Intelligent welding device for metal parts
By designing the absorption components of the intelligent welding device, including a collection cover, a recycling box and a high-pressure air source, the problem of poor smoke purification effect in the prior art is solved, and efficient separation and purification of welding smoke is achieved.
Patent Information
- Application Number
- CN202411249606.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-02-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing laser welding machines have poor effects in smoke purification, especially through activated carbon adsorption, which has poor purification effect on smoke and dust.
An intelligent welding device is designed, including a welding platform, loading assembly, fixing assembly, welding robot, absorption assembly and control system. The absorption assembly includes a collection cover, a recycling bin and a high-pressure gas source to effectively separate solid particles and gases in the weld fume through the separation assembly and solid ducts.
It realizes effective collection and separation of smoke generated by welding, significantly improves the smoke purification effect, and ensures the safety of the working environment.
Smart Images

Figure CN119407308A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of intelligent welding, and in particular to an intelligent welding device for metal parts. Background Art
[0002] Laser welding devices have the advantages of fast welding speed, narrow weld, small heat-affected zone, small welding deformation and high welding quality. They are widely used in automobile manufacturing, electronics industry, medical equipment, aerospace and other fields. For example, in automobile manufacturing, laser welding can be used for car body splicing; in the electronics industry, it can be used for high-precision welding of small parts.
[0003] The invention with application number CN202011026779.6 discloses a laser welding machine with a smoke purification function, including a welding frame, a workbench, a support frame, a first slide rail, a welding assembly, a limit assembly and an upper fixed assembly. A workbench is installed below the welding frame, a support frame is installed below the workbench, and an upper fixed assembly is installed below the top of the welding frame. The upper fixed assembly can fix the workpiece being welded in the vertical direction so that the position will not change during the welding process. The first slide rails are installed on both sides of the inner wall of the welding frame, and the welding assembly can slide up and down along the first slide rails. The first slide rails are provided with welding assemblies, and the upper surface of the workbench is installed with a limit assembly. The limit assembly can limit the placement position of the workpiece so that the workpiece will not move during the welding process. The above invention can absorb and purify the smoke generated after welding, ensuring that people near the welding machine will not cause physical harm due to long-term inhalation of smoke.
[0004] However, this patent can only achieve smoke absorption, and the purification effect of smoke through activated carbon adsorption is poor.
[0005] Therefore, it is necessary to provide a new technical solution to overcome the above-mentioned defects. Summary of the invention
[0006] The object of the present invention is to provide an intelligent welding device for metal parts which can effectively solve the above technical problems.
[0007] In order to achieve the purpose of the present invention, the following technical scheme is adopted:
[0008] An intelligent welding device for metal parts, comprising: a welding platform, a feeding assembly for conveying metal parts to the welding platform, a fixing assembly for fixing the metal parts, a welding robot for welding the metal parts, an absorbing assembly for absorbing welding smoke, and a control system;
[0009] The absorption assembly comprises: a collection hood for collecting welding smoke, a recovery box connected to the air inlet end of the collection hood, and a high-pressure gas source connected to the recovery box;
[0010] The recovery box is provided with a separation component for separating waste gas and solid particles and a collection component for collecting solid particles;
[0011] The separation component comprises: an air outlet pipe connected with the collection cover, a separation pipe rotatably installed inside the air outlet pipe, and an inner wall of the separation pipe is provided with a spiral groove.
[0012] Furthermore, the outlet end of the outlet pipe is connected to a gas pipeline and a solid pipeline respectively;
[0013] The gas outlet end of the gas pipeline is connected to the gas inlet end of the high-pressure gas source;
[0014] The gas outlet end of the solid pipeline is connected to the cavity of the recovery box.
[0015] Furthermore, a sector piece is rotatably installed in the solid pipeline, a telescopic inclined block is fixedly installed on the unloading side of the sector piece, and a sensor is installed at the bottom of the telescopic inclined block;
[0016] The fan-shaped piece is an electromagnet;
[0017] When the solid pipeline is ventilated, the fan-shaped piece rotates and contacts the telescopic bevel block, and the telescopic bevel block scrapes off the metal particles adsorbed on the surface of the fan-shaped piece; at the same time, the telescopic bevel block triggers the sensor, and the fan-shaped piece is powered off; then the fan-shaped piece continues to rotate and is powered on when it is separated from the telescopic bevel block.
