Automatic coating treatment device for mechanical parts

By designing an automated coating treatment device, the problems of uneven coating, waste of materials and inefficiency caused by uneven operation and airflow of traditional spraying equipment are solved, and efficient and uniform coating process is achieved, and production efficiency is improved. Environmental protection.

CN119406649AInactive Publication Date: 2025-02-11CHONGQING AIDUO ELECTRIC APPLIANCE CO LTD
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Patent Information

Application Number
CN202411862771.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-02-11
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Traditional spraying equipment has problems of uneven operation and airflow, resulting in uneven coatings, waste of materials and inefficiency.

Method used

An automated coating and treatment device for mechanical parts is designed, including a base, extension frame, positioning drive mechanism, centering aggregation mechanism, air-move cleaning mechanism and spraying and smearing mechanism, and coating is realized through automated positioning and high-pressure air-move cleaning. uniformity and efficient use of materials.

Benefits of technology

It achieves high automation and precise positioning, improves the uniformity and quality of coating, reduces material waste, improves production efficiency, and has the effect of resource conservation and environmental protection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of production of circular shaft parts, and discloses an automatic coating treatment device for mechanical parts, which comprises a centering and gathering mechanism positioned between a positioning and driving mechanism and an extension frame and used for outputting the motion of a material spraying and uniform smearing mechanism; the pneumatic cleaning mechanism is matched with the positioning driving mechanism to blow and wash mechanical parts, and meanwhile the material spraying and uniform smearing mechanism structure is driven to operate through the material storage pool, the air inlet cylinder and the driving turbofan. The material spraying and uniform smearing mechanism is used for gathering and wiping the mechanical parts through cooperation of a wiping roller and the centering push table. The shaft-shaped parts are accurately controlled and operated through the automatic positioning driving mechanism, the centering and gathering mechanism and the material spraying and uniform smearing mechanism, manual intervention is reduced, the operation accuracy and the production efficiency are improved, accurate conveying and positioning of the shaft-shaped parts are achieved through the design of the positioning driving mechanism and the centering and gathering mechanism, and the production efficiency is improved. And the automation level of operation and the machining precision are improved.
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Description

Technical Field

[0001] The invention relates to the technical field of round shaft parts production, in particular to an automatic coating processing device for mechanical parts. Background Art

[0002] Parts are the basic elements of machine composition. Different parts are manufactured and assembled into different equipment for use. Cylindrical parts often account for the vast majority. However, in actual protective spraying processing, conventional mechanical devices can only perform protective spraying on flat surfaces, and it is difficult to automatically spray on arc surfaces.

[0003] Traditional spraying equipment has uneven coating due to uneven airflow or improper operation, and there are cases of missed spraying or uneven density. There is material waste in the spraying process, such as overspraying, material drifting and splashing during spraying, etc. Manual operation is often required to complete the cleaning, positioning and spraying of parts, which is not only inefficient, but may also cause uneven coating due to improper operation. The cleaning and pretreatment of the part surface are often not thorough enough, which will affect the adhesion and quality of the coating. Manual operation is usually required, and there are problems such as inconsistent operating skills and high labor intensity. Due to incomplete cleaning or poor environmental conditions, the adhesion of the coating is affected, resulting in unsatisfactory coating quality. At the same time, traditional equipment is inefficient in transportation, positioning, cleaning, etc., affecting the overall production speed. Summary of the invention

[0004] In view of the deficiencies of the prior art, the present invention provides an automated coating processing device for mechanical parts, which solves the problems of uneven coating, material waste and low efficiency caused by uneven operation and airflow in traditional spraying equipment.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: an automatic coating treatment device for mechanical parts, comprising: The base is used to fix the structure of the spraying operation, the extension frame is located above the base and is used to fix the positioning drive mechanism and the fixed stand, and the fixed stand is located above the positioning drive mechanism and is used to fix the pneumatic cleaning mechanism; The centering and gathering mechanism is located between the positioning drive mechanism and the extension frame, and is used for the motion output of the spraying and smearing mechanism; The pneumatic cleaning mechanism cooperates with the positioning drive mechanism to blow and clean the mechanical parts. At the same time, the material storage pool, air intake cylinder and driving turbofan are used to drive the spraying and smoothing mechanism structure to operate; The spraying and smearing mechanism is used for gathering and wiping mechanical parts through the cooperation of the wiping roller and the centering push table.

[0006] Preferably, the extension frame is fixedly connected to the top of the base, the positioning drive mechanism is arranged on the top of the extension frame, the fixed platform is fixedly connected to the top of the positioning drive mechanism, the top of the base is also located below the positioning drive mechanism and a centering and gathering mechanism is provided, the top of the base is also located between the positioning drive mechanisms and a recovery ramp is fixedly connected, a pneumatic cleaning mechanism is arranged inside the fixed platform, and the spraying and smearing mechanism consists of two groups distributed above the positioning drive mechanism and connected to the centering and gathering mechanism.

