Automatic bagging device for pillow inner production

By designing an automatic bagging device and using a motor to drive the pulley and screw mechanism, automatic bagging of the pillow core is realized, solving the problem of time and effort in manual operation, and improving production efficiency and scope of application.

CN119408781APending Publication Date: 2025-02-11KUNSHAN HAIJIN MACHINERY
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Patent Information

Application Number
CN202510001716.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-02
Publication Date
2025-02-11

AI Technical Summary

Technical Problem

The existing pillow core bag process requires manual operation, which is time-consuming and labor-intensive, and is difficult to meet modern production needs.

Method used

An automatic bagging device is designed, including a fixing frame, a lateral movement mechanism, a longitudinal movement mechanism and a bag support mechanism, and the automatic bagging operation is realized through a motor driving the pulley and a screw mechanism.

Benefits of technology

It realizes automated bagging, saves manual operation time and energy, improves production efficiency, has a wider range of applications, and is suitable for enterprise promotion and use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an automatic bagging device for pillow inner production, which comprises a fixing frame, a transverse moving mechanism arranged on the fixing frame, a longitudinal moving mechanism arranged on the transverse moving mechanism, and bag opening mechanisms symmetrically arranged on the front side and the rear side of the longitudinal moving mechanism, the transverse moving mechanism is fixedly installed on the fixing frame, the longitudinal moving mechanism is connected with the transverse moving mechanism, and the bag opening mechanism is installed on the longitudinal moving mechanism. The bag opening device has the beneficial effects that the bag opening of the packaging bag can be well opened, bagging operation is completed, the effect is good, operation is convenient, the application range is wider, and application and popularization of enterprises are facilitated.
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Description

Technical Field

[0001] The invention relates to the technical field of pillow core processing, in particular to an automatic bagging device for pillow core production. Background Art

[0002] Pillows are a necessity in people's lives. The pillows sold on the market are generally composed of fillers (pillow cores), inner sleeves and outer sleeves. The fillers are made of cotton, down, buckwheat, sponge, etc. In recent years, latex pillows and memory pillows have become more and more popular among consumers, and many home textile manufacturers have also begun to produce such products. In the production process, there is a process of stuffing the filler (pillow core) into the inner sleeve. Since the volume of latex pillow cores becomes swollen and soft after foaming, and the inner sleeve is soft, and for fluffy pillow cores such as cotton and down, the size of the inner sleeve is usually slightly smaller than the size of the pillow core, so that the pillow core can be supported and compressed. The traditional method on the market is to manually put the pillow core into the inner sleeve, which is very time-consuming and labor-intensive. In view of the above situation, it is necessary to improve the existing pillow core bagging method so that it can adapt to the needs of the current use of pillow core bagging. Summary of the invention

[0003] In order to solve the above technical problems, the present invention provides an automatic bagging device for pillow core production, comprising a fixed frame, a transverse moving mechanism arranged on the fixed frame, a longitudinal moving mechanism arranged on the transverse moving mechanism, and a bag-holding mechanism symmetrically arranged on the front and rear sides of the longitudinal moving mechanism, wherein the transverse moving mechanism is fixedly installed on the fixed frame, the transverse moving mechanism is fixedly installed on the fixed frame, the longitudinal moving mechanism is connected to the transverse moving mechanism, and the bag-holding mechanism is installed on the longitudinal moving mechanism.

[0004] To further supplement the present technical solution, the lateral moving mechanism includes a bracket, a first motor connected to the bracket, a first pulley connected to the first motor, a first mounting frame connected to the first pulley, a second mounting frame arranged on the other side of the bracket, a second pulley arranged on the second mounting frame, a first belt connected to the first pulley and the second pulley, a plurality of clips arranged on the first belt, and a movable frame fixedly connected to the clips, the first motor is fixedly mounted on the bracket, the first mounting frame and the second mounting frame are fixedly mounted on the fixed frame, the first belt is arranged between the clip and the movable frame, the first pulley is rotatably mounted on the first mounting frame, the second pulley is rotatably mounted on the second mounting frame, and the longitudinal moving mechanism is fixedly mounted on the movable frame.

[0005] As a further supplement to the technical solution, transverse slide rails are provided on the front and rear sides of the fixed frame, and movable sliders are provided on the front and rear sides below the movable frame, and the movable sliders are slidably installed on the transverse slide rails.

[0006] As a further supplement to the present technical solution, the longitudinal moving mechanism includes a connecting frame, a second motor arranged on the connecting frame, a third pulley connected to the second motor, a fourth pulley connected to the third pulley via a second belt, and a screw mechanism connected to the fourth pulley, the second motor is fixedly mounted on the connecting frame, the screw mechanism is mounted on the connecting frame, and the bag supporting mechanism is connected to the screw mechanism.

