A hairspray canning method, a canning apparatus, and a storage medium
Through the coordinated control of automated canning equipment, the problems of poor hair spray canning quality and low efficiency were solved, and efficient hair spray bottle production was achieved.
Patent Information
- Application Number
- CN202411911808.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2044-12-24
AI Technical Summary
The existing hair spray canning line requires manual assistance, resulting in poor canning quality and low efficiency.
The automated filling equipment, including bottling module, aeration module, capping module, capping detection module, labeling module and boxing module, is used to realize the automated filling of hair spray bottles through coordinated control, ensuring the precise execution of each step.
It improves the quality and efficiency of hair spray canning, realizes automated assembly line production, and reduces the need for manual intervention.
Smart Images

Figure CN119409123B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to, but is not limited to, the field of hair spray canning technology, and in particular to a hair spray canning method, a canning device and a storage medium. BACKGROUND
[0002] With the continuous improvement of people's living standards, people's demand for hair spray is also increasing.
[0003] The existing hair spray canning line generally needs manual assistance for canning, and the quality of the canned hair spray is poor, and the canning efficiency is low. SUMMARY
[0004] The following is a summary of the subject matter described in detail herein. This summary is not intended to limit the scope of protection of the claims.
[0005] The main purpose of the embodiments of the present application is to provide a hair spray canning method, a canning device and a storage medium, which can effectively improve the canning quality and efficiency of the hair spray.
[0006] In a first aspect, the embodiments of the present application provide a hair spray canning method applied to a canning device, wherein the canning device comprises a bottle filling module, a gas filling module, a first capping module, a capping detection module, a labeling module and a boxing module, the capping detection module comprises a bottle separating unit and a conveying unit, and the hair spray canning method comprises:
[0007] controlling the bottle filling module to fill hair spray water into a to-be-filled hair spray bottle to obtain a first intermediate bottle with a nozzle cover placed on the bottle mouth of the to-be-filled hair spray bottle;
[0008] controlling the gas filling module to fill gas into the first intermediate bottle to obtain a second intermediate bottle;
[0009] controlling the first capping module to cap a first cap on the nozzle cover to obtain a third intermediate bottle;
[0010] moving the third intermediate bottle higher than a first preset height on the conveying unit to the labeling module by blocking the third intermediate bottle by the bottle separating unit;
[0011] controlling the labeling module to label the third intermediate bottle to obtain a finished hair spray bottle;
[0012] controlling the boxing module to box the finished hair spray bottle to obtain a hair spray box.
[0013] In some optional embodiments, the bottle filling module is provided with a cap placing unit and at least two hair spray injection units, and a plurality of hair spray injection units are sequentially arranged on the moving track of the to-be-filled hair spray bottle, and the controlling the bottle filling module to fill hair spray water into a to-be-filled hair spray bottle to obtain a first intermediate bottle with a nozzle cover placed on the bottle mouth of the to-be-filled hair spray bottle comprises:
[0014] determining a first injection amount of each of the hair spray injection units according to the moving speed of the to-be-filled hair spray bottle and the number of the hair spray injection units;
[0015] controlling the plurality of hair spray injection units to sequentially inject the hair spray water into the to-be-filled hair spray bottle to obtain a filled hair spray bottle, the hair spray water injected by the hair spray injection units into the to-be-filled hair spray bottle being the first injection amount, the first injection amounts of different hair spray injection units being the same or different;
[0016] controlling the cap placing unit to place the nozzle cap on the bottle mouth of the filled hair spray bottle to obtain a first intermediate bottle.
[0017] In some optional embodiments, the cap placing unit comprises a clamping mechanism and a cap placing mechanism, the cap placing mechanism comprising a cap conveying pipeline, a cap placing control device, a position detection device and a cap placing channel, and the control of the cap placing unit to place the nozzle cap on the bottle mouth of the filled hair spray bottle to obtain a first intermediate bottle comprises:
[0018] controlling the cap conveying pipeline to convey the nozzle cap to the cap placing control device;
[0019] detecting first position information of the filled hair spray bottle by the position detection device;
[0020] in a case where the first position information indicates that the filled hair spray bottle reaches a cap placing position, controlling the cap placing control device to place the nozzle cap into the cap placing channel, so that the cap placing channel places the nozzle cap on the bottle mouth of the filled hair spray bottle, and controlling the cap placing control device to move in a first direction by a first preset distance, so that the cap placing channel presses the nozzle cap on the filled hair spray bottle in the first direction to obtain the first intermediate bottle.