[0007] Preferably, the positioning drive mechanism includes a guide roller frame, a belt transmission member and an output motor. The guide roller frame is fixedly connected to the top of the extension frame, the guide roller frame includes linearly and evenly distributed conveying guide rollers, the guide rollers of the guide roller frame are connected by a belt transmission member, and the output motor is fixedly connected to the side of the guide roller frame and its motor end is fixedly connected to the guide roller shaft of the guide roller frame.

[0008] Preferably, the centering and focusing mechanism includes two groups of side thrust assemblies and a fixed platform, a rotating shaft column and a center linkage plate. The side thrust assemblies are distributed on both sides of the top of the base. The side thrust assemblies are linked and transmitted through the fixed platform, the rotating shaft column and the center linkage plate. The fixed platform is fixedly connected to the center of the top of the base, the rotating shaft column is rotatably connected to the top of the fixed platform, and the center linkage plate is fixedly connected to the output shaft at the top of the rotating shaft column.

[0009] Preferably, the side push assembly includes a hydraulic push member, a transverse guide rail, a centering push platform, a double-end rotating rod, a linkage slide and a flexural fixed frame, the hydraulic push member is fixedly connected to the top of the base, the transverse guide rail is fixedly connected to the top of the base and is located between the hydraulic push members, the double-end rotating rod is rotatably connected to the two ends of the center linkage plate, the linkage slide is slidably connected to the transverse guide rail, the flexural fixed frame is fixedly connected to the top of the linkage slide, the other side ends of the double-end rotating rod are respectively rotatably connected to the top of the linkage slide, and the upper inner wall of the flexural fixed frame is fixedly connected to the push rod.

[0010] Preferably, the pneumatic cleaning mechanism includes a main air duct and a pressurized air duct, the main air duct is fixedly connected to the bottom wall of the fixed platform, the side walls of the main air duct are provided with evenly distributed output ports, the input port of the main air duct is fixedly connected to an air pump, the air pump is fixedly connected to the side wall of the fixed platform, the pressurized air duct is evenly distributed and fixedly connected to the bottom wall of the fixed platform, the output port of the main air duct is communicated with the input port of the pressurized air duct, the end of the main air duct away from the air pump position is fixedly connected to a three-way pipe, the three-way pipe has two output ports and both are fixedly connected to an air supply hose, the output end of the air supply hose away from the three-way pipe is fixedly connected to an air intake cylinder, the air intake cylinder is fixedly connected to the side wall of the storage pool, the top wall of the air intake cylinder is fixedly connected to an exhaust pipe, the inner side wall of the air intake cylinder is rotatably connected to a driving turbofan, and the driving turbofan is fixedly connected to the outer rotating shaft of the wiping roller.

[0011] Preferably, the material spraying and smoothing mechanism includes a material storage pool, which is fixedly connected to the top wall of the centering push platform and adjacent to the fixed platform. The inner bottom wall of the material storage pool is provided with evenly distributed nozzles, and the bottom wall of the material storage pool is rotatably connected to a wiping roller. The outer side of the bottom wall of the material storage pool is fixedly connected to a gathering ramp, and the gathering ramp is rotatably connected to evenly distributed gathering wheels, and the rotating axis of the wiping roller passes through the side wall of the material storage pool.

[0012] Preferably, a recovery pool is fixedly connected to the bottom of the base, and the curved input ports on both sides of the recovery ramp extend to the top of the recovery pool.

[0013] Preferably, the centering push platform is fixedly connected to the inner end of the push rod and is located above the positioning drive mechanism.

[0014] Preferably, the positioning drive mechanism also includes side frames and suspension frames distributed on both sides, the two sides of the suspension frames are relatively distributed and arranged on the top of the guide roller frame and are located in the input direction of the spraying and smoothing mechanism, and the side frames are rotatably connected with fixed screws, and the suspension frame is a gantry-type bracket structure, and the support arms at both ends are provided with nut sub-structures, and the suspension frame is mounted on the fixed screws inside the side frames on both sides through the nut sub-structures on both sides, and a hydraulic output component is arranged in the middle of the suspension frame, and the output end of the hydraulic output component facing the guide roller frame is fixedly connected with an extension seat, and the extension seat is provided with equidistantly distributed positioning probes.

[0015] The present invention provides an automatic coating treatment device for mechanical parts. It has the following beneficial effects: 1. The present invention has a high degree of automation and precise positioning effect: the system realizes precise control and operation of shaft-shaped parts through an automated positioning drive mechanism, a centering and gathering mechanism, and a spraying and smoothing mechanism, reduces manual intervention, improves operational accuracy and production efficiency, and realizes precise transmission and positioning of shaft-shaped parts through the design of a positioning drive mechanism and a centering and gathering mechanism, thereby improving the level of automation of operation and processing accuracy.