[0007] To further supplement the present technical solution, the bag-holding mechanism includes a third mounting frame, a two-way cylinder connected to the third mounting frame, a clamp connected to the two-way cylinder, and a first support rod connected to the clamp. The third mounting frame is connected to the screw mechanism, the two-way cylinder is fixedly mounted on the third mounting frame, the first support rod is fixedly mounted on the clamp, and the first support rod is of an irregular shape.

[0008] As a further supplement to the technical solution, the third mounting frame is also provided with a second support rod, and the second support rod is arranged between the first support rods on both sides.

[0009] As a further supplement to the technical solution, a Z-direction slide rail is disposed on the third mounting frame, a limiting slider is disposed on the clamping jaw on a side close to the Z-direction slide rail, and the limiting slider is slidably mounted on the Z-direction slide rail.

[0010] As a further supplement to the technical solution, a limit plate is provided on the third mounting frame at the end of the Z-axis slide rail, and the limit plate is fixedly mounted on the third mounting frame.

[0011] An operating method of an automatic bagging device for pillow core production comprises the following steps: Step 1: First, operate the lateral moving mechanism to control the bag-supporting mechanism to face the unwinding side of the packaging bag; Step 2: According to the length of the packaging bag, the longitudinal moving mechanism is adjusted so that the bag-opening mechanisms on both sides are moved closer or farther away, thereby expanding the packaging bag in the Y direction; Step 3: Then control the bidirectional cylinder so that the two ends of the first support rod open the two ends of the packaging bag in the Z direction; Step 4: Then control the lateral moving mechanism to work so that the packaging bag covers the outer surface of the pillow core, thereby completing the bagging operation.

[0012] The beneficial effect is that the mouth of the packaging bag can be well opened and the bagging operation can be completed, the effect is good, the operation is convenient, the application range is wider, and it is convenient for enterprises to promote and use. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the present invention from a first angle; Figure 2 It is a second angle overall structural schematic diagram of the present invention; In the figure, 1, fixed frame; 2, horizontal moving mechanism; 21, bracket; 22, first motor; 23, first pulley; 24, first mounting frame; 25, second mounting frame; 26, second pulley; 27, first belt; 28, clamping strip; 29, moving frame; 20, horizontal slide rail; 201, moving slider; 3, longitudinal moving mechanism; 31, connecting frame; 32, second motor; 33, third pulley; 34, fourth pulley; 35, screw mechanism; 4, bag support mechanism; 41, third mounting frame; 42, two-way cylinder; 43, clamping claw; 44, first support rod; 45, second support rod; 46, Z-direction slide rail; 47, limit slider; 48, limit plate. DETAILED DESCRIPTION

[0014] In order to make the technical solution more clear to those skilled in the art, Figure 1-2 The technical solution of the present invention is described in detail: An automatic bagging device for pillow core production comprises a fixed frame 1, a transverse moving mechanism 2 arranged on the fixed frame 1, a longitudinal moving mechanism 3 arranged on the transverse moving mechanism 2, and a bag-stretching mechanism 4 symmetrically arranged on the front and rear sides of the longitudinal moving mechanism 3, wherein the transverse moving mechanism 2 is fixedly mounted on the fixed frame 1, the transverse moving mechanism 2 is fixedly mounted on the fixed frame 1, the longitudinal moving mechanism 3 is connected to the transverse moving mechanism 2, and the bag-stretching mechanism 4 is mounted on the longitudinal moving mechanism 3; the transverse moving mechanism 2 can control the bag-stretching mechanism 4 to approach or move away from the unwinding side of the packaging bag, thereby controlling the completion of the bagging operation, and the longitudinal moving mechanism 3 cooperates with the bag-stretching mechanism 4 to stretch the packaging, so as to facilitate the packaging bag to be covered on the outside of the pillow core.