[0021] In some optional embodiments, the filling device further comprises a conveying belt, the conveying belt sequentially passing through the bottle filling module, the aeration module, the first capping module, the capping detection module, the labeling module and the boxing module, and a plurality of interval detection devices are arranged on the conveying belt, and the method further comprises:
[0022] detecting interval information between a plurality of conveying bottles by the interval detection devices, the conveying bottles representing the to-be-filled hair spray bottles, the first intermediate bottles, the second intermediate bottles, the third intermediate bottles and the finished hair spray bottles conveyed on the conveying belt;
[0023] In a case where the interval information represents that the interval distance between two adjacent conveying bottles is greater than a first threshold, a transmission mode of the conveying belt is controlled so that the interval distance between two adjacent conveying bottles is less than or equal to the first threshold.
[0024] In some optional embodiments, the conveying belt comprises a plurality of conveying mechanisms, and the control of the transmission mode of the conveying belt so that the interval distance between two adjacent conveying bottles is less than or equal to the first threshold comprises:
[0025] In a case where the interval between the first conveying bottle and the second conveying bottle is greater than the first threshold, second position information of the first conveying bottle and the second conveying bottle is determined according to the interval information, and the first conveying bottle is conveyed to the second conveying bottle by the conveying mechanism;
[0026] In a case where the second position information represents that the first conveying bottle and the second conveying bottle are located at different conveying mechanisms, the conveying mechanism conveying the second conveying bottle is controlled to stop running, and the conveying mechanism conveying the first conveying bottle is controlled to convey the first conveying bottle to the second conveying bottle so that the interval between the first conveying bottle and the second conveying bottle is less than or equal to the first threshold;
[0027] In a case where the second position information represents that the first conveying bottle and the second conveying bottle are located at the same conveying mechanism, the next conveying mechanism is controlled to stop running so that the interval between the first conveying bottle and the second conveying bottle is less than or equal to the first threshold.
[0028] In some optional embodiments, the canning device further comprises a pressing module, which is arranged between the bottling module and the aeration module, and the pressing module comprises a pressing control device and a pressing rod, and before the aeration module is controlled to aerate the first intermediate bottle to obtain a second intermediate bottle, the method further comprises:
[0029] The pressing control device is controlled to drive the pressing rod to move a second preset distance in a first direction, so that the pressing rod presses the shower head cover at the bottle opening of the first intermediate bottle;
[0030] The pressing control device is controlled to drive the pressing rod to press the shower head cover around the bottle opening of the first intermediate bottle, so that the shower head cover seals the bottle opening of the first intermediate bottle.
[0031] In some optional embodiments, the bottle separating unit comprises a support and a crossbar arranged on the support, the conveying unit comprises a first linear conveyor, a second linear conveyor and a first arc-shaped conveyor, the first linear conveyor is arranged at the input end of the first arc-shaped conveyor, the second linear conveyor is arranged at the output end of the first arc-shaped conveyor, the crossbar is located outside the first arc-shaped conveyor, the inner side of the first arc-shaped conveyor is provided with a baffle, and the third intermediate bottle higher than a first preset height on the conveying unit is stopped by the bottle separating unit and then moves to the labeling module, comprising:
[0032] Convey the third intermediate bottle to the first arc-shaped conveyor through the first linear conveyor;
[0033] After the third intermediate bottle higher than the first preset height is stopped by the crossbar, convey the third intermediate bottle higher than the first preset height to the second linear conveyor through the first arc-shaped conveyor;
[0034] Convey the third intermediate bottle higher than the first preset height to the labeling module through the second linear conveyor.
[0035] In some optional embodiments, the canning device further comprises a second capping module, and before the third intermediate bottle is labeled by the labeling module to obtain a finished hair spray bottle, the method further comprises:
[0036] Move the third intermediate bottle higher than the first preset height to the second capping module through the capping detection module and the conveying belt;
[0037] After the second capping module successively caps a second cap and a third cap on the third intermediate bottle, move the third intermediate bottle to the labeling module through the conveying belt, the second cap caps the first cap, and the third cap caps the second cap.
