Die casting device for automobile part machining
By introducing high-efficiency continuous die-casting mechanism, synchronous mold release mechanism and quantitative loading mechanism into the die-casting device, the problems of low processing efficiency and surface damage of existing die-casting devices are solved, and continuous high-efficiency die-casting and surface protection of parts are achieved.
Patent Information
- Application Number
- CN202411342326.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-02-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing die-casting devices have low processing efficiency, making it difficult to ensure that the material enters the mold in a quantitative manner, and are prone to defects such as shrinkage, and it is impossible to ensure that the film decompression liquid is sprayed evenly during demoulding, resulting in damage to the surface of the parts.
A die-casting device including an efficient continuous die-casting mechanism, a synchronous mold release mechanism and a quantitative loading mechanism are designed. The synchronous release mechanism is used to spray the release liquid evenly in the die-casting tank, and the quantitative loading mechanism ensures quantitative injection of raw materials, so as to achieve continuous and efficient die-casting and surface protection of the parts.
It improves the efficiency of die-casting, avoids defects such as shrinkage, and protects the surface of the parts by uniformly spraying the mold release liquid, reducing the risk of damage.
Smart Images

Figure CN119407126A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of automobile parts processing, in particular to a die-casting device for automobile parts processing. Background Art
[0002] Die casting is a metal casting process characterized by high speed, high pressure, liquid-to-solid transformation and one-step forming. This process can produce parts with complex shapes, precise dimensions and smooth surfaces, and is widely used in many fields such as automobiles, construction, and machinery. In the automobile manufacturing industry, die castings are an important part of the internal structure of the car, such as engine pipes, cylinder heads, valve rocker arms and supports, etc.
[0003] The existing die-casting device has low processing efficiency. It is difficult to ensure that the material enters the mold quantitatively during feeding, which is prone to defects such as shrinkage. Moreover, it is impossible to ensure that the demolding liquid is sprayed evenly during demolding, which easily causes damage to the surface of the parts. Therefore, a die-casting device for processing automobile parts is proposed. Summary of the invention
[0004] The present invention aims to solve the technical problems that the existing die-casting device has low processing efficiency, it is difficult to ensure that the material enters the mold in a quantitative manner when loading, defects such as shrinkage are prone to occur, and the demolding liquid cannot be evenly sprayed during demolding, which easily causes damage to the surface of the parts. A die-casting device for processing automobile parts is provided.
[0005] The technical solution adopted by the present invention to solve its technical problem is: A die-casting device for processing automobile parts, comprising a processing table, a high-efficiency continuous die-casting mechanism, a synchronous demoulding mechanism and a quantitative feeding mechanism; The top of the processing table is symmetrically and fixedly provided with side panels on both sides, the side panels are vertically arranged with the top surface of the processing table, the top of the side panels is fixedly provided with a top plate, the center of the top surface of the processing table is provided with a mounting groove, the interior of the mounting groove is fixedly provided with a fixed mold, the interior of the fixed mold is provided with a die-casting groove, the efficient continuous die-casting mechanism is movably provided at the top of the fixed mold, the interior of the processing table is provided with an inner groove, the synchronous demoulding mechanism is provided inside the inner groove, the quantitative feeding mechanism is fixedly provided at the top of the top plate, and the bottom of the processing table is fixedly provided with a plurality of bases. When in use, the movable mold is driven to move to the top of the fixed mold by the efficient continuous die-casting mechanism, so that the die-casting groove is sealed, and during the movement of the movable mold, a layer of demoulding liquid is evenly sprayed in the die-casting groove by the synchronous demoulding mechanism, and then the raw material is injected into the die-casting groove by the quantitative feeding mechanism, so that the parts are die-cast and formed, and finally the formed parts are lifted up by the synchronous demoulding mechanism, so as to facilitate the collection of the workpiece.
[0006] Furthermore, the efficient continuous die-casting mechanism includes a mounting plate, the mounting plate is fixedly arranged on the top of the top plate, the mounting plate is arranged perpendicularly to the top plate, a turntable is rotatably arranged on the front side wall of the mounting plate, a rotating shaft is fixedly arranged at the center of the turntable, the inner end of the rotating shaft passes through the turntable and is rotatably connected to the mounting plate, the rotating shaft is arranged perpendicularly to the mounting plate, the other end of the rotating shaft is connected to a motor, the motor is fixedly connected to the mounting plate, and a transmission rod is rotatably connected to the edge of the front side wall of the turntable. When die-casting, the motor is started, the turntable is driven to start rotating through the rotating shaft, and when the turntable rotates, the transmission rod at its edge starts to move up and down periodically.
[0007] Furthermore, the other end of the transmission rod is rotatably connected to a vertical shaft, the bottom end of the vertical shaft passes through the top plate and extends to the upper part of the processing table, a movable mold is fixedly arranged at the bottom end of the vertical shaft, the vertical shaft is vertically arranged to the top of the movable mold, and first guide rods are symmetrically arranged on both sides of the vertical shaft, the bottom end of the first guide rod is fixedly connected to the movable mold, the first guide rod is arranged parallel to the vertical shaft, and the top end of the first guide rod passes through the top plate and extends to the top of the top plate. When the transmission rod moves downward, it drives the vertical shaft to move downward, so that the movable mold at the bottom of the vertical shaft moves downward along the direction of the first guide rod.
