Artificial stone production system

By designing an artificial stone production system, using a vibration mechanism to discharge internal bubbles, and increasing the setting speed through a heat dissipation water tank, the problem of bubble generation and slow setting speed at high temperature during the artificial stone molding process is solved, achieving high-quality and efficient production.

CN119407918AActive Publication Date: 2025-02-11RENXIN NEW NON-METAL MATERIALS (GUANGXI) CO LTD
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Patent Information

Application Number
CN202411588936.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-02-11
Estimated Expiration
2044-11-08

AI Technical Summary

Technical Problem

During the batch forming process of artificial stone, there are problems with bubbles, which affect the quality and structural strength. At the same time, in high-temperature environments, the molding speed of artificial stone is slow, affecting production efficiency.

Method used

An artificial stone production system is designed, including a mold shell, a lifting vibration mechanism and a heat dissipation water tank. The mold base plate vibrates by rotating the drive shaft and discharges internal bubbles; the heat conduction water tank and the connecting water tank are used to synchronize heat dissipate, maintain temperature consistency and improve the shaping speed.

Benefits of technology

Effectively discharge bubbles inside the artificial stone to improve the beauty and structural strength of the product; in high temperature environment, the use of the heat dissipation water tank can improve the shaping speed of the artificial stone to ensure production quality and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of artificial stone forming equipment, in particular to an artificial stone production system which comprises five sets of mold shells, the bottom of each set of mold shell is fixedly connected with a device shell, the inner wall of each mold shell is slidably connected with a mold bottom plate, and the bottom of the inner wall of each mold shell is fixedly connected with a limiting plate; a rotating hole is formed in one side of the mold shell, and the inner wall of the rotating hole is rotationally connected with the outer wall of the lifting vibration mechanism; in the prior art, in the artificial stone mixing and stirring process, air may be brought into the artificial stone, so that many bubbles are generated in the artificial stone, and if the internal bubbles are not discharged, the appearance is affected, and the structural strength of the artificial stone is also affected; in the prior art, equipment can generate heat, too high heat not only can influence the shaping efficiency, but also can accumulate in the equipment to cause damage or failure of the equipment, and meanwhile, the heat of the equipment cannot be reduced after batch forming, so that the artificial stone is formed too fast to cause quality problems.
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Description

Technical Field

[0001] The invention relates to the technical field of artificial stone forming equipment, in particular to an artificial stone production system. Background Art

[0002] Artificial stone is more wear-resistant, acid-resistant, high-temperature resistant, and has strong impact resistance, compression resistance, flexure resistance, and penetration resistance. Artificial stone is made by mixing cement with natural marble gravel, quartz sand, calcite, stone powder or other inorganic fillers in a certain proportion and stirring them evenly. After mixing, it needs to be defoamed. After defoaming, the artificial stone needs to be placed in a mold for molding. During molding, it is necessary to wait for it to solidify before taking it out.

[0003] Considering that when artificial stones of uniform material and fixed volume are batch-molded, if synchronous operations are performed, the quality of the produced artificial stones will be the same, which can reduce the production of inferior products; considering that the artificial stone mixed with cement has a certain fluid form, air may be brought into the artificial stone during the mixing process, resulting in many bubbles inside the artificial stone. If the bubbles inside are not discharged, it will not only affect the appearance, but also affect the structural strength of the artificial stone; considering that artificial stone needs to be quickly molded and demolded during batch production, that is, the internal atoms of the artificial stone need to be stabilized during molding, but in the high temperature in summer or when there is no effective cooling method in the factory, the molding speed of the artificial stone will be reduced. Summary of the invention

[0004] The object of the present invention is to provide an artificial stone production system to solve the problems raised in the above background technology.

[0005] To solve the above technical problems, the present invention is achieved through the following technical solutions: The present invention is an artificial stone production system, comprising a mold shell, wherein the mold shell has five groups, the bottom of each group of the mold shells is fixedly connected to a device shell, the inner wall of the mold shell is slidably connected to a mold bottom plate, and the bottom of the inner wall of the mold shell is fixedly connected to a limit plate; a rotating hole is opened on one side of the mold shell, and the inner wall of the rotating hole is rotatably connected to the outer wall of a lifting and vibrating mechanism; a cooling water tank is fixedly connected to the bottom of the device shell, and a support column is fixedly connected to the bottom of the inner wall of the device shell; the mold bottom plate and the mold shell are used for molding artificial stones, and a driving mechanism is provided on the side of the cooling water tank close to the lifting and vibrating mechanism; The lifting and vibrating mechanism includes a driving shaft, the outer wall of the driving shaft is rotatably connected to the inner wall of the rotating hole, and the outer wall of the driving shaft on the side away from the rotating hole is fixedly connected with a worm; the worm is meshed with a worm wheel; the bottom of the worm wheel is rotatably connected to the top of the support column, and the inner wall of the worm wheel is threadedly connected with a threaded rod; a through hole is opened in the center of the inner bottom surface of the mold shell; the outer wall of the threaded rod is rotatably connected to the inner wall of the through hole, the outer wall of the threaded rod is rotatably connected to the inner wall of the support column, and the top of the threaded rod is fixedly connected with a rotating disk; the top of the rotating disk is fixedly connected with a sliding block, and four groups of sliding blocks are arranged in an annular array, and the top of the rotating disk is fixedly connected with an impact block; the outer wall of the impact block is slidably connected to the inner wall of the mold bottom plate, and the bottom of the mold bottom plate is fixedly connected with a card block, and there are four groups of card blocks; one side of each group of the card blocks is higher than the other side, and the lower side is rounded.