[0016] 2. The present invention has efficient surface treatment and coating quality effects: high-pressure pneumatic cleaning mechanism is used to remove dust and impurities on the surface of parts to ensure good adhesion of the coating layer. The use of the spraying and smoothing mechanism ensures uniform coverage of the anti-rust paint, improves the uniformity and quality of the coating, and the pneumatic cleaning mechanism uses high-pressure wind to clean dust and impurities on the surface of the shaft-shaped parts, creating a clean surface environment for spraying anti-rust paint. The spraying and smoothing mechanism ensures uniform spraying of the anti-rust paint, reduces the need for manual operation, and improves the coating quality and efficiency.

[0017] 3. The present invention has resource-saving and environmentally friendly effects: the system is designed with a material recycling mechanism, which collects and reuses overflowed or unattached paint through recycling ramps and recycling pools, reduces waste and lowers environmental impact. Through the design of recycling ramps and recycling pools, overflowed or excess anti-rust paint is recycled, reducing material waste and meeting environmental protection requirements.

[0018] 4. The present invention has the effect of adapting to a variety of working environments: the design of the system allows for quick adjustment to accommodate shaft parts of different sizes and shapes, increasing the versatility and flexibility of the machine; the automated system reduces downtime and maintenance requirements; the ability to operate continuously improves production continuity while also reducing maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 The main structure of the present invention is shown in three dimensions. Figure 1 ; Figure 2 The main structure of the present invention is shown in three dimensions. Figure 2 ; Figure 3 The main structure of the present invention is shown in three dimensions. Figure 3 ; Figure 4 It is a top view schematic diagram of the main structure of the present invention; Figure 5 The main structure of the present invention is shown in three dimensions. Figure 4 ; Figure 6 The main structure of the present invention is shown in three dimensions. Figure 5 ; Figure 7 It is a schematic diagram of the internal structure of the main body of the present invention; Figure 8 It is a schematic diagram of the structure of the centering and focusing mechanism of the present invention; Fig. 9 The schematic diagram of the pneumatic cleaning mechanism and the spraying and smearing mechanism of the present invention is shown in FIG. Figure 1 ; Fig.10 The schematic diagram of the pneumatic cleaning mechanism and the spraying and smearing mechanism of the present invention is shown in FIG. Figure 2 ; Fig.11 The schematic diagram of the pneumatic cleaning mechanism and the spraying and smearing mechanism of the present invention is shown in FIG. Figure 3 .

[0020] Among them, 1. base; 2. extension frame; 3. positioning drive mechanism; 4. fixed stand; 5. centering and gathering mechanism; 6. recovery ramp; 7. pneumatic cleaning mechanism; 8. spraying and smearing mechanism; 9. recovery tank; 31. guide roller frame; 32. belt transmission part; 33. output motor; 34. side frame; 35. fixed screw; 36. suspension frame; 37. hydraulic output part; 38. extension seat; 39. positioning probe; 51. hydraulic pusher; 52. transverse guide Rail; 53, fixed platform; 54, centering push platform; 55, rotating shaft column; 56, center linkage plate; 57, double-end rotating rod; 58, linkage slide; 59, zigzag fixed frame; 510, push rod; 71, main air pipe; 72, air pump; 73, pressurized air duct; 74, three-way pipe; 75, air hose; 76, air intake cylinder; 77, exhaust pipe; 78, driving turbofan; 81, storage tank; 82, wiping roller; 83, gathering ramp; 84, gathering wheel. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings of the specification of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] Please refer to the attached Figure 1 -Attached Figure 2The embodiment of the present invention provides an automatic coating processing device for mechanical parts, including: a base 1 for fixing a structure for spraying operation, an extension frame 2 located above the base 1 for fixing a positioning drive mechanism 3 and a fixed stand 4, the fixed stand 4 located above the positioning drive mechanism 3 and used to fix a pneumatic cleaning mechanism 7, the extension frame 2 is fixedly connected to the top of the base 1, the positioning drive mechanism 3 is arranged on the top of the extension frame 2, the fixed stand 4 is fixedly connected to the top of the positioning drive mechanism 3, the top of the base 1 is also located below the positioning drive mechanism 3 and is provided with a centering and gathering mechanism 5, the top of the base 1 is also located between the positioning drive mechanisms 3 and is fixedly connected with a recovery ramp 6, a pneumatic cleaning mechanism 7 is arranged inside the fixed stand 4, a spraying and smearing mechanism 8 is two groups distributed above the positioning drive mechanism 3 and is connected to the centering and gathering mechanism 5, a recovery pool 9 is fixedly connected to the bottom of the base 1, and the curved input ports on both sides of the recovery ramp 6 extend to the top of the recovery pool 9.

