Insulation treatment method and insulation treatment system for die cutting part

Abstract

The invention relates to the technical field of element insulation, and particularly discloses an insulation treatment method and an insulation treatment system for a die cutting part, and the insulation treatment system can cover the surface of the die cutting part with insulation ink by controlling a spraying device; and controlling the curing device to cure the insulating ink so as to generate an insulating layer on the surface of the die cutting piece. Therefore, the insulating ink is sprayed on the surface of a product to form an insulating layer and then solidified, a traditional insulating treatment method that an insulating film material is fixed to the surface of a workpiece is changed, and the steps of the attaching process of the insulating film material and the like do not need to be manually executed, and the insulating ink is added to the surface of the die-cutting part based on the insulating treatment system of the die-cutting part; therefore, insulating treatment of the die-cutting part is realized. Therefore, a complex laminating process is omitted, the material loss is reduced, and the cost of insulating treatment of the die cutting part is reduced.

Description

Technical Field

[0001] The present invention relates to the technical field of component insulation, and in particular to an insulation processing method and an insulation processing system for a die-cut part. Background Art

[0002] Due to the requirements of preparation standards and preparation safety, insulating equipment components is a very common process in the manufacturing industry. In the current field of insulation technology, traditional die-cut parts are usually insulated with insulating film materials. In order to fix the insulating film material on the surface of the workpiece, it is generally chosen to stick the insulating film material on both sides to the die-cut part to achieve the insulation function of the die-cut part. This method is widely used in industrial production and can meet the basic insulation needs to a certain extent.

[0003] However, there are many problems with the traditional bonding method of fixing insulating film materials on the surface of workpieces. First, the bonding process of insulating film materials is relatively complicated, and precise operation is required to ensure that the insulating film materials are tightly bonded to the surface of the workpiece without defects such as bubbles and wrinkles. This not only increases the production process and time costs, but also places high demands on the technical level of the operators. Secondly, in the bonding process of insulating film materials, due to the need to cut and bond the film materials, material loss will inevitably occur, resulting in reduced material utilization and increased production costs. Summary of the invention

[0004] The invention provides an insulation processing method and an insulation processing system for a die-cut part, aiming to reduce the cost of insulation processing for the die-cut part.

[0005] In a first aspect, the present invention provides an insulation treatment method for a die-cut part, wherein the insulation treatment method for the die-cut part is applied to an insulation treatment system, wherein the insulation treatment system comprises a spraying device and a curing device, and wherein the insulation treatment method for the die-cut part comprises:

[0006] Controlling the spraying device to cover the surface of the die-cut part with insulating ink;

[0007] The curing device is controlled to cure the insulating ink to form an insulating layer on the surface of the die-cut part.

[0008] In some embodiments, the insulation processing system further includes a pre-processing device, and before the step of controlling the spraying device to cover the surface of the die-cut part with insulation ink, the insulation processing method of the die-cut part further includes:

[0009] The pre-processing device is controlled to pre-process the die-cut pieces to be processed to obtain the pre-processed die-cut pieces.

[0010] In some embodiments, the pretreatment device includes a cleaning component and a polishing component, and the control pretreatment device performs pretreatment on the die-cutting piece to be processed to obtain the pretreated die-cutting piece, including:

[0011] Controlling the cleaning component to clean the die-cut parts to be processed;

[0012] The polishing assembly is controlled to perform polishing on the cleaned die-cut parts.

[0013] In some embodiments, the pretreatment device further includes a first detection component and a chemical treatment component. After the step of controlling the polishing component to perform a polishing treatment on the cleaned die-cut part, the insulation treatment method of the die-cut part further includes:

[0014] determining a surface adhesion value of the die-cut part based on the first detection component;

[0015] When the surface adhesion value of the die-cut piece does not meet the preset adhesion value, the chemical treatment component is controlled to perform chemical treatment on the die-cut piece until the surface adhesion value of the die-cut piece meets the preset adhesion value.

[0016] In some embodiments, the spraying device includes a driving assembly and a nozzle assembly, and controlling the spraying device to cover the surface of the die-cut part with insulating ink includes:

[0017] Determining operating parameters of the spray head assembly, the operating parameters including aperture size and spray pressure;

[0018] Based on the driving assembly, the nozzle assembly is controlled according to the working parameters to spray the insulating ink onto the surface of the die-cut part.

[0019] In some embodiments, the spraying device further includes a second detection component. After the step of controlling the nozzle assembly to spray the insulating ink onto the surface of the die-cut part based on the driving component and according to the working parameters, the insulation processing method of the die-cut part further includes:

[0020] Determining the ink coverage value of the die-cut part based on the second detection component;

[0021] In the case where the ink coverage value of the die-cut piece does not meet the preset coverage value, determining a target area that does not meet the preset coverage value;

[0022] The driving assembly is controlled to reprocess the target area of ​​the die-cut piece until the ink coverage value of the die-cut piece meets the preset coverage value.

[0023] In some embodiments, the curing device includes a placement component and a heating component, and controlling the curing device to cure the insulating ink to generate an insulating layer on the surface of the die-cut part includes:

[0024] Placing the die-cut part with the surface covered with insulating ink on the curing device based on the placement component;

[0025] The die-cut part is heated based on the heating component.

[0026] In some embodiments, the curing device further includes a third detection component and an irradiation curing component. After the step of heating the die-cut part based on the heating component, the insulation treatment method of the die-cut part further includes:

[0027] Determining a curing degree value of the die-cut part based on the third detection component;

[0028] When the curing degree value of the die-cut piece does not meet the preset curing degree value, the die-cut piece is radiantly heated based on the irradiation curing component until the curing degree value of the die-cut piece meets the preset curing degree value;

[0029] When the curing degree value of the die-cut piece meets the preset curing degree value, the placement component is controlled to take out the die-cut piece.