[0006] By adopting the above technical scheme, the threaded rod and the rotating disk can be moved downward by driving the rotation of the rotating shaft. When the threaded rod drops to the bottom, the bottom of the mold base plate will contact the top of the limit plate. At this time, the sliding block will lose the clamping connection with the two sides of the clamping block. During this period, the sliding block will be suspended in the air and will not contact the bottom of the mold base plate, but will contact the surface of the clamping block. The rounded surface of the clamping block is used to control the mold base plate to move up and down repeatedly. The impact of the limit plate and the impact block on the mold base plate makes the artificial stone vibrate during the molding process. The vibration amplitude generated is small and the frequency is high. When the mold base plate vibrates, the vibration is also transmitted to the mold shell, thereby making the vibration surface wider and the vibration defoaming effect better.

[0007] Further, the driving mechanism comprises a power motor, the bottom of the power motor is fixedly connected with a motor frame, one side of the motor frame is fixedly connected with the outer wall of the cooling water tank, and the output end of the power motor is transmission-connected with a transmission belt; the inner wall of the transmission belt is transmission-connected with the outer wall of the driving shaft, and the inner surface of the transmission belt contacts with a traction shaft; both ends of the traction shaft are rotationally connected with the inner wall of the traction block, and the transmission belt is located between the traction shaft and the traction block, and the traction shaft guides the transmission belt; the outer wall of the traction block is slidably connected with the inner wall of the limit block; the bottom of the traction block is fixedly connected with a limit rod, the bottom of the traction block is fixedly connected with a traction spring, one end of the traction spring away from the traction block is fixedly connected with the limit block, the inner wall of the limit block is slidably connected with the outer wall of the limit rod, and the mold shell and the device shell are both provided with sliding grooves on one side close to the driving mechanism, and there are multiple groups of sliding grooves; the inner wall of each group of the sliding grooves is slidably connected with a separation block; the outer wall of the separation block is slidably connected with the inner wall of the transmission belt.

[0008] By adopting the above technical scheme, the transmission belt can be driven by driving the power motor. When the transmission belt is driven, the driving shaft will be driven to rotate. At this time, the lifting and vibrating mechanism can be driven by power, so that the molding of artificial stone can be carried out synchronously. In order to ensure the expandability, the length of the transmission belt will have a lot of redundancy. The setting of the traction block can make the transmission belt tighter during transmission, so that the transmission belt can perform transmission operations on all driving shafts, and the setting of the traction spring can control the height of the traction block. When the transmission belt is more relaxed, the tension will be reduced. At this time, the traction spring will pull the traction block downward, so that the transmission belt is tighter, ensuring the connection between the transmission belt and the driving shaft, and the setting of the limit rod can ensure that the position of the traction block will not be offset, so as to prevent the transmission belt from falling off and causing equipment failure; the setting of the separation block can push the transmission belt away and make it lose the connection with the driving shaft. At this time, the manual rocker can be installed at the driving shaft for manual operation, and the internal artificial stone can also be taken out by manual operation in case of power outage or equipment failure.

[0009] Furthermore, both sides of the mold shell of each group are fixedly connected with a heat conduction tank; the outer wall of the device shell is fixedly connected to one side of the heat conduction tank; one side of the heat conduction tank is fixedly connected to one side of the cooling water tank, and the side close to the heat conduction tank is fixedly connected to a connecting water tank; the outer wall of the connecting water tank is fixedly connected to the inner bottom surface of the device shell, and the connection between the heat conduction tank and the connecting water tank forms a heat dissipation water tank, and both sides of the heat dissipation water tank are fixedly connected to the inner wall of the cooling water tank.

[0010] By adopting the above technical scheme, the heat conducted by the artificial stone can be cooled by water through the heat conduction water tank and the heat conduction water tank, thereby reducing the heat conducted to the inside of the equipment. Heat will also be generated during the use of the equipment. The inside of the equipment can be cooled by setting a connecting water tank; the heat conduction water tank and the connecting water tank are connected to each other to form a heat dissipation water tank. By connecting each other, all equipment can be cooled synchronously to maintain temperature consistency and indirectly ensure production quality; by connecting the heat dissipation water tank with the cooling water tank, the high-temperature water inside the heat conduction water tank and the connecting water tank can flow into the cooling water tank and be cooled by the cooling water tank. A water pump can be set inside the cooling water tank to facilitate the water circulation operation, increase the water flow rate, and thus increase the heat dissipation efficiency.