[0023] Please refer to the attached Figure 1 -Attached Figure 7The positioning drive mechanism 3 includes a guide roller frame 31, a belt transmission member 32 and an output motor 33. The guide roller frame 31 is fixedly connected to the top of the extension frame 2. The guide roller frame 31 includes a linearly evenly distributed conveying guide roller. The guide rollers of the guide roller frame 31 are connected by a belt transmission member 32. The output motor 33 is fixedly connected to the side of the guide roller frame 31 and its motor end is fixedly connected to the guide roller shaft of the guide roller frame 31. The positioning drive mechanism 3 also includes side frames 34 and suspension frames 36 distributed on both sides. The suspension frames 36 are arranged on the top of the guide roller frame 31 on both sides and are located in the input direction of the spraying and smearing mechanism 8. A fixed screw 35 is rotatably connected in the side frame 34. The suspension frame 36 is a gantry-type bracket structure, and its support arms at both ends are provided with nut sub-structures. The suspension frame 36 is mounted on the fixed screws 35 inside the side frames 34 on both sides through the nut substructures on both sides. A hydraulic output member 37 is arranged in the middle of the suspension frame 36. The output end of the hydraulic output member 37 facing the guide roller frame 31 is fixedly connected with an extension seat 38. The extension seat 38 is provided with equidistantly distributed positioning probes 39. The positioning drive mechanism 3 also includes the side frames 34 and the suspension frame 36 distributed on both sides. The two sides of the suspension frame 36 are relatively distributed on the top of the guide roller frame 31 and are located in the direction of the input port of the spraying and smearing mechanism 8. The side frames 34 are rotatably connected with the fixed screws 35. The suspension frame 36 is a gantry-type bracket structure. The support arms at both ends are provided with nut substructures. The suspension frame 36 is mounted on the side frames 3 on both sides through the nut substructures on both sides. 4, a hydraulic output member 37 is arranged in the middle of the suspension frame 36, and an extension seat 38 is fixedly connected to the output end of the hydraulic output member 37 in the direction of the guide roller frame 31, and an equidistantly distributed positioning probe 39 is arranged on the extension seat 38. The shaft-shaped parts waiting for anti-rust paint coating are first transported through the positioning drive mechanism 3 fixed by the extension frame 2 on the top of the base 1, and the guide roller frame 31 included in the positioning drive mechanism 3 is transported through its own distribution guide rollers, and the distribution guide rollers are linked to rotate by the belt transmission member 32 connected to each other, and the output motor 33 is used to output the rotation torque to make the entire guide roller mechanism of the guide roller frame 31 run and transport the shaft-shaped parts, and the anti-rust paint leaked from the guide roller frame 31 falls on the recovery ramp 6, and is used to recover the anti-rust paint. The guide return of the collecting ramp 6 is sent to the recovery pool 9 for recycling. The overall structure utilizes the high-pressure cleaning wind generated by the pneumatic cleaning mechanism 7 to drive the driving turbofan 78 to rotate, so that the driving turbofan 78 drives the wiping roller 82 in contact with the surface of the parts to rotate, so that the parts can be fully covered with anti-rust paint and anti-rust liquid. The axial parts that have been coated continue to be transported by the guide roller frame 31, and gradually pass through the gantry notch of the suspension frame 36 included in the positioning drive mechanism 3, and the main shaft is fixed again by the centering and gathering mechanism 5 and the spraying and smearing mechanism 8. The suspension frame 36 is a group of gantry suspension frame structures, and its two ends are restricted by the added nut sub-structure in the side frames 34 installed on both sides of the top of the guide roller frame 31, and the fixed screw 35 installed in the side frame 34 controls the displacement of the suspension frame 36.The suspension frame 36 can carry the hydraulic output member 37 installed thereon and the extension seat 38 and positioning probe 39 installed at the output end of the hydraulic output member 37 to move above the main shaft until it reaches the coating position. At the same time, the hydraulic output member 37 is turned on to make the extension seat 38 descend, so as to quickly drill and fix the main shaft.

