Non-woven fabric production equipment for dust collector filter bag
By using hook plate and leveling mechanism in non-woven fabric production equipment, the problem of uneven curling of non-woven filter bags during the bonding process is solved, reducing waste and improving filtration efficiency and area.
Patent Information
- Application Number
- CN202411735333.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-02-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing non-woven filter bags are wasted due to uneven curling during the bonding process, and the filtration efficiency and area are insufficient.
A non-woven fabric production equipment for vacuum cleaner filter bags is designed, using a hook plate and a flattening mechanism, hooking the two sides of the non-woven fabric material through a crochet, and straightening the sides of the side through the rotation shaft difference, and then passing through the pressing mechanism Press to reduce curled parts and improve material flatness.
It effectively reduces the cutting waste of non-woven materials, improves the filtration efficiency and area of the filter bag, and improves the quality of the product.
Smart Images

Figure CN119408284A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of filter bag processing equipment, and in particular to a non-woven fabric production equipment for vacuum cleaner filter bags. Background Art
[0002] There are many kinds of materials for making filter bags, commonly used are silk, fiber cloth, non-woven fabrics, etc. Various materials have different physical and chemical properties. Among them, filter bags made of nanofiber materials, graphene materials, etc. have stronger filtering and adsorption capabilities; vacuum cleaners generally use filter bags made of non-woven fabrics;
[0003] Non-woven filter bags are usually made of non-woven materials such as polyester, polypropylene or nylon, which have better strength, durability and filtration efficiency; non-woven filter bags usually use hot pressing or needle punching process to bond different non-woven materials, which improves the performance of non-woven materials and makes the non-woven materials more compact, thereby improving the filtration efficiency and filtration area of non-woven filter bags;
[0004] The non-woven fabric material is generally wound on a winding roller, and the two sides of the non-woven fabric material are curled unevenly. Therefore, after the non-woven fabric materials are bonded, the two sides are still curled unevenly, so the curled uneven parts on both sides of the bonded non-woven fabric are cut off, leaving the flat part of the non-woven fabric. The cut part cannot be used, causing waste, thus causing limitations.
[0005] To this end, we propose a non-woven fabric production equipment for vacuum cleaner filter bags. Summary of the invention
[0006] In view of the deficiencies in the prior art, the present invention provides a non-woven fabric production device for vacuum cleaner filter bags, which overcomes the deficiencies in the prior art and aims to solve the problems in the background technology.
[0007] To achieve the above object, the present invention provides the following technical solution: a non-woven fabric production device for vacuum cleaner filter bags, comprising:
[0008] A frame; a pressing mechanism is fixedly connected to the frame; the pressing mechanism is used to bond the non-woven fabric material; winding rollers are arranged at both the front and rear ends of the frame; a cutting tool is fixedly connected to the frame; the cutting tool is used to cut the two sides of the bonded non-woven fabric material;
[0009] The frame is provided with a flattening mechanism, which is used to pull the side of the non-woven material when the laminating mechanism is bonding the non-woven material, so that the side of the non-woven material is as flat as possible, reducing the part cut by the cutting tool.
[0010] Preferably, the leveling mechanism includes a mounting frame, a rotating shaft, a rotating belt and a hooking plate; two pairs of the mounting frames are respectively arranged on both sides of the pressing mechanism, and the two pairs of the mounting frames are located on both sides of the non-woven fabric, and the mounting frames are fixedly connected to the machine; a pair of the rotating shafts are rotatably connected to the mounting frames; a driving motor is fixedly connected inside the mounting frame; the output end of the driving motor is fixedly connected to the rotating shaft; the rotating belt is sleeved on the outside of a pair of rotating blocks; the hooking plate is evenly mounted on the rotating belt, the hooking plate can rotate, the hooking plate is evenly fixed with hook needles, and a magnet block is installed on the hooking plate; the mounting frame is evenly fixed with electromagnets.