[0008] Furthermore, a convex block is fixedly provided at the bottom of the movable mold, the movable mold is located directly above the fixed mold, the shape and size of the movable mold match the shape and size of the fixed mold, a feed hole is provided inside the right side of the movable mold, a feed joint is fixedly provided on the top of the feed hole, the feed joint is connected to the quantitative feeding mechanism through a conveying pipe, an air hole is provided inside the left side of the movable mold, the feed hole and the air hole are both connected to the die-casting groove, a feeding trigger is provided on the bottom edge of the movable mold, and the feeding trigger is electrically connected to the quantitative feeding mechanism. When the movable mold moves downward to be completely closed with the fixed mold, the feeding trigger at the bottom of the movable mold is squeezed and activated by the fixed mold, so that the quantitative feeding mechanism passes through the conveying pipe to the inside of the die-casting groove, and the gas inside the die-casting groove is discharged along the air hole under the action of pressure, so as to realize continuous and efficient die-casting of the workpiece, and at the same time, defects such as air holes in the workpiece can be avoided.
[0009] Furthermore, the synchronous demoulding mechanism includes a transverse axis and a second guide rod, the transverse axis and the second guide rod are respectively arranged on the front and rear sides of the movable mold, the transverse axis and the second guide rod are vertically arranged between the side plates, both ends of the transverse axis are rotatably connected to the side plates, the axes of the transverse axis and the second guide rod are located in the same horizontal plane, a connecting rod is fixedly arranged on the left side of the movable mold, the other end of the connecting rod is fixedly connected to a vertical rod, a reinforcing rib is fixedly arranged between the connecting rod and the vertical rod, the vertical rod is vertically arranged to the top surface of the processing table, a plurality of latch teeth are arranged on the top front side of the vertical rod, a gear is arranged at the intersection of the left side of the transverse axis and the vertical rod, the gear is coaxially arranged with the transverse axis, and the gear is meshed and connected with the vertical rod through the latch teeth. When the movable mold moves downward, the connecting rod and the vertical rod are driven to move downward, so that the latch teeth move downward, driving the gear meshed with the latch teeth to start rotating, thereby driving the transverse axis to start rotating.
[0010] Furthermore, a threaded portion is provided in the middle of the horizontal axis, and the length of the threaded portion is greater than the length of the die-casting groove. The external thread of the threaded portion is connected to a sprayer, and the length of the sprayer is greater than the width of the die-casting groove. The other end of the sprayer is slidably connected to the second guide rod, and the sprayer is vertically arranged to the horizontal axis and the second guide rod. A spray trigger is provided on the top of the sprayer, and a cross bar is fixed from the side wall of the vertical rod, and the outer end of the cross bar is located directly above the spray trigger. A number of spray heads are evenly arranged on the bottom of the sprayer, and a spray closing switch is provided on the right side wall of the sprayer. A stopper is fixed at the right end of the threaded portion. When the vertical rod moves downward, it drives the horizontal rod downward until the other end of the horizontal rod squeezes the spray trigger on the top of the sprayer, so that the sprayer is started and the demoulding liquid is sprayed out along the nozzle at the bottom of the sprayer. When the horizontal axis rotates, it drives the sprayer threadedly connected to the threaded part to the right along the second guide rod, so that the nozzle moves accordingly. When the sprayer moves to the rightmost end of the threaded part, the spray closing switch on its right side wall contacts the block and is squeezed, so that the sprayer is closed. Through the above steps, a layer of demoulding liquid can be evenly sprayed on the inside of the die-casting tank before die-casting to avoid damage to the surface of the workpiece during demoulding.
[0011] Furthermore, the bottom of the die-casting groove is provided with a plurality of bottom holes, the bottom of the bottom hole passes through the top of the processing table, the side of the bottom hole is provided with a side slide groove, the inside of the side slide groove is slidably provided with a baffle, the other end of the baffle extends to the rear side of the fixed mold, and a friction block is fixedly connected between the outer ends of the plurality of baffles, a friction rod is fixedly provided at the bottom of the rear end of the sprayer, the friction rod abuts against the friction block, a plurality of top rods are slidably provided inside the bottom hole, the bottom end of the top rod is connected with a sliding block, the bottom of the vertical rod passes through the processing table and extends to the inside of the inner groove, a plurality of third guide rods are vertically provided inside the inner groove, the sliding block is slidably sleeved on the outside of the third guide rod, and the bottom end of the vertical rod is fixedly connected to the sliding block by a connecting rod. During the movement, the sprayer drives the friction rod to move rightward. When the friction rod moves to the right, it drives the friction block to move rightward, so that the baffle connected to the friction block moves accordingly, and the bottom hole is sealed, thereby ensuring the sealing of the die-casting groove. When the die-casting is completed, the vertical axis moves upward, so that the movable mold moves upward, driving the vertical rod to move upward, so that the gear rotates in the opposite direction, driving the sprayer and the baffle to reset. When the vertical rod moves upward, it drives the bottom slider to move upward along the third guide rod, so that the top rod on the top of the slider moves upward along the bottom hole, thereby lifting the workpiece in the die-casting groove, which is convenient for collecting the workpiece.
