Garbage crushing, pulping and impurity removing all-in-one machine

By designing a garbage crushing and pulping removal machine including a crushing wheel and a refined crushing mechanism, the problem of the inability to regulate the crushing size of garbage waste in the prior art is solved, efficient pulping and organic matter extraction are achieved, and the equipment is enhanced adaptability.

CN119406491AActive Publication Date: 2025-02-11BEIJING TONGCHUANG BIYUAN WATER SCI & TECH DEV CO LTD
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Patent Information

Application Number
CN202411721618.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-02-11
Estimated Expiration
2044-11-28

AI Technical Summary

Technical Problem

The existing garbage crushing and pulping removal machine cannot regulate the crushing size of garbage waste according to pulping needs, resulting in excessive crushing, increasing the difficulty and time of pulping, and it is difficult to deal with diverse garbage types.

Method used

A garbage crushing and pulping and debris removal integrated machine including a connecting frame, a crushing wheel, a refined crushing mechanism and a pulping and debris removal mechanism is designed. Through the relative staggered rotation of the crushing wheel and the regulation of the fine-graining mechanism, the waste can be crushed into particles of a specific size, and organic matter extraction and impurity separation can be performed through the pulping and impurity removal mechanism.

Benefits of technology

The crushing size of garbage waste is achieved according to demand, the pulping efficiency and organic matter extraction rate are improved, the slag yield is reduced, the adaptability of the equipment is enhanced, and more diverse garbage types can be handled.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a garbage crushing, pulping and impurity removing all-in-one machine which comprises a connecting frame, two sets of crushing wheels are rotationally installed in the connecting frame, a first necking hopper is installed on the lower surface of the connecting frame in a communicating mode, a refining and smashing mechanism is installed on the lower surface of the first necking hopper in a communicating mode, and a pulping and impurity removing mechanism is installed on the outer surface of the lower half portion in the refining and smashing mechanism in a sliding and inserting mode. The pulping and impurity removing mechanism is fixedly installed on the outer surfaces of the four sets of supporting columns, so that the pulping and impurity removing mechanism is erected among the supporting columns, and the supporting columns are fixedly installed at the four corners of the lower surface of the connecting frame. Through the design of the refining crushing mechanism, garbage waste can be rotationally crushed between two crushing discs, the garbage waste can be more uniformly crushed by adjusting the distance between the discs, crushed particles can be kept consistent, the subsequent pulping and impurity removing efficiency is improved, and the practicability is high. And the uniform particles are beneficial to subsequent treatment steps such as dissolution, impurity removal and organic matter extraction.
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Description

Technical Field

[0001] The invention relates to the technical field of garbage disposal, in particular to a garbage crushing, pulping and impurity removal integrated machine. Background Art

[0002] The garbage crushing, pulping and impurity removal machine is mainly used for crushing and pulping kitchen waste, expired food and other garbage. In the existing garbage crushing, pulping and impurity removal machine, there are problems such as high slag discharge rate, low organic matter extraction rate and low crushing and pulping efficiency.

[0003] For example, a Chinese patent with the announcement number CN220048347U discloses a garbage crushing, pulping and impurity removal integrated machine, including a crushing and feeding mechanism and a screen, the crushing and feeding mechanism includes a rotating shaft, a plurality of shearing hammers and a plurality of grinding hammers, the rotating shaft includes a first shaft section, a second shaft section and a third shaft section connected in sequence along the feeding direction, a plurality of shearing hammers are spirally arranged on the first shaft section along the feeding direction, a plurality of shearing hammers and a plurality of grinding hammers are alternately spirally arranged on the second shaft section along the feeding direction, a plurality of grinding hammers are spirally arranged on the third shaft section along the feeding direction, and the screen is arranged around the periphery of the crushing and feeding mechanism. The present invention can maximize the extraction of organic matter in garbage, effectively improve the organic matter extraction rate and crushing and pulping efficiency of the garbage crushing, pulping and impurity removal integrated machine, and reduce the slag discharge rate.

[0004] However, during the process of crushing garbage and waste materials, the above-mentioned garbage crushing, pulping and impurity removal machine cannot adjust the size of the garbage and waste materials to be crushed according to the pulping requirements, which will cause some garbage and waste materials to be crushed too large and form larger particles. Such particles require more water and chemical additives to be processed in the subsequent pulping process, which increases the difficulty and time of pulping, and makes it difficult to flexibly respond to the processing needs of various complex garbage and waste materials. This will reduce the adaptability of the equipment and make it impossible to process more diverse types of garbage. Summary of the invention

[0005] The object of the present invention is to provide a garbage crushing, pulping and impurity removal integrated machine to solve the problem in the above background technology that the size of the garbage waste to be crushed cannot be adjusted according to the pulping requirements.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A garbage crushing, pulping and impurity removal integrated machine, comprising: a connecting frame, an expansion bucket is connected and installed on the upper surface of the connecting frame, two groups of crushing wheels are rotatably installed in the connecting frame, and the two groups of crushing wheels are relatively staggered, so that the expansion bucket can guide the garbage into the connecting frame for the crushing wheels to dock and crush;

[0008] The lower surface of the connection frame is connected to a first constricted hopper, the lower surface of the first constricted hopper is connected to a refining and crushing mechanism, and a pulping and impurity removal mechanism is slidably installed on the outer surface of the lower half of the inner part of the refining and crushing mechanism, so that the pulping and impurity removal mechanism can receive the garbage crushed into particles by the refining and crushing mechanism, so that the staff can pour water, chemicals or other dissolving agents into the pulping and impurity removal mechanism to decompose and dissolve the fiber materials in the garbage into pulp, forming a pulp-like substance, and through the slag removal equipment therein, it can further separate the useful components from the impurities in the waste and make it a substance that can be further processed or reused;

[0009] The pulping and impurity removal mechanism is fixedly mounted on the outer surfaces of four groups of support columns, so that the pulping and impurity removal mechanism is suspended between the support columns, and the support columns are fixedly mounted at the four corners of the lower surface of the connection frame.