[0011] Furthermore, a clamping plate is slidably connected to the top of the mold bottom plate, and there are two groups of clamping plates. A clamping spring is fixedly connected to one side of each group of clamping plates away from each other, and there are five groups of clamping springs. The end of the clamping spring away from the clamping plate is fixedly connected to the inner wall of the mold shell.

[0012] By adopting the above technical solution, the clamping plate can be set to move inwards through the thrust generated by the clamping spring when the volume of the artificial stone is reduced, and a clamping force can be continuously provided to the artificial stone, thereby ensuring continuous molding and reducing production defects.

[0013] Furthermore, a clamping hole is provided at one end of the driving shaft away from the worm, and a manual rocker is clamped on the inner wall of the clamping hole.

[0014] By adopting the above technical solution, the device can be manually operated by installing the manual rocker on the driving shaft, and the internal artificial stone can also be taken out manually in the event of power outage or equipment failure.

[0015] Furthermore, the outer wall of the driving shaft is rotatably connected to a fixing frame, and the top of the fixing frame is fixedly connected to the bottom of the mold shell.

[0016] By adopting the above technical solution, the stability of the driving shaft can be increased by setting the fixing frame, and the driving shaft can be prevented from falling off, thereby avoiding damage to the equipment caused by the falling off of the driving shaft.

[0017] Furthermore, a first sealing groove is formed on an outer wall of the mold bottom plate, and a first sealing strip is fixedly connected to an inner wall of the first sealing groove.

[0018] By adopting the above technical solution, the gap between the mold bottom plate and the mold shell can be filled by setting the first sealing groove and the first sealing strip, and unformed artificial stones can be prevented from flowing into the equipment.

[0019] Furthermore, a second sealing groove is formed at the bottom of the clamping plate, and a second sealing strip is fixedly connected to the inner wall of the second sealing groove.

[0020] By adopting the above technical solution, the gap between the clamping plate and the mold bottom plate can be filled by setting the second sealing groove and the second sealing strip to prevent the unformed artificial stone from flowing into the interior of the clamping plate, avoiding affecting the internal clamping spring and thus affecting the clamping of the unformed stone.

[0021] Furthermore, a side of the device housing close to the transmission belt is rotatably connected to a limiting shaft, the transmission belt is located between the limiting shaft and the driving shaft, the surface of the limiting shaft contacts the transmission belt, and the limiting shaft guides the transmission belt.

[0022] By adopting the above technical solution, the position of the transmission belt can be limited by setting the limiting shaft, and the separation block can be supported by the limiting shaft when guiding the direction of the transmission belt to prevent the transmission belt from falling off and causing damage to the equipment.

[0023] The present invention has the following beneficial effects: 1. The present invention can drive the rotation of the rotating shaft to make the threaded rod and the rotating disk move downward. When the threaded rod drops to the bottom, the bottom of the mold bottom plate will contact the top of the limit plate. At this time, the sliding block will lose the clamping connection with the two sides of the clamping block. During this period, the sliding block will be suspended and will not contact the bottom of the mold bottom plate, but will contact the surface of the clamping block. The sliding block controls the mold bottom plate to move up and down repeatedly through the rounded surface of the clamping block. The limit plate and the impact block impact the mold bottom plate to make the artificial stone vibrate during the molding process. The vibration amplitude generated is small and the frequency is high. When the mold bottom plate vibrates, the vibration is also transmitted to the mold shell, thereby making the vibration surface wider and the vibration defoaming effect better.

[0024] 2. The present invention can drive the lifting and vibration mechanism by driving the power motor, so that the molding of artificial stone can be carried out synchronously; in order to ensure expandability, the length of the transmission belt will have a lot of redundancy. The setting of the traction block can make the transmission belt tighter during transmission to ensure the connection between the transmission belt and the driving shaft, and the setting of the limit rod can ensure that the position of the traction block will not shift to prevent the transmission belt from loosening and causing the equipment to fail to operate normally; the setting of the separation block can push the transmission belt away and make it lose the connection with the driving shaft. At this time, the manual rocker can be installed on the driving shaft for manual operation. In the event of a power outage or equipment failure, the internal artificial stone can also be taken out manually.

[0025] 3. The present invention can dissipate heat inside the equipment by setting up a heat conduction water tank and a connecting water tank; the heat dissipation water tank can dissipate heat synchronously for all equipment to maintain temperature consistency, thereby indirectly ensuring production quality; and the heat dissipation water tank is connected to the cooling water tank so that high-temperature water inside the heat conduction water tank and the connecting water tank can flow into the cooling water tank, and be cooled by the cooling water tank; a water pump can be set inside the cooling water tank to facilitate the water circulation operation, thereby increasing the water flow rate and thus increasing the heat dissipation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0027] Figure 1 It is an overall schematic diagram of the device of the present invention; Figure 2 It is a schematic diagram of a separate device of the present invention; Figure 3 It is a cross-sectional schematic diagram of the device of the present invention; Figure 4It is a structural schematic diagram of the lifting and vibrating mechanism of the present invention; Figure 5 This is a schematic diagram of the structure of the connection between the threaded rod and the mold bottom plate of the present invention; Figure 6 For the present invention Figure 5 A partial enlarged schematic diagram in the middle; Figure 7 For the present invention Figure 1 A partial enlarged schematic diagram of point B in the middle; Figure 8 For the present invention Figure 1 A partial enlarged schematic diagram of point C in the middle.