[0030] In a second aspect, the present invention further provides an insulation treatment system for die-cut parts, the insulation treatment system for die-cut parts comprising a spraying device and a curing device, wherein:

[0031] The spraying device is used to cover the surface of the die-cut part with insulating ink;

[0032] The curing device is used for curing the insulating ink to form an insulating layer on the surface of the die-cut part.

[0033] In some embodiments, the insulation processing system for die-cut parts further includes a pre-processing device;

[0034] The pretreatment device includes a cleaning component, a polishing component, a first detection component and a chemical treatment component;

[0035] The spraying device comprises a parameter setting component, a driving component and a second detection component;

[0036] The curing device comprises a placing component, a heating component and a third detecting component.

[0037] In an embodiment of the present application, the insulation processing system can control the spraying device to cover the surface of the die-cut part with insulating ink; and control the curing device to cure the insulating ink to generate an insulating layer on the surface of the die-cut part.

[0038] The beneficial effect of the present invention is that an insulating layer is formed on the surface of a product by spraying insulating ink and then solidifying. This method changes the traditional insulation treatment method of fixing an insulating film material on the surface of a workpiece, and does not require manual steps such as the laminating process of the insulating film material. The insulation treatment system based on the die-cut part adds insulating ink on the surface of the die-cut part to achieve the insulation treatment of the die-cut part. In this way, the complex laminating process is omitted, the material loss is reduced, and the cost of insulation treatment of the die-cut part is reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] Figure 1 A schematic diagram of the structure of a printing system provided by an embodiment of the present invention;

[0040] Figure 2 A schematic flow chart of an insulation treatment method for a die-cut part provided in one embodiment of the present invention;

[0041] Figure 3 Another schematic flow chart of the insulation processing method of the die-cut parts provided in one embodiment of the present invention.

[0042] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0043] The scheme in the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiment of the present invention. Obviously, the described embodiment is only a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0044] It should be noted that the descriptions of "first", "second", etc. in the present invention are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0045] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0046] In order to enable those skilled in the art to better understand the solution of the present application, the background technology of the solution of the present application and the technical problems arising from the background technology are first described in detail.

[0047] Due to the strict requirements of preparation standards and preparation safety, insulation treatment of equipment components is a critical and extremely common process in the manufacturing industry. In the current field of insulation technology, traditional die-cut parts generally use insulating film materials to achieve the purpose of insulation treatment. In order to make the insulating film material firmly attached to the surface of the workpiece, the usual method is to stick the insulating film material on both sides to the die-cut part, thereby realizing the insulation function of the die-cut part. This traditional treatment method is widely used in the field of industrial production and can indeed meet the basic needs of insulation to a certain extent.

[0048] However, it must be pointed out that the traditional bonding method of fixing the insulating film material on the surface of the workpiece has many significant problems. First of all, the bonding process of the insulating film material is relatively complicated. During the operation, extremely precise techniques are required to ensure that the insulating film material is tightly bonded to the surface of the workpiece, and to completely eliminate defects such as bubbles and wrinkles that may affect the insulation effect. This process undoubtedly greatly increases the production process and significantly prolongs the time required for production. At the same time, it also places extremely high demands on the technical level and experience of the operators. Operators with insufficient experience or unskilled skills are likely to cause product quality to decline due to improper operation. Secondly, in the bonding process of the insulating film material, since the film material must be cut according to the size and shape of the workpiece and accurately bonded to a specific position, this process will inevitably cause material loss. The waste of materials not only leads to a reduction in material utilization, but also directly increases production costs, which has a certain negative impact on the economic benefits of the preparation process.

[0049] In order to overcome the above problems, the technical solution of the present application proposes a method for insulating die-cut parts. The method for insulating die-cut parts is to spray insulating ink onto the surface of the die-cut parts, and form an insulating layer on the surface of the product, and then perform a curing treatment. As a result, the complicated and cumbersome lamination process is eliminated, and the loss of materials during the processing is significantly reduced. However, the method for insulating die-cut parts still faces a series of challenges. Among them, the most critical issue is how to solve the adhesion problem of insulating ink on the surface of the product. Only by solving the adhesion problem of the insulating layer generated by the insulating ink can the stability and reliability of the insulating function of the insulating layer on the die-cut parts be ensured.

[0050] In order to enable those skilled in the art to better understand the solution of the present application, the application environment of the solution of the present application is first described. The insulation treatment method of the die-cut part provided by the present application can be applied to Figure 1 The system architecture shown.

[0051] See also Figure 1 , Figure 1 1 is a schematic diagram of a system architecture of an insulation processing system 100 for die-cut parts provided in an embodiment of the present application. Figure 1 As shown, the insulation treatment system 100 for die-cut parts may include a spraying device 101, a curing device 102, and a control processor 103. The control processor 103 may realize communication control with the spraying device 101 and the curing device 102 respectively.

[0052] The spraying device 101 can be used to spray insulating ink onto the surface of the die-cut part. The spraying device 101 can also include an ink storage component 1011, an ink supply component 1012, a nozzle component 1013, a drive component 1014 and a positioning and moving component 1015. Among them, the ink storage component 1011 is used to store insulating ink to ensure sufficient ink supply, the ink supply component 1012 is used to connect the ink storage container and the nozzle to transport the ink to the nozzle component 1013, the nozzle component 1013 is used to spray insulating ink onto the surface of the die-cut part, the drive component 1014 is used to provide power for the nozzle component 1013 to spray ink, ensuring that the ink can be stably and continuously sprayed from the nozzle, and the positioning and moving component 1015 is used to enable the nozzle and the die-cut part to reach the specified position.