[0010] Preferably, bearing seats are fixedly installed on both sides of the connecting frame, so that the connecting columns at both ends of the crushing wheels can movably pass through the connecting frame and are rotatably connected to the bearing seats. Gears are fixedly installed on one end of the connecting columns of the two groups of crushing wheels, and the two groups of gears are meshed so that the two groups of crushing wheels can rotate relatively alternately. Protective covers are installed on the outer surfaces of the two groups of gears, and the protective covers are fixedly installed on one end of the connecting frame.

[0011] Preferably, a first motor is fixedly mounted at one end of the connecting frame, and an output shaft of the first motor is fixedly connected to a connecting column of one group of crushing wheels, so that the first motor can drive one group of crushing wheels to rotate, and then the crushing wheels can drive another group of crushing wheels to rotate relatively synchronously through gear meshing.

[0012] Preferably, the refining and crushing mechanism includes a second shrinking bucket, which is connected and installed on the lower surface of the first shrinking bucket, a first shrinking cylinder is fixedly installed on the lower surface of the second shrinking bucket, a second shrinking cylinder is slidably installed in the first shrinking cylinder, a mounting cylinder is arranged in the second shrinking cylinder, a connecting block is fixedly installed on the outer surface of the mounting cylinder, so that the mounting cylinder is fixedly installed on the inner wall surface of the second shrinking cylinder through the connecting block to be suspended, a second motor is fixedly installed in the mounting cylinder, the output shaft of the second motor passes through the upper end of the mounting cylinder and the first crushing disk is fixedly installed on the end, so that the first crushing disk rotates on the upper surface of the second shrinking cylinder, the first crushing disk rotates in the first shrinking cylinder, the first crushing disk is flush with the second crushing disk, and the second crushing disk is fixedly installed on the lower surface of the first shrinking cylinder.

[0013] Preferably, a circular opening is provided in the central portion of the second pulverizing disk, so that the garbage and waste materials crushed by the crushing wheel can flow into the first tapered tube through the first tapered bucket and fall onto the surface of the first pulverizing disk. A conical column is fixedly installed in the central portion of the upper surface of the first pulverizing disk, so that the conical column can guide the garbage and waste materials to the upper surface of the outer first pulverizing disk, so that the garbage and waste materials can be squeezed between the second pulverizing disk and the first pulverizing disk. A connecting hole is provided on the upper surface of the first pulverizing disk.

[0014] Preferably, a connecting arm is fixedly installed on the outer surface of the second shrinking tube, and the connecting arm passes through a guide opening. The guide opening is opened at both ends of the outer surface of the first shrinking tube, and the upper surface of the connecting arm is fixedly connected to the piston rod of the electric push rod. The electric push rod is fixedly installed on one end of the triangular plate, and the triangular plate is fixedly installed on one end inside the connecting frame.

[0015] Preferably, the second shrinking cylinder can drive the first crushing disk to be pulled by the electric push rod to slide inside the first shrinking cylinder, so as to reduce the distance between the first crushing disk and the second crushing disk to crush the garbage waste into particles of different sizes. The garbage waste particles can fall into the pulping and impurity removal mechanism from the distance between the mounting cylinder and the second shrinking cylinder through the connecting holes opened on the surface of the first crushing disk.

[0016] Preferably, the pulping and impurity removal mechanism includes a storage tank, support frames are fixedly installed on both sides of the storage tank, so that the storage tank is fixedly installed between four groups of support columns through the support frames, and a docking tube is installed on the upper surface of the storage tank, and the docking tube slides on the outer surface of the second shrinking tube to allow garbage and waste to fall into the storage tank through the second shrinking tube.

[0017] Preferably, the storage tank is provided with a debris discharge port on its outer surface, a connecting ring is fixedly mounted on the outer surface of the storage tank, a closing cover is slidably mounted inside the connecting ring, so that the closing cover can slide to cover and seal the debris discharge port, a rotating handle is fixedly mounted on one end of the closing cover, so that the rotating handle is rotatably mounted on one side of the storage tank, a guide plate is fixedly mounted on the outer surface of the storage tank, the guide plate is located at the lower end of the debris discharge port, a pipeline is connected to the outer surface of the storage tank, and a ball valve is installed on both the pipeline and one side of the storage tank