[0018] Furthermore, the fixing assembly includes: a fixing block for fixing the metal part, and a telescopic cylinder for driving the fixing block to move.
[0019] Further, the loading assembly includes: a conveyor belt for conveying metal parts, a first motor for driving the conveyor belt, and a separation guide assembly for arranging the accumulated metal parts in sequence;
[0020] The separation guide assembly includes: a guide member for guiding the moving path of the metal parts, a swing member movably installed on the unloading end of the guide member, a separation plate installed on the unloading side of the swing member, and a connecting member for transmission connecting the swing member and the first motor.
[0021] Furthermore, the guide member is composed of two guide plates symmetrically arranged on the conveyor belt, and the distance between the two guide plates gradually decreases from the loading end to the unloading end.
[0022] Further, the swing member includes: a transverse telescopic block slidably mounted on the guide member in a transverse direction, a vertical telescopic block slidably mounted on the guide member in a vertical direction, and a half gear rotatably mounted on the guide member;
[0023] The transverse telescopic block and the vertical telescopic block are respectively meshed with the half gears;
[0024] The transverse telescopic block and the vertical telescopic block are respectively fixedly connected with a reset member;
[0025] When the transverse telescopic block or the vertical telescopic block is offset from the half gear, the reset member drives the transverse telescopic block or the vertical telescopic block to reset.
[0026] Furthermore, the separation plate is composed of a plate body, a limiting groove opened on the top of the plate body, a connecting shaft fixedly installed on the top of the plate body, and a first gear fixedly installed on the connecting shaft; the plate body is higher than the conveyor belt, and the limiting groove is lower than the conveyor belt; the first gear is engaged with the transverse telescopic block.
[0027] Furthermore, the control system includes: a detection module for collecting videos or pictures of metal parts at the unloading end of the loading assembly in real time; a processing module for analyzing the data collected by the detection module and adjusting welding parameters; the detection module is also used to collect the moving distance of the fixed block.
[0028] Furthermore, the processing module analyzes the data collected by the detection module and adjusts the welding parameters as follows:
[0029] S1, create a template image in the database;
[0030] S2, extracting the working state of the feeding component, when the feeding component is in the working state, the processing module extracts the image data of the unloading end of the feeding component in real time;
[0031] S3, the processing module extracts the moving image from the image data and preprocesses the image data;
[0032] S31, the preprocessing includes: screening the fixed images and regular motion images preset in the template;
[0033] The fixed images include: welding platform, welding robot, fixed components; the regularly moving images include: separation disc, conveyor belt;
[0034] S32, eliminating the fixed image and the regular motion image to obtain a preprocessed moving image;
[0035] S4, performing multi-dimensional synthesis on the pre-processed moving image and generating a synthesis result;
[0036] S5, performing similarity matching between the synthesis result and the template image, and determining the recognition result of the metal part according to the matching result;
[0037] S6. Fixing the metal parts by the fixing assembly;
[0038] S7, measuring the moving distance of the fixed block, and verifying whether the recognition result is accurate according to the moving distance;
[0039] If the moving distance is equal to the predetermined distance in the recognition result, step S8 is executed;
[0040] If the moving distance is greater than or less than the predetermined distance in the recognition result, steps S2-S7 are executed;
[0041] If there is still an abnormality after executing steps S2-S7, the system will alarm;
[0042] S8. Send the processing result to the welding robot. The welding robot matches the appropriate welding method and parameters according to the preset model and welds the metal parts.
[0043] Compared with the prior art, the present invention has the following beneficial effects: the present invention can absorb smoke through a collection hood by setting an absorption component, and effectively separate solid particles and gas in the smoke. BRIEF DESCRIPTION OF THE DRAWINGS
[0044] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.