[0028] In the accompanying drawings, the components represented by the reference numerals are listed as follows: In the figure: 1. mold shell; 11. device shell; 12. cooling water tank; 13. heat conduction water tank; 14. mold bottom plate; 2. lifting and vibration mechanism; 21. driving shaft; 22. worm; 23. worm wheel; 24. threaded rod; 25. rotating disk; 26. clamping plate; 27. clamping spring; 3. driving mechanism; 31. power motor; 32. transmission belt; 33. traction block; 34. limit rod; 35. traction spring; 36. separation block; 37. manual rocker. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] See also Figure 1-Figure 8 As shown, the present invention is an artificial stone production system, including a mold shell 1, the mold shell 1 has five groups, the bottom of each group of mold shells 1 is fixedly connected to a device shell 11, the inner wall of the mold shell 1 is slidably connected to a mold bottom plate 14, and the bottom of the inner wall of the mold shell 1 is fixedly connected to a limit plate; a rotating hole is opened on one side of the mold shell 1, and the inner wall of the rotating hole is rotatably connected to the outer wall of the lifting and vibration mechanism 2; a cooling water tank 12 is fixedly connected to the bottom of the device shell 11, and a support column is fixedly connected to the bottom of the inner wall of the device shell 11; the mold bottom plate 14 and the mold shell 1 are used for molding artificial stones, and a driving mechanism 3 is provided on the side of the cooling water tank 12 close to the lifting and vibration mechanism 2; The lifting and vibrating mechanism 2 includes a driving shaft 21, the outer wall of the driving shaft 21 is rotatably connected to the inner wall of the rotating hole, and a worm 22 is fixedly connected to the outer wall of the driving shaft 21 away from the rotating hole; the worm 22 is meshed with a worm wheel 23; the bottom of the worm wheel 23 is rotatably connected to the top of the support column, and the inner wall of the worm wheel 23 is threadedly connected to a threaded rod 24; a through hole is opened at the center of the inner bottom surface of the mold shell 1; the outer wall of the threaded rod 24 is rotatably connected to the inner wall of the through hole, the outer wall of the threaded rod 24 is rotatably connected to the inner wall of the support column, and the top of the threaded rod 24 is fixedly connected to a rotating disk 25; a sliding block is fixedly connected to the top of the rotating disk 25, and four groups of sliding blocks are arranged in a circular array, and an impact block is fixedly connected to the top of the rotating disk 25; the outer wall of the impact block is slidably connected to the inner wall of the mold bottom plate 14, and a card block is fixedly connected to the bottom of the mold bottom plate 14, and there are four groups of card blocks; one side of each group of card blocks is higher than the other side, and the lower side is rounded.

[0031] In this embodiment, considering that the artificial stone mixed with cement has a certain fluid state, air may be brought into the artificial stone during the mixing process of the artificial stone, so that many bubbles are generated inside the artificial stone. If the bubbles inside are not discharged, it will not only affect the appearance, but also affect the structural strength of the artificial stone. When in use, first pour raw materials such as cement into the interior of the mold shell 1, and the worm 22 drives the worm wheel 23 to rotate by driving the rotation shaft 21, and the threaded rod 24 and the rotating disk 25 move downward. When the threaded rod 24 drops to the bottom, the bottom of the mold bottom plate 14 will contact the top of the limit plate. At this time, the sliding block will lose the clamping connection with the two sides of the clamping block. During this period, the sliding block will be suspended and will not contact the bottom of the mold bottom plate 14, but will contact the surface of the clamping block. The sliding block controls the mold bottom plate 14 to move up and down repeatedly through the rounded surface of the clamping block, and the limit plate and the impact block impact the mold bottom plate 14 to make the artificial stone vibrate during the molding process. The vibration can make the cement and other raw materials that constitute the artificial stone gradually flat, so that the molding of the artificial stone is smoother. The vibration amplitude generated is small and the frequency is high. When the mold bottom plate 14 vibrates, it will also transmit vibration to the mold shell 1, and the vibration of the mold bottom plate 14 and the mold shell 1 can be transmitted to the human body. The artificial stone transmits vibration, thereby making the vibration surface wider and the vibration defoaming effect better; since the sliding block loses the engagement with the clamping block, the threaded rod 24 will not continue to move downward at this time, but will rotate synchronously with the worm wheel 23, and the arrangement of the worm 22 and the worm wheel 23 can prevent reversal in the event of power outage or equipment failure, and can prevent the mold bottom plate 14 from falling directly due to the gravity of the artificial stone, thereby preventing secondary damage to the equipment; the worm wheel 23 is reversed by driving the reverse rotation of the rotating shaft 21, because the sliding block in the initial state will be blocked by the clamping block, and will block the rotation of the rotating disk 25 and the threaded rod 24, since the threaded rod 24 cannot rotate, when the worm wheel 23 rotates, the threaded rod 24 will move upward, and will push the rotating disk 25 to move upward, and at the same time will push the sliding block to lift the mold bottom plate 14 upward, when the mold bottom plate 14 rises to the top, the artificial stone can be taken out, and a slideway can be arranged on the side of the mold shell 1, and the artificial stone can be directly transferred to the next process through the slideway.