[0018] Preferably, a rotating rod is rotatably installed in the storage tank, a filter plate is fixedly installed on the outer surface of the rotating rod, a third motor is fixedly installed at one end of the storage tank, and the output shaft of the third motor is fixedly connected to the rotating rod, so that the third motor can drive the filter plate to touch the inner wall of the storage tank and rotate, so that impurities in the slurry, such as plastic, metal sheets, sand and gravel, are scraped and lifted up by the filter plate to be flush with the impurity discharge port and the impurities are discharged.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] 1. Through the design of the crushing wheel, the first motor, the gear, the first shrinking bucket, the fine crushing mechanism and the pulping and impurity removal mechanism, when the garbage and waste are crushed and pulped, the first motor can be started to drive the crushing wheel to rotate, so that the crushing wheel can drive the gear at one end to mesh with the gear of the other set of crushing wheels, so that the two sets of crushing wheels can rotate relatively synchronously, so that the garbage and waste dumped into the connecting frame can be crushed, and the crushed garbage and waste can fall into the fine crushing mechanism through the first shrinking bucket, and the fine crushing mechanism allows the staff to adjust the size of the garbage and waste to be crushed, so that the fine crushing mechanism can crush the crushed garbage and waste into particles of a specific size, and the particles that are crushed into a specific size will fall into the pulping and impurity removal machine through the connecting port opened on the surface of the fine crushing mechanism. The machine is installed in the pulping and impurity removal mechanism, and then the staff can pour water, chemicals or other solvents into the pulping and impurity removal mechanism to decompose and dissolve the fiber material in the garbage into slurry to form a pulp-like substance. Then the impurity removal equipment in the pulping and impurity removal mechanism can be started to filter out the impurities in the slurry and discharge them outside. Through the fine crushing mechanism, the staff can adjust the crushing size of the garbage waste according to needs, which enables the equipment to carry out fine treatment of different types of garbage waste. In this way, the crushed garbage waste can be divided into particles of a specific size, and the size of the particles determines the pulping effect. Relatively uniform particles can be better dissolved and processed, so that the extraction of organic matter and fiber can be more thorough during the pulping process, which helps to improve the recovery rate of organic matter and effectively improve the utilization rate of garbage waste resources.

[0021] 2. Through the design of the first shrinking cylinder, the second crushing disk, the second shrinking cylinder, the second motor and the first crushing disk, the crushed garbage and waste can fall from the first shrinking bucket into the first shrinking cylinder, and through the shrinking inclined sliding surface of the first shrinking cylinder, the crushed garbage and waste can slide through the first shrinking cylinder onto the surface of the first crushing disk. When the staff then adjusts the size of the garbage and waste to be crushed, they can start the electric push rod to lift the connecting arm at one end of the piston rod, so that the connecting arm can drive the second shrinking cylinder and the first crushing disk to slide up in the first shrinking cylinder, and at the same time, the second shrinking cylinder can be driven to slide up in the butt joint tube, so as to reduce the distance between the first crushing disk and the second crushing disk, so as to crush the garbage and waste into particles of the size of this distance, and then start the second motor to drive the first crushing disk to rotate in the first shrinking cylinder, so as to drive the garbage and waste to be crushed between the first crushing disk and the second The garbage and waste are crushed between the crushing discs, thereby crushing the garbage and waste into a specific size, and the crushed garbage and waste can fall into the pulping and impurity removal mechanism from the gap between the mounting tube and the second shrinking tube through the connecting hole opened on the surface of the first crushing disc, and after the current stock of garbage and waste is crushed, the electric push rod can be started to push and pull back and forth and return to the set spacing position again, and the remaining garbage and waste can be dropped into the gap between the first crushing disc and the second crushing disc to continue the crushing operation through this push and pull, and the garbage and waste can be rotated and crushed between the two crushing discs and the distance between the discs can be adjusted to make the garbage and waste more evenly crushed, which means that no matter what the type of garbage and waste is, the crushed particles can maintain consistency, thereby improving the efficiency of subsequent pulping and impurity removal, and the uniform particles are helpful for subsequent treatment steps such as dissolution, impurity removal and extraction of organic matter.

[0022] 3. Through the design of the storage tank, the third motor, the impurity discharge port, the connecting ring, the closing cover, the rotating rod and the filter plate, the garbage and waste can fall into the docking tube through the gap between the mounting tube and the second shrinking tube after being crushed by the first crushing disk and the second crushing disk, and the garbage and waste can be stored in the storage tank through the docking tube, so that the staff can pour water, chemicals or other solvents into the storage tank through the pipeline, so that the fiber materials in the garbage are decomposed and dissolved into slurry to form a pulp-like substance. After pouring water, chemicals or other solvents, the third motor can be started to drive the filter plate fixedly installed on the outer surface of the rotating rod to rotate in the storage tank, so as to achieve stirring of the slurry therein. This stirring method can fully mix the poured water, chemicals or solvents with the garbage and waste, which is very effective in decomposing and dissolving the fibrous materials in the garbage and waste. In the process of forming a pulp-like substance from fibrous material, it helps to improve the reaction efficiency and ensure that the fibrous material can be better decomposed and dissolved. When impurities in the slurry need to be discharged, the staff needs to twist the handle to drive the closing cover to slide in the connecting ring, so that the closing cover can be unfolded from the impurity discharge port opened on the outer surface of the storage tank. Then, as the filter plate rotates in the storage tank, the impurities in the slurry can be filtered out of the slurry. Then, as the filter plate is continuously driven to rotate, the filter plate can be driven to be flush with the impurity discharge port, and the impurities on the surface of the filter plate can slide out through the impurity discharge port to the surface of the guide plate, thereby realizing the discharge of impurities to the outside of the storage tank, thereby ensuring the purity of the slurry, which is beneficial to the subsequent further utilization of the slurry. Then, the handle can be reversed to drive the closing cover to cover and seal the impurity discharge port. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of the garbage crushing, pulping and impurity removal integrated machine of the present invention;