[0053] The spraying device 101 may further include a second detection component 1016, which may be used to detect the ink coverage of the surface of the die-cut part to ensure that the surface of the die-cut part is covered with insulating ink.

[0054] The curing device 102 can be used to cure the insulating ink sprayed on the surface of the die-cut part to form a stable insulating layer with good insulating properties. The curing device 102 may include a placement component 1021 and a heating component 1022. Among them, the placement component 1021 can be used to support the die-cut part to be processed during the spraying process, and the heating component 1022 can be used to heat the insulating ink that has covered the surface of the die-cut part to achieve thermal curing of the insulating ink. Specifically, the thermal curing method may include a resistance wire, a heating tube or an infrared heating element, etc., which generates heat to increase the temperature of the die-cut part and the insulating ink, thereby promoting the curing of the ink.

[0055] The curing device 102 may also include a third detection component 1023 and an irradiation curing component 1024. The third detection component 1023 may be used to determine the curing degree value of the die-cut piece during the curing process, and the third detection component 1023 may also be used to monitor the temperature and radiation intensity during the curing process in real time to ensure that the curing conditions for curing the die-cut piece are within a set range to ensure the consistency and stability of the curing quality of the die-cut piece. The irradiation curing component 1024 may be used to perform radiant heating on the die-cut piece.

[0056] The control processor 103 may include a processor and a memory, wherein the memory may store corresponding control programs and algorithms. The processor may execute the control programs and algorithms stored in the memory when called.

[0057] The control processor 103 has powerful computing power and data processing capabilities. It can coordinate the execution of the work of each component in the die-cutting insulation processing system 100 to ensure the accurate, stable and efficient operation of the insulation processing process. The control processor 103 can be used to implement steps such as data collection and monitoring, instruction sending and control, coordination and synchronization, fault diagnosis and processing, optimization and adaptation, and communication management.

[0058] Specifically, the control processor 103 can obtain real-time working data from the spraying device 101 and the curing device 102, such as spraying speed, pressure, flow rate, curing temperature, ultraviolet intensity and other parameters, as well as the position, status and other information of the die-cut parts.

[0059] The control processor 103 can also send instructions to the spraying device 101 according to preset process parameters and actual working conditions to accurately control the spraying method, time, position, etc. of the insulating ink; at the same time, it can issue commands to the curing device 102 to adjust the curing temperature, time, ultraviolet intensity and other conditions.

[0060] The control processor 103 can also ensure the coordination and synchronization between the spraying device 101 and the curing device 102. For example, the curing device is started in time after the spraying is completed, or the curing parameters are dynamically adjusted according to the progress and effect of the spraying.

[0061] The control processor 103 can also monitor the operating status of the insulation processing system of the entire die-cut part. When a fault or abnormality is detected in the spraying device 101 or the curing device 102, an alarm can be issued in time, and corresponding emergency measures can be taken, such as suspending work, adjusting parameters to avoid further damage, and other emergency measures. The control processor 103 can also continuously optimize the control strategy by analyzing and processing the collected data, so that the entire insulation processing system can adapt to die-cut parts of different types, sizes and shapes, and improve processing efficiency and quality. The control processor 103 can also achieve stable and efficient communication with the spraying device 101 and the curing device 102 through a specific communication protocol and interface to ensure accurate transmission of instructions and data.

[0062] The die-cut insulation processing system 100 may further include a pre-processing device 104. The pre-processing device 104 may be used to pre-process the die-cut so that the surface of the die-cut reaches a preset ideal state, thereby enhancing the adhesion, durability and reliability of the insulation layer.

[0063] The pretreatment device 104 may include a cleaning component 1041, a grinding component 1042 and a drying component 1043. Among them, the cleaning component 1041 can be used to remove oil, dust, impurities and oxide layers on the surface of the die-cut part. The grinding component 1042 is used to grind the surface of the die-cut part to eliminate surface defects such as unevenness, burrs, scratches, etc., improve the flatness and roughness of the surface, and enhance the adhesion of subsequent insulation treatment. The grinding component 1042 can perform grinding by belt grinding, grinding wheel grinding or sandblasting grinding. The drying component 1043 can be used to dry the die-cut part after completing the steps of cleaning, grinding and chemical treatment, remove residual moisture or treatment liquid on the surface, and create a dry environment for subsequent insulation treatment.

[0064] The pretreatment device 104 may also include a first detection component 1044 and a chemical treatment component 1045. The first detection component 1044 may be used to detect the surface quality, cleanliness, roughness and other parameters of the die-cut parts to ensure that the pretreatment meets the expected standards and requirements. If the test results do not meet the requirements, the pretreatment device 104 may be connected to make corresponding adjustments or reprocess the surface of the die-cut parts. The chemical treatment component 1045 may be used to perform chemical treatment operations such as pickling, phosphating, and passivation on the die-cut parts to form a layer of chemical conversion film on the surface of the die-cut parts to further improve their corrosion resistance and their ability to bond with insulating materials.

[0065] The above-mentioned insulation processing system 100 for die-cut parts is an example of an insulation processing system 100 for die-cut parts involved in an insulation processing method for die-cut parts disclosed in the present application. It is intended to better explain the various steps of the insulation processing method for die-cut parts when describing the insulation processing method for die-cut parts of the present application, and does not limit the present application.