[0011] The hooks on the hooking plates hook the two sides of the non-woven material, so that the hooking plates on both sides of the pressing mechanism straighten the side edges of the non-woven material through the speed difference between the rotating shafts, and then the pressing mechanism presses the various non-woven materials into one piece, so that the two sides of the non-woven material are straightened from the original curled state, and are pressed by the pressing mechanism in the straightened state, thereby minimizing the curled parts on both sides of the non-woven material and reducing waste.
[0012] Preferably, a rotating seat is evenly fixed on the rotating belt; a rotating block is rotatably connected to the rotating seat via a torsion spring; the rotating block is rotatably connected to the hook plate; a tilting block is fixed on the rotating seat; a guide rod is fixed on the hook plate; and the guide rod is in contact with the tilting block.
[0013] Preferably, the tilting directions of the tilting blocks on both sides of the pressing mechanism are opposite.
[0014] The non-woven fabric material is stretched obliquely on both sides by the hook hook on the hooking plate, so that the non-woven fabric material is stretched in the horizontal and vertical directions at the same time, thereby eliminating the wrinkles in the middle part of the non-woven fabric material in the horizontal and vertical directions, and preventing multiple non-woven fabric materials from overlapping and wrinkling. After being pressed by the pressing mechanism, the non-woven fabric is wrinkled, thereby improving the quality of the non-woven fabric produced by the present invention.
[0015] Preferably, a sliding frame is fixedly connected to the hook plate; the magnet block is slidably connected in the sliding frame; an ejection plate is provided under the hook plate; a toggle rod is hinged on the ejection plate; the other end of the toggle rod is rotatably connected to the magnet block; the toggle rod and the sliding frame are hinged; a hole is opened on the ejection plate; the hook needle can be inserted into the hole on the ejection plate.
[0016] Preferably, the rotating seat is rotatably connected to an extrusion plate; an extrusion electric push rod is hinged on the rotating seat; and the other end of the extrusion electric push rod is hinged to the extrusion plate.
[0017] Preferably, a blocking shaft is rotatably connected to the mounting frame, and a blocking motor is fixedly connected to the mounting frame; the output end of the blocking motor is fixedly connected to the blocking shaft; a mounting block is evenly fixedly connected to the blocking shaft; a mounting groove is provided on the mounting block; a pair of clamping blocks are slidably connected in the mounting groove; a clamping motor is fixedly connected in the mounting groove; a screw rod threadedly connected to the clamping block is fixedly connected to the output end of the clamping motor; the threads at both ends of the screw rod have opposite rotation directions.
[0018] Preferably, the clamping block is L-shaped.
[0019] The hooking plate hooks the two ends of the non-woven material and pulls the non-woven material to both sides, which will cause the non-woven material on both sides to have more non-woven material on the outside of the hooking plate and cause curling. At this time, the controller controls the clamping motor to rotate, so that the two clamping blocks move towards each other, clamping the non-woven material on the outside of the hooking plate, so that the curling of the non-woven material at this point will not be transmitted to the rear. At the same time, the controller controls the blocking motor to drive the blocking shaft to rotate, so that the clamping block moves with the non-woven material, and then the clamping block releases the non-woven material, and the subsequent clamping blocks clamp the non-woven material again.
[0020] Beneficial effects of the present invention:
[0021] 1. The present invention hooks the two sides of the non-woven fabric material by the hook needles on the hooking plate, so that the hooking plates on both sides of the pressing mechanism straighten the side edges of the non-woven fabric material through the speed difference between the rotating shafts, and then the pressing mechanism presses the various non-woven fabric materials into one piece, so that the two sides of the non-woven fabric material are straightened from the original curled state, and pressed by the pressing mechanism in the straightened state, thereby minimizing the curled parts on both sides of the non-woven fabric material and reducing waste.