[0024] Please refer to the attached Figure 1 -Attached Figure 8The centering and gathering mechanism 5 is located between the positioning drive mechanism 3 and the extension frame 2, and is used for the motion output of the spraying and smearing mechanism 8. The centering and gathering mechanism 5 includes two sets of side push components and a fixed platform 53, a rotating shaft column 55 and a center linkage plate 56. The side push components are distributed on both sides of the top of the base 1. The side push components are linked and transmitted through the fixed platform 53, the rotating shaft column 55 and the center linkage plate 56. The fixed platform 53 is fixedly connected to the center of the top of the base 1, the rotating shaft column 55 is rotatably connected to the top of the fixed platform 53, and the center linkage plate 56 is fixedly connected to the output shaft at the top of the rotating shaft column 55. The side push components include a hydraulic pusher 51, a transverse guide rail 52, a centering pusher 54, a double-end rotating rod 57, a linkage slide 58 and a zigzag fixed frame 59. The hydraulic pusher Component 51 is fixedly connected to the top of the base 1, the transverse guide rail 52 is fixedly connected to the top of the base 1 and is located between the hydraulic push components 51, the double-end rotating rod 57 is rotatably connected to the two ends of the central linkage plate 56, the linkage slide 58 is slidably connected to the transverse guide rail 52, the zigzag fixed frame 59 is fixedly connected to the top of the linkage slide 58, and the other side ends of the double-end rotating rod 57 are respectively rotatably connected to the top of the linkage slide 58, the upper part of the inner wall of the zigzag fixed frame 59 is fixedly connected to the push rod 510, the centering push platform 54 is fixedly connected to the inner end of the push rod 510 and is located above the positioning drive mechanism 3, when the pneumatic cleaning mechanism 7 is started, the centering gathering mechanism 5 is synchronously opened, and the centering gathering mechanism 5 itself includes two sets of side push components arranged oppositely on the top of the base 1, At the same time, the fixed platform 53, the rotating shaft column 55 and the central linkage plate 56 included in the centering and gathering mechanism 5 can make the two sets of side push assemblies run synchronously, and start the hydraulic pushers 51 included in each of the side push assemblies. When the hydraulic pushers 51 are started and push a set of zigzag fixed frames 59 fixed at the conveying ends of the two to move to the right, the zigzag fixed frames 59 use the linkage slides 58 installed at the bottom to slide to the right on the two sets of transverse guide rails 52 installed on the top right side of the base 1. When the zigzag fixed frames 59 move to the right, the zigzag fixed frames 59 drive the corresponding double-end rotating rods 57 installed in the middle to rotate outward and unfold. After the movement of the double-end rotating rods 57, the fixed platform 53 installed at the other end is driven to start to rotate along the rotating shaft column 55 rotates, and the rotation of the center linkage plate 56 drives another group of double-end rotating rods 57 installed at the other end to rotate. The rotation of the double-end rotating rods 57 is simultaneously extended outward, and the double-end rotating rods 57 drive another group of zigzag fixed frames 59 to move outward along the linkage slide 58 installed at the bottom on the transverse guide rail 52 on the top side of the base 1, so that the two groups of zigzag fixed frames 59 can move in relative directions at the same time. The centering push platform 54 installed on the top of the two groups of zigzag fixed frames 59 through the push rod 510 is used to clamp the shaft parts transported on the positioning drive mechanism 3 from the left and right sides, and correct the position of the shaft parts from both sides. The side push assemblies are each equipped with a group of spraying and smearing mechanisms 8 arranged opposite to each other through the centering push platform 54.The spraying and smearing mechanism 8 is simultaneously located on the surface of the positioning drive mechanism 3 in the conveying direction of the axial parts, when the centering pusher 54 is synchronously approached.

[0025] Please refer to the attached Figure 1 -Attached Fig.11 The pneumatic cleaning mechanism 7 cooperates with the positioning driving mechanism 3 to blow and clean the mechanical parts. At the same time, the material storage pool 81, the air inlet cylinder 76 and the driving turbofan 78 are used to drive the spraying and smoothing mechanism 8 to operate. The pneumatic cleaning mechanism 7 includes a main air pipe 71 and a pressurized air pipe 73. The main air pipe 71 is fixedly connected to the bottom wall of the fixed stand 4. The side wall of the main air pipe 71 is provided with evenly distributed output ports. The input port of the main air pipe 71 is fixedly connected to an air pump 72. The air pump 72 is fixedly connected to the side wall of the fixed stand 4. The compressed air pipe 73 is evenly distributed and fixedly connected to the bottom wall of the fixed stand 4. The output port of the main air pipe 71 is connected to the input port of the pressurized air pipe 73. The end of the main air pipe 71 away from the air pump 72 is fixedly connected to a three-way pipe 74. The three-way pipe 74 has two output ports and is fixedly connected to a gas hose 75. The output end of the gas hose 75 away from the three-way pipe 74 is fixedly connected to an air inlet cylinder 76. The air inlet cylinder 76 is fixedly connected to the side wall of the storage tank 81. The top wall of the air inlet cylinder 76 is fixedly connected to an exhaust pipe 77. The inner wall of the air cylinder 76 is rotatably connected to a driving turbofan 78, which is fixedly connected to the outer rotating shaft of the wiping roller 82. The shaft part first enters the interior of the fixed stand 4, and the centering and focusing mechanism 5 and the pneumatic cleaning mechanism 7 are turned on at the same time. The air pump 72 included in the pneumatic cleaning mechanism 7 generates high-pressure wind and delivers it to the main air pipe 71, which is distributed and delivered to the pressurized air pipe 73 arranged side by side inside the fixed stand 4, and the pressurized air pipe 73 blows the high-pressure wind to the positioning drive mechanism 3. The conveyed axial parts are cleaned of dust before spraying, and the high-pressure wind generated by the air pump 72 is continuously transported to the three-way pipe 74 along the main air pipe 71 and is transmitted to the air hose 75 by the three-way pipe 74, and is transmitted to the corresponding air intake cylinder 76 by the two groups of air hoses 75. Since the high-pressure wind force is directly blown into the air intake cylinder 76, the driving turbofan 78 installed inside the air intake cylinder 76 starts to rotate synchronously due to the impact of the high-pressure wind, and the high-pressure wind passes through the driving turbofan 78 and is discharged from the exhaust pipe 77 arranged on the top wall of the air intake cylinder 76.