[0066] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0067] The invention provides an insulation processing method for a die-cut part.

[0068] See also Figure 2 , Figure 2 1 is a flow chart of a method for insulating a die-cut part disclosed in an embodiment of the present application. The method for insulating a die-cut part can be applied to a control processor 103 of an insulating treatment system 100, and the insulating treatment system can include a spraying device and a curing device. Figure 2 As shown, the insulation processing method of the die-cut part may include the following steps.

[0069] Step 201: Control a spraying device to cover the surface of the die-cut part with insulating ink.

[0070] The control processor 103 sends a start command to the driving component 1014 in the spraying device 101 to provide stable and continuous power for the nozzle component 1013 to spray the insulating ink. At the same time, the control processor 103 adjusts the working state of the ink supply component 1012 to ensure that the insulating ink is delivered from the ink storage component 1011 to the nozzle component 1013 at a suitable flow rate and pressure.

[0071] The positioning moving component 1015 receives the position control instruction from the control processor 103, so that the nozzle component 1013 and the die-cut part reach the specified relative position, ensuring that the insulating ink can be accurately sprayed on the predetermined surface area of ​​the die-cut part.

[0072] During the spraying process, the nozzle assembly 1013 sprays the insulating ink evenly on the surface of the die-cut part in a preset manner, such as a specific spray angle, speed and mist form.

[0073] In addition, the second detection component 1016 monitors the ink coverage of the die-cut surface in real time and feeds back the detection data to the control processor 103. The control processor 103 timely adjusts the parameters of the spray device 101 according to the feedback information, such as the movement speed and injection pressure of the nozzle, to ensure that the surface of the die-cut can be completely and evenly covered with insulating ink, to achieve the ideal insulation treatment effect in the early stage, and to lay a good foundation for the subsequent curing step.

[0074] In some embodiments, the insulation processing system also includes a pretreatment device. Before the step of controlling the spraying device to cover the surface of the die-cut part with insulating ink, the insulation processing method of the die-cut part may also include: controlling the pretreatment device to pretreatment the die-cut part to be processed to obtain a pretreated die-cut part.

[0075] In the insulation processing system 100, there is also a pre-processing device 104. Before controlling the spraying device 101 to cover the surface of the die-cut part with insulating ink, the control processor 103 first takes effect. The pre-processing device 104 can pre-process the die-cut part to be processed to obtain a pre-processed die-cut part.

[0076] Specifically, the control processor 103 sends instructions to the pre-processing device 104 to start various components in the pre-processing device to pre-process the die-cut parts. For example, the cleaning component starts to remove impurities such as oil, dust, etc. on the surface of the die-cut parts; the polishing component polishes the surface to eliminate unevenness and defects; the chemical treatment component performs pickling, phosphating and other treatments.

[0077] During the preprocessing process, the relevant detection components will feed back the preprocessing effect to the control processor 103. When the preprocessing achieves the expected effect, that is, the preprocessed die-cut piece is obtained, the control processor 103 will then control the spraying device to cover the surface of the die-cut piece with insulating ink.

[0078] Such a process design ensures that the surface state of the die-cut parts meets the requirements of subsequent processing before the insulating ink is sprayed, by controlling the processor 103 to precisely control the pre-processing device, thereby improving the overall effect and quality of the insulation processing.

[0079] Step 202: Control the curing device to cure the insulating ink to form an insulating layer on the surface of the die-cut part.

[0080] During the insulation treatment of the die-cut part, when the insulation ink is evenly covered on the surface of the die-cut part by the spraying device, the control processor 103 will take over the subsequent curing operation.

[0081] Specifically, the control processor 103 first communicates with the curing device 102 and sends a curing instruction to it. The placement component 1021 in the curing device 102 will stably support the die-cut piece covered with insulating ink. After receiving the instruction from the control processor 103, the heating component 1022 heats the insulating ink on the surface of the die-cut piece. The heating method may include a heating step that generates heat, such as a resistance wire, a heating tube or an infrared heating element, so as to gradually increase the temperature of the die-cut piece and the insulating ink, thereby promoting the curing of the insulating ink.

[0082] By controlling the coordinated work of the processor 103 and the components of the curing device 102, the insulating ink is cured to form a stable insulating layer with good insulating properties on the surface of the die-cut part.

[0083] exist Figure 2 In the described method embodiment, the insulation processing system can control the spraying device to cover the surface of the die-cut with insulation ink; and control the curing device to cure the insulation ink to generate an insulation layer on the surface of the die-cut. In this way, the insulation ink is sprayed on the surface of the product to form an insulation layer and then cured, which changes the traditional insulation processing method of fixing the insulation film material on the surface of the workpiece. There is no need to manually perform the steps of the laminating process of the insulation film material. The insulation processing system based on the die-cut adds insulation ink on the surface of the die-cut to achieve insulation processing of the die-cut. As a result, the complex laminating process is eliminated and the material loss is reduced, which reduces the cost of insulation processing of the die-cut.

[0084] See also Figure 3 , Figure 31 is a flow chart of another method for insulating a die-cut part disclosed in an embodiment of the present application. The method for insulating a die-cut part can be applied to a control processor of an insulating treatment system, and the insulating treatment system can include a pretreatment device, a spraying device, and a curing device. Figure 3 As shown, the insulation processing method of the die-cut part may include the following steps.

[0085] Step 301: Control the cleaning component to clean the die-cut parts to be processed.