[0022] 2. The present invention stretches the non-woven fabric material obliquely on both sides by hooking the hooks on the plate, so that the non-woven fabric material is stretched in the horizontal and vertical directions at the same time, thereby eliminating the wrinkles in the middle part of the non-woven fabric material in the horizontal and vertical directions, and preventing multiple non-woven fabric materials from overlapping and wrinkling. After being pressed by the pressing mechanism, the non-woven fabric is wrinkled, thereby improving the quality of the non-woven fabric produced by the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a structural schematic diagram of the present invention;
[0024] Figure 2 for Figure 1 The enlarged view of point A in the middle;
[0025] Figure 3 for Figure 2 The enlarged view of point B in the middle;
[0026] Figure 4 for Figure 3 The cross-sectional view of the rotating seat, hook plate, ejector plate and sliding frame at the cross-sectional view at DD in the middle;
[0027] Figure 5 for Figure 4 Schematic diagram of the structure of the hook plate, guide rod and tilting block from the perspective of middle EE section;
[0028] Figure 6 For the present invention Figure 2 Enlarged view of point C in the middle;
[0029] Figure 7 for Figure 6 Schematic diagram of the structure of the blocking shaft, mounting block, clamping block and screw rod from the FF cross-sectional view.
[0030] In the figure: 1. frame; 2. pressing mechanism; 3. winding roller; 41. mounting frame; 42. rotating shaft; 43. rotating belt; 44. hooking plate; 45. driving motor; 46. hook needle; 47. magnet block; 48. electromagnet; 5. rotating seat; 51. torsion spring; 52. rotating block; 53. tilting block; 54. guide rod; 6. sliding frame; 61. ejection plate; 62. toggle rod; 63. hole; 64. extrusion plate; 65. extrusion electric push rod; 7. blocking shaft; 71. blocking motor; 72. mounting block; 73. mounting groove; 74. clamping block; 75. clamping motor. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0032] Embodiment 1: Refer to the attached specification Figure 1 , a non-woven fabric production equipment for vacuum cleaner filter bags, comprising:
[0033] A frame 1; a pressing mechanism 2 is fixedly connected to the frame 1; the pressing mechanism 2 is used to bond the non-woven fabric material; winding rollers 3 are provided at both the front and rear ends of the frame 1; a cutting tool is fixedly connected to the frame 1; the cutting tool is used to cut the two sides of the bonded non-woven fabric material;
[0034] The frame 1 is provided with a flattening mechanism, which is used to pull the side of the non-woven material when the laminating mechanism 2 is bonding the non-woven material, so that the side of the non-woven material is as flat as possible, reducing the part cut by the cutting tool.
[0035] Refer to the instruction manual Figure 2, refer to the instruction manual Figure 3 and refer to the instruction manual Figure 4 In this embodiment, the leveling mechanism includes a mounting frame 41, a rotating shaft 42, a rotating belt 43 and a hooking plate 44; two pairs of mounting frames 41 are respectively arranged on both sides of the pressing mechanism 2, and the two pairs of mounting frames 41 are located on both sides of the non-woven fabric, and the mounting frames 41 are fixedly connected to the machine; a pair of rotating shafts 42 are rotatably connected to the mounting frames 41; a driving motor 45 is fixedly connected inside the mounting frame 41; the output end of the driving motor 45 is fixedly connected to the rotating shaft 42; the rotating belt 43 is sleeved on the outside of a pair of rotating blocks 52; the hooking plate 44 is evenly mounted on the rotating belt 43, the hooking plate 44 can rotate, the hooking plate 44 is evenly fixedly connected with hook needles 46, and the hooking plate 44 is installed with a magnet block 47; the mounting frame 41 is evenly fixedly connected with a through electromagnet 48.