[0045] Figure 1 It is a structural schematic diagram of the present invention;
[0046] Figure 2 It is a schematic diagram of the axial side of the present invention;
[0047] Figure 3 It is a partial schematic diagram of the feeding assembly of the present invention;
[0048] Figure 4 for Figure 3 A partial enlarged view of part A;
[0049] Figure 5 It is a partial schematic diagram of the feeding assembly of the present invention from another angle;
[0050] Figure 6 for Figure 5 A partial enlarged view of part B;
[0051] Figure 7 It is a structural schematic diagram of the separation component of the present invention;
[0052] Figure 8 This is a schematic diagram of the internal structure of the separation tube of the present invention;
[0053] Fig. 9 It is a structural schematic diagram of the solid pipeline of the present invention;
[0054] Fig.10 It is a schematic diagram of the structure of the sector piece of the present invention;
[0055] Fig.11 This is a schematic diagram of the internal structure of the telescopic inclined block of the present invention;
[0056] Fig.12 is a flow chart of the present invention;
[0057] Fig.13 This is a schematic structural diagram of the bottom of the separation disk of the present invention;
[0058] Fig.14 for Fig.13 A partial enlarged view of part C in the middle;
[0059] Fig.15 It is a schematic diagram of the internal structure of the separation disk of the present invention from a side view.
[0060] In the figure: 1. welding platform; 2. feeding assembly; 3. fixing assembly; 4. welding robot; 5. absorption assembly; 21. conveyor belt; 22. roller; 23. bracket; 24. separation guide assembly; 241. guide member; 242. swing member; 243. separation plate; 244. connecting member; 245. telescopic cylinder; 246. connecting block; 24321. side plate; 24322. back plate; 24323. slideway; 24324. bottom plate; 243241. gap; 2431. plate; 2432. limit groove; 2433. connecting shaft; 2434, first gear; 2421, horizontal telescopic block; 2422, vertical telescopic block; 2423, half gear; 2424, reset member; 31, fixed block; 32, telescopic cylinder; 51, recovery box; 53, collection cover; 511, separation assembly; 5111, air outlet pipe; 5112, separation pipe; 5113, spiral groove; 5114, solid pipeline; 51141, fan-shaped piece; 51142, telescopic inclined block; 51143, sensor; 511421, outer shell; 511422, inner shell; 511423, reset spring. DETAILED DESCRIPTION
[0061] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are partial embodiments of the present invention, rather than all embodiments.
[0062] In the description of the present invention, it should be understood that the terms "center", "lateral", "longitudinal", "front", "back", "left", "right", "up", "down", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present invention. When a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a centered component. When a component is considered to be "connected" to another component, it may be directly connected to the other component or there may be a centered component at the same time. When a component is considered to be "set on" another component, it may be directly set on the other component or there may be a centered component at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0063] like Figures 1 to 12 As shown, the present invention is an intelligent welding device for metal parts, comprising: a welding platform 1, a loading component 2 for conveying metal parts to the welding platform 1, a fixing component 3 for fixing the metal parts, a welding robot 4, an absorbing component 5 for absorbing smoke generated by welding, a unloading component for unloading after welding is completed, and a control system.
[0064] The loading assembly 2 includes: a conveyor belt 21 for conveying metal parts, a roller 22 connected to the conveyor belt 21, a first motor for driving the roller 22 to rotate, thereby driving the conveyor belt 21 to transport, a bracket 23 supporting the roller 22, and a separation guide assembly 24 arranged on the top of the bracket 23 of the conveyor belt 21.
[0065] The separation guide assembly 24 includes: a guide member 241 fixedly mounted on the top of the bracket 23, a swing member 242 movably mounted on the unloading end of the guide member 241, a separation disc 243 mounted on the unloading side of the swing member 242, and a connecting member 244 for transmission connection between the swing member 242 and the roller 22. The guide member 241 is composed of two guide plates symmetrically arranged on the conveyor belt 21, and the distance between the two guide plates gradually decreases from the loading end to the unloading end. The separation disc 243 is composed of a disc body 2431, a limiting groove 2432 opened on the top of the disc body 2431, a connecting shaft 2433 fixedly mounted on the top of the disc body 2431, and a first gear 2434 fixedly mounted on the connecting shaft 2433; the disc body 2431 is higher than the conveyor belt 21, and the limiting groove 2432 is lower than the conveyor belt 21; the connecting member 244 is preferably a chain.