[0026] Please refer to the attached Figure 1 -Attached Fig.11The spraying and smearing mechanism 8 is used for gathering and wiping mechanical parts through the cooperation of the wiping roller 82 and the centering push platform 54. The spraying and smearing mechanism 8 includes a storage pool 81, which is fixedly connected to the top wall of the centering push platform 54 and is adjacent to the fixed stand 4. The bottom wall of the storage pool 81 is provided with evenly distributed nozzles. The bottom wall of the storage pool 81 is rotatably connected with a wiping roller 82. The outer side of the bottom wall of the storage pool 81 is fixedly connected with a gathering ramp 83, and the gathering ramp 83 is rotatably connected with evenly distributed gathering wheels 84. The rotating shaft of the wiping roller 82 passes through the side wall of the storage pool 81. The storage pools 81 included in the spraying and smearing mechanism 8 are also close to each other. The bottom of the storage pool 81 is provided with The gathering ramp 83 also synchronously approaches along the surface of the guide roller frame 31 and shovels the axial parts against each other. The nozzles arranged on the bottom wall of the storage pool 81 begin to spray anti-rust paint on the surface of the axial parts. Because the driving turbofan 78 driven by the high-pressure wind also links the wiping roller 82 arranged inside the storage pool 81 to start rotating, a part of the wiping roller 82 is located inside the storage pool 81, and the anti-rust paint temporarily stored in the storage pool 81 can be wiped to the surface of the axial parts. While in contact and rotating, the axial parts will also be driven to start rotating along the gathering wheel 84 installed on the gathering ramp 83, and then the entire side is sprayed, and the anti-rust paint on the surface of the parts can also be wiped and evenly spread.