[0024] Figure 2 is a schematic structural diagram of a first motor of the present invention;

[0025] Figure 3 It is a schematic diagram of the structure of the gear of the present invention;

[0026] Figure 4 It is a structural schematic diagram of the first necking bucket of the present invention;

[0027] Figure 5 It is a schematic structural diagram of the crushing wheel of the present invention;

[0028] Figure 6 It is a structural schematic diagram of the fine grinding mechanism of the present invention;

[0029] Figure 7 It is a schematic structural diagram of the first pulverizing disk of the present invention;

[0030] Figure 8It is a structural schematic diagram of the second necking bucket and the mounting cylinder of the present invention;

[0031] Fig. 9 It is a structural schematic diagram of the pulping and impurity removal mechanism of the present invention;

[0032] Fig.10 It is a schematic structural diagram of the rotating rod and the filter plate of the present invention.

[0033] In the figure: 1, connecting frame; 101, expansion bucket; 102, support column; 103, protective cover; 104, crushing wheel; 105, first motor; 106, bearing seat; 107, gear; 108, triangular plate; 109, first shrinking bucket; 2, fine crushing mechanism; 201, second shrinking bucket; 202, first shrinking cylinder; 203, second shrinking cylinder; 204, first crushing disk; 205, cone column; 206, electric push rod; 207 , guide port; 208, connecting arm; 209, second crushing disc; 210, second motor; 211, connecting block; 212, mounting cylinder; 3, pulping and impurity removal mechanism; 301, storage tank; 302, docking pipe; 303, pipeline; 304, support frame; 305, third motor; 306, impurity discharge port; 307, guide plate; 308, connecting ring; 309, closing cover; 310, rotating handle; 311, rotating rod; 312, filter plate. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] See also Figure 1-Figure 10 , this embodiment provides the following technical solutions:

[0036] like Figure 1-Figure 5 As shown, a garbage crushing, pulping and impurity removal integrated machine comprises: a connecting frame 1, an expansion bucket 101 is connected and installed on the upper surface of the connecting frame 1, two sets of crushing wheels 104 are rotatably installed in the connecting frame 1, and the two sets of crushing wheels 104 are relatively staggered, so that the expansion bucket 101 can guide the garbage into the connecting frame 1 for the crushing wheels 104 to dock and crush;

[0037] The lower surface of the connection frame 1 is connected to a first constricted hopper 109, the lower surface of the first constricted hopper 109 is connected to a refining and crushing mechanism 2, and a pulping and impurity removal mechanism 3 is slidably installed on the outer surface of the inner lower half of the refining and crushing mechanism 2, so that the pulping and impurity removal mechanism 3 can receive the garbage crushed into particles by the refining and crushing mechanism 2, so that the staff can pour water, chemicals or other dissolving agents into the pulping and impurity removal mechanism 3, so that the fiber material in the garbage is decomposed and dissolved into pulp, forming a pulp-like substance, and through the slag removal equipment therein, it can further separate the useful components from the impurities in the waste, and make it a substance that can be further processed or reused;

[0038] The pulping and impurity removal mechanism 3 is fixedly mounted on the outer surface of four groups of support columns 102 , so that the pulping and impurity removal mechanism 3 is suspended between the support columns 102 , and the support columns 102 are fixedly mounted at the four corners of the lower surface of the connecting frame 1 .

[0039] Among them, bearing seats 106 are fixedly installed on both sides of the connecting frame 1, and the connecting columns at both ends of the crushing wheels 104 are movably passed through the connecting frame 1 and are rotatably connected to the bearing seats 106. Gears 107 are fixedly installed on one end of the connecting columns of the two groups of crushing wheels 104. The two groups of gears 107 are meshed so that the two groups of crushing wheels 104 can rotate relatively staggered. The outer surfaces of the two groups of gears 107 are covered with protective covers 103, and the protective cover 103 is fixedly installed at one end of the connecting frame 1.

[0040] Among them, a first motor 105 is fixedly installed at one end of the connecting frame 1, and the output shaft of the first motor 105 is fixedly connected to the connecting column of one group of crushing wheels 104, so that the first motor 105 can drive one group of crushing wheels 104 to rotate, and then the crushing wheels 104 can be engaged and driven by the gear 107 to rotate relatively synchronously with another group of crushing wheels 104.

[0041] Through the design of the crushing wheel 104, the first motor 105, the gear 107, the first necking bucket 109, the fine crushing mechanism 2 and the pulping and impurity removal mechanism 3, when the garbage and waste are crushed and pulped, the crushing wheel 104 can be driven to rotate by starting the first motor 105, so that the crushing wheel 104 can drive the gear 107 at one end to mesh and transmit the gear 107 of the other set of crushing wheels 104, so that the two sets of crushing wheels 104 can rotate relatively synchronously, so that the garbage and waste dumped into the connecting frame 1 can be crushed, and the crushed garbage and waste can fall into the fine crushing mechanism 2 through the first necking bucket 109, and the fine crushing mechanism 2 can allow the staff to adjust the size of the garbage and waste to be crushed, so that the fine crushing mechanism 2 can crush the crushed garbage and waste into particles of a specific size, and the particles crushed into a specific size will pass through the fine crushing mechanism 2 falls into the pulping and impurity removal mechanism 3 through the connecting port opened on the surface, and then the staff can pour water, chemicals or other solvents into the pulping and impurity removal mechanism 3 to decompose and dissolve the fiber materials in the garbage into pulp to form a pulp-like material. Then the impurity removal equipment in the pulping and impurity removal mechanism 3 can be started to filter out the impurities in the slurry and discharge them outside. The staff can adjust the crushing size of the garbage waste according to the needs through the fine crushing mechanism 2, which enables the equipment to carry out fine processing for different types of garbage waste. In this way, the crushed garbage waste can be divided into particles of a specific size, and the size of the particles determines the pulping effect. More uniform particles can be better dissolved and processed, so that the extraction of organic matter and fiber can be more thorough during the pulping process, which helps to improve the recovery rate of organic matter and effectively improve the utilization rate of garbage waste resources.