[0012] Furthermore, the quantitative feeding mechanism includes a vertical cylinder, which is fixedly arranged on the top of the top plate, the top input end pipeline of the vertical cylinder is connected to the feed pipe, the bottom output end of the vertical cylinder is connected to the input end pipeline of the conveying pipe, the inner top and bottom of the vertical cylinder are fixedly provided with a one-way valve, the middle right side of the vertical cylinder is connected to a connecting cylinder, the connecting cylinder is connected to the middle of the vertical cylinder, and the connection between the connecting cylinder and the vertical cylinder is located between the one-way valve. When feeding, the material flows into the vertical cylinder and the connecting cylinder along the feed pipe, and the one-way valve can prevent the material from flowing back.
[0013] Further, the right end pipeline of the connecting cylinder is connected with a conveying cylinder, a first piston is movably arranged inside the conveying cylinder, a piston rod is fixedly connected to the right side of the first piston, the other end of the piston rod extends to the outside of the conveying cylinder, a cylinder is arranged outside the piston rod, a left air inlet and a right air inlet are arranged at the two ends of the cylinder respectively, an air pump is connected to the pipeline between the left air inlet and the right air inlet, and a second piston is arranged in the middle of the inner part of the piston rod located in the cylinder. When feeding is required, the air pump is started, so that the gas enters the cylinder along the right air inlet, pushes the second piston to move to the left, makes the piston rod move to the left, drives the first piston to move to the left end of the conveying cylinder, generates pressure on the material in the connecting cylinder, and makes the material flow out along the conveying pipe at the bottom of the vertical cylinder. After completing one feeding, the air pump pumps gas into the left air inlet, makes the second piston move in the opposite direction, drives the piston rod and the first piston to move in the opposite direction, makes the inside of the vertical cylinder generate negative pressure, and the material flows into the vertical cylinder again under the action of negative pressure, thereby realizing continuous feeding.
[0014] Furthermore, a mounting platform is fixedly provided at the bottom of the cylinder, a pair of clamping blocks are detachably provided at the top right side of the mounting platform, a movable block is provided at the movable end between the clamping blocks, and the left side of the movable block is fixedly connected to the piston rod. When the piston rod moves, the movable block is driven to move between the clamping blocks, and the movement distance of the piston rod can be kept consistent through the clamping blocks, so that the output of the material remains stable, and the output of the material can be controlled by adjusting the spacing between the clamping blocks.
[0015] Beneficial effects of the present invention: 1. The die-casting device for processing automobile parts of the present invention is provided with a synchronous demoulding mechanism, which can drive the cross bar to move downward when the vertical bar moves downward, until the other end of the cross bar squeezes the spray trigger at the top of the sprayer, so that the sprayer is started, and the demoulding liquid is sprayed out along the nozzle at the bottom of the sprayer. When the horizontal axis rotates, the sprayer threadedly connected to the threaded part is driven to the right along the second guide rod, so that the nozzle moves accordingly. When the sprayer moves to the rightmost end of the threaded part, the spray closing switch on its right side wall contacts the block and is squeezed, so that the sprayer is closed. Through the above steps, a layer of demoulding liquid can be evenly sprayed on the inside of the die-casting tank before die-casting to prevent the surface of the workpiece from being damaged during demoulding.
[0016] 2. The die-casting device for processing automobile parts of the present invention is provided with a quantitative feeding mechanism. When feeding, the air pump can be started to allow gas to enter the cylinder along the right air inlet, push the second piston to move leftward, allow the piston rod to move leftward, drive the first piston to move toward the left end of the conveying cylinder, generate pressure on the material in the connecting cylinder, and cause the material to flow out along the conveying pipe at the bottom of the vertical cylinder. After one feeding is completed, the air pump pumps gas into the left air inlet to cause the second piston to move in the opposite direction, drive the piston rod and the first piston to move in the opposite direction, and generate negative pressure inside the vertical cylinder. The material flows into the vertical cylinder again under the action of the negative pressure, thereby realizing continuous feeding. When the piston rod moves, it drives the movable block to move between the clamping blocks. The clamping blocks can keep the movement distance of the piston rod consistent, so that the output of the material remains stable. The output of the material can be controlled by adjusting the spacing between the clamping blocks. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the die-casting device for processing automobile parts; Figure 2 This is an enlarged schematic diagram of the A mechanism of the die-casting device for processing automobile parts; Figure 3 It is a side view structural schematic diagram of the die-casting device for processing automobile parts; Figure 4 It is a schematic diagram of a quantitative feeding mechanism of a die-casting device for processing automobile parts.
