Wire surface wiping equipment

Abstract

The invention relates to the technical field of electric wire maintenance, and discloses electric wire surface wiping equipment which comprises a control box and an electric wire body, a supporting plate is fixedly installed at the top of the control box, a linear guide rail is fixedly installed on the front face of the supporting plate, a sliding block is slidably connected to the outer wall of the linear guide rail, and an electric wire wiping frame is fixedly installed on the front face of the sliding block; the top of the wire wiping frame is fixedly connected with a wiping agent adding groove. Through cooperation of a servo motor, a driving belt wheel, a synchronous belt and a driven synchronous belt wheel, a sliding block can be driven to slide on a linear guide rail, when the sliding block slides rightwards, a surface constant-pressure air cylinder stretches to drive a pressing plate to move downwards to compress a built-in sponge block, and in the process that a wire body is pulled rightwards and the sliding block resets and slides leftwards at the same time, the built-in sponge block is compressed; and the built-in sponge block slides on the surface of the wire main body to wipe the surface of the wire main body, so that the manpower consumption of the wiping work is reduced, and the wiping efficiency is improved.

Description

Technical Field

[0001] The invention relates to the technical field of electric wire maintenance, and in particular to an electric wire surface wiping device. Background Art

[0002] Wires refer to conductors that transmit electrical energy, and are mainly divided into bare wires, magnet wires, and insulated wires. Bare wires are completely exposed metal conductors, usually used in outdoor high-voltage transmission lines; magnet wires are insulated wires that generate a magnetic field or induce current in a magnetic field when energized, and are mainly used for winding motors and transformers; insulated wires are conductors wrapped with an insulating layer, and are mostly used for indoor power distribution.

[0003] During the production or use of wires, dust will adhere to the surface. The dust will affect the transmission efficiency of the wires and may also affect the normal operation of the entire electrical system. Therefore, the surface of the wires needs to be wiped. Currently, wiping is mostly done manually, which has low efficiency and consumes a lot of manpower. Summary of the invention

[0004] The purpose of the present invention is to provide a wire surface wiping device to solve the problem of low efficiency of wiping wires manually in the prior art.

[0005] The present invention provides the following technical solution: an electric wire surface wiping device, comprising a control box and an electric wire body, a support plate fixedly installed on the top of the control box, a linear guide fixedly installed on the front of the support plate, a slider slidably connected to the outer wall of the linear guide, a wire wiping frame fixedly installed on the front of the slider, a wiping agent adding groove fixedly connected to the top of the wire wiping frame, a built-in sponge block movably connected in the inner cavity of the wire wiping frame, the outer wall of the electric wire body is movably connected to the inner wall of the built-in sponge block, and a surface constant-pressure cylinder is fixedly installed on the outer wall of the slider.

[0006] As a preferred embodiment of the above technical solution, a start-stop button is fixedly installed on the front of the control box, and a touch screen located above the start-stop button is fixedly installed on the front of the control box.

[0007] Through the above technical solution, through the setting of the start / stop button and the touch screen, it is convenient for the user to control the structure.

[0008] As a preferred embodiment of the above technical solution, the front side of the support plate is rotatably connected to a driving pulley, and the front side of the support plate is rotatably connected to a passive synchronous pulley located on the right side of the driving pulley, and the outer walls of the driving pulley and the passive synchronous pulley are transmission-connected with a synchronous belt.

[0009] Through the above technical solution, the cooperation of the driving pulley, the passive synchronous pulley and the synchronous belt makes it easy to push the slider to move on the linear guide rail.

[0010] As a preferred embodiment of the above technical solution, a servo motor is fixedly mounted on the back of the support plate, the output shaft of the servo motor is fixedly connected to the back of the driving pulley, and the bottom of the slider is fixedly connected to the top of the synchronous belt.

[0011] Through the above technical solution and the design of the servo motor, power can be provided for the movement of the synchronous belt.

[0012] As a preferred embodiment of the above technical solution, a guide wheel bearing seat is fixedly installed on the left side of the support plate, a meter guide wheel is rotatably connected to the inner wall of the guide wheel bearing seat, and the outer wall of the electric wire body is movably connected to the outer surface of the meter guide wheel.

[0013] Through the above technical solution and the design of the meter guide wheel, the main body of the electric wire can be guided and supported.

[0014] As a preferred embodiment of the above technical solution, a speed measuring encoder is fixedly installed on the back side of the guide wheel bearing seat, and the speed measuring encoder is used to measure the rotational speed of the meter guide wheel.

