the existing shredder has only one single shaft, the processing effect of the single shaft shredder is poor for very hard materials, the processing range is very limited, and the shredding effect of the single shaft shredder is very weak.
[0006] In order to achieve the above-mentioned invention objectives, the present invention adopts the following technical scheme: a shredder comprises a first support frame, the top surface of the first support frame is fixedly connected to a bottom plate, the top surface of the first support frame is fixedly connected to a connecting plate, the top surface of the connecting plate is installed with a driving motor, the outer surface of the driving motor is fixedly sleeved with a first pulley, a second pulley is arranged on the first pulley, a belt is tensioned between the first pulley and the second pulley, a reducer is arranged on one side of the second pulley, the output end of the reducer is fixedly connected to the second pulley, a bolt is installed on one side of the second pulley, the output end of the reducer is fixedly connected to a coupling, one side of the coupling is fixedly connected to a first rotating shaft, and the outer wall of the first rotating shaft is fixedly connected to a first pressure roller.
[0007] Preferably, a hollow box is provided on one side of the first pressing roller, a second rotating shaft is rotatably connected to one side of the inner part of the hollow box, and a second pressing roller is fixedly connected to an outer wall of the second rotating shaft.
[0008] Preferably, the top surface of the bottom plate is fixedly connected to a shell, one side of the first support frame is fixedly connected to a baffle, and the top surface of the first support frame is fixedly connected to a reinforcing plate.
[0009] Preferably, a second support frame is provided on one side of the baffle, and the second support frame is fixedly connected to the hollow box.
[0010] Preferably, an observation plate is installed on the hollow box, a recycling bucket is provided on one side of the second support frame, and a handle is fixedly connected to the outer wall of the recycling bucket.
[0011] Preferably, a feed shell is fixedly connected to the top surface of the hollow box, and an extension plate is fixedly connected to the top surface of the feed shell.
[0012] Compared with the prior art, a shredder using the above technical solution has the following beneficial effects:
[0013] 1. In use, by putting the material to be processed into the feed shell, the extension plate fixedly connected to the feed shell can prevent the material from sliding off the feed shell, and then the driving motor drives the first pulley to start rotating, and then the first pulley drives the second pulley to start rotating, and then the first pulley drives the second pulley to start rotating with a belt arranged on the tensioning sleeve, and then the second pulley drives the reducer to rotate, and the reducer can reduce the speed and increase the torque. By reducing the speed, the reducer can reduce the wear of the motor and the connected equipment and extend the service life. The coupling ensures that the driving shaft and the driven shaft can rotate synchronously and transmit the operation smoothly. The coupling drives the first shaft to start rotating, and then the first shaft drives the first roller to start rotating. At this time, the first roller and the second roller begin to squeeze each other and tear the material into pieces. The shell arranged on the second pulley can prevent dust from falling on it and play a protective role. The observation plate arranged on the hollow box can be used to observe the internal situation of the machine during the processing. The shredded materials enter the recycling bin, and then the handle on the recycling bin can be used to take them out after the machine stops running, which is conducive to long-term work. This structure is easy to use, improves work efficiency, is convenient to operate, saves manpower, improves processing efficiency, and enhances flexibility. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of an embodiment.
[0015] Figure 2 It is a schematic diagram of the explosion structure of the embodiment.
[0016] Figure 3 Schematic diagram of the cross-sectional structure of the reducer of the embodiment.
[0017] Figure 4 It is a schematic diagram of the structure of the second pressure roller of the explosion embodiment.
[0018] In the figure: 1. first support frame; 2. bottom plate; 3. outer shell; 4. reinforcement plate; 5. drive motor; 6. first pulley; 7. belt; 8. second pulley; 9. bolt; 10. reducer; 11. coupling; 12. first rotating shaft; 13. first pressure roller; 14. second rotating shaft; 15. second pressure roller; 16. connecting plate; 17. baffle; 18. second support frame; 19. hollow box; 20. observation plate; 21. feed shell; 22. recycling bucket; 23. handle. DETAILED DESCRIPTION
[0019] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings.