[0018] Description of the accompanying drawings: 1. processing table; 2. base; 3. side plate; 4. top plate; 5. mounting plate; 6. turntable; 7. quantitative feeding mechanism; 8. transmission rod; 9. vertical axis; 10. first guide rod; 11. moving mold; 12. feeding hole; 13. feeding joint; 14. feeding pipe; 15. air hole; 16. mounting groove; 17. fixed mold; 18. die casting groove; 19. horizontal axis; 20. threaded part; 21. stopper; 22. inner groove; 23. bottom hole; 24. third guide rod; 25 , slider; 26, push rod; 27, side slide groove; 28, connecting rod; 29, connecting rod; 30, vertical rod; 31, gear; 32, reinforcing rib; 33, cross bar; 34, sprinkler; 35, nozzle; 36, latching tooth; 37, second guide rod; 38, friction rod; 39, friction block; 40, vertical cylinder; 41, feed pipe; 42, one-way valve; 43, connecting cylinder; 44, conveying cylinder; 45, piston rod; 46, cylinder; 47, movable block; 48, clamping block; 49, feeding trigger. DETAILED DESCRIPTION
[0019] The concept and technical effects of the present invention will be clearly and completely described below in conjunction with embodiments to fully understand the purpose, features and effects of the present invention.
[0020] A die-casting device for processing automobile parts, comprising a processing table 1, a high-efficiency continuous die-casting mechanism, a synchronous demoulding mechanism and a quantitative feeding mechanism 7; Side panels 3 are symmetrically and fixedly arranged on both sides of the top of the processing table 1, and the side panels 3 are vertically arranged to the top surface of the processing table 1. A top plate 4 is fixedly arranged on the top of the side panels 3. A mounting groove 16 is provided in the center of the top surface of the processing table 1, and a fixed mold 17 is fixedly arranged inside the mounting groove 16. A die-casting groove 18 is provided inside the fixed mold 17. The high-efficiency continuous die-casting mechanism is movably arranged on the top of the fixed mold 17. An inner groove 22 is provided inside the processing table 1, and the synchronous demoulding mechanism is arranged inside the inner groove 22. The quantitative feeding mechanism 7 is fixedly arranged on the top of the top plate 4, and a plurality of bases 2 are fixedly arranged at the bottom of the processing table 1. When in use, the movable mold 11 is driven to move to the top of the fixed mold 17 by the efficient continuous die-casting mechanism, so that the die-casting groove 18 is sealed. During the movement of the movable mold 11, a layer of demoulding liquid is evenly sprayed in the die-casting groove 18 by the synchronous demoulding mechanism, and then the raw material is injected into the die-casting groove 18 by the quantitative feeding mechanism 7, so that the parts are die-cast and formed. Finally, the formed parts are lifted up by the synchronous demoulding mechanism to facilitate the collection of the workpiece.
[0021] The high-efficiency continuous die-casting mechanism includes a mounting plate 5, which is fixedly arranged on the top of the top plate 4, and the mounting plate 5 is arranged vertically to the top plate 4. A turntable 6 is rotatably arranged on the front side wall of the mounting plate 5, and a rotating shaft is fixedly arranged at the center of the turntable 6. The inner end of the rotating shaft passes through the turntable 6 and is rotatably connected to the mounting plate 5. The rotating shaft is arranged vertically to the mounting plate 5, and the other end of the rotating shaft is connected to a motor, and the motor is fixedly connected to the mounting plate 5. A transmission rod 8 is rotatably connected to the edge of the front side wall of the turntable 6. When die-casting, the motor is started, and the turntable 6 is driven to start rotating through the rotating shaft. When the turntable 6 rotates, the transmission rod 8 on its edge starts to move up and down periodically.
[0022] The other end of the transmission rod 8 is rotatably connected with a vertical shaft 9, the bottom end of the vertical shaft 9 passes through the top plate 4 and extends to the upper part of the processing table 1, a movable mold 11 is fixedly arranged at the bottom end of the vertical shaft 9, the vertical shaft 9 is vertically arranged with the top of the movable mold 11, and first guide rods 10 are symmetrically arranged on both sides of the vertical shaft 9, the bottom end of the first guide rod 10 is fixedly connected with the movable mold 11, the first guide rod 10 is arranged parallel to the vertical shaft 9, and the top end of the first guide rod 10 passes through the top plate 4 and extends to the top of the top plate 4. When the transmission rod 8 moves downward, it drives the vertical shaft 9 to move downward, so that the movable mold 11 at the bottom of the vertical shaft 9 moves downward along the direction of the first guide rod 10.
[0023] A protrusion is fixedly provided at the bottom of the movable mold 11, and the movable mold 11 is located directly above the fixed mold 17. The shape and size of the movable mold 11 match the shape and size of the fixed mold 17. A feed hole 12 is provided inside the right side of the movable mold 11, and a feed connector 13 is fixedly provided on the top of the feed hole 12. The feed connector 13 is connected to the quantitative feeding mechanism 7 through a feed pipe 14. An air hole 15 is provided inside the left side of the movable mold 11. Both the feed hole 12 and the air hole 15 are connected to the die-casting groove 18. A feeding trigger 49 is provided on the bottom edge of the movable mold 11, and the feeding trigger 49 is electrically connected to the quantitative feeding mechanism 7. When the movable mold 11 moves downward until it is completely closed with the fixed mold 17, the feeding trigger 49 at the bottom of the movable mold 11 is squeezed and activated by the fixed mold 17, so that the quantitative feeding mechanism 7 is fed to the inside of the die-casting groove 18 through the feed pipe 14. The gas inside the die-casting groove 18 is discharged along the pores 15 under pressure, thereby realizing continuous and efficient die-casting of the workpiece and avoiding defects such as pores 15 in the workpiece.