[0042] like Figure 6-Figure 8 As shown, the fine grinding mechanism 2 includes a second shrinking bucket 201, which is connected and installed on the lower surface of the first shrinking bucket 109, and a first shrinking cylinder 202 is fixedly installed on the lower surface of the second shrinking bucket 201, and a second shrinking cylinder 203 is slidably installed in the first shrinking cylinder 202, and a mounting cylinder 212 is arranged in the second shrinking cylinder 203, and a connecting block 211 is fixedly installed on the outer surface of the mounting cylinder 212, so that the mounting cylinder 212 is fixedly installed on the second shrinking cylinder 203 through the connecting block 211. The second motor 210 is fixedly installed in the mounting cylinder 212, and the output shaft of the second motor 210 passes through the upper end of the mounting cylinder 212 and the first pulverizing disk 204 is fixedly installed on the end, so that the first pulverizing disk 204 rotates on the upper surface of the second shrinking cylinder 203, and the first pulverizing disk 204 rotates in the first shrinking cylinder 202. The first pulverizing disk 204 is flush with the second pulverizing disk 209, and the second pulverizing disk 209 is fixedly installed on the lower surface of the first shrinking cylinder 202.

[0043] Among them, a circular opening is opened in the center of the second pulverizing disk 209, so that the garbage and waste materials crushed by the crushing wheel 104 can flow into the first contraction tube 202 through the first contraction bucket 109 and fall onto the surface of the first pulverizing disk 204. A cone column 205 is fixedly installed in the center of the upper surface of the first pulverizing disk 204, so that the cone column 205 can guide the garbage and waste materials to the upper surface of the first pulverizing disk 204 at the periphery, so that the garbage and waste materials can be squeezed between the second pulverizing disk 209 and the first pulverizing disk 204. A connecting hole is opened on the upper surface of the first pulverizing disk 204.

[0044] Among them, a connecting arm 208 is fixedly installed on the outer surface of the second shrinking tube 203, and the connecting arm 208 passes through the guide opening 207. The guide opening 207 is opened at both ends of the outer surface of the first shrinking tube 202. The upper surface of the connecting arm 208 is fixedly connected to the piston rod of the electric push rod 206. The electric push rod 206 is fixedly installed at one end of the triangle plate 108, and the triangle plate 108 is fixedly installed at one end inside the connecting frame 1.

[0045] Among them, the second shrinking cylinder 203 can drive the first crushing disk 204 to be pulled by the electric push rod 206 to slide on the first shrinking cylinder 202, so as to reduce the distance between the first crushing disk 204 and the second crushing disk 209 to crush the garbage waste into particles of different sizes. The garbage waste particles can fall into the pulping and impurity removal mechanism 3 from the distance between the mounting cylinder 212 and the second shrinking cylinder 203 through the connecting holes opened on the surface of the first crushing disk 204.

[0046] Through the design of the first constricted barrel 202, the second pulverizing disk 209, the second constricted barrel 203, the second motor 210 and the first pulverizing disk 204, the crushed waste can fall from the first constricted bucket 109 into the first constricted barrel 202, and through the constricted inclined sliding surface of the first constricted barrel 202, the crushed waste can slide through the first constricted barrel 202 to the surface of the first pulverizing disk 204, and then the staff can adjust the size of the crushed waste by starting the motor. The push rod 206 pulls up the connecting arm 208 at one end of the piston rod, so that the connecting arm 208 can drive the second shrinking tube 203 and the first crushing disk 204 to slide upward in the first shrinking tube 202, and at the same time, the second shrinking tube 203 can be driven to slide upward in the butt joint 302, so as to reduce the distance between the first crushing disk 204 and the second crushing disk 209, so as to crush the garbage into particles of the size of the distance, and then the second motor 210 can be started to drive the first crushing disk 204 in the first shrinking tube 202. The first pulverizing disk 204 and the second pulverizing disk 209 are rotated to drive the garbage and waste to be pulverized between the first pulverizing disk 204 and the second pulverizing disk 209, thereby achieving the pulverization of the garbage and waste into a specific size. The pulverized garbage and waste can fall into the pulping and impurity removal mechanism 3 from the gap between the mounting tube 212 and the second shrinking tube 203 through the connecting hole opened on the surface of the first pulverizing disk 204. After the current amount of garbage and waste is pulverized, the electric push rod 206 can be started to push and pull back and forth and return to the set gap position again. Through this push and pull, the remaining garbage and waste can fall into the gap between the first pulverizing disk 204 and the second pulverizing disk 209 to continue the pulverization operation. By rotating and pulverizing the garbage and waste between the two pulverizing disks, the garbage and waste can be pulverized more evenly by adjusting the gap between the disks. This means that no matter what the type of garbage and waste is, the particles after pulverization can maintain consistency, thereby improving the efficiency of subsequent pulping and impurity removal, and uniform particles are helpful for subsequent dissolution, impurity removal and extraction of organic matter and other processing steps.