[0038] In some optional embodiments, the canning device further comprises a date stamping module, the date stamping module comprises an infrared detection device and a laser device, the laser device is arranged below the conveying belt, and the infrared detection device is arranged on the side of the conveying belt, and before the third intermediate bottle is moved to the labeling module through the conveying belt, the method further comprises:
[0039] When the infrared detection device detects that the third intermediate bottle arrives directly above the laser device, control the laser device to stamp a canning date on the bottom of the third intermediate bottle;
[0040] Convey the third intermediate bottle with the stamped canning date to the labeling module through the conveying belt.
[0041] In some optional embodiments, the labeling module comprises a third linear conveying unit and a second arc conveying unit, the third linear conveying unit is arranged in parallel with the second arc conveying unit, and a sub-label conveyed by the first arc of the second arc conveying unit is tangent to a third intermediate bottle on the third linear conveying unit, and the control of the labeling module to label the third intermediate bottle to obtain a finished hair gel bottle comprises:
[0042] conveying the sub-label to the first arc by the second arc conveying unit;
[0043] synchronously conveying the third intermediate bottle by the third linear conveying unit, so that the sub-label at the first arc is tangent to the third intermediate bottle and then pasted on the third intermediate bottle to obtain the finished hair gel bottle.
[0044] In some optional embodiments, the boxing module comprises a multi-grip-hole manipulator, and a plurality of the finished hair gel bottles gripped by the multi-grip-hole manipulator match a packaging box, and the control of the boxing module to box the finished hair gel bottles to obtain a hair gel box comprises:
[0045] controlling the multi-grip-hole manipulator to sequentially grip a plurality of the finished hair gel bottles;
[0046] controlling the multi-grip-hole manipulator to move the plurality of the finished hair gel bottles to the packaging box to obtain the hair gel box.
[0047] In some optional embodiments, the hair gel canning device further comprises a mother-labeling module, the mother-labeling module comprises a fourth linear conveying unit and a third arc conveying unit, the fourth linear conveying unit is arranged in parallel with the third arc conveying unit, and a mother-label conveyed by a second arc of the third arc conveying unit is tangent to the hair gel box on the fourth linear conveying unit, and after the control of the boxing module to box the finished hair gel bottles to obtain the hair gel box, the method further comprises:
[0048] conveying the mother-label to the second arc by the third arc conveying unit;
[0049] synchronously conveying the hair gel box by the fourth linear conveying unit, so that the mother-label at the second arc is tangent to the hair gel box and then pasted on the hair gel box.
[0050] In a second aspect, the embodiments of the present application provide a hair gel canning device, comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, and the processor implements the hair gel canning method of the first aspect when executing the computer program.
[0051] In a third aspect, a computer storage medium stores computer-executable instructions for performing the hair spray canning method of the first aspect.
[0052] The present application has the advantages that when the hair spray needs to be canned, the hair spray water is filled into the to-be-canned hair spray bottle through the control of the bottle-filling module, the nozzle cover is placed on the bottle mouth of the to-be-canned hair spray bottle to obtain a first intermediate bottle, the gas is added to the first intermediate bottle through the control of the gas-adding module to obtain a second intermediate bottle, the first cover is sleeved on the nozzle cover through the control of the first capping module to obtain a third intermediate bottle, the third intermediate bottle higher than a first preset height on the conveying unit is blocked through the bottle-dividing unit, and then the bottle-dividing unit is moved to the labeling module, the third intermediate bottle is labeled through the control of the labeling module to obtain a finished hair spray bottle, and the finished hair spray bottle is canned through the control of the boxing module to obtain a hair spray box. In the technical solution of the embodiment, the bottle-filling module, the gas-adding module, the first capping module, the capping detection module and the labeling module are coordinately controlled to automatically can the finished hair spray bottle, and the boxing module is coordinately controlled to can the finished hair spray bottle to obtain the hair spray box. Compared with the traditional manual canning process, the embodiment can effectively improve the canning quality and the canning efficiency of the hair spray.