[0032] Specifically, the driving mechanism 3 includes a power motor 31, the bottom of the power motor 31 is fixedly connected to a motor frame, one side of the motor frame is fixedly connected to the outer wall of the cooling water tank, and the output end of the power motor 31 is transmission-connected to a transmission belt 32; the inner wall of the transmission belt 32 is transmission-connected to the outer wall of the driving shaft 21, and the inner surface of the transmission belt 32 contacts the traction shaft; the two ends of the traction shaft are rotationally connected to the inner wall of the traction block 33, and the transmission belt 32 is located between the traction shaft and the traction block 33, and the traction shaft guides the transmission belt 32; the traction block 33 The outer wall of 3 is slidably connected to the inner wall of the limit block; the bottom of the traction block 33 is fixedly connected to the limit rod 34, the bottom of the traction block 33 is fixedly connected to a traction spring 35, the end of the traction spring 35 away from the traction block 33 is fixedly connected to the limit block, the inner wall of the limit block is slidably connected to the outer wall of the limit rod 34, the mold shell 1 and the device shell 11 are both provided with sliding grooves on one side close to the driving mechanism 3, and there are multiple groups of sliding grooves; the inner wall of each group of sliding grooves is slidably connected to a separation block 36; the outer wall of the separation block 36 is slidably connected to the inner wall of the transmission belt 32.

[0033] In this embodiment, it is considered that when artificial stones of uniform material and fixed volume are batch-molded, if synchronous operation is performed, the quality of the produced artificial stones will be the same, which can reduce the production of inferior products; at the same time, considering that different artificial stone materials or volumes will result in different molding times, each artificial stone needs to be taken out separately; in the event of a power outage, since the artificial stone is molded inside the equipment, it will be difficult to take it out during the removal operation.

[0034] The transmission belt 32 can be driven by driving the power motor 31. When the transmission belt 32 is driven, the driving shaft 21 will be driven to rotate. At this time, the lifting and vibration mechanism 2 can be driven by power, so that the molding of artificial stone can be carried out synchronously. Through the above operation, the equipment can be operated synchronously, so that the production is synchronized, and the production of inferior products can be reduced. In order to ensure the expandability, the length of the transmission belt 32 will have a lot of redundancy. The setting of the traction block 33 can make the transmission belt 32 tighter during transmission, so that the transmission belt 32 can perform transmission operations on all the driving shafts 21, and the height of the traction block 33 can be controlled by the setting of the traction spring 35. When the transmission belt 32 is more relaxed, the tension will be reduced. At this time, the traction spring 35 will pull the traction block 33 downward, so that the transmission belt 32 is tighter, ensuring the connection between the transmission belt 32 and the driving shaft 21, and the setting of the limit rod 34 can ensure that the traction block 33 The position of the transmission belt 32 will not be offset to prevent the loosening of the transmission belt 32 from causing the equipment to not operate normally; in the production process, cement will inevitably fall onto the transmission belt 32. During the operation of the equipment, the cement attached to the transmission belt 32 may solidify. After the cement solidifies, the solid material contained in the cement will lift up the transmission belt 32 when it contacts the driving shaft 21 or the traction block 33. By utilizing the mobility of the traction spring 35 and the traction block 33, it can be prevented that the transmission belt 32 is too tight and causes excessive stress to break; the transmission belt 32 is vibrated by the repeated ups and downs of the traction spring 35 and the traction block 33. Since the cement just solidified on the outside and the inside is not It is not completely solidified, so its strength is not high. When the cement passes through the driving shaft 21 or the traction block 33, it will be squeezed and crushed, and the crushed cement can be spilled out by shaking, so as to prevent too much cement from accumulating on the transmission belt 32 and affecting the production effect; the number of equipment can be expanded or reduced by setting the traction spring 35 and the traction block 33; the transmission belt 32 can be pushed away by the setting of the separation block 36, and it can lose the connection with the driving shaft 21. At this time, the manual rocker 37 can be installed on the driving shaft 21 for manual operation. In the event of a power outage or equipment failure, the internal artificial stone can also be taken out manually.