[0047] like Figure 9-10 As shown, the pulping and impurity removal mechanism 3 includes a storage tank 301, and support frames 304 are fixedly installed on both sides of the storage tank 301, so that the storage tank 301 is fixedly installed between four groups of support columns 102 through the support frames 304, and a docking pipe 302 is installed on the upper surface of the storage tank 301, and the docking pipe 302 is slidably mounted on the outer surface of the second shrinking tube 203, so that garbage and waste can fall into the storage tank 301 through the second shrinking tube 203.

[0048] Among them, a debris discharge port 306 is opened on the outer surface of the storage tank 301, a connecting ring 308 is fixedly installed on the outer surface of the storage tank 301, and a closing cover 309 is slidably installed in the connecting ring 308, so that the closing cover 309 can slide to cover and seal the debris discharge port 306, and a rotating handle 310 is fixedly installed on one end of the closing cover 309, so that the rotating handle 310 is rotatably installed on one side of the storage tank 301, and a guide plate 307 is fixedly installed on the outer surface of the storage tank 301, and the guide plate 307 is located at the lower end of the debris discharge port 306. A pipe 303 is installed on the outer surface of the storage tank 301, and a ball valve is installed on the pipe 303 and one side of the storage tank 301.

[0049] Among them, a rotating rod 311 is rotatably installed in the storage tank 301, and a filter plate 312 is fixedly installed on the outer surface of the rotating rod 311. A third motor 305 is fixedly installed at one end of the storage tank 301, and the output shaft of the third motor 305 is fixedly connected to the rotating rod 311, so that the third motor 305 can drive the filter plate 312 to touch the inner wall of the storage tank 301 and rotate, so that impurities in the slurry, such as plastic, metal sheets, sand and gravel, are scraped and lifted up by the filter plate 312 to be flush with the impurity discharge port 306 and the impurities are discharged.

[0050] Through the design of the storage tank 301, the third motor 305, the impurity discharge port 306, the connecting ring 308, the closing cover 309, the rotating rod 311 and the filter plate 312, the garbage waste can be crushed by the first crushing disk 204 and the second crushing disk 209 and then fall into the docking tube 302 through the gap between the mounting tube 212 and the second shrinking tube 203, and the garbage waste can be stored in the storage tank 301 through the docking tube 302, so that the staff can pour water, chemicals or other dissolving agents into the storage tank 301 through the pipeline 303, so that the fiber material in the garbage can be decomposed and dissolved into slurry to form a pulp-like substance, and after pouring water, chemicals or other dissolving agents, the third motor 305 can be started to drive the filter plate 312 fixedly installed on the outer surface of the rotating rod 311 to rotate in the storage tank 301, so as to achieve stirring of the slurry therein, and this stirring method can make the poured water, chemicals or dissolving agents fully mix with the garbage waste, which is very effective in decomposing and dissolving the garbage waste. In the process of forming a pulp-like substance from the fibrous material in the material, it helps to improve the reaction efficiency and ensure that the fibrous material can be better decomposed and dissolved. When it is necessary to discharge impurities in the slurry, the staff needs to twist the handle 310 to drive the closing cover 309 to slide in the connecting ring 308, so that the closing cover 309 can be unfolded from the impurity discharge port 306 opened on the outer surface of the storage tank 301, and then as the filter plate 312 rotates in the storage tank 301, the impurities in the slurry can be filtered out of the slurry, and then as the filter plate 312 is continuously driven to rotate, the filter plate 312 can be driven to be flush with the impurity discharge port 306, and the impurities on the surface of the filter plate 312 can slide out through the impurity discharge port 306 to the surface of the guide plate 307, thereby realizing the discharge of impurities to the outside of the storage tank 301, thereby ensuring the purity of the slurry, which is beneficial to the subsequent further utilization of the slurry, and then the handle 310 can be reversed to drive the closing cover 309 to cover and seal the impurity discharge port 306.

[0051] Specifically, in this embodiment, during the crushing stage, the two sets of crushing wheels 104 rotate in a relatively staggered manner to crush the garbage and waste, and the following equation can be introduced:

[0052] F c=μ(Rω 2 m+kv)

[0053] in:

[0054] Fc is the crushing force; μ is the friction coefficient; R is the radius of the crushing wheel; ω is the angular velocity of the crushing wheel; m is the mass of the garbage waste; k is the damping coefficient; v is the relative speed between the garbage waste and the crushing wheel.

[0055] This equation can be used to calculate the crushing force required at different speeds and waste mass. By adjusting the speed and crushing wheel parameters, the crushing effect can be optimized. By accurately calculating the crushing force, the design and parameter settings of the crushing wheel can be optimized to improve crushing efficiency and reduce energy consumption.