[0086] The control processor 103 may first send a start instruction to the cleaning component 1041 in the pre-processing device 104. The cleaning component 1041 starts working after receiving the instruction. The cleaning component 1041 may include a variety of different cleaning methods. For example, by means of solvent spraying, the cleaning component 1041 sprays a specific solvent at a certain pressure and flow rate onto the surface of the die-cut part to dissolve and remove pollutants such as oil stains. Alternatively, the principle of ultrasonic vibration may be used to make the dirt on the surface of the die-cut part fall off from the surface under high-frequency vibration. In addition, an electrostatic adsorption method may be used to adsorb tiny dust particles on the surface of the die-cut part.

[0087] During the cleaning process, the control processor 103 continuously communicates with the cleaning component 1041 to receive feedback information about the cleaning progress and effect. If the sensor in the cleaning component 1041 detects that the dirt in a certain area is relatively stubborn, or the cleaning effect does not meet the preset standard, the control processor 103 will adjust the cleaning parameters, for example, increase the solvent injection pressure, extend the ultrasonic vibration time, or enhance the electrostatic adsorption strength.

[0088] At the same time, the control processor 103 will dynamically adjust the working position and angle of the cleaning component 1041 according to the material and shape of the die-cut part to ensure that all parts of the die-cut part are cleaned comprehensively and effectively. After a period of cleaning operation, when the information fed back by the cleaning component 1041 indicates that the oil, dust, impurities and oxide layer on the surface of the die-cut part have been fully removed and the preset cleanliness standard has been reached, the control processor 103 will issue a command to stop cleaning, so that the cleaning component 1041 stops working, so as to clean the die-cut part and prepare for subsequent pre-treatment steps such as polishing.

[0089] Step 302: Control the polishing component to polish the cleaned die-cut parts.

[0090] The control processor 103 sends a start instruction and detailed grinding parameter settings to the grinding component 1042 in the pre-processing device 104. After receiving the instruction, the grinding component 1042 can start operating according to the preset mode. The preset grinding method can be belt grinding, in which the high-speed rotating belt contacts the surface of the die-cut part, and gradually removes surface defects such as unevenness, burrs and scratches through the friction of the sand particles. At the same time, the control processor 103 will monitor the rotation speed and wear of the belt in real time, and adjust the rotation speed in time to maintain a stable grinding effect. The grinding component 1042 can also use a grinding wheel for grinding. The control processor 103 accurately controls the feed speed, pressure and rotation speed of the grinding wheel to ensure that the grinding of the surface of the die-cut part is neither excessive nor insufficient, and the expected flatness and roughness requirements are achieved.

[0091] In the case of sandblasting, the control processor 103 adjusts the sandblasting pressure, the size of the sand particles and the spraying angle to ensure a uniform and effective sandblasting effect.

[0092] During the grinding process, the control processor 103 continuously receives information from the internal sensors of the grinding component 1042, such as the real-time data of the grinding depth and surface flatness. Based on these feedbacks, the control processor 103 dynamically adjusts the grinding parameters. If a certain area requires more grinding, the control processor 103 will increase the grinding time or pressure of the area; if the ideal grinding effect has been achieved, the corresponding grinding operation will be reduced. When the entire die-cut surface has been polished and reaches the pre-set flatness and roughness standards, the control processor 103 sends a stop command to the grinding component 1042 to end the grinding operation and prepare the die-cut to enter the subsequent processing steps.

[0093] In some embodiments, the pretreatment device further includes a first detection component 1044 and a chemical treatment component 1045. After the step of controlling the polishing component to perform polishing on the cleaned die-cut part, the insulation treatment method of the die-cut part further includes:

[0094] (1) Determine the surface adhesion value of the die-cut part based on the first detection component.

[0095] After the polishing component is controlled to complete the polishing process on the cleaned die-cut part, the control processor 103 starts the first detection component 1044 in the pre-processing device 104. The first detection component 1044 may include various high-precision detection instruments and sensors. For example, a surface roughness meter may be used to detect the microscopic roughness value of the die-cut surface to evaluate the flatness of the surface. At the same time, a contact angle meter may also be used to measure the contact angle of the liquid on the die-cut surface, thereby indirectly reflecting the chemical affinity and adhesion degree of the surface.

[0096] Through these detection methods, a series of data on the surface characteristics of the die-cut parts are obtained. These data are transmitted to the control processor 103, and the control processor 103 uses built-in algorithms and preset standards to analyze and process these data to determine the surface adhesion value of the die-cut parts.

[0097] Among them, the surface adhesion degree can be the degree of mutual attachment, bonding or adhesion between the surface of the die-cut part and the insulating ink. The surface adhesion degree can be used to describe the adhesion firmness, tightness or stability of the insulating ink on the surface of the die-cut part.

[0098] (2) When the surface adhesion value of the die-cut piece does not meet the preset adhesion value, the chemical treatment component is controlled to perform chemical treatment on the die-cut piece until the surface adhesion value of the die-cut piece meets the preset adhesion value.

[0099] The control processor 103 compares the determined adhesion value of the die-cutting surface with the preset adhesion value. If the current adhesion value does not meet the preset standard, the control processor 103 sends an instruction to the chemical treatment component 1045 to start the chemical treatment operation. The chemical treatment component 1045 can use chemical treatment methods such as pickling, phosphating or passivation. Taking pickling as an example, the control processor 103 will accurately control the concentration, temperature and treatment time of the acid solution to ensure that while removing surface oxides and impurities, it does not cause excessive corrosion to the basic material of the die-cutting part.