[0024] The synchronous demoulding mechanism includes a transverse axis 19 and a second guide rod 37, which are respectively arranged on the front and rear sides of the movable mold 11, and the transverse axis 19 and the second guide rod 37 are both vertically arranged between the side plates 3. Both ends of the transverse axis 19 are rotatably connected to the side plates 3, and the axes of the transverse axis 19 and the second guide rod 37 are located in the same horizontal plane. A connecting rod 29 is fixedly arranged on the left side of the movable mold 11, and a vertical rod 30 is fixedly connected to the other end of the connecting rod 29. A reinforcing rib 32 is fixedly arranged between the connecting rod 29 and the vertical rod 30. The vertical rod 30 is vertically arranged to the top surface of the processing table 1, and a plurality of latch teeth 36 are arranged on the top front side of the vertical rod 30. A gear 31 is arranged at the intersection of the left side of the transverse axis 19 and the vertical rod 30. The gear 31 is coaxially arranged with the transverse axis 19, and the gear 31 is meshed and connected with the vertical rod 30 through the latch teeth 36. When the movable mold 11 moves downward, it drives the connecting rod 29 and the vertical rod 30 to move downward, so that the latching tooth 36 moves downward, drives the gear 31 meshing with the latching tooth 36 to start rotating, and thus drives the horizontal shaft 19 to start rotating.
[0025] A threaded portion 20 is provided in the middle of the horizontal axis 19, and the length of the threaded portion 20 is greater than the length of the die-casting groove 18. A sprayer 34 is connected to the external thread of the threaded portion 20, and the length of the sprayer 34 is greater than the width of the die-casting groove 18. The other end of the sprayer 34 is slidably connected to the second guide rod 37. The sprayer 34 is vertically arranged to the horizontal axis 19 and the second guide rod 37. A spray trigger is provided on the top of the sprayer 34. A cross bar 33 is fixed from the side wall of the vertical rod 30, and the outer end of the cross bar 33 is located directly above the spray trigger. A plurality of spray heads 35 are evenly arranged on the bottom of the sprayer 34. A spray closing switch is provided on the right side wall of the sprayer 34, and a stopper 21 is fixed at the right end of the threaded portion 20. When the vertical rod 30 moves downward, it drives the cross rod 33 downward until the other end of the cross rod 33 squeezes the spray trigger at the top of the sprayer 34, so that the sprayer 34 is started and the demoulding liquid is sprayed out along the nozzle 35 at the bottom of the sprayer 34. When the horizontal axis 19 rotates, it drives the sprayer 34 threadedly connected to the threaded portion 20 to the right along the second guide rod 37, so that the nozzle 35 moves accordingly. When the sprayer 34 moves to the rightmost end of the threaded portion 20, the spray closing switch on its right side wall contacts the block 21 and is squeezed, so that the sprayer 34 is closed. Through the above steps, a layer of demoulding liquid can be evenly sprayed into the interior of the die-casting tank 18 before die-casting to prevent the surface of the workpiece from being damaged during demoulding.
[0026] The bottom of the die-casting groove 18 is provided with a plurality of bottom holes 23, the bottom of the bottom hole 23 passes through the top of the processing table 1, and the side of the bottom hole 23 is provided with a side slide groove 27, and a baffle is slidably provided inside the side slide groove 27, and the other end of the baffle extends to the rear side of the fixed mold 17, and a friction block 39 is fixedly connected between the outer ends of the plurality of baffles, and a friction rod 38 is fixedly provided at the bottom of the rear end of the sprayer 34, and the friction rod 38 abuts against the friction block 39, and a plurality of ejector rods 26 are slidably provided inside the bottom hole 23, and a slider 25 is connected to the bottom end of the ejector rod 26, and the bottom of the vertical rod 30 passes through the processing table 1 and extends to the interior of the inner groove 22, and a plurality of third guide rods 24 are vertically provided inside the inner groove 22, and the slider 25 is slidably sleeved on the outside of the third guide rod 24, and the bottom end of the vertical rod 30 is fixedly connected to the slider 25 by a connecting rod 28. During the movement, the sprayer 34 drives the friction rod 38 to move rightward. When the friction rod 38 moves rightward, it drives the friction block 39 to move rightward, so that the baffle connected to the friction block 39 moves accordingly, and the bottom hole 23 is sealed, thereby ensuring the sealing of the die-casting groove 18. When the die-casting is completed, the vertical shaft 9 moves upward, so that the movable mold 11 moves upward, and drives the vertical rod 30 to move upward accordingly, so that the gear 31 rotates in the opposite direction, driving the sprayer 34 and the baffle to reset. When the vertical rod 30 moves upward, it drives the slider 25 at the bottom to move upward along the third guide rod 24, so that the top rod 26 at the top of the slider 25 moves upward along the bottom hole 23, thereby lifting the workpiece in the die-casting groove 18, which is convenient for collecting the workpiece.