[0066] As an optional solution, the limiting groove 2432 is composed of two vertically arranged side plates 24321, a bottom plate fixedly installed at the bottom of the two side plates 24321, and a back plate 24322 slidably installed at the two side plates 24321, with a gap in the middle of the bottom plate; a sliding groove 24323 is opened on the side where the two side plates 24321 are close to each other, and the sliding groove 24323 gradually slopes downward from the axis of the separation plate 243 outward; a telescopic cylinder 245 is also installed at the bottom of the separation plate 243, and the piston rod of the telescopic cylinder 245 is fixedly connected with a connecting block 246, and the connecting block 246 passes through the gap at the bottom and is connected to the back plate 24322, so that when the piston rod of the telescopic cylinder 245 is extended, the back plate 24322 can be driven to extend outward through the connecting block 246, thereby The metal parts are pushed to the fixing component 3; optionally, the separation disk 243 is an inclined separation disk 243, and its end facing the feeding component 2 is higher than the end facing the welding platform 1, so that when the workpiece rotates to one end of the welding platform 1 along with the limiting groove 2432, it slides from the limiting groove 2432 to the welding platform 1; in addition, these two embodiments can also be combined with each other. For example, when the workpiece fails to slide out of the limiting groove 2432, the workpiece is pushed out by the telescopic cylinder 245; optionally, in this embodiment, the diameter of the separation disk 243 can also be enlarged, and the separation disk 243 can be set at a position close to the welding platform 1, so that during the rotation of the separation disk 243, the limiting groove 2432 can be rotated to the welding position on the welding platform 1, thereby facilitating welding.
[0067] The swinging member 242 includes: a transverse telescopic block 2421 which is slidably mounted on the guide member 241 and can be telescoped laterally, a vertical telescopic block 2422 which is slidably mounted on the guide member 241 and can be telescoped up and down, and a half gear 2423 which is rotatably mounted on one side of the guide member 241; the half gear 2423 can be connected to the double gear transmission on the roller 22 through a chain, or can be driven to rotate by an independent motor; the transverse telescopic block 2421 is provided with vertical connecting teeth meshing with the half gear 2423, and transverse connecting teeth meshing with the first gear 2434; the vertical telescopic block 2422 is provided with connecting teeth meshing with the half gear 2423; the transverse telescopic block 2421 and the vertical telescopic block 2422 are respectively fixedly connected with a reset member 2424, and when the transverse telescopic block 2421 or the vertical telescopic block 2422 is offset from the half gear 2423, the reset member 2424 drives the transverse telescopic block 2421 and the vertical telescopic block 2422 to reset;
[0068] When loading, the metal parts are poured directly onto the conveyor belt 21 from the storage tray or storage box. During the movement of the metal parts along the conveyor belt 21, the metal parts are gradually brought closer to the middle of the conveyor belt 21 through the guide member 241, and form a row to move toward the lower feeding end; then, the transverse telescopic block 2421 is extended under the drive of the half gear 2423, and is retracted under the action of the reset member 2424 when it is separated from the half gear 2423, thereby pushing the metal parts of the upper layer toward the upper feeding end to prevent the metal parts from being vertically accumulated on the unloading side of the swing member 242; the vertical telescopic block 2422 is extended under the drive of the half gear 2423, and is retracted under the action of the reset member 2424 when it is separated from the half gear 2423. When the vertical telescopic block 2422 is extended, it presses the metal parts of the lower layer; when the vertical telescopic block 2422 is retracted, the metal parts of the lower layer can pass through the vertical telescopic block 2422; thereby The metal parts intermittently pass through the vertical telescopic block 2422 and continue to move toward the lower material end; that is, through the extension and retraction of the vertical telescopic block 2422, the metal parts movement channel is opened or closed, so that the metal parts can intermittently pass through the vertical telescopic block 2422; when the horizontal telescopic block 2421 is retracted, it drives the first gear 2434 to rotate, and then drives the connecting shaft 2433 to rotate, thereby driving the separation disk 243 to rotate, so that the metal parts passing through the vertical telescopic block 2422 can slide into the limiting groove 2432 of the separation disk 243, and then rotate with the separation disk 243, driving the metal parts to rotate with the separation disk 243; when the metal parts are brought to one side of the welding platform 1, the telescopic cylinder 245 is started to drive the connecting block 246 to extend, thereby driving the back plate 24322 to extend outward, and tilt downward during the extension process, so that the metal parts move to the fixed component 3.