[0100] During the chemical treatment process, the first detection component 1044 continuously monitors the changes on the surface of the die-cut piece and feeds back the real-time data to the control processor 103. The control processor 103 continuously adjusts the parameters of the chemical treatment according to these feedbacks. If the surface adhesion value of the die-cut piece still does not meet the preset value after a round of chemical treatment, the control processor 103 will start the chemical treatment component 1045 again for further treatment, and the operation will be cyclic until the first detection component 1044 determines that the surface adhesion value of the die-cut piece has reached the preset adhesion value.

[0101] During the chemical treatment process, the detection component will continuously monitor the adhesion value of the die-cut surface and feed back the real-time data to the control processor 103. Based on the feedback information, the control processor 103 determines whether the chemical treatment has achieved the expected effect, that is, whether the surface adhesion value of the die-cut meets the preset adhesion value. If it has not yet met, the control processor 103 will continue to control the chemical treatment component to process until the surface adhesion value of the die-cut reaches the preset standard. This ensures that the insulating ink can stably and reliably adhere to the surface of the die-cut during the subsequent insulation treatment process, thereby ensuring the quality and effect of the insulation treatment.

[0102] Step 303: Determine the operating parameters of the nozzle assembly.

[0103] The operating parameters of the spray head assembly may include aperture size and spray pressure.

[0104] The control processor 103 can determine the working parameter settings of the nozzle assembly 1013 according to factors such as the material, shape, size of the die-cut part to be processed and the required insulating ink coverage effect.

[0105] For the aperture size, the control processor 103 may perform the following analysis: if the die-cut surface is relatively rough, larger ink droplets are required to ensure that the ink can fully fill the tiny depressions on the surface, then a nozzle with a larger aperture may be selected to make the ejected ink droplets larger. Conversely, if the die-cut surface is relatively smooth and requires high-precision uniform coverage, a nozzle with a smaller aperture may be selected to eject finer ink droplets to achieve a delicate spraying effect.

[0106] Regarding the injection pressure, a higher injection pressure can give the ink droplets greater kinetic energy and can be sprayed to a greater distance, which is suitable for die-cut parts of larger size or complex shape. However, too high a pressure may cause ink to splash or form uneven accumulation on the surface. A lower injection pressure is suitable for die-cut parts that have extremely high requirements for ink coverage accuracy and have fragile or easily damaged surfaces, and can achieve more gentle and uniform spraying. The control processor 103 can continuously optimize and adjust the operating parameters such as the aperture size and injection pressure of the nozzle assembly 1013 through built-in algorithms and preset empirical data, combined with the die-cut part information obtained in real time and the spraying effect data fed back by the second detection component 1016. For example, if the initial spraying shows uneven ink coverage or insufficient thickness, the control processor 103 will correspondingly reduce the aperture or increase the injection pressure to improve the spraying effect.

[0107] During the entire insulation process, the control processor 103 can continuously monitor and adjust the working parameters of the nozzle assembly 1013 to ensure that the insulation ink can accurately, evenly and efficiently cover the surface of the die-cut part, providing a good foundation for subsequent curing processing.

[0108] Step 304: Based on the driving component, the nozzle component is controlled according to the working parameters to spray the insulating ink onto the surface of the die-cut part.

[0109] In the die-cut insulation processing system 100, once the working parameters of the nozzle assembly are determined, the driving assembly 1014 begins to play a key role. After the driving assembly 1014 receives the working parameter instructions from the control processor 103, the driving assembly 1014 can provide precise power support for the nozzle assembly 1013 according to these instructions. For example, when the working parameters require the nozzle assembly 1013 to spray with a larger aperture and a higher injection pressure, the driving assembly 1014 will increase the output power accordingly to ensure that the nozzle assembly 1013 can spray the insulating ink powerfully according to the set requirements to cover the surface of the die-cut.

[0110] During the spraying process, the drive assembly 1014 continuously and stably provides power to ensure that the working state of the nozzle assembly 1013 always meets the preset working parameters. At the same time, the control processor 103 will monitor the working conditions of the drive assembly 1014 and the nozzle assembly 1013 in real time. If there is any deviation or abnormality, such as the actual spraying effect of the nozzle assembly 1013 does not meet the preset working parameters, the control processor 103 can adjust the drive assembly 1014 to ensure that the insulating ink can be accurately, evenly and efficiently sprayed on the surface of the die-cut part, creating good conditions for subsequent curing and other processing steps.

[0111] In some embodiments, the spraying device further includes a second detection component 1016. After the step of controlling the nozzle assembly to spray the insulating ink onto the surface of the die-cut part based on the driving component and according to the working parameters, the insulation processing method of the die-cut part further includes:

[0112] (1) Determine the ink coverage value of the die-cut part based on the second detection component.

[0113] The ink coverage value may be used to describe the ink coverage of the die-cut surface.

[0114] The second detection component 1016 can be an image sensor, which can capture the image of the die-cut surface and analyze the distribution of the ink using an image processing algorithm, thereby determining parameters such as the coverage area, thickness or uniformity of the ink to obtain an ink coverage value. This value can be a quantitative value or an indicator representing the coverage level.

[0115] (2) When the ink coverage value of the die-cut part does not meet the preset coverage value, determine the target area that does not meet the preset coverage value.

[0116] When the detected ink coverage value is lower or higher than the preset standard value, the system needs to further determine which specific areas do not meet the requirements. This may involve correlating and analyzing the detected coverage information with the actual position or area of ​​the die-cut. By comparing with the preset standard, specific areas where the ink coverage is insufficient or too thick can be found.

[0117] For example, if it is detected through an image, the system can determine the location of the target area based on the coordinates or specific markers on the image. Alternatively, if the detection component can provide more detailed location information, the system can directly obtain the specific coordinate range of the target area that does not meet the requirements.