[0027] The quantitative feeding mechanism 7 includes a vertical cylinder 40, which is fixedly arranged on the top of the top plate 4, the top input end pipeline of the vertical cylinder 40 is connected with a feed pipe 41, the bottom output end of the vertical cylinder 40 is connected with the input end pipeline of the conveying pipe 14, and a one-way valve 42 is fixedly arranged on the inner top and bottom of the vertical cylinder 40, and a connecting cylinder 43 is connected to the right side of the middle of the vertical cylinder 40, and the connecting cylinder 43 is connected to the middle of the vertical cylinder 40, and the connection between the connecting cylinder 43 and the vertical cylinder 40 is located between the one-way valve 42. When feeding, the material flows into the vertical cylinder 40 and the connecting cylinder 43 along the feed pipe 41, and the one-way valve 42 can prevent the material from flowing back.
[0028] The right end pipeline of the connecting cylinder 43 is connected to the conveying cylinder 44, and a first piston is movably arranged inside the conveying cylinder 44. A piston rod 45 is fixedly connected to the right side of the first piston. The other end of the piston rod 45 extends to the outside of the conveying cylinder 44. A cylinder 46 is arranged on the outside of the piston rod 45. A left air inlet and a right air inlet are respectively arranged at both ends of the cylinder 46. An air pump is connected to the pipeline between the left air inlet and the right air inlet. A second piston is arranged in the middle of the inner part of the piston rod 45 located in the cylinder 46. When feeding is required, the air pump is started so that the gas enters the cylinder 46 along the right air inlet, pushing the second piston to move to the left, causing the piston rod 45 to move to the left, driving the first piston to move toward the left end of the conveying cylinder 44, generating pressure on the material in the connecting cylinder 43, causing the material to flow out along the feeding pipe 14 at the bottom of the vertical cylinder 40. After completing one feeding, the air pump pumps gas into the left air inlet, causing the second piston to move in the opposite direction, driving the piston rod 45 and the first piston to move in the opposite direction, causing negative pressure to be generated inside the vertical cylinder 40, and the material flows into the vertical cylinder 40 again under the action of the negative pressure, thereby realizing continuous feeding.
[0029] A mounting platform is fixedly provided at the bottom of the cylinder 46, and a pair of clamping blocks 48 are detachably provided at the top right side of the mounting platform. A movable block 47 is provided at the movable end between the clamping blocks 48, and the left side of the movable block 47 is fixedly connected to the piston rod 45. When the piston rod 45 moves, the movable block 47 is driven to move between the clamping blocks 48. The clamping blocks 48 can keep the moving distance of the piston rod 45 consistent, so that the output of the material remains stable, and the output of the material can be controlled by adjusting the spacing between the clamping blocks 48.
[0030] Working principle: during die-casting, the motor is started, and the turntable 6 starts to rotate through the rotating shaft. When the turntable 6 rotates, the transmission rod 8 on its edge starts to move up and down periodically. When the transmission rod 8 moves downward, it drives the vertical shaft 9 downward, so that the movable mold 11 at the bottom of the vertical shaft 9 moves downward along the direction of the first guide rod 10. When the movable mold 11 moves downward until it is completely closed with the fixed mold 17, the feeding trigger 49 at the bottom of the movable mold 11 is squeezed and activated by the fixed mold 17, so that the quantitative feeding mechanism 7 is fed through the feed pipe 14 to the inside of the die-casting tank 18. The gas inside the die-casting tank 18 is discharged along the air hole 15 under the action of pressure, so as to realize continuous and efficient die-casting of the workpiece, and at the same time, defects such as air holes 15 in the workpiece can be avoided.
[0031] When the movable mold 11 moves downward, it drives the connecting rod 29 and the vertical rod 30 to move downward, so that the latch tooth 36 moves downward, and drives the gear 31 meshing with the latch tooth 36 to start rotating, thereby driving the horizontal shaft 19 to start rotating. When the vertical rod 30 moves downward, it drives the horizontal rod 33 to move downward until the other end of the horizontal rod 33 squeezes the spray trigger at the top of the sprayer 34, so that the sprayer 34 is started, and the demoulding liquid is sprayed along the nozzle 35 at the bottom of the sprayer 34. When the horizontal shaft 19 rotates, it drives the sprayer 34 threadedly connected to the threaded portion 20 to the right along the second guide rod 37, so that the nozzle 35 moves accordingly. When the sprayer 34 moves to the rightmost end of the threaded portion 20, the spray closing switch on its right side wall contacts the block 21 and is squeezed, so that the sprayer 34 is closed. Through the above steps, it can be moved to the right before die casting. A layer of demoulding liquid is evenly sprayed on the inside of the die-casting tank 18 to prevent the surface of the workpiece from being damaged during demoulding. The sprayer 34 drives the friction rod 38 to move rightward during the movement. When the friction rod 38 moves to the right, it drives the friction block 39 to move to the right, so that the baffle connected to the friction block 39 moves accordingly, and the bottom hole 23 is sealed, thereby ensuring the sealing of the die-casting tank 18. When the die-casting is completed, the vertical shaft 9 moves upward, so that the movable mold 11 moves upward, and drives the vertical rod 30 to move upward accordingly, so that the gear 31 rotates in the opposite direction, driving the sprayer 34 and the baffle to reset. When the vertical rod 30 moves upward, it drives the slider 25 at the bottom to move upward along the third guide rod 24, so that the top rod 26 at the top of the slider 25 moves upward along the bottom hole 23, thereby lifting the workpiece in the die-casting tank 18, which is convenient for collecting the workpiece.