[0069] Optionally, the fixing assembly 3 includes: a fixing block 31 symmetrically mounted on the welding platform 1, and a telescopic cylinder 32 for driving the fixing block 31 to move. Optionally, the unloading assembly includes: a push block, and a power source for driving the push block to move; the unloading assembly can also be an unloading manipulator; it can also be manual unloading; in this application, the fixing assembly 3 and the unloading assembly are both common structures.
[0070] During the laser welding process, the high-energy laser beam will cause the metal material to melt rapidly and partially vaporize to form metal vapor. The metal vapor will condense into tiny metal particles during the cooling process, forming smoke. When laser welding is performed in air or a protective atmosphere, the molten metal may react with oxygen or other gases to form oxide particles, which will also exist in the form of smoke or particles. In order to protect the health of workers and avoid polluting the environment, it is necessary to treat the smoke generated by welding.
[0071] The absorption component 5 includes: a recovery box 51 installed on the welding platform 1, a high-pressure gas source installed on the recovery box 51, the air inlet end of the gas source is connected to the recovery box 51, the air inlet end of the recovery box 51 is connected to a collection cover 53 through an air flow duct, the air inlet end of the collection cover 53 faces the welding position, and is used to suck smoke and splashes into the recovery box 51 through negative pressure airflow, and a filter is installed at the air inlet end of the collection cover 53.
[0072] The recovery box 51 is provided with a separation component 511 for separating waste gas and solid particles, and a purification component for purifying the separated waste gas. The collection tank is installed under the welding platform 1, and the collection tank is used to collect fallen debris; the purification component is an activated carbon filter net, a silica gel adsorption net, etc.
[0073] The separation component 511 includes: an air outlet pipe 5111, a separation pipe 5112 rotatably installed inside the air outlet pipe 5111, and an inner wall of the separation pipe 5112 is provided with a spiral groove 5113. When the gas passes through the spiral groove 5113, on the one hand, it rotates at high speed, so that the exhaust gas and solid particles are separated from each other under the action of centrifugal force; on the other hand, the gas also drives the separation pipe 5112 to rotate, and during the rotation of the separation pipe 5112, the separation effect of the exhaust gas and the solid particles is further enhanced; the air outlet end of the air outlet pipe 5111 is respectively connected to a gas pipeline and a solid pipeline 5114; the air outlet end of the gas pipeline is connected to the air inlet end of the high-pressure gas source; the air outlet end of the solid pipeline 5114 is connected to the cavity of the recovery box 51.
[0074] The solid pipeline 5114 is rotatably installed by a fan-shaped piece 51141, a telescopic inclined block 51142 is fixedly installed on the unloading side of the fan-shaped piece 51141, and a sensor 51143 is installed at the bottom of the telescopic inclined block 51142; the fan-shaped piece 51141 is an electromagnet; the sensor 51143 can be a micro switch, a pressure sensor, a contact resistor, etc.; when the solid pipeline 5114 is ventilated, the fan-shaped piece 51141 rotates under the action of the airflow; the fan-shaped piece 51141 rotates During the movement, the telescopic bevel block 51142 comes into contact with the telescopic bevel block 51142, and the telescopic bevel block 51142 scrapes off the metal particles adsorbed on the surface of the fan-shaped piece 51141. At the same time, the telescopic bevel block 51142 triggers the sensor 51143, and the fan-shaped piece 51141 is powered off. Then the fan-shaped piece 51141 continues to rotate and separates from the telescopic bevel block 51142. When separated, the telescopic bevel block 51142 is reset, triggering the sensor 51143. At this time, the fan-shaped piece 51141 is powered on and continues to adsorb metal particles.
[0075] The telescopic inclined block 51142 includes: an outer shell 511421, an inner shell 511422, and a return spring 511423 connecting the outer shell 511421 and the inner shell 511422; the sensor 51143 is installed between the outer shell 511421 and the inner shell 511422.