[0118] (3) Controlling the driving component to reprocess the target area of ​​the die-cut piece until the ink coverage value of the die-cut piece meets the preset coverage value.

[0119] After receiving the instruction, the drive component will perform corresponding reprocessing operations on the determined target area. This may include controlling the nozzle assembly to spray ink on the target area again, adjusting the working parameters of the nozzle (such as aperture size, injection pressure, etc.) to achieve more precise coverage, or using other processing methods, such as local coating or repair.

[0120] During the reprocessing process, the second detection component will continuously monitor the ink coverage value of the target area, and the system will determine in real time whether the preset coverage value has been reached. If the requirements are still not met, reprocessing will continue until the ink coverage of the target area meets the preset standard. Through this feedback and adjustment mechanism, it can be ensured that the insulation ink coverage of the die-cut parts meets the expected quality and performance requirements. For example, if the ink coverage of a certain area is insufficient after the nozzle assembly initially sprays with specific working parameters, the drive assembly may control the nozzle assembly to spray the area again, and may appropriately increase the injection pressure or reduce the aperture to increase the amount of ink droplets attached and the uniformity of coverage, and then detect the area again through the second detection component to determine whether the preset coverage value is met. If it is still not met, continue to adjust and reprocess, and repeat this cycle until the requirements are met. This can effectively improve the quality and reliability of the insulation treatment and reduce problems such as reduced insulation performance due to insufficient local coverage.

[0121] Step 305: placing the die-cut part with the surface covered with insulating ink on a curing device based on the placement component.

[0122] The placement component 1021 has a specific structure and function, and can stably and accurately receive and fix the die-cut parts with insulating ink on the surface.

[0123] The control processor 103 sends instructions to the placement component 1021 to instruct it to perform the placement operation. The placement component 1021 places the die-cut piece accurately at the designated position in the curing device 102 according to the preset program and accuracy requirements, ensuring that the die-cut piece can be evenly and effectively processed in the subsequent curing process, thereby achieving a good curing effect and forming a stable insulation layer with good insulation performance.

[0124] Step 306: heating the die-cut part using a heating component.

[0125] The control processor 103 issues a heating instruction to the heating component 1022. The components such as the resistance wire, the heating tube or the infrared heating element in the heating component 1022 are activated to generate heat. The heat is transferred to the die-cut part and the insulating ink on its surface through a specific heat transfer method, raising their temperatures and causing the insulating ink to undergo a curing reaction.

[0126] During the heating process, the heating component 1022 can work according to the temperature curve and heating time and other parameters preset by the control processor 103 to ensure that the heating effect meets the curing requirements and forms a stable insulation layer with good insulation performance.

[0127] In some embodiments, the curing device further includes a third detection component 1023 and an irradiation curing component 1024. After the step of heating the die-cut part based on the heating component, the insulation treatment method of the die-cut part further includes:

[0128] (1) Determine the curing degree value of the die-cut part based on the third detection component.

[0129] The third detection component 1023 may include a variety of sensors and detection equipment for monitoring the physical and chemical changes of the die-cut during the heating process. For example, it can evaluate the degree of curing by measuring the temperature distribution, hardness change, chemical composition conversion, etc. of the die-cut. A thermocouple may be used to accurately measure the temperature, or a hardness tester may be used to detect the increase in the surface hardness of the die-cut. The data obtained by these detection means are analyzed and processed by the control processor 103 and converted into a specific value that can reflect the degree of curing.

[0130] (2) When the curing degree value of the die-cut piece does not meet the preset curing degree value, the die-cut piece is radiantly heated based on the irradiation curing component until the curing degree value of the die-cut piece meets the preset curing degree value.

[0131] If the curing degree value determined by the third detection component is lower than the preset curing degree value, the irradiation curing component 1024 can be started. The irradiation curing component 1024 can use ultraviolet rays, infrared rays or other radiation sources of specific wavelengths to heat the die-cut parts. The control processor 103 can adjust the radiation intensity, irradiation time and frequency of the irradiation curing component 1024 according to the difference between the current curing degree and the preset value. During the radiation heating process, the third detection component continuously monitors the change of the curing degree. Once the preset value is reached, the control processor 103 will stop the operation of the irradiation curing component 1024.

[0132] (3) When the curing degree value of the die-cut piece meets the preset curing degree value, the placement component is controlled to take out the die-cut piece.

[0133] When the third detection component detects that the curing degree value of the die-cut piece reaches the preset curing degree value, the control processor 103 sends an instruction to the placement component 1021. The placement component 1021 will safely and accurately remove the cured die-cut piece from the curing device according to the predetermined action and procedure. This removal process may involve the action of the robot arm, the release of the clamp, etc., to ensure that the die-cut piece will not be damaged during the removal process and can smoothly enter the next process or be subsequently processed and stored.

[0134] In this way, the third detection component 1023 monitors the temperature and radiation intensity and other parameters in the curing process in real time, and feeds back these data to the control processor 103. The control processor 103 determines whether the curing conditions are within the set range based on these feedback information. This ensures the consistency and stability of the curing quality. The irradiation curing component 1024 will also perform radiation heating on the die-cut parts under the command of the control processor 103 to accelerate the curing process.