[0027] Working principle: The axial parts waiting for anti-rust paint coating are first transported through the positioning drive mechanism 3 fixed by the extension frame 2 on the top of the base 1, and the guide roller frame 31 included in the positioning drive mechanism 3 is transported through its own distribution guide rollers, and the distribution guide rollers are linked to rotate by the butt-jointed belt transmission parts 32, and the output motor 33 is used to output the rotational torque to make the entire guide roller mechanism of the guide roller frame 31 run and transport the axial parts. The axial parts first enter the interior of the fixed stand 4, and at the same time, the centering and gathering mechanism 5 and the pneumatic cleaning mechanism 7 are turned on. The air pump 72 included in the pneumatic cleaning mechanism 7 generates high-pressure wind and transports it to the main air pipe 71, which is then distributed and transported to the pressurized air ducts arranged side by side inside the fixed stand 4. 73, and the pressurized air duct 73 blows the high-pressure wind to the axial parts transported by the positioning drive mechanism 3 to clean the dust before spraying. The high-pressure wind generated by the air pump 72 is continuously transported to the three-way pipe 74 along the main air pipe 71 and is transmitted to the air delivery hose 75 by the three-way pipe 74, and is transmitted to the corresponding air intake cylinder 76 by the two sets of air delivery hoses 75. Since the high-pressure wind is directly blown into the air intake cylinder 76, the driving turbofan 78 installed inside the air intake cylinder 76 starts to rotate synchronously under the impact of the high-pressure wind. After passing through the driving turbofan 78, the high-pressure wind is discharged from the exhaust pipe 77 set on the top wall of the air intake cylinder 76. When the pneumatic cleaning mechanism 7 is started, the centering and focusing mechanism 5 is synchronously opened. The centering and focusing mechanism 5 itself includes two sets of side thrust assemblies arranged opposite to each other on the base 1. At the top, the fixed platform 53, the rotating shaft column 55 and the central linkage plate 56 included in the centering and gathering mechanism 5 can make the two sets of side push assemblies run synchronously, and start the hydraulic pushers 51 included in each of the side push assemblies. When the hydraulic pushers 51 are started and push a set of zigzag fixed frames 59 fixed at the conveying ends of the two sides to move to the right, the zigzag fixed frames 59 use the linkage slides 58 installed at the bottom to slide to the right on the two sets of transverse guide rails 52 installed on the top right side of the base 1. When the zigzag fixed frames 59 move to the right, the zigzag fixed frames 59 drive the corresponding double-end rotating rods 57 installed in the middle to rotate outward and unfold. After the movement of the double-end rotating rods 57, the fixed platform 53 installed at the other end is driven to start to rotate along the rotating axis. The column 55 rotates, and the rotation of the center linkage plate 56 drives another group of double-end rotating rods 57 installed at the other end to rotate. The rotation of the double-end rotating rods 57 is simultaneously expanded outward, and the double-end rotating rods 57 drive another group of zigzag fixed frames 59 to move outward along the linkage slide 58 installed at the bottom on the transverse guide rail 52 on the top side of the base 1, so that the two groups of zigzag fixed frames 59 can move in relative directions at the same time. The centering push platform 54 installed on the top of the two groups of zigzag fixed frames 59 through the push rod 510 is used to clamp the axial parts transported on the positioning drive mechanism 3 from the left and right sides, and correct the position of the axial parts from both sides. The side push assemblies are each equipped with a group of spraying and smearing mechanisms 8 set opposite to each other through the centering push platform 54.The spraying and smearing mechanism 8 is also located at the position of the conveying direction of the axial parts on the surface of the positioning drive mechanism 3. When the centering push platform 54 is synchronously moved together, the storage pools 81 included in the spraying and smearing mechanism 8 are also moved together. The gathering ramp 83 set at the bottom of the storage pool 81 is also synchronously moved together along the surface of the guide roller frame 31 and shovels the axial parts together. The nozzle set at the bottom wall of the storage pool 81 starts to spray anti-rust paint on the surface of the axial parts. Because the driving turbofan 78 driven by high-pressure wind is also linked to the storage pool 8 at the same time, The wiping roller 82 disposed inside the 1 starts to rotate, and a part of the wiping roller 82 is located inside the storage tank 81, so that the anti-rust paint temporarily stored inside the storage tank 81 can be wiped and applied to the surface of the shaft-shaped parts. While contacting and rotating, the shaft-shaped parts will also be driven to start rotating along the gathering wheel 84 installed on the gathering ramp 83, and then the entire side surface will be sprayed, and the anti-rust paint on the surface of the parts can also be wiped and evenly applied. The anti-rust paint leaked through the guide roller frame 31 falls onto the recovery ramp 6, and is guided back to the recovery ramp 6. The whole structure utilizes the high pressure cleaning wind generated by the pneumatic cleaning mechanism 7 to drive the driving turbofan 78 to rotate, so that the driving turbofan 78 drives the wiping roller 82 in contact with the surface of the parts to rotate, so that the anti-rust paint and the anti-rust liquid can be fully covered. The axial parts that have been coated are continuously transported by the guide roller frame 31, and gradually pass through the gantry notch of the suspension frame 36 included in the positioning drive mechanism 3, and the main shaft is fixed again by the centering and gathering mechanism 5 and the spraying and smearing mechanism 8, and the suspension frame 36 is a group of gantry suspensions. The two ends of the suspension frame 36 are restricted in the side frames 34 installed on both sides of the top of the guide roller frame 31 by the added nut auxiliary structure, and the fixed screw 35 installed in the side frames 34 controls the displacement of the suspension frame 36, so that the suspension frame 36 can carry the hydraulic output component 37 installed on it and the extension seat 38 and positioning probe 39 installed on the output end of the hydraulic output component 37 to move above the main shaft until it reaches the coating position, and at the same time, the hydraulic output component 37 is turned on to make the extension seat 38 descend, so as to quickly drill and fix the main shaft.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic coating treatment device for mechanical parts, characterized in that: include: The base (1) is used to fix the structure of the spraying operation, the extension frame (2) is located above the base (1) and is used to fix the positioning drive mechanism (3) and the fixed stand (4), and the fixed stand (4) is located above the positioning drive mechanism (3) and is used to fix the pneumatic cleaning mechanism (7); The centering and gathering mechanism (5) is located between the positioning drive mechanism (3) and the extension frame (2) and is used for outputting the movement of the spraying and smearing mechanism (8); The pneumatic cleaning mechanism (7) cooperates with the positioning driving mechanism (3) to blow and clean the mechanical parts, and at the same time drives the spraying and smoothing mechanism (8) to operate through the material storage pool (81), the air intake cylinder (76) and the driving turbofan (78); The material spraying and smearing mechanism (8) is used for gathering and wiping mechanical parts through the cooperation of the wiping roller (82) and the centering push platform (54).

2. The automatic coating treatment device for mechanical parts according to claim 1, characterized in that: The extension frame (2) is fixedly connected to the top of the base (1); the positioning drive mechanism (3) is arranged on the top of the extension frame (2); the fixed stand (4) is fixedly connected to the top of the positioning drive mechanism (3); a centering and gathering mechanism (5) is arranged on the top of the base (1) and is located below the positioning drive mechanism (3); a recovery ramp (6) is fixedly connected to the top of the base (1) and is located between the positioning drive mechanisms (3); a pneumatic cleaning mechanism (7) is arranged inside the fixed stand (4); and the spraying and smearing mechanism (8) is composed of two groups distributed above the positioning drive mechanism (3) and connected to the centering and gathering mechanism (5).

3. The automatic coating treatment device for mechanical parts according to claim 1, characterized in that: The positioning drive mechanism (3) comprises a guide roller frame (31), a belt transmission member (32) and an output motor (33); the guide roller frame (31) is fixedly connected to the top of the extension frame (2); the guide roller frame (31) comprises linearly evenly distributed conveying guide rollers; the guide rollers of the guide roller frame (31) are connected via the belt transmission member (32); the output motor (33) is fixedly connected to the side of the guide roller frame (31) and a motor end thereof is fixedly connected to the guide roller shaft of the guide roller frame (31).