[0036] In the present invention, different types of non-woven fabric materials are wound on the winding roller 3, and after being unfolded, they are transmitted through the transmission roller on the frame 1, and then the different types of non-woven fabric materials are overlapped together, and then pressed together by the pressing mechanism 2, and the pressed non-woven fabric materials are then transmitted forward through the transmission roller, and finally wound on the winding roller 3 at the other end of the frame 1;
[0037] When the laminating mechanism 2 is laminating different types of non-woven fabrics, the controller controls the driving motors 45 in the mounting frames 41 on both sides of the laminating mechanism 2 to rotate with the corresponding rotating shafts 42, so that the rotating shafts 42 rotate with the rotating belts 43, and then the controller controls the electromagnets 48 to pass current, so that the electromagnets 48 generate magnetic force to attract the magnet block 47 to move downward, so that the magnet block 47 rotates downward with the hook plate 44, so that the hook needle 46 on the hook plate 44 is inserted into the non-woven fabric material, so that the hook plate 44 is fixed to the non-woven fabric material, and when the hook plate 44 rotates to the front end of the rotating belt 43, the controller controls the electromagnet 48 to pass reverse current. , so that the electromagnet 48 pushes the magnet block 47 to move upward, driving the hook plate 44 to rotate upward, so that the hook needle 46 is separated from the non-woven material, and the hook plate 44 on the rotating belt 43 hooks the non-woven material and then separates, and the reciprocating cycle is repeated; the rotating shafts 42 on the mounting frames 41 on both sides of the pressing mechanism 2 rotate at a differential speed, so that the hook plates 44 in the two mounting frames 41 rotate at different speeds as the rotating belt 43 rotates, so that the two sides of the non-woven material between the mounting frames 41 on both sides of the pressing mechanism 2 are straightened, so that when the pressing mechanism 2 is pressing, the curled parts on both sides of the non-woven material are straightened, thereby reducing the curled parts after pressing, and further reducing the parts that need to be cut;
[0038] The present invention hooks the two side edges of the non-woven material by the hook needles 46 on the hooking plate 44, so that the hooking plates 44 on both sides of the pressing mechanism 2 straighten the side edges of the non-woven material through the speed difference between the rotating shafts 42, and then the pressing mechanism 2 presses the various non-woven materials into one piece, so that the two sides of the non-woven material are straightened from the original curled state, and are pressed by the pressing mechanism 2 in the straightened state, thereby minimizing the curled parts on both sides of the non-woven material and reducing waste.
[0039] Refer to the instruction manual Figure 4 and refer to the instruction manual Figure 5 In this embodiment, a rotating seat 5 is evenly fixed on the rotating belt 43; a rotating block 52 is rotatably connected to the rotating seat 5 through a torsion spring 51; the rotating block 52 is rotatably connected to the hook plate 44; a tilting block 53 is fixed on the rotating seat 5; a guide rod 54 is fixed on the hook plate 44; and the guide rod 54 is in contact with the tilting block 53.
[0040] In this embodiment, the tilting blocks 53 on both sides of the pressing mechanism 2 are tilted in opposite directions.
[0041] In the present invention, when the hook plate 44 rotates downward, the guide rod 54 on the hook plate 44 slides along the inclined block 53, causing the hook plate 44 to deflect, and the inclined blocks 53 on both sides of the pressing mechanism 2 are inclined in opposite directions. The hook plates 44 on the mounting frames 41 on both sides of the pressing mechanism 2 deflect toward both sides, so that the non-woven fabric material is stretched toward the side by the hook needles 46, which can be decomposed into stretching the non-woven fabric material in the horizontal and vertical directions, that is, reducing the curling of the non-woven fabric material on both sides in the vertical direction, and at the same time, the non-woven fabric material is stretched before being pressed by the pressing mechanism 2, eliminating the wrinkles in the middle part of the non-woven fabric material, thereby improving the effect of flattening the two sides of the non-woven fabric material of the present invention; after the hook plate 44 rotates upward, the guide rod 54 and the inclined block 53 are out of contact, so that the torsion spring 51 between the rotating seat 5 and the rotating block 52 causes the rotating block 52 to rotate with the hook plate 44 and return to its original position;
[0042] The present invention stretches the non-woven material obliquely on both sides by means of the hook needle 46 on the hooking plate 44, so that the non-woven material is stretched in the horizontal and vertical directions at the same time, thereby eliminating the wrinkles in the middle part of the non-woven material in the horizontal and vertical directions, and preventing multiple non-woven materials from overlapping and wrinkling. After being pressed by the pressing mechanism 2, the non-woven fabric is wrinkled, thereby improving the quality of the non-woven fabric produced by the present invention.