[0035] Specifically, both sides of each group of mold shells 1 are fixedly connected with a heat conducting water tank 13; the outer wall of the device shell 11 is fixedly connected to one side of the heat conducting water tank 13; one side of the heat conducting water tank 13 is fixedly connected to one side of the cooling water tank 12, and the side close to the heat conducting water tank 13 is fixedly connected with a connecting water tank; the outer wall of the connecting water tank is fixedly connected to the inner bottom surface of the device shell 11, and the connection between the heat conducting water tank 13 and the connecting water tank forms a heat dissipation water tank, and both sides of the heat dissipation water tank are fixedly connected to the inner wall of the cooling water tank 12.

[0036] In this embodiment, it is considered that artificial stone needs to be quickly formed and demoulded during mass production, that is, the atoms inside the artificial stone need to be stabilized during the shaping process. However, in the summer when the temperature is high or there is no effective cooling method in the factory, the shaping speed of the artificial stone will be reduced. Considering that the equipment will generate heat, excessive heat will not only affect the shaping efficiency but also may accumulate inside the equipment, thereby causing damage or failure of the equipment. At the same time, after the batch shaping process, the heat of the equipment cannot be reduced, which will also cause the artificial stone to be formed too quickly, resulting in uneven solidification of the artificial stone, which may cause cracks and other quality problems. The heat conducted by the artificial stone can be cooled by water through the heat conduction water tank 13, thereby reducing the heat conducted to the inside of the equipment. Heat will also be generated during the use of the equipment. The inside of the equipment can be cooled by setting the connecting water tank; the heat conduction water tank 13 and the connecting water tank are connected to each other to form a heat dissipation water tank. By connecting to each other, all equipment can be cooled synchronously to maintain temperature consistency, thereby indirectly ensuring production quality; the heat dissipation water tank 13 and the connecting water tank can be connected to the cooling water tank 12 so that the high-temperature water inside the heat conduction water tank 13 and the connecting water tank can flow into the cooling water tank 12 and be cooled by the cooling water tank 12. A water pump can be set inside the cooling water tank 12 to facilitate the water circulation operation, increase the water flow rate, and thus increase the heat dissipation efficiency.

[0037] Specifically, the top of the mold bottom plate 14 is slidably connected with a clamping plate 26, and there are two groups of clamping plates 26. The side away from each other of each group of clamping plates 26 is fixedly connected with a clamping spring 27, and there are five groups of clamping springs 27. The end of the clamping spring 27 away from the clamping plate 26 is fixedly connected to the inner wall of the mold shell 1.

[0038] In this embodiment, considering that the volume of the artificial stone will decrease during the process of cooling and expelling bubbles, the accurate shaping will be lost in the mold in the prior art, resulting in defects in the produced artificial stone, affecting the production quality.

[0039] By setting the clamping plate 26, when the volume of the artificial stone is reduced, the thrust generated by the clamping spring 27 can move inward, and a clamping force can be continuously provided to the artificial stone, thereby ensuring continuous molding and reducing production defects.

[0040] Specifically, a clamping hole is formed at one end of the driving shaft 21 away from the worm 22 , and a manual rocker 37 is clamped on the inner wall of the clamping hole.

[0041] In this embodiment, by installing the manual rocker 37 to the driving shaft 21, the device can be manually operated, and the artificial stone inside can also be taken out manually in the event of a power outage or device failure.

[0042] Specifically, the outer wall of the driving shaft 21 is rotatably connected with a fixing frame, and the top of the fixing frame is fixedly connected to the bottom of the mold shell 1 .

[0043] In this embodiment, the fixing frame is provided to increase the stability of the driving shaft 21 and prevent the driving shaft 21 from falling off, thereby avoiding damage to the device caused by the driving shaft 21 falling off.

[0044] Specifically, a first sealing groove is formed on the outer wall of the mold bottom plate 14 , and a first sealing strip is fixedly connected to the inner wall of the first sealing groove.

[0045] In this embodiment, the first sealing groove and the first sealing strip are provided to fill the gap between the mold bottom plate 14 and the mold shell 1 and prevent unformed artificial stones from flowing into the equipment.

[0046] Specifically, a second sealing groove is formed at the bottom of the clamping plate 26, and a second sealing strip is fixedly connected to the inner wall of the second sealing groove.

[0047] In this embodiment, the second sealing groove and the second sealing strip can fill the gap between the clamping plate 26 and the mold bottom plate 14 to prevent the unformed artificial stone from flowing into the interior of the clamping plate 26, thereby avoiding affecting the internal clamping spring 27 and thus affecting the clamping of the unformed stone.

[0048] Specifically, the device housing 11 is rotatably connected to a limiting shaft on one side close to the transmission belt 32 . The transmission belt 32 is located between the limiting shaft and the driving shaft 21 . The surface of the limiting shaft contacts the transmission belt 32 , and the limiting shaft guides the transmission belt 32 .

[0049] In this embodiment, the position of the transmission belt 32 can be limited by setting the limiting shaft, and the separation block 36 can be supported by the limiting shaft when guiding the direction of the transmission belt 32 to prevent the transmission belt 32 from falling off and causing damage to the equipment.