[0056] The working steps of this scheme are summarized and sorted out according to the above technical scheme: when the garbage and waste are crushed and pulped, the crushing wheel 104 can be driven to rotate by starting the first motor 105, so that the crushing wheel 104 can drive the gear 107 at one end to mesh with the gear 107 of the other group of crushing wheels 104, so that the two groups of crushing wheels 104 can rotate relatively synchronously, so that the garbage and waste dumped into the connecting frame 1 can be crushed, and the crushed garbage and waste can fall into the first shrinking tube 202 through the first shrinking bucket 109, and through the shrinking inclined sliding surface of the first shrinking tube 202, the crushed garbage and waste can slide through the first shrinking tube 202 to the surface of the first shredding disk 204, and then the staff can When the size of the garbage and waste to be crushed is adjusted, the electric push rod 206 can be started to lift the connecting arm 208 at one end of the piston rod, so that the connecting arm 208 can drive the second shrinking cylinder 203 and the first crushing disk 204 to slide up in the first shrinking cylinder 202, and the second shrinking cylinder 203 can also be driven to slide up in the docking tube 302, so as to reduce the distance between the first crushing disk 204 and the second crushing disk 209, so as to crush the garbage and waste into particles of the size of the distance. Then, the second motor 210 can be started to drive the first crushing disk 204 to rotate in the first shrinking cylinder 202, so as to drive the garbage and waste to be crushed between the first crushing disk 204 and the second crushing disk 209, and the crushed garbage and waste can pass through the first crushing disk The connecting hole opened on the surface of the crushing plate 204 falls into the docking tube 302 from the gap between the installation tube 212 and the second shrinking tube 203, and the garbage and waste can be stored in the storage tank 301 through the docking tube 302, so that the staff can pour water, chemicals or other solvents into the storage tank 301 through the pipe 303, so that the fiber material in the garbage is decomposed and dissolved into slurry to form a pulp-like substance. After pouring water, chemicals or other solvents, the third motor 305 can be started to drive the filter plate 312 fixedly installed on the outer surface of the rotating rod 311 to rotate in the storage tank 301, so as to achieve stirring of the slurry therein. When it is necessary to discharge impurities in the slurry, the staff needs to twist the rotating handle 310 to drive the closing The cover 309 slides in the connecting ring 308, so that the closing cover 309 can be unfolded from the impurity discharge port 306 opened on the outer surface of the storage tank 301, and then as the filter plate 312 rotates in the storage tank 301, the impurities in the slurry can be filtered out of the slurry, and then as the filter plate 312 is continuously driven to rotate, the filter plate 312 can be driven to be flush with the impurity discharge port 306, and the impurities on the surface of the filter plate 312 can slide out through the impurity discharge port 306 to the surface of the guide plate 307, thereby realizing the discharge of impurities to the outside of the storage tank 301, thereby ensuring the purity of the slurry, which is beneficial to the subsequent further utilization of the slurry, and then the handle 310 can be reversed to drive the closing cover 309 to cover and seal the impurity discharge port 306.When the slurry needs to be discharged, the ball valve on one side of the storage tank 301 can be opened to discharge it.

[0057] In summary: the garbage waste is rotated and crushed between two crushing disks. By adjusting the distance between the disks, the garbage waste can be crushed more evenly. The particles after crushing can maintain consistency, which improves the efficiency of subsequent pulping and impurity removal. The uniform particles are helpful for subsequent processing steps such as dissolution, impurity removal and extraction of organic matter.

[0058] Parts not involved in the present invention are the same as the prior art or can be implemented by the prior art. Although the embodiments of the present invention have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A garbage crushing, pulping and impurity removal integrated machine, characterized in that: include: A connecting frame (1), wherein an expansion bucket (101) is connected and installed on the upper surface of the connecting frame (1), and two groups of crushing wheels (104) are rotatably installed in the connecting frame (1), and the two groups of crushing wheels (104) are relatively staggered, so that the expansion bucket (101) can guide garbage into the connecting frame (1) for the crushing wheels (104) to dock and perform crushing operations, wherein: The lower surface of the connection frame (1) is connected to a first constricted hopper (109), the lower surface of the first constricted hopper (109) is connected to a refining and crushing mechanism (2), a pulping and impurity removal mechanism (3) is slidably installed on the outer surface of the lower half of the inner part of the refining and crushing mechanism (2), the pulping and impurity removal mechanism (3) can receive the garbage crushed into particles by the refining and crushing mechanism (2), and the staff can pour water, chemicals or solvents into the pulping and impurity removal mechanism (3) to decompose and dissolve the fiber materials in the garbage into pulp; The pulping and impurity removal mechanism (3) is fixedly mounted on the outer surface of four groups of support columns (102), the pulping and impurity removal mechanism (3) is suspended between the support columns (102), and the support columns (102) are fixedly mounted on the four corners of the lower surface of the connection frame (1).

2. The garbage crushing, pulping and impurity removal integrated machine according to claim 1, characterized in that: Bearing seats (106) are fixedly mounted on both sides of the connection frame (1); connecting posts at both ends of the crushing wheels (104) are movably extended from the connection frame (1) and are rotatably connected to the bearing seats (106); gears (107) are fixedly mounted on one end of the connecting posts of the two groups of crushing wheels (104); the two groups of gears (107) are meshed with each other so that the two groups of crushing wheels (104) can rotate in a staggered manner relative to each other; protective covers (103) are mounted on the outer surfaces of the two groups of gears (107); and the protective cover (103) is fixedly mounted on one end of the connection frame (1).