[0015] The structure of the lateral moving mechanism 2 is described in detail below. The lateral moving mechanism 2 includes a bracket 21, a first motor 22 connected to the bracket 21, a first pulley 23 connected to the first motor 22, a first mounting frame 24 connected to the first pulley 23, a second mounting frame 25 arranged on the other side of the bracket 21, a second pulley 26 arranged on the second mounting frame 25, a first belt 27 connected to the first pulley 23 and the second pulley 26, a plurality of clips 28 arranged on the first belt 27, and a moving frame 29 fixedly connected to the clips 28. The first motor 22 is fixedly mounted on the bracket 21, the first mounting frame 24 and the second mounting frame 25 are fixedly mounted on the fixed frame 1, the first belt 27 is arranged between the clips 28 and the moving frame 29, and the first belt 27 wheel 23 can be rotatably mounted on the first On the mounting frame 24, the second pulley 26 can be rotatably mounted on the second mounting frame 25, and the longitudinal moving mechanism 3 is fixedly mounted on the moving frame 29; the first motor 22 can control the rotation of the first belt 27 wheel 23, and the rotation of the first belt 27 wheel 23 can drive the second pulley 26 to rotate through the first belt 27, and then can drive the clamping strip 28 and the moving frame 29 to move on the first belt 27, so that the bag holding mechanism 4 is away from or close to the unwinding side of the packaging bag; in order to limit the movement of the moving frame 29 and the clamping strip 28, transverse slide rails 20 are also provided on the front and rear sides of the fixed frame 1, and moving sliders 201 are provided on the front and rear sides of the lower side of the moving frame 29, and the moving slider 201 is slidably mounted on the transverse slide rail 20, and the transverse slide rail 20 and the moving slider 201 can cooperate to limit the movement of the moving frame 29 and the clamping strip 28.

[0016] The structure of the longitudinal moving mechanism 3 will be described in detail below. The longitudinal moving mechanism 3 includes a connecting frame 31, a second motor 32 arranged on the connecting frame 31, a third pulley 33 connected to the second motor 32, a fourth pulley 34 connected to the third pulley 33 through a second belt, and a screw mechanism 35 connected to the fourth pulley 34. The second motor 32 is fixedly mounted on the connecting frame 31, the screw mechanism 35 is mounted on the connecting frame 31, and the bag-supporting mechanism 4 is connected to the screw mechanism 35; the second motor 32 can control the rotation of the third pulley 33 and the fourth pulley 34, and the rotation of the fourth pulley 34 can drive the screw mechanism 35 to work, and the operation of the screw mechanism 35 can drive the bag-supporting mechanisms 4 on both sides thereof to move, that is, adjust the distance between the bag-supporting mechanisms 4 on both sides, so as to adapt to different packaging bag lengths.

[0017] The structure of the bag-opening mechanism 4 will be described in detail below. The bag-opening mechanism 4 includes a third mounting frame 41, a two-way cylinder 42 connected to the third mounting frame 41, a clamping claw 43 connected to the two-way cylinder 42, and a first support rod 44 connected to the clamping claw 43. The third mounting frame 41 is connected to the screw mechanism 35, the two-way cylinder 42 is fixedly mounted on the third mounting frame 41, the first support rod 44 is fixedly mounted on the clamping claw 43, and the first support rod 44 is in a special shape. The setting of the bag-opening mechanism 4 can adapt to different packaging bag widths, so as to cooperate with the longitudinal moving mechanism 3 to complete the operation of opening the packaging bag. Control the operation of the lateral moving mechanism 2 to complete the bagging operation of the pillow core. In order to better open the packaging bag in the width direction, a second support rod 45 is also provided on the third mounting frame 41. The second support rod 45 is arranged between the first support rods 44 on both sides; in order to prevent the clamping jaws 43 and the first support rod 44 from moving during operation, a Z-direction slide rail 46 is provided on the third mounting frame 41, and a limiting slider 47 is provided on the side of the clamping jaw 43 close to the Z-direction slide rail 46. The limiting slider 47 is slidably installed on the Z-direction slide rail 46, and the limiting slider 47 cooperates with the Z-direction slide rail 46 to limit the operation of the clamping jaws 43 and the first support rod 44.

[0018] A limiting plate 48 is provided on the third mounting frame 41 at the end of the Z-direction slide rail 46 . The limiting plate 48 is fixedly mounted on the third mounting frame 41 and can limit the excessive movement of the clamping jaw 43 and the first support rod 44 , thus playing a certain limiting role.

[0019] An operating method of an automatic bagging device for pillow core production comprises the following steps: Step 1: First, operate the lateral moving mechanism 2 to control the bag-supporting mechanism 4 to move toward the unwinding side of the packaging bag; Step 2: According to the length of the packaging bag, the longitudinal moving mechanism 3 is adjusted so that the bag-opening mechanisms 4 on both sides are moved closer or farther away, thereby expanding the packaging bag in the Y direction; Step 3: Then control the bidirectional cylinder 42 so that the two ends of the first support rod 44 open the two ends of the packaging bag in the Z direction; Step 4: Then control the lateral moving mechanism 2 to work so that the packaging bag covers the outer surface of the pillow core, thereby completing the bagging operation.

[0020] The above technical solutions only reflect the preferred technical solutions of the technical solutions of the present invention. Some changes that may be made to certain parts thereof by technicians in this technical field all reflect the principles of the present invention and fall within the protection scope of the present invention.