[0043] Refer to the instruction manual Figure 4In this embodiment, a sliding frame 6 is fixedly connected to the hook plate 44; the magnet block 47 is slidably connected in the sliding frame 6; an ejection plate 61 is provided below the hook plate 44; a toggle rod 62 is hinged on the ejection plate 61; the other end of the toggle rod 62 is rotatably connected to the magnet block 47; the toggle rod 62 is hinged to the sliding frame 6; a hole 63 is provided on the ejection plate 61; the hook needle 46 can be inserted into the hole 63 on the ejection plate 61.
[0044] Refer to the instruction manual Figure 4 In this embodiment, the rotating seat 5 is rotatably connected to the extrusion plate 64; an extrusion electric push rod 65 is hinged on the rotating seat 5; and the other end of the extrusion electric push rod 65 is hinged to the extrusion plate 64.
[0045] In the present invention, the magnet block 47 is slidably connected in the sliding frame 6. When the electromagnet 48 pulls the hook plate 44 downward through the magnet block 47, the magnet block 47 slides downward, and the ejection plate 61 is pushed upward through the toggle plate, so that the ejection plate 61 is located at the bottom end of the hook needle 46. At this time, the ejection plate 61 does not affect the insertion of the hook needle 46 into the non-woven material; when the electromagnet 48 causes the hook plate 44 to rotate upward through the magnet block 47, the magnet block 47 pushes the ejection plate 61 downward during the upward sliding process, so that the ejection plate 61 moves to the top of the hook needle 46, preventing the non-woven material from adhering to the hook needle 46 and affecting the separation of the hook needle 46 from the non-woven material, thereby ensuring the use effect of the present invention;
[0046] Embodiment 2: Based on Embodiment 1, refer to the attached Figure 6 and 7 In this embodiment, a blocking shaft 7 is rotatably connected to the mounting frame 41, and a blocking motor 71 is fixedly connected to the mounting frame 41; the output end of the blocking motor 71 is fixedly connected to the blocking shaft 7; a mounting block 72 is evenly fixedly connected to the blocking shaft 7; a mounting groove 73 is provided on the mounting block 72; a pair of clamping blocks 74 are slidably connected in the mounting groove 73; a clamping motor 75 is fixedly connected in the mounting groove 73; the output end of the clamping motor 75 is fixedly connected to a screw rod threadedly connected to the clamping block 74; the threads at both ends of the screw rod have opposite rotation directions.
[0047] In this embodiment, the clamping block 74 is L-shaped.
[0048] In the present invention, the hook plate 44 hooks the two ends of the non-woven material and pulls the non-woven material to both sides, so that the non-woven material on both sides of the hook plate 44 has more non-woven material outside and causes curling. At this time, the controller controls the clamping motor 75 to rotate, so that the two clamping blocks 74 move toward each other, clamping the non-woven material outside the hook plate 44, so that the curling of the non-woven material at this point will not be transmitted to the rear. At the same time, the controller controls the blocking motor 71 to drive the blocking shaft 7 to rotate. The clamping block 74 moves with the non-woven material, and then the clamping block 74 releases the non-woven material, and the subsequent clamping block 74 clamps the non-woven material again; in the present invention, the clamping block 74 is arranged to be L-shaped, so in the process of the clamping block 74 clamping the non-woven material, the non-woven material is clamped into an L-shape by the clamping block 74, so that the excess part of the non-woven material is pulled by the clamping block 74, further eliminating the influence of the extra non-woven material on the outer part caused by the hook plate 44 pulling the non-woven material.
[0049] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected; the scope of the present invention to be protected is defined by the attached claims and their equivalents.