3. The garbage crushing, pulping and impurity removal integrated machine according to claim 2, characterized in that: A first motor (105) is fixedly mounted on one end of the connection frame (1); an output shaft of the first motor (105) is fixedly connected to a connection column of one set of crushing wheels (104), so that the first motor (105) can drive one set of crushing wheels (104) to rotate, thereby enabling the crushing wheels (104) to mesh with and drive another set of crushing wheels (104) through gears (107) to rotate relatively synchronously.

4. The garbage crushing, pulping and impurity removal integrated machine according to claim 1, characterized in that: The fine grinding mechanism (2) comprises a second shrinking bucket (201), the second shrinking bucket (201) is connected and installed on the lower surface of the first shrinking bucket (109), a first shrinking cylinder (202) is fixedly installed on the lower surface of the second shrinking bucket (201), a second shrinking cylinder (203) is slidably installed in the first shrinking cylinder (202), a mounting cylinder (212) is arranged in the second shrinking cylinder (203), a connecting block (211) is fixedly installed on the outer surface of the mounting cylinder (212), so that the mounting cylinder (212) is fixedly installed on the second shrinking cylinder (203) through the connecting block (211). ) is suspended on the inner wall surface of the mounting tube (212), a second motor (210) is fixedly installed in the mounting tube (212), an output shaft of the second motor (210) passes through the upper end of the mounting tube (212) and a first pulverizing disc (204) is fixedly installed at the end, so that the first pulverizing disc (204) rotates on the upper surface of the second shrinking tube (203), the first pulverizing disc (204) rotates in the first shrinking tube (202), the first pulverizing disc (204) is flush with the second pulverizing disc (209), and the second pulverizing disc (209) is fixedly installed on the lower surface of the first shrinking tube (202).

5. The garbage crushing, pulping and impurity removal integrated machine according to claim 4, characterized in that: A circular opening is provided at the center of the second crushing disk (209) so that the garbage and waste materials crushed by the crushing wheel (104) can flow into the first constricted tube (202) through the first constricted bucket (109) and fall onto the surface of the first crushing disk (204). A cone column (205) is fixedly installed at the center of the upper surface of the first crushing disk (204) so ​​that the cone column (205) can guide the garbage and waste materials to the upper surface of the first crushing disk (204) at the periphery so that the garbage and waste materials can be squeezed between the second crushing disk (209) and the first crushing disk (204). A connecting hole is provided on the upper surface of the first crushing disk (204).

6. The garbage crushing, pulping and impurity removal integrated machine according to claim 4, characterized in that: A connecting arm (208) is fixedly mounted on the outer surface of the second shrinking tube (203), and the connecting arm (208) passes through a guide opening (207). The guide opening (207) is opened at both ends of the outer surface of the first shrinking tube (202). The upper surface of the connecting arm (208) is fixedly connected to the piston rod of the electric push rod (206). The electric push rod (206) is fixedly mounted on one end of a triangular plate (108), and the triangular plate (108) is fixedly mounted on one end inside the connecting frame (1).

7. The garbage crushing, pulping and impurity removal integrated machine according to claim 6, characterized in that: The second shrinking tube (203) can drive the first crushing disk (204) to be pulled by the electric push rod (206) to slide inside the first shrinking tube (202), thereby reducing the distance between the first crushing disk (204) and the second crushing disk (209) to crush the garbage and waste into particles of different sizes. The garbage and waste particles can fall into the pulping and impurity removal mechanism (3) from the distance between the installation tube (212) and the second shrinking tube (203) through the connecting holes opened on the surface of the first crushing disk (204).

8. The garbage crushing, pulping and impurity removal integrated machine according to claim 1, characterized in that: The pulping and impurity removal mechanism (3) comprises a storage tank (301), support frames (304) are fixedly installed on both sides of the storage tank (301), the storage tank (301) is fixedly installed between four groups of support columns (102) through the support frames (304), and a butt joint pipe (302) is installed on the upper surface of the storage tank (301), and the butt joint pipe (302) is slidably mounted on the outer surface of the second shrinking tube (203) so that garbage and waste can fall into the storage tank (301) through the second shrinking tube (203).

9. The garbage crushing, pulping and impurity removal integrated machine according to claim 8, characterized in that: The storage tank (301) is provided with a debris discharge port (306) on its outer surface. A connecting ring (308) is fixedly mounted on the outer surface of the storage tank (301). A closing cover (309) is slidably mounted inside the connecting ring (308) so that the closing cover (309) can slide to cover and seal the debris discharge port (306). A rotating handle (310) is fixedly mounted on one end of the closing cover (309) so that the rotating handle (310) is rotatably mounted on one side of the storage tank (301). A guide plate (307) is fixedly mounted on the outer surface of the storage tank (301). The guide plate (307) is located at the lower end of the debris discharge port (306). A pipeline (303) is installed on the outer surface of the storage tank (301) in communication with the pipeline (303). A ball valve is installed in communication with one side of the storage tank (301).

10. The garbage crushing, pulping and impurity removal integrated machine according to claim 9, characterized in that: A rotating rod (311) is rotatably mounted in the storage tank (301), a filter plate (312) is fixedly mounted on the outer surface of the rotating rod (311), a third motor (305) is fixedly mounted on one end of the storage tank (301), an output shaft of the third motor (305) is fixedly connected to the rotating rod (311), and the third motor (305) can drive the filter plate (312) to contact the inner wall of the storage tank (301) and rotate, so that impurities in the slurry are scraped and lifted up by the filter plate (312) to be flush with the impurity discharge port (306) and the impurities are discharged.

Citation Information

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