Claims

1. An automatic bagging device for pillow core production, characterized in that: The invention comprises a fixed frame (1), a transverse moving mechanism (2) arranged on the fixed frame (1), a longitudinal moving mechanism (3) arranged on the transverse moving mechanism (2), and a bag-supporting mechanism (4) symmetrically arranged on the front and rear sides of the longitudinal moving mechanism (3), wherein the transverse moving mechanism (2) is fixedly mounted on the fixed frame (1), the transverse moving mechanism (2) is fixedly mounted on the fixed frame (1), the longitudinal moving mechanism (3) is connected to the transverse moving mechanism (2), and the bag-supporting mechanism (4) is mounted on the longitudinal moving mechanism (3).

2. The automatic bagging device for pillow core production according to claim 1, characterized in that: The lateral movement mechanism (2) comprises a bracket (21), a first motor (22) connected to the bracket (21), a first belt pulley (23) connected to the first motor (22), a first mounting frame (24) connected to the first belt pulley (23), a second mounting frame (25) arranged on the other side of the bracket (21), a second belt pulley (26) arranged on the second mounting frame (25), a first belt (27) connected to the first belt pulley (23) and the second belt pulley (26), a plurality of clips (28) arranged on the first belt (27), and a plurality of clips (29) arranged on the first belt (27). The invention relates to a movable frame (29) fixedly connected to a clamping strip (28), the first motor (22) is fixedly mounted on a bracket (21), the first mounting frame (24) and the second mounting frame (25) are fixedly mounted on a fixed frame (1), the first belt (27) is arranged between the clamping strip (28) and the movable frame (29), the first belt pulley (23) is rotatably mounted on the first mounting frame (24), the second belt pulley (26) is rotatably mounted on the second mounting frame (25), and the longitudinal moving mechanism (3) is fixedly mounted on the movable frame (29).

3. The automatic bagging device for pillow core production according to claim 2, characterized in that: The fixed frame (1) is also provided with transverse slide rails (20) on both front and rear sides, and the movable frame (29) is provided with movable sliders (201) on both front and rear sides below. The movable sliders (201) are slidably mounted on the transverse slide rails (20).

4. The automatic bagging device for pillow core production according to claim 1, characterized in that: The longitudinal moving mechanism (3) comprises a connecting frame (31), a second motor (32) arranged on the connecting frame (31), a third pulley (33) connected to the second motor (32), a fourth pulley (34) connected to the third pulley (33) via a second belt, and a screw mechanism (35) connected to the fourth pulley (34); the second motor (32) is fixedly mounted on the connecting frame (31); the screw mechanism (35) is mounted on the connecting frame (31); and the bag-supporting mechanism (4) is connected to the screw mechanism (35).

5. The automatic bagging device for pillow core production according to claim 1, characterized in that: The bag-supporting mechanism (4) comprises a third mounting frame (41), a bidirectional cylinder (42) connected to the third mounting frame (41), a clamping claw (43) connected to the bidirectional cylinder (42), and a first support rod (44) connected to the clamping claw (43); the third mounting frame (41) is connected to a screw mechanism (35); the bidirectional cylinder (42) is fixedly mounted on the third mounting frame (41); the first support rod (44) is fixedly mounted on the clamping claw (43); and the first support rod (44) is of a special shape.

6. The automatic bagging device for pillow core production according to claim 5, characterized in that: The third mounting frame (41) is also provided with a second support rod (45), and the second support rod (45) is arranged between the first support rods (44) on both sides.

7. The automatic bagging device for pillow core production according to claim 6, characterized in that: The third mounting frame (41) is provided with a Z-direction slide rail (46), and the clamping jaw (43) is provided with a limiting slider (47) on one side close to the Z-direction slide rail (46), and the limiting slider (47) is slidably mounted on the Z-direction slide rail (46).

8. The automatic bagging device for pillow core production according to claim 7, characterized in that: A limiting plate (48) is provided on the third mounting frame (41) at the end of the Z-direction slide rail (46), and the limiting plate (48) is fixedly mounted on the third mounting frame (41).

9. The method for operating an automatic bagging device for pillow core production according to any one of claims 1 to 8, characterized in that: The following steps are involved: Step 1: First, operate the lateral moving mechanism (2) to control the bag supporting mechanism (4) to face the unwinding side of the packaging bag; Step 2: adjusting the longitudinal moving mechanism (3) according to the length of the packaging bag so that the bag-opening mechanisms (4) on both sides are moved closer or farther away, thereby expanding the packaging bag in the Y direction; Step 3: Then control the bidirectional cylinder (42) so that the two ends of the first support rod (44) open the two ends of the packaging bag in the Z direction; Step 4: Then control the lateral moving mechanism (2) to work so that the packaging bag covers the outer surface of the pillow core, thereby completing the bagging operation.

Citation Information

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