4. The automatic coating treatment device for mechanical parts according to claim 1, characterized in that: The centering and focusing mechanism (5) comprises two sets of side thrust assemblies and a fixed platform (53), a rotating shaft column (55) and a central linkage plate (56). The side thrust assemblies are distributed on both sides of the top of the base (1). The side thrust assemblies are linked and transmitted through the fixed platform (53), the rotating shaft column (55) and the central linkage plate (56). The fixed platform (53) is fixedly connected to the center of the top of the base (1), the rotating shaft column (55) is rotatably connected to the top of the fixed platform (53), and the central linkage plate (56) is fixedly connected to the output shaft at the top of the rotating shaft column (55).

5. The automatic coating treatment device for mechanical parts according to claim 4, characterized in that: The side push assembly comprises a hydraulic push member (51), a transverse guide rail (52), a centering push platform (54), a double-end rotating rod (57), a linkage slide (58) and a zigzag fixed frame (59), wherein the hydraulic push member (51) is fixedly connected to the top of the base (1), the transverse guide rail (52) is fixedly connected to the top of the base (1) and is located between the hydraulic push members (51), the double-end rotating rod (57) is rotatably connected to the two ends of the center linkage plate (56), the linkage slide (58) is slidably connected to the transverse guide rail (52), the zigzag fixed frame (59) is fixedly connected to the top of the linkage slide (58), the other side ends of the double-end rotating rod (57) are respectively rotatably connected to the top of the linkage slide (58), and the upper part of the inner wall of the zigzag fixed frame (59) is fixedly connected to the push rod (510).

6. The automatic coating treatment device for mechanical parts according to claim 1, characterized in that: The pneumatic cleaning mechanism (7) comprises a main air pipe (71) and a pressurized air pipe (73), wherein the main air pipe (71) is fixedly connected to the bottom wall of the fixed stand (4), the side wall of the main air pipe (71) is provided with evenly distributed output ports, the input port of the main air pipe (71) is fixedly connected to an air pump (72), the air pump (72) is fixedly connected to the side wall of the fixed stand (4), the pressurized air pipe (73) is evenly distributed and fixedly connected to the bottom wall of the fixed stand (4), the output port of the main air pipe (71) is communicated with the input port of the pressurized air pipe (73), and the main air pipe (71) is connected to the output port of the pressurized air pipe (73). ) is fixedly connected to a three-way pipe (74) at one end away from the air pump (72), the three-way pipe (74) has two output ports and both are fixedly connected to an air supply hose (75), the output end of the air supply hose (75) away from the three-way pipe (74) is fixedly connected to an air intake cylinder (76), the air intake cylinder (76) is fixedly connected to the side wall of the storage tank (81), the top wall of the air intake cylinder (76) is fixedly connected to an exhaust pipe (77), the inner side wall of the air intake cylinder (76) is rotatably connected to a driving turbofan (78), and the driving turbofan (78) is fixedly connected to the outer rotating shaft of the wiping roller (82).

7. The automatic coating treatment device for mechanical parts according to claim 1, characterized in that: The material spraying and smoothing mechanism (8) comprises a material storage pool (81), the material storage pool (81) is fixedly connected to the top wall of the centering push platform (54) and is adjacent to the fixed platform (4), the inner bottom wall of the material storage pool (81) is provided with uniformly distributed nozzles, the bottom wall of the material storage pool (81) is rotatably connected to a wiping roller (82), the outer side of the bottom wall of the material storage pool (81) is fixedly connected to a gathering ramp (83), the gathering ramp (83) is rotatably connected to uniformly distributed gathering wheels (84), and the rotating shaft of the wiping roller (82) passes through the side wall of the material storage pool (81).

8. The automatic coating treatment device for mechanical parts according to claim 2, characterized in that: The bottom of the base (1) is fixedly connected to a recovery pool (9), and the curved input ports on both sides of the recovery chute (6) extend to the top of the recovery pool (9).

9. The automatic coating treatment device for mechanical parts according to claim 5, characterized in that: The centering push platform (54) is fixedly connected to the inner end of the push rod (510) and is located above the positioning drive mechanism (3).

10. The automatic coating treatment device for mechanical parts according to claim 3, characterized in that: The positioning drive mechanism (3) further comprises side frames (34) and a suspension frame (36) distributed on both sides. The suspension frames (36) are arranged on the top of the guide roller frame (31) at opposite sides and are located in the direction of the input port of the spraying and smearing mechanism (8). A fixed screw (35) is rotatably connected inside the side frames (34). The suspension frame (36) is a gantry-type bracket structure. Both end support arms of the side frames (36) are provided with nut auxiliary structures. The suspension frame (36) is mounted on the fixed screw (35) inside the side frames (34) via the nut auxiliary structures on both sides. A hydraulic output component (37) is arranged in the middle of the suspension frame (36). The output end of the hydraulic output component (37) facing the guide roller frame (31) is fixedly connected to an extension seat (38). The extension seat (38) is provided with positioning probes (39) distributed equidistantly.