[0050] When using, First, when in use, raw materials such as cement are poured into the interior of the mold shell 1, and the transmission belt 32 can be driven by driving the power motor 31. When the transmission belt 32 is transmitted, the driving shaft 21 will be driven to rotate. At this time, the lifting and vibration mechanism 2 can be driven by power, so that the molding of artificial stone can be carried out synchronously; in order to ensure expandability, the length of the transmission belt 32 will have a lot of redundancy. The setting of the traction block 33 can make the transmission belt 32 tighter during transmission, so that the transmission belt 32 can transmit to all the driving shafts 21, and the setting of the traction spring 35 can control the height of the traction block 33. When the transmission belt 32 is more relaxed, the tension will decrease. At this time, the traction spring 35 will pull the traction block 33 downward, so that the transmission belt 32 is tighter, ensuring the connection between the transmission belt 32 and the driving shaft 21, and the setting of the limit rod 34 can ensure that the position of the traction block 33 will not be offset, so as to prevent the transmission belt 32 from loosening and causing the equipment to fail to operate normally.

[0051] Secondly, the artificial stone fluid is poured into the interior of the mold shell 1, and the worm 22 drives the worm wheel 23 to reverse by driving the rotating shaft 21 to reverse, and the threaded rod 24 and the rotating disk 25 move downward. When the threaded rod 24 drops to the bottom, the bottom of the mold bottom plate 14 will contact the top of the limit plate, and the sliding block will lose the clamping connection with both sides of the card block. During this period, the sliding block will be suspended and will not contact the bottom of the mold bottom plate 14, but will contact the surface of the card block, and the sliding block controls the mold bottom plate 14 to move up and down repeatedly through the rounded surface of the card block, and the impact of the limit plate and the impact block on the mold bottom plate 14 causes the artificial stone to vibrate during the molding process, and because the sliding block loses the clamping connection with the card block, the threaded rod 24 will not continue to move downward, but will rotate synchronously with the worm wheel 23, and the setting of the worm 22 and the worm wheel 23 can prevent reversal in the event of power outage or equipment failure, and can prevent the mold bottom plate 14 from falling directly due to the gravity of the artificial stone, thereby preventing secondary damage to the equipment.

[0052] At the same time, the heat conducted by the artificial stone can be cooled by water through the heat conduction water tank 13, thereby reducing the heat conducted to the inside of the equipment. Heat will also be generated during the use of the equipment, and the inside of the equipment can be cooled by setting the connecting water tank; the heat conduction water tank 13 and the connecting water tank are connected to each other to form a heat dissipation water tank. By connecting to each other, all equipment can be cooled synchronously to maintain temperature consistency, thereby indirectly ensuring production quality; by connecting the heat dissipation water tank with the cooling water tank 12, the high-temperature water inside the heat conduction water tank 13 and the connecting water tank can flow into the cooling water tank 12 and be cooled by the cooling water tank 12. A water pump can be set inside the cooling water tank 12 to facilitate the water circulation operation, increase the water flow rate, and thus increase the heat dissipation efficiency.

[0053] Finally, the transmission belt 32 can be pushed away by the setting of the separation block 36, and it can lose the connection with the driving shaft 21. At this time, manual operation can be performed by installing the manual rocker 37 to the driving shaft 21. The internal artificial stone can also be taken out manually in the event of a power outage or equipment failure; the worm 22 is rotated by the rotation of the driving shaft 21, and the worm wheel 23 is driven to rotate by the engagement of the worm wheel 23 with the worm wheel 23. Since the sliding block in the initial state will be blocked by the block, and will block the rotation of the rotating disk 25 and the threaded rod 24, since the threaded rod 24 cannot rotate, when the worm wheel 23 rotates, the threaded rod 24 will move upward, and will push the rotating disk 25 to move upward, and at the same time will push the sliding block to lift the mold bottom plate 14 upward. When the mold bottom plate 14 rises to the top, the artificial stone can be taken out, and a slide can be set on the side of the mold shell 1, and the artificial stone can be directly transferred to the next process through the slide.