[0032] When the movable mold 11 moves downward, it drives the feeding trigger 49 to move downward. When the movable mold 11 moves downward until it is completely closed with the fixed mold 17, the feeding trigger 49 at the bottom of the movable mold 11 is squeezed by the fixed mold 17, so that the air pump is started, and the material flows into the vertical cylinder 40 and the connecting cylinder 43 along the feeding pipe 41. The one-way valve 42 can prevent the material from flowing back. When feeding, the gas enters the cylinder 46 along the right air inlet, pushing the second piston to move leftward, so that the piston rod 45 moves leftward, driving the first piston to move toward the left end of the conveying cylinder 44, generating pressure on the material in the connecting cylinder 43, so that The material flows out along the feed pipe 14 at the bottom of the vertical cylinder 40. After one loading is completed, the air pump pumps gas into the left air inlet, causing the second piston to move in the opposite direction, driving the piston rod 45 and the first piston to move in the opposite direction, so that negative pressure is generated inside the vertical cylinder 40. Under the action of negative pressure, the material flows into the vertical cylinder 40 again, thereby realizing continuous loading. When the piston rod 45 moves, it drives the movable block 47 to move between the blocks 48. The blocks 48 can make the movement distance of the piston rod 45 consistent, so that the output of the material remains stable. The output of the material can be controlled by adjusting the spacing between the blocks 48.
[0033] The above embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, other embodiments obtained by those skilled in the art without creative work shall all fall within the scope of protection of the present invention.
Claims
1. A die-casting device for automobile parts processing, characterized in that: It comprises a processing table (1), a high-efficiency continuous die-casting mechanism, a synchronous demoulding mechanism and a quantitative feeding mechanism (7); Side panels (3) are symmetrically and fixedly arranged on both sides of the top of the processing table (1), the side panels (3) are arranged perpendicular to the top surface of the processing table (1), a top panel (4) is fixedly arranged on the top of the side panels (3), a mounting groove (16) is provided at the center of the top surface of the processing table (1), a fixed mold (17) is fixedly arranged inside the mounting groove (16), a die-casting groove (18) is provided inside the fixed mold (17), the high-efficiency continuous die-casting mechanism is movably arranged on the top of the fixed mold (17), an inner groove (22) is provided inside the processing table (1), the synchronous demoulding mechanism is arranged inside the inner groove (22), the quantitative feeding mechanism (7) is fixedly arranged on the top of the top panel (4), and a plurality of bases (2) are fixedly arranged at the bottom of the processing table (1).
2. A die-casting device for automobile parts processing according to claim 1, characterized in that The high-efficiency continuous die-casting mechanism comprises a mounting plate (5), wherein the mounting plate (5) is fixedly arranged on the top of the top plate (4), the mounting plate is arranged perpendicularly to the top plate (4), a turntable (6) is rotatably arranged on the front side wall of the mounting plate, a rotating shaft is fixedly arranged at the center of the turntable (6), the inner end of the rotating shaft passes through the turntable (6) and is rotatably connected to the mounting plate, the rotating shaft is arranged perpendicularly to the mounting plate, the other end of the rotating shaft is connected to a motor, the motor is fixedly connected to the mounting plate, and a transmission rod (8) is rotatably connected to the edge of the front side wall of the turntable (6).
3. A die-casting device for automobile parts processing according to claim 2, characterized in that The other end of the transmission rod (8) is rotatably connected to a vertical shaft (9), the bottom end of the vertical shaft (9) passes through the top plate (4) and extends to the upper part of the processing table (1), the bottom end of the vertical shaft (9) is fixedly provided with a movable mold (11), the vertical shaft (9) and the top of the movable mold (11) are vertically arranged, and first guide rods (10) are symmetrically arranged on both sides of the vertical shaft (9), the bottom end of the first guide rod (10) is fixedly connected to the movable mold (11), the first guide rod (10) is arranged parallel to the vertical shaft (9), and the top end of the first guide rod (10) passes through the top plate (4) and extends to the top of the top plate (4).
4. A die-casting device for automobile parts processing according to claim 3, characterized in that A protrusion is fixedly provided at the bottom of the movable mold (11); the movable mold (11) is located directly above the fixed mold (17); the shape and size of the movable mold (11) match the shape and size of the fixed mold (17); a feed hole (12) is provided inside the right side of the movable mold (11); a feed connector (13) is fixedly provided at the top of the feed hole (12); the feed connector (13) is connected to the quantitative feeding mechanism (7) through a feed pipe (14); an air hole (15) is provided inside the left side of the movable mold (11); the feed hole (12) and the air hole (15) are both connected to the die-casting groove (18); a feeding trigger (49) is provided on the bottom edge of the movable mold (11); the feeding trigger (49) is electrically connected to the quantitative feeding mechanism (7).