[0020] like Figure 1-Figure 4As shown, the shredder comprises a first support frame 1, the top surface of the first support frame 1 is fixedly connected to a bottom plate 2, the top surface of the first support frame 1 is fixedly connected to a connecting plate 16, the top surface of the connecting plate 16 is installed with a driving motor 5, the outer surface of the driving motor 5 is fixedly sleeved with a first pulley 6, a second pulley 8 is arranged on the first pulley 6, a belt 7 is arranged between the first pulley 6 and the second pulley 8, a reducer 10 is arranged on one side of the second pulley 8, the output end of the reducer 10 is fixedly connected to the second pulley 8, a bolt 9 is installed on one side of the second pulley 8, a coupling 11 is fixedly connected to the output end of the reducer 10, a first rotating shaft 12 is fixedly connected to one side of the coupling 11, and the outer wall of the first rotating shaft 12 is fixedly connected to the second rotating shaft 12. A pressing roller 13, a hollow box 19 is arranged on one side of the first pressing roller 13, a second rotating shaft 14 is rotatably connected to one side of the inner part of the hollow box 19, a second pressing roller 15 is fixedly connected to the outer wall of the second rotating shaft 14, a shell 3 is fixedly connected to the top surface of the bottom plate 2, a baffle 17 is fixedly connected to one side of the first support frame 1, a reinforcing plate 4 is fixedly connected to the top surface of the first support frame 1, a second support frame 18 is arranged on one side of the baffle 17, the second support frame 18 is fixedly connected to the hollow box 19, an observation plate 20 is installed on the hollow box 19, a recovery barrel 22 is arranged on one side of the second support frame 18, a handle 23 is fixedly connected to the outer wall of the recovery barrel 22, a feed shell 21 is fixedly connected to the top surface of the hollow box 19, and an extension plate is fixedly connected to the top surface of the feed shell 21.
[0021] During use, by putting the material to be processed into the feed shell 21, the extension plate fixedly connected to the feed shell 21 can prevent the material from sliding off the feed shell 21, and then the driving motor 5 drives the first pulley 6 to start rotating, at this time the first pulley 6 drives the second pulley 8 to start rotating, and then the first pulley 6 drives the second pulley 8 to start rotating with the tensioning sleeve provided with a belt 7, at this time the second pulley 8 drives the reducer 10 to rotate, the reducer 10 can reduce the speed and increase the torque, by reducing the speed, the reducer 10 can reduce the wear of the motor and the connected equipment, extend the service life, protect the motor from damage, improve the transmission efficiency, achieve precise control, and improve stability, and then the reducer 10 drives the coupling 11 to rotate, the coupling 11 ensures that the driving shaft and the driven shaft can rotate synchronously, and smoothly transmit motion and torque, in the development When an accidental overload occurs, the coupling 11 will be damaged first, thereby releasing the connection between the rotating bodies and protecting the expensive power components and the equipment as a whole from further damage. At this time, the coupling 11 drives the first rotating shaft 12 to start rotating, and then the first rotating shaft 12 drives the first pressing roller 13 to start rotating. At this time, the first pressing roller 13 and the second pressing roller 15 begin to squeeze each other and tear the material into pieces. The shell 3 set on the second pulley 8 can prevent it from falling dust and play a protective role. The observation plate 20 set on the hollow box 19 can be used to observe the internal situation of the machine during processing. The shredded materials enter the recycling bin 22, and then the handle 23 on the recycling bin 22 can be used to take them out after the machine stops running, which is conducive to long-term work. This structure is easy to use, improves work efficiency, is convenient to operate, saves manpower, improves processing efficiency, and enhances flexibility.
[0022] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A shredder, comprising a first support frame (1), characterized in that: The top surface of the first support frame (1) is fixedly connected to a bottom plate (2), the top surface of the first support frame (1) is fixedly connected to a connecting plate (16), the top surface of the connecting plate (16) is installed with a driving motor (5), the outer surface of the driving motor (5) is fixedly sleeved with a first pulley (6), a second pulley (8) is arranged on the first pulley (6), a belt (7) is tensioned between the first pulley (6) and the second pulley (8), a reducer (10) is arranged on one side of the second pulley (8), the output end of the reducer (10) is fixedly connected to the second pulley (8), a bolt (9) is installed on one side of the second pulley (8), the output end of the reducer (10) is fixedly connected to a coupling (11), one side of the coupling (11) is fixedly connected to a first rotating shaft (12), and the outer wall of the first rotating shaft (12) is fixedly connected to a first pressure roller (13).
2. The shredder according to claim 1, characterized in that: A hollow box (19) is provided on one side of the first pressing roller (13), a second rotating shaft (14) is rotatably connected to one side of the interior of the hollow box (19), and a second pressing roller (15) is fixedly connected to the outer wall of the second rotating shaft (14).
3. The shredder according to claim 2, characterized in that: The top surface of the bottom plate (2) is fixedly connected to a housing (3), one side of the first support frame (1) is fixedly connected to a baffle (17), and the top surface of the first support frame (1) is fixedly connected to a reinforcing plate (4).
4. The shredder according to claim 3, characterized in that: A second support frame (18) is provided on one side of the baffle (17), and the second support frame (18) is fixedly connected to the hollow box (19).
5. The shredder according to claim 4, characterized in that: An observation plate (20) is installed on the hollow box (19), a recovery bucket (22) is arranged on one side of the second support frame (18), and a handle (23) is fixedly connected to the outer wall of the recovery bucket (22).
6. The shredder according to claim 5, characterized in that: The top surface of the hollow box (19) is fixedly connected to a feed shell (21), and the top surface of the feed shell (21) is fixedly connected to an extension plate.
Citation Information
Patent Citations
Single-shaft shredding machine
CN218423207U