[0076] The control system includes: a detection module for collecting videos or pictures of metal parts at the unloading end of the loading assembly 2 in real time; a processing module for analyzing the data collected by the detection module and adjusting the welding parameters; a storage module for storing welding information; the detection module is also used to collect the moving distance of the fixed block 31;
[0077] The processing module analyzes the data collected by the detection module and adjusts the welding parameters as follows:
[0078] S1, create a template image in the database;
[0079] S2, extracting the working state of the feeding component 2. When the feeding component 2 is in the working state, the processing module extracts the image data of the unloading end of the feeding component 2 in real time;
[0080] S3, extracting the moving image from the image data, and preprocessing the extracted image data;
[0081] S31, preprocessing includes: screening the fixed images and regular motion images preset in the template;
[0082] The fixed images include: welding platform 1, welding robot 4, fixed component 3; the regular motion images include: separation disk 243, conveyor belt 21; the shooting angle of the detection module can be adjusted so that it does not shoot the separation disk 243 and conveyor belt 21, thereby excluding the regular motion image part;
[0083] S32, eliminating fixed images and regular motion images from the image data to obtain pre-processed moving images, thereby effectively reducing the influence of interference factors on the recognition results;
[0084] S4, performing multi-dimensional synthesis on the pre-processed moving image to generate a synthesis result; extracting at least three views of the moving image, namely, at least including: a front view, a side view, and a top view, the side facing the detection component being the front view; using the above views as the plane view to be spliced, the top view as the reference view, and the other views as the spliced view, and improving the reference view with the spliced view to determine the multi-dimensional image information; synthesizing the views according to the stereoscopic image contours of the above views to generate a synthesis result;
[0085] S5, performing similarity matching between the synthesis result and several template images in the database, and determining the recognition result of the metal part according to the matching result;
[0086] S6, fixing the metal parts by fixing component 3;
[0087] S7, measuring the moving distance of the fixed block 31, and verifying whether the recognition result is accurate according to the moving distance; the telescopic measurement result of the telescopic cylinder 32 can be extracted, and a distance sensor, a displacement sensor, etc. can also be installed for measurement;
[0088] If the moving distance is equal to the predetermined distance in the recognition result, step S8 is executed;
[0089] If the moving distance is greater than or less than the predetermined distance in the recognition result, steps S2-S7 are executed;
[0090] If there is still an abnormality after executing steps S2-S7, the system will alarm and remind manual intervention to check whether the equipment is abnormal. The dual mechanism of similarity matching and fixed block 31 moving distance verification is adopted to further ensure the accuracy of the recognition result, avoid inaccurate recognition results, resulting in abnormal welding of parts in the same batch, and then causing huge losses.
[0091] S8. Send the processing result to the welding robot 4. The welding robot 4 matches the appropriate welding method and parameters according to the preset model and welds the metal parts.
[0092] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. Machinery, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here. The content not described in detail in this specification belongs to the prior art known to professional and technical personnel in this field.
[0093] It should be understood that those skilled in the art can make improvements or changes based on the above description, and all these improvements and changes should fall within the scope of protection of the appended claims of the present invention.
Claims
1. An intelligent welding device for metal parts, characterized in that: include: A welding platform, a loading assembly for conveying metal parts to the welding platform, a fixing assembly for fixing the metal parts, a welding robot for welding the metal parts, an absorbing assembly for absorbing welding smoke, and a control system; The absorption assembly comprises: a collection hood for collecting welding smoke, a recovery box connected to the air inlet end of the collection hood, and a high-pressure gas source connected to the recovery box; The recovery box is provided with a separation component for separating waste gas and solid particles and a collection component for collecting solid particles; The separation component comprises: an air outlet pipe communicated with the collection cover, a separation pipe rotatably installed inside the air outlet pipe, and an inner wall of the separation pipe is provided with a spiral groove.
2. The intelligent welding device for metal parts according to claim 1, characterized in that: The gas outlet end of the gas outlet pipe is connected to a gas pipeline and a solid pipeline respectively; The gas outlet end of the gas pipeline is connected to the gas inlet end of the high-pressure gas source; The gas outlet end of the solid pipeline is connected to the cavity of the recovery box.