5. The die-casting device for automobile parts processing according to claim 3, characterized in that The synchronous demoulding mechanism comprises a transverse axis (19) and a second guide rod (37), wherein the transverse axis (19) and the second guide rod (37) are respectively arranged on the front and rear sides of the movable mold (11), and the transverse axis (19) and the second guide rod (37) are both vertically arranged between the side plates (3), and both ends of the transverse axis (19) are rotatably connected to the side plates (3), and the axes of the transverse axis (19) and the second guide rod (37) are located in the same horizontal plane. A connecting rod (29) is fixedly arranged on the left side of the movable mold (11), and the connecting rod ( The other end of the connecting rod (29) is fixedly connected to a vertical rod (30), a reinforcing rib (32) is fixedly arranged between the connecting rod (29) and the vertical rod (30), the vertical rod (30) is arranged perpendicular to the top surface of the processing table (1), a plurality of latching teeth (36) are arranged on the front side of the top of the vertical rod (30), a gear (31) is arranged at the intersection of the left side of the horizontal axis (19) and the vertical rod (30), the gear (31) is coaxially arranged with the horizontal axis (19), and the gear (31) is meshed and connected with the vertical rod (30) through the latching teeth (36).
6. A die-casting device for automobile parts processing according to claim 5, characterized in that A threaded portion (20) is provided in the middle of the horizontal axis (19), the length of the threaded portion (20) is greater than the length of the die-casting groove (18), the external thread of the threaded portion (20) is connected to a sprayer (34), the length of the sprayer (34) is greater than the width of the die-casting groove (18), the other end of the sprayer (34) is slidably connected to the second guide rod (37), the sprayer (34) is vertically arranged with the horizontal axis (19) and the second guide rod (37), the top of the sprayer (34) is provided with a spray trigger, the vertical rod (30) is fixedly provided with a cross bar (33) from the side wall, the outer end of the cross bar (33) is located directly above the spray trigger, a plurality of spray heads are evenly arranged at the bottom of the sprayer (34), a spray closing switch is provided on the right side wall of the sprayer (34), and a stopper is fixedly provided at the right end of the threaded portion (20).
7. A die-casting device for automobile parts processing according to claim 6, characterized in that The bottom of the die-casting groove (18) is provided with a plurality of bottom holes (23), the bottom of the bottom hole (23) passes through the top of the processing table (1), the side of the bottom hole (23) is provided with a side slide groove (27), a baffle is slidably provided inside the side slide groove (27), the other end of the baffle extends to the rear side of the fixed mold (17), a friction block (39) is fixedly connected between the outer ends of the plurality of baffles, a friction rod (38) is fixedly provided at the bottom of the rear end of the sprayer (34), and the friction rod (38) is connected to the friction block (39). A plurality of top rods (26) are slidably arranged inside the bottom hole (23), and a slider (25) is connected to the bottom end of each top rod (26). The bottom of each vertical rod (30) passes through the processing table (1) and extends to the inside of the inner groove (22). A plurality of third guide rods (24) are vertically arranged inside the inner groove (22), and the slider (25) is slidably sleeved on the outside of the third guide rod (24). The bottom end of each vertical rod (30) is fixedly connected to the slider (25) via a connecting rod (28).
8. The die-casting device for automobile parts processing according to claim 4, characterized in that The quantitative feeding mechanism (7) comprises a vertical cylinder (40), the vertical cylinder (40) being fixedly arranged on the top of the top plate (4), the top input end pipeline of the vertical cylinder (40) being connected to a feed pipe (41), the bottom output end of the vertical cylinder (40) being connected to the input end pipeline of the conveying pipe (14), a one-way valve (42) being fixedly arranged on the top and bottom of the inner side of the vertical cylinder (40), a connecting cylinder (43) being connected to the right side of the middle of the vertical cylinder (40), the connecting cylinder (43) being in communication with the middle of the vertical cylinder (40), and the connection between the connecting cylinder (43) and the vertical cylinder (40) being located between the one-way valve (42).
9. A die-casting device for automobile parts processing according to claim 8, characterized in that The right end pipeline of the connecting cylinder (43) is connected to the conveying cylinder (44), a first piston is movably arranged inside the conveying cylinder (44), a piston rod (45) is fixedly connected to the right side of the first piston, the other end of the piston rod (45) extends to the outside of the conveying cylinder (44), a cylinder (46) is arranged on the outside of the piston rod (45), a left air inlet and a right air inlet are respectively arranged at the two ends of the cylinder (46), an air pump is connected to the pipeline between the left air inlet and the right air inlet, and a second piston is arranged in the middle of the inner part of the piston rod (45) located in the cylinder (46).
10. The die-casting device for automobile parts processing according to claim 9, characterized in that A mounting platform is fixedly provided at the bottom of the cylinder (46), a pair of clamping blocks (48) are detachably provided at the top right side of the mounting platform, a movable block (47) is provided at the movable end between the clamping blocks (48), and the left side of the movable block (47) is fixedly connected to the piston rod (45).
Citation Information
Cited By
Die casting machine with material collecting function
CN119819900A
Die casting machine with material collecting function
CN119819900B