[0053] Additional features and advantages of the application will be set forth in the description that follows, and in part will be apparent from the description, or can be learned by practice of the application. The objectives and other advantages of the application will be realized and attained by the structure particularly pointed out in the description and claims. BRIEF DESCRIPTION OF DRAWINGS
[0054] Figure 1 FIG. 1 is a schematic diagram of a system platform architecture for performing a hair spray canning method according to an embodiment of the present application;
[0055] Figure 2 FIG. 2 is a schematic diagram of a hair spray canning device according to an embodiment of the present application;
[0056] Figure 3 FIG. 3 is a schematic diagram of a clamping mechanism according to an embodiment of the present application;
[0057] Figure 4 FIG. 4 is a schematic diagram of a weighing module according to an embodiment of the present application;
[0058] Figure 5 FIG. 5 is a schematic diagram of a capping detection module according to another embodiment of the present application;
[0059] Figure 6 FIG. 6 is a schematic diagram of adjacent bottles located in different transmission mechanisms according to another embodiment of the present application;
[0060] Figure 7 is a schematic diagram of adjacent bottles located on the same conveying mechanism provided by another embodiment of the present invention;
[0061] Figure 8 is a schematic diagram of a labeling module provided by another embodiment of the present invention;
[0062] Figure 9 is a schematic diagram of a packing module provided by another embodiment of the present invention;
[0063] Figure 10 2 is a schematic diagram of a mother labeling module provided by another embodiment of the present invention;
[0064] Figure 11 The present invention is a flowchart of a method for filling hair spray bottles according to an embodiment of the present invention.
[0065] Reference numerals:
[0066] System platform architecture 1000, processor 1100, memory 1200;
[0067] Movable rod 100, fixed rod 110, hair spray storage box 120, movable injection pipe 130, bottle mouth 140, bottle body 150;
[0068] Cap placement control device 200, cap placement channel 210, first clamping jaw 220, first clamping rod 221, first clamping cylinder 222, nozzle cover 230, second clamping jaw 240, second clamping rod 241, second clamping cylinder 242;
[0069] Weighing device 300;
[0070] A first support rod 400, a second support rod 410, a cross bar 420, a first curved conveyor belt 430, a first linear conveyor belt 440, and a second linear conveyor belt 450;
[0071] Second capping module 500, second cover 520, third cover 550;
[0072] Laser device 600;
[0073] Conveyor belt 700, first conveying mechanism 701, second conveying mechanism 702, third conveying mechanism 703, first bottle 704, second bottle 705, first arc 710, third directional cylinder 720, branch 730;
[0074] Hair spray box 800, second arc 810;
[0075] Multi-gripping hole manipulator 900 and manipulator arm 910. DETAILED DESCRIPTION
[0076] In order to make the objects, technical solutions and advantages of the present application clearer, the present application will be further described in detail below with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and not to limit the present application.
[0077] It should be noted that although the functional modules are divided in the device schematic diagram, and the logical sequence is shown in the flowchart, in some cases, the steps shown or described can be performed in a manner different from the module division in the device or the sequence in the flowchart. The terms "first", "second", and the like in the specification, claims, or above-described drawings are used to distinguish similar objects, and do not necessarily describe a specific order or sequence.
[0078] The embodiments of the present application will be further described below with reference to the drawings.
[0079] As shown in Figure 1 , Figure 1 is a schematic diagram of a system platform architecture for performing a hair gel filling method provided by an embodiment of the present application.
[0080] In Figure 1 the example, the system platform architecture 1000 is provided with a processor 1100 and a memory 1200, wherein the processor 1100 and the memory 1200 can be connected by a bus or other means, Figure 1 for example, by a bus connection in the embodiment.
[0081] The memory 1200, as a non-transitory computer readable storage medium, can be used to store non-transitory software programs and non-transitory computer executable programs. In addition, the memory 1200 can include a high-speed random access memory, and can also include a non-transitory memory, such as at least one magnetic disk storage device, a flash memory device, or other non-transitory solid-state memory device. In some embodiments, the memory 1200 can optionally include a memory disposed remotely with respect to the processor 1100, and these remote memories can be connected to the hair gel filling device through a network. Examples of the above-mentioned network include but are not limited to the Internet, an intranet, a local area network, a mobile communication network, and combinations thereof.