3. An intelligent welding device for metal parts as claimed in claim 2, characterized in that: A fan-shaped piece is rotatably installed in the solid pipeline, a telescopic inclined block is fixedly installed on the unloading side of the fan-shaped piece, and a sensor is installed at the bottom of the telescopic inclined block; The fan-shaped piece is an electromagnet; When the solid pipeline is ventilated, the fan-shaped piece rotates and contacts the telescopic bevel block, and the telescopic bevel block scrapes off the metal particles adsorbed on the surface of the fan-shaped piece; at the same time, the telescopic bevel block triggers the sensor, and the fan-shaped piece is powered off; then the fan-shaped piece continues to rotate and is powered on when it is separated from the telescopic bevel block.
4. The intelligent welding device for metal parts according to claim 1, characterized in that: The fixing assembly comprises: a fixing block for fixing the metal parts and a telescopic cylinder for driving the fixing block to move.
5. The intelligent welding device for metal parts according to claim 4, characterized in that: The feeding assembly includes: a conveyor belt for conveying metal parts, a first motor for driving the conveyor belt, and a separation guide assembly for arranging the accumulated metal parts in sequence; The separation guide assembly includes: a guide member for guiding the moving path of the metal parts, a swing member movably installed on the unloading end of the guide member, a separation plate installed on the unloading side of the swing member, and a connecting member for transmission connecting the swing member and the first motor.
6. The intelligent welding device for metal parts according to claim 5, characterized in that: The guide member is composed of two guide plates symmetrically arranged on the conveyor belt, and the distance between the two guide plates gradually decreases from the loading end to the unloading end.
7. An intelligent welding device for metal parts as claimed in claim 5 or 6, characterized in that: The swing member comprises: a transverse telescopic block slidably mounted on the guide member in a transverse direction, a vertical telescopic block slidably mounted on the guide member in a vertical direction, and a half gear rotatably mounted on the guide member; The transverse telescopic block and the vertical telescopic block are respectively meshed with the half gears; The transverse telescopic block and the vertical telescopic block are respectively fixedly connected with a reset member; When the transverse telescopic block or the vertical telescopic block is offset from the half gear, the reset member drives the transverse telescopic block or the vertical telescopic block to reset.
8. The intelligent welding device for metal parts according to claim 7, characterized in that: The separation plate is composed of a plate body, a limiting groove opened on the top of the plate body, a connecting shaft fixedly installed on the top of the plate body, and a first gear fixedly installed on the connecting shaft; the plate body is higher than the conveyor belt, and the limiting groove is lower than the conveyor belt; the first gear is meshed with the transverse telescopic block.
9. The intelligent welding device for metal parts according to claim 8, characterized in that: The control system includes: a detection module for collecting videos or pictures of metal parts at the unloading end of the loading assembly in real time; a processing module for analyzing the data collected by the detection module and adjusting welding parameters; the detection module is also used to collect the moving distance of the fixed block.
10. An intelligent welding device for metal parts as claimed in claim 9, characterized in that: The processing module analyzes the data collected by the detection module and adjusts the welding parameters as follows: S1. Create a template image in the database; S2, extracting the working state of the feeding component, when the feeding component is in the working state, the processing module extracts the image data of the unloading end of the feeding component in real time; S3, the processing module extracts the moving image from the image data and preprocesses the image data; S31, the preprocessing includes: screening the fixed images and regular motion images preset in the template; The fixed images include: welding platform, welding robot, fixed components; the regularly moving images include: separation disc, conveyor belt; S32, eliminating the fixed image and the regular motion image to obtain a preprocessed moving image; S4, performing multi-dimensional synthesis on the pre-processed moving image and generating a synthesis result; S5, performing similarity matching between the synthesis result and the template image, and determining the recognition result of the metal part according to the matching result; S6. Fixing the metal parts by the fixing assembly; S7, measuring the moving distance of the fixed block, and verifying whether the recognition result is accurate according to the moving distance; If the moving distance is equal to the predetermined distance in the recognition result, step S8 is executed; If the moving distance is greater than or less than the predetermined distance in the recognition result, steps S2-S7 are executed; If there is still an abnormality after executing steps S2-S7, the system will alarm; S8. Send the processing result to the welding robot. The welding robot matches the appropriate welding method and parameters according to the preset model and welds the metal parts.
Citation Information
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Laser welding machine with smoke dust purification function
CN112222650A