[0135] exist Figure 3 In the described method embodiment, the insulation processing system can control the spraying device to cover the surface of the die-cut with insulation ink; and control the curing device to cure the insulation ink to generate an insulation layer on the surface of the die-cut. In this way, the insulation ink is sprayed on the surface of the product to form an insulation layer and then cured, which changes the traditional insulation processing method of fixing the insulation film material on the surface of the workpiece. There is no need to manually perform the steps of the laminating process of the insulation film material. The insulation processing system based on the die-cut adds insulation ink on the surface of the die-cut to achieve insulation processing of the die-cut. As a result, the complex laminating process is eliminated and the material loss is reduced, which reduces the cost of insulation processing of the die-cut.

[0136] It should be understood that the same or corresponding information in the above different embodiments can be referenced to each other.

[0137] It should be understood that although Figure 2 , Figure 3 The steps in the flowchart are shown in sequence as indicated by the arrows, but these steps are not necessarily executed in the order indicated by the arrows. Unless otherwise specified in this document, there is no strict order restriction for the execution of these steps, and these steps can be executed in other orders. Moreover, Figure 2 and Figure 3 At least part of the steps may include multiple sub-steps or multiple stages. These sub-steps or stages are not necessarily executed at the same time, but can be executed at different times. The execution order of these sub-steps or stages is not necessarily sequential, but can be executed in turn or alternately with other steps or at least part of the sub-steps or stages of other steps.

[0138] The above is only a specific implementation method of the present application. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present application. These improvements and modifications should also be regarded as the scope of protection of the present application.

Claims

1. A method for insulating a die-cut part, characterized in that: The insulation treatment method of the die-cut part is applied to an insulation treatment system, the insulation treatment system includes a spraying device and a curing device, and the insulation treatment method of the die-cut part includes: Controlling the spraying device to cover the surface of the die-cut part with insulating ink; The curing device is controlled to cure the insulating ink to form an insulating layer on the surface of the die-cut part.

2. The insulation treatment method of the die-cut part according to claim 1, characterized in that: The insulation treatment system further includes a pretreatment device. Before the step of controlling the spraying device to cover the surface of the die-cut part with insulation ink, the insulation treatment method of the die-cut part further includes: The pre-processing device is controlled to pre-process the die-cut pieces to be processed to obtain the pre-processed die-cut pieces.

3. The insulation treatment method of the die-cut part according to claim 2, characterized in that: The pretreatment device includes a cleaning component and a polishing component. The control pretreatment device performs pretreatment on the die-cutting piece to be processed to obtain the pretreated die-cutting piece, including: Controlling the cleaning component to clean the die-cut parts to be processed; The polishing assembly is controlled to perform polishing on the cleaned die-cut parts.

4. The insulation treatment method of the die-cut part according to claim 3, characterized in that: The pretreatment device further includes a first detection component and a chemical treatment component. After the step of controlling the polishing component to perform polishing treatment on the cleaned die-cut part, the insulation treatment method of the die-cut part further includes: determining a surface adhesion value of the die-cut part based on the first detection component; When the surface adhesion value of the die-cut piece does not meet the preset adhesion value, the chemical treatment component is controlled to perform chemical treatment on the die-cut piece until the surface adhesion value of the die-cut piece meets the preset adhesion value.

5. The insulation treatment method of die-cut parts according to claim 1, characterized in that: The spraying device includes a driving assembly and a nozzle assembly, and the control of the spraying device to cover the surface of the die-cut part with insulating ink includes: Determining operating parameters of the spray head assembly, the operating parameters including aperture size and spray pressure; Based on the driving assembly, the nozzle assembly is controlled according to the working parameters to spray the insulating ink onto the surface of the die-cut part.

6. The insulation treatment method of die-cut parts according to claim 5, characterized in that: The spraying device further includes a second detection component. After the step of controlling the nozzle assembly to spray the insulating ink onto the surface of the die-cut part based on the driving component and according to the working parameters, the insulation processing method of the die-cut part further includes: Determining the ink coverage value of the die-cut part based on the second detection component; In the case where the ink coverage value of the die-cut piece does not meet the preset coverage value, determining a target area that does not meet the preset coverage value; The driving assembly is controlled to reprocess the target area of ​​the die-cut piece until the ink coverage value of the die-cut piece meets the preset coverage value.

7. The insulation treatment method of die-cut parts according to claim 1, characterized in that: The curing device comprises a placement component and a heating component, and the controlling the curing device to cure the insulating ink to form an insulating layer on the surface of the die-cut part comprises: Placing the die-cut part with the surface covered with insulating ink on the curing device based on the placement component; The die-cut part is heated based on the heating component.

8. The insulation treatment method of die-cut parts according to claim 7, characterized in that: The curing device further includes a third detection component and an irradiation curing component. After the step of heating the die-cut part based on the heating component, the insulation processing method of the die-cut part further includes: Determining a curing degree value of the die-cut part based on the third detection component; When the curing degree value of the die-cut piece does not meet the preset curing degree value, the die-cut piece is radiantly heated based on the irradiation curing component until the curing degree value of the die-cut piece meets the preset curing degree value; When the curing degree value of the die-cut piece meets the preset curing degree value, the placement component is controlled to take out the die-cut piece.

9. An insulation processing system for die-cut parts, characterized in that: The insulation treatment system comprises a spraying device and a curing device, wherein: The spraying device is used to cover the surface of the die-cut part with insulating ink; The curing device is used for curing the insulating ink to form an insulating layer on the surface of the die-cut part.

10. The insulation processing system for die-cut parts according to claim 9, characterized in that: The insulation processing system for die-cut parts also includes a pre-processing device; The pretreatment device includes a cleaning component, a polishing component, a first detection component and a chemical treatment component; The spraying device comprises a parameter setting component, a driving component and a second detection component; The curing device comprises a placing component, a heating component and a third detecting component.

Images