[0082] Those skilled in the art can understand that the system platform architecture 1000 can be applied to a 5G communication network system and a subsequent evolved mobile communication network system, and the embodiment does not make specific limitations thereto.
[0083] Those skilled in the art can understand that Figure 1 the system platform architecture 1000 shown in the embodiment does not constitute a limitation on the embodiment of the present application, and can include more or fewer components than shown, or combine certain components, or different component arrangements.
[0084] With reference to Figures 2-10 The hair spray canning device provided by one embodiment of the present application comprises a bottle filling module, a gas filling module, a first capping module, a capping detection module, a labeling module and a boxing module.
[0085] It should be noted that the bottle filling module, the gas filling module, the first capping module, the capping detection module, the labeling module and the boxing module are sequentially arranged according to the canning sequence, and the bottle filling module, the gas filling module, the first capping module, the capping detection module, the labeling module and the boxing module are synchronized to perform canning, coordinated control and automatic flow canning of the hair spray.
[0086] It should be noted that the bottle filling module can inject the hair spray water into the empty bottle to be filled with the hair spray, and the specific injection time of the hair spray water is the time for the other modules to perform single work. The working actions of the modules are synchronized and coordinated, and the specific injection time is determined according to the injection amount and the injection speed of the hair spray water, which is not limited in the embodiment.
[0087] It should be noted that the gas filling module fills gas into the inside of the first intermediate bottle through the nozzle cover 230, and the specific filling amount is set according to the actual canning requirement. The single gas filling time of the gas filling module is equal to the above-mentioned injection time, so as to ensure the mutual coordination of the bottle filling module and the gas filling module. The gas filling module can specifically determine whether the first intermediate bottle is added with appropriate amount of gas through the gas pressure or the gas filling amount in the gas filling process. It can be predicted that the more gas in the first intermediate bottle, the greater the gas pressure required by the gas filling module to continue adding gas into the first intermediate bottle. Therefore, whether the first intermediate bottle is added with appropriate amount of gas can be known through the gas pressure in the gas filling process. Similarly, the gas filling amount of the gas filling module in the gas filling process is equal to the amount of gas added to the first intermediate bottle in a sealed condition. Therefore, whether the first intermediate bottle is added with appropriate amount of gas can be known through the gas filling amount.
[0088] It should be noted that the first capping module caps the first cover on the nozzle cover 230. The nozzle cover 230 specifically sprays the hair spray water after being pressed, and the specific structure of the nozzle cover 230 and the first cover is set according to the actual requirement, which is not limited herein. The capping detection module specifically screens out the third intermediate bottle without the first cover and / or the nozzle cover 230, and screens and conveys the third intermediate bottle with the first cover and the nozzle cover 230 to the labeling module to perform sub-labeling after the third intermediate bottle with the first preset height is screened. After the sub-labeling is completed, the boxing module is used for boxing, so as to complete the canning of the hair spray.
[0089] In some optional embodiments, the bottle filling module is provided with a cover placing unit and at least two hair spray injection units, and the plurality of hair spray injection units are sequentially arranged on the moving track of the bottle to be filled with the hair spray.
[0090] It should be noted that a plurality of hair spray injection units can be arranged along the moving path of the to-be-assembled hair spray bottle. The moving path of the to-be-assembled hair spray bottle can be a straight line or a curve, which is not limited herein. The injection time of a single hair spray injection unit is fixed, that is, the same as the single working time of other modules. The amount of hair spray water injected into the hair spray bottle by a single hair spray injection unit is determined according to the injection time and the number of hair spray injection units. The more the number of hair spray injection units, the less the amount of hair spray water that a single hair spray injection unit needs to inject. The number of hair spray injection units is set according to the requirements, which is not limited herein. The cap placing unit is arranged behind the hair spray injection unit, that is, after the plurality of hair spray injection units have completed the injection of hair spray water, the cap placing unit is used to place the nozzle cap 230 on the bottle mouth 140 of the assembled hair spray bottle.
[0091] In some optional embodiments, the cap placing unit comprises a clamping mechanism and a cap placing mechanism, and the cap placing mechanism comprises a cap conveying pipeline, a cap placing control device 200, a position detection device, and a cap placing channel 210.