[0015] Through the above technical solution and the design of the speed measuring encoder, it is convenient to calculate the length of the wire body passing through the meter guide wheel.

[0016] As a preferred embodiment of the above technical solution, the telescopic end of the surface constant pressure cylinder extends into the inner cavity of the wire wiping frame and is fixedly connected with a pressure plate, and the bottom of the pressure plate is movably connected to the top of the built-in sponge block.

[0017] Through the above technical solution, through the design of the pressure plate, it is convenient to press down the built-in sponge block to achieve the function of pulling the wire body.

[0018] Compared with the prior art, the present invention has the following beneficial effects: The present invention can drive the slider to slide on the linear guide rail through the cooperation of the servo motor, the active pulley, the synchronous belt and the passive synchronous pulley. When the slider slides to the right, the surface constant pressure cylinder extends to drive the pressure plate to move downward to compress the built-in sponge block, and the wire body can be pulled to the right at the same time. During the process of the slider returning to the left, the built-in sponge block will slide on the surface of the wire body to wipe the surface of the wire body, thereby realizing the function of automatically pulling and wiping the wire body, reducing the manpower consumption of the wiping work and improving the wiping efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a front view of the present invention; Figure 2 is a side view of the present invention; Figure 3 for Figure 2Schematic diagram of the enlarged structure at point A in the middle.

[0020] In the figure: 1. Control box; 2. Start / stop button; 3. Touch screen; 4. Driving pulley; 5. Synchronous belt; 6. Linear guide; 61. Slider; 7. Passive synchronous pulley; 8. Meter guide wheel; 9. Wire body; 10. Wire wiping frame; 11. Wiping agent adding slot; 12. Built-in sponge block; 13. Surface constant pressure cylinder; 14. Speed ​​measurement encoder; 15. Guide wheel bearing seat; 16. Servo motor. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0022] like Figure 1-Figure 3 As shown, the present invention provides a technical solution: a wire surface wiping device, comprising a control box 1 and a wire body 9, a support plate is fixedly installed on the top of the control box 1, a linear guide 6 is fixedly installed on the front of the support plate, a slider 61 is slidably connected to the outer wall of the linear guide 6, a wire wiping frame 10 is fixedly installed on the front of the slider 61, a wiping agent adding groove 11 is fixedly connected to the top of the wire wiping frame 10, a built-in sponge block 12 is movably connected in the inner cavity of the wire wiping frame 10, the outer wall of the wire body 9 is movably connected to the inner wall of the built-in sponge block 12, a surface constant pressure cylinder 13 is fixedly installed on the outer wall of the slider 61, and when the slider 61 slides to the right, the surface constant pressure cylinder 13 is controlled to extend. The pressure plate is driven downward to press down the built-in sponge block 12, causing the wire body 9 to be stuck in the built-in sponge block 12. The wire body 9 can be pulled to the right at the same time, and then the slider 61 is operated to slide back to the left, and the surface constant pressure cylinder 13 is controlled to reset and contract. The built-in sponge block 12 will slide on the surface of the wire body 9 to wipe the surface of the wire body 9, that is, the function of automatically pulling and wiping the wire body 9 is realized, which reduces manpower consumption and improves the efficiency of wiping work. Wiping agent can be added to the inner cavity of the wire wiping frame 10 from the wiping agent adding groove 11, and the wiping agent will then soak on the built-in sponge block 12, thereby improving the wiping effect of the built-in sponge block 12 on the wire body 9.

[0023] As an implementation method in this embodiment, Figure 1-Figure 3As shown, a start / stop button 2 is fixedly installed on the front of the control box 1, a touch screen 3 located above the start / stop button 2 is fixedly installed on the front of the control box 1, a driving pulley 4 is rotatably connected to the front of the support plate, a passive synchronous pulley 7 located on the right side of the driving pulley 4 is rotatably connected to the front of the support plate, a synchronous belt 5 is transmission-connected to the outer walls of the driving pulley 4 and the passive synchronous pulley 7, a servo motor 16 is fixedly installed on the back of the support plate, an output shaft of the servo motor 16 is fixedly connected to the back of the driving pulley 4, a bottom of a slider 61 is fixedly connected to the top of the synchronous belt 5, and the servo motor 16 is controlled to work, so that the driving pulley 4 can be driven to rotate, and through the cooperation of the synchronous belt 5 and the passive synchronous pulley 7, the synchronous belt 5 can be driven to move on the outer walls of the driving pulley 4 and the passive synchronous pulley 7, and then the slider 61 can be driven to slide on the outer wall of the linear guide 6, providing power for pulling the wire body 9 and wiping the wire body 9.