Claims
1. A non-woven fabric production equipment for vacuum cleaner filter bags, comprising: Rack (1); The frame (1) is fixedly connected with a pressing mechanism (2); the pressing mechanism (2) is used to bond the non-woven fabric material; Winding rollers (3) are provided at both the front and rear ends of the frame (1); a cutting tool is fixedly connected to the frame (1); the cutting tool is used to cut the two side edges of the bonded non-woven fabric material; The feature is that a flattening mechanism is arranged on the frame (1); the flattening mechanism is used to pull the side of the non-woven material when the laminating mechanism (2) is bonding the non-woven material, so that the side of the non-woven material is as flat as possible, thereby reducing the part cut by the cutting tool.
2. The non-woven fabric production equipment for vacuum cleaner filter bags according to claim 1, characterized in that: The flattening mechanism comprises a mounting frame (41), a rotating shaft (42), a rotating belt (43) and a hooking plate (44); two pairs of the mounting frames (41) are respectively arranged on both sides of the pressing mechanism (2), and the two pairs of the mounting frames (41) are both located on both sides of the non-woven fabric, and the mounting frames (41) are fixedly connected to the machine; a pair of the rotating shafts (42) are rotatably connected to the mounting frames (41); a driving motor (45) is fixedly connected inside the mounting frames (41); the driving motor (45) is The output end of the driving motor (45) is fixedly connected to the rotating shaft (42); the rotating belt (43) is sleeved on the outside of a pair of rotating blocks (52); the hooking plate (44) is evenly installed on the rotating belt (43), the hooking plate (44) is rotatable, the hooking plate (44) is evenly fixedly connected with a hook needle (46), and the hooking plate (44) is installed with a magnet block (47); the mounting frame (41) is evenly fixedly connected with a conducting electromagnet (48).
3. The non-woven fabric production equipment for vacuum cleaner filter bags according to claim 2, characterized in that: The rotating belt (43) is evenly fixed with a rotating seat (5); the rotating seat (5) is rotatably connected with a rotating block (52) via a torsion spring (51); the rotating block (52) is rotatably connected with the hook plate (44); the rotating seat (5) is fixed with a tilting block (53); the hook plate (44) is fixed with a guide rod (54); the guide rod (54) is in contact with the tilting block (53).
4. The non-woven fabric production equipment for vacuum cleaner filter bags according to claim 3, characterized in that: The tilting blocks (53) on both sides of the pressing mechanism (2) have opposite tilting directions.
5. The non-woven fabric production equipment for vacuum cleaner filter bags according to claim 4, characterized in that: The hook plate (44) is fixedly connected with a sliding frame (6); the magnet block (47) is slidably connected in the sliding frame (6); an ejection plate (61) is provided below the hook plate (44); a toggle rod (62) is hingedly connected to the ejection plate (61); the other end of the toggle rod (62) is rotatably connected to the magnet block (47); the toggle rod (62) and the sliding frame (6) are hingedly connected; a hole (63) is provided on the ejection plate (61); the hook needle (46) can be inserted into the hole (63) on the ejection plate (61).
6. The non-woven fabric production equipment for vacuum cleaner filter bags according to claim 5, characterized in that: The rotating seat (5) is rotatably connected to an extrusion plate (64); an extrusion electric push rod (65) is hinged on the rotating seat (5); and the other end of the extrusion electric push rod (65) is hinged to the extrusion plate (64).
7. The non-woven fabric production equipment for vacuum cleaner filter bags according to claim 6, characterized in that: The mounting frame (41) is rotatably connected to a blocking shaft (7), and the mounting frame (41) is fixedly connected to a blocking motor (71); the output end of the blocking motor (71) is fixedly connected to the blocking shaft (7); a mounting block (72) is evenly fixedly connected to the blocking shaft (7); a mounting groove (73) is provided on the mounting block (72); a pair of clamping blocks (74) are slidably connected in the mounting groove (73); a clamping motor (75) is fixedly connected in the mounting groove (73); the output end of the clamping motor (75) is fixedly connected to a screw rod threadedly connected to the clamping block (74); the threads at both ends of the screw rod have opposite rotation directions.
8. The non-woven fabric production equipment for vacuum cleaner filter bags according to claim 7, characterized in that: The clamping block (74) is in an L-shape.