[0054] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. An artificial stone production system, comprising a mold shell (1), characterized in that: The mold shell (1) has five groups, the bottom of each group of the mold shell (1) is fixedly connected to a device shell (11), the inner wall of the mold shell (1) is slidably connected to a mold bottom plate (14), and the bottom of the inner wall of the mold shell (1) is fixedly connected to a limit plate; a rotating hole is opened on one side of the mold shell (1), and the inner wall of the rotating hole is rotatably connected to the outer wall of the lifting and vibration mechanism (2); the bottom of the device shell (11) is fixedly connected to a cooling water tank (12), and the bottom of the inner wall of the device shell (11) is fixedly connected to a support column; the mold bottom plate (14) and the mold shell (1) are used for molding artificial stone, and a driving mechanism (3) is provided on the side of the cooling water tank (12) close to the lifting and vibration mechanism (2); The lifting and vibrating mechanism (2) comprises a driving shaft (21), the outer wall of the driving shaft (21) is rotatably connected to the inner wall of the rotating hole, and a worm (22) is fixedly connected to the outer wall of the driving shaft (21) away from the rotating hole; the worm (22) is meshed with a worm wheel (23); the bottom of the worm wheel (23) is rotatably connected to the top of the support column, and the inner wall of the worm wheel (23) is threadedly connected to a threaded rod (24); a through hole is opened at the center of the inner bottom surface of the mold shell (1); the outer wall of the threaded rod (24) is rotatably connected to the inner wall of the through hole The outer wall of the threaded rod (24) is rotatably connected to the inner wall of the support column, and the top of the threaded rod (24) is fixedly connected to a rotating disk (25); the top of the rotating disk (25) is fixedly connected to a sliding block, and there are four groups of sliding blocks in a circular array, and the top of the rotating disk (25) is fixedly connected to an impact block; the outer wall of the impact block is slidably connected to the inner wall of the mold bottom plate (14), and the bottom of the mold bottom plate (14) is fixedly connected to a clamping block, and there are four groups of clamping blocks; one side of each group of the clamping blocks is higher than the other side, and the lower side is rounded.

2. The artificial stone production system according to claim 1, characterized in that: The driving mechanism (3) comprises a power motor (31), the bottom of the power motor (31) is fixedly connected to a motor frame, one side of the motor frame is fixedly connected to the outer wall of the cooling water tank, and the output end of the power motor (31) is drivingly connected to a transmission belt (32); the inner wall of the transmission belt (32) is drivingly connected to the outer wall of the driving shaft (21), and the inner surface of the transmission belt (32) contacts a traction shaft; both ends of the traction shaft are rotatably connected to the inner wall of a traction block (33), and the transmission belt (32) is located between the traction shaft and the traction block (33), and the traction shaft guides the transmission belt (32); the traction block (33) The outer wall of the limit block is slidably connected to the inner wall of the limit block; the bottom of the traction block (33) is fixedly connected to the limit rod (34); the bottom of the traction block (33) is fixedly connected to a traction spring (35); one end of the traction spring (35) away from the traction block (33) is fixedly connected to the limit block; the inner wall of the limit block is slidably connected to the outer wall of the limit rod (34); the mold shell (1) and the device shell (11) are both provided with sliding grooves on one side close to the driving mechanism (3), and there are multiple groups of sliding grooves; the inner wall of each group of the sliding grooves is slidably connected to a separation block (36); the outer wall of the separation block (36) is slidably connected to the inner wall of the transmission belt (32).

3. The artificial stone production system according to claim 1, characterized in that: Both sides of each group of the mold shells (1) are fixedly connected to a heat conducting water tank (13); the outer wall of the device shell (11) is fixedly connected to one side of the heat conducting water tank (13); one side of the heat conducting water tank (13) is fixedly connected to one side of the cooling water tank (12), and the side of the heat conducting water tank (13) that is close to the heat conducting water tank is fixedly connected to a connecting water tank; the outer wall of the connecting water tank is fixedly connected to the inner bottom surface of the device shell (11), and the connection between the heat conducting water tank (13) and the connecting water tank forms a heat dissipation water tank, and both sides of the heat dissipation water tank are fixedly connected to the inner wall of the cooling water tank (12).

4. The artificial stone production system according to claim 1, characterized in that: The top of the mold bottom plate (14) is slidably connected to a clamping plate (26), and there are two groups of clamping plates (26). A clamping spring (27) is fixedly connected to the side away from each other of each group of clamping plates (26), and there are five groups of clamping springs (27). The end of the clamping spring (27) away from the clamping plate (26) is fixedly connected to the inner wall of the mold shell (1).

5. The artificial stone production system according to claim 1, characterized in that: A clamping hole is formed at one end of the driving shaft (21) away from the worm (22), and a manual rocker (37) is clamped on the inner wall of the clamping hole.

6. The artificial stone production system according to claim 1, characterized in that: The outer wall of the driving shaft (21) is rotatably connected to a fixing frame, and the top of the fixing frame is fixedly connected to the bottom of the mold shell (1).

7. The artificial stone production system according to claim 1, characterized in that: The outer wall of the mold bottom plate (14) is provided with a first sealing groove, and the inner wall of the first sealing groove is fixedly connected with a first sealing strip.

8. The artificial stone production system according to claim 4, characterized in that: A second sealing groove is provided at the bottom of the clamping plate (26), and a second sealing strip is fixedly connected to the inner wall of the second sealing groove.

9. The artificial stone production system according to claim 1, characterized in that: A side of the device housing (11) close to the transmission belt (32) is rotatably connected to a limiting shaft, the transmission belt (32) is located between the limiting shaft and the driving shaft (21), the surface of the limiting shaft is in contact with the transmission belt (32), and the limiting shaft guides the transmission belt (32).

Citation Information

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