[0024] As an implementation method in this embodiment, Figure 1-Figure 3 As shown, a guide wheel bearing seat 15 is fixedly installed on the left side of the support plate, and a meter guide wheel 8 is rotatably connected to the inner wall of the guide wheel bearing seat 15. The outer wall of the wire body 9 is movably connected to the outer surface of the meter guide wheel 8. A speed measuring encoder 14 is fixedly installed on the back of the guide wheel bearing seat 15. The speed measuring encoder 14 is used to measure the rotation speed of the meter guide wheel 8. The telescopic end of the surface constant pressure cylinder 13 extends into the inner cavity of the wire wiping frame 10 and is fixedly connected with a pressure plate. The bottom of the pressure plate is movably connected to the top of the built-in sponge block 12. Through the design of the meter guide wheel 8, the wire body 9 can be guided and supported. The rotation speed of the meter guide wheel 8 is proportional to the wiping length of the wire body 9. The rotation speed of the meter guide wheel 8 is measured by the speed measuring encoder 14, and then the wiping length of the wire body 9 can be calculated by the control box 1 and displayed on the touch screen 3, which is convenient for users to use.

[0025] Working principle: the wire body 9 passes through the top of the meter guide wheel 8 and then passes through the inner cavity of the built-in sponge block 12 to be led out, the servo motor 16 is controlled to work, and the synchronous belt 5 is driven to move, so that the slider 61 slides to the right, and at the same time, the surface constant pressure cylinder 13 is controlled to extend, and the pressure plate is driven to move down to press down the built-in sponge block 12, so that the wire body 9 is stuck in the built-in sponge block 12, and the wire body 9 can be pulled to the right, and the servo motor 16 is controlled to work in the opposite direction again, and the slider 61 is reset to slide to the left, and at the same time, the surface constant pressure cylinder 13 is controlled to reset and contract, and the built-in sponge block 12 will slide on the surface of the wire body 9 to wipe the surface of the wire body 9, that is, the function of automatically pulling and wiping the wire body 9 is realized.

[0026] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them.

Claims

1. A wire surface wiping device, comprising a control box (1) and a wire body (9), characterized in that: A support plate is fixedly mounted on the top of the control box (1), a linear guide rail (6) is fixedly mounted on the front of the support plate, a slider (61) is slidably connected to the outer wall of the linear guide rail (6), a wire wiping frame (10) is fixedly mounted on the front of the slider (61), a wiping agent adding groove (11) is fixedly connected to the top of the wire wiping frame (10), a built-in sponge block (12) is movably connected in the inner cavity of the wire wiping frame (10), the outer wall of the wire body (9) is movably connected to the inner wall of the built-in sponge block (12), and a surface constant pressure cylinder (13) is fixedly mounted on the outer wall of the slider (61).

2. The wire surface wiping device according to claim 1, characterized in that: A start / stop button (2) is fixedly mounted on the front of the control box (1), and a touch screen (3) located above the start / stop button (2) is fixedly mounted on the front of the control box (1).

3. The wire surface wiping device according to claim 1, characterized in that: The front side of the support plate is rotatably connected to a driving pulley (4), and the front side of the support plate is rotatably connected to a passive synchronous pulley (7) located on the right side of the driving pulley (4). The outer walls of the driving pulley (4) and the passive synchronous pulley (7) are transmission-connected to a synchronous belt (5).

4. The wire surface wiping device according to claim 3, characterized in that: A servo motor (16) is fixedly mounted on the back of the support plate, an output shaft of the servo motor (16) is fixedly connected to the back of the driving pulley (4), and the bottom of the slider (61) is fixedly connected to the top of the synchronous belt (5).

5. The wire surface wiping device according to claim 1, characterized in that: A guide wheel bearing seat (15) is fixedly mounted on the left side of the support plate, a meter guide wheel (8) is rotatably connected to the inner wall of the guide wheel bearing seat (15), and an outer wall of the electric wire body (9) is movably connected to the outer surface of the meter guide wheel (8).

6. The wire surface wiping device according to claim 5, characterized in that: A speed measuring encoder (14) is fixedly mounted on the back of the guide wheel bearing seat (15), and the speed measuring encoder (14) is used to measure the rotation speed of the meter guide wheel (8).

7. The wire surface wiping device according to claim 1, characterized in that: The telescopic end of the surface constant pressure cylinder (13) extends into the inner cavity of the wire wiping frame (10) and is fixedly connected to a pressure plate, and the bottom of the pressure plate is movably connected to the top of the built-in sponge block (12).

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