[0092] It should be noted that the cap conveying pipeline conveys the nozzle cap 230 from the storage barrel to the cap placing control unit. The speed at which the cap conveying pipeline conveys the nozzle cap 230 is matched with the cap placing speed of the cap placing control device 200, and the cap placing speed is matched with the moving speed of the assembled hair spray bottle, and the whole is coordinately controlled. The position detection device is specifically used for detecting the position of the assembled hair spray bottle. When the assembled hair spray bottle reaches the position directly below the cap placing control device 200 or a preset position, the cap placing control device 200 is controlled to place the cap. The cap placing channel 210 is arranged on the cap placing control device 200, and the nozzle cap 230 is conveyed to the bottle mouth 140 of the assembled hair spray bottle through the cap placing channel 210. The cap placing control device 200 is driven by the driving cylinder arranged in the first direction, so as to move correspondingly, so that the cap placing channel 210 moves synchronously.
[0093] In some embodiments, the canning device further comprises a conveying belt 700, the conveying belt 700 sequentially passes through the bottle assembling module, the gas filling module, the first capping module, the capping detection module, the labeling module, and the boxing module, and a plurality of interval detection devices are arranged on the conveying belt 700.
[0094] It should be noted that the conveying belt 700 conveys the to-be-assembled hair spray bottle, the first intermediate bottle, the second intermediate bottle, the third intermediate bottle, and the finished hair spray bottle to different modules for processing. A plurality of interval detection devices are arranged on the conveying belt 700. The interval detection devices can detect the interval distance between two adjacent bottles. When the interval distance is too large, the conveying is stopped, and the interval distance between the two bottles is adjusted before the conveying is continued.
[0095] In some optional embodiments, the conveying belt 700 comprises a plurality of conveying mechanisms.
[0096] It should be noted that the plurality of conveying mechanisms can be independently controlled and conveyed, and the plurality of conveying mechanisms collectively constitute the conveying belt 700. When the interval distance between the two adjacent bottles is greater than the first threshold value, the interval distance between the two bottles needs to be adjusted. At this time, the conveying mechanism where the front bottle is located stops running, and the conveying mechanism where the rear bottle is located continues to run, thereby narrowing the interval distance between the two bottles. Specifically, the conveying mechanism where the front bottle is located and all other front conveying mechanisms stop running, and the conveying mechanism where the rear bottle is located and all other rear conveying mechanisms run. When the interval distance between the two adjacent bottles is greater than the first threshold value, the interval distance between the two bottles needs to be adjusted. At this time, the next conveying mechanism of the two bottles stops running, and the conveying mechanism where the two bottles are located and the other conveying mechanisms in front of it normally run, thereby conveying the two bottles to the next conveying mechanism, so that the friction of other bottles on the first conveying mechanism 701 or the first conveying mechanism 701 itself narrows the interval distance between the two bottles. By controlling the interval distance between the two adjacent bottles, the modules can work cooperatively, and the interval distance between the two bottles is prevented from being too large to cause errors.
[0097] In some embodiments, the bottling device further comprises a pressing module, which is arranged between the bottling module and the gas filling module, and comprises a pressing control device and a pressing rod.
[0098] It should be noted that the pressing module is used to reinforce and seal the spray head cover 230 on the first intermediate bottle, so that the spray head cover 230 is fixedly sealed on the bottle mouth 140 of the first intermediate bottle. The pressing control device moves in the first direction through a cylinder, a motor or a mechanical hand, thereby synchronously moving the pressing rod, so that the pressing rod presses the spray head cover 230 on the bottle mouth 140 of the first intermediate bottle. The pressing rod can also be spread outward, thereby pressing the spray head cover 230 around the bottle mouth 140, and making the spray head cover 230 more compact after pressing. The pressing rod is evenly divided into four arc rods, and the two opposite arc rods are connected through a second direction cylinder or a third direction cylinder 720. The second direction cylinder drives the arc rods in the second direction, and the third direction cylinder 720 drives the arc rods in the third direction. The first direction, the second direction and the third direction are perpendicular to each other. Each arc rod is rotationally connected to the pressing control device through a hinge or a mortise and tenon structure. Alternatively, the pressing rod is divided into a fixed part and a divided part, and the four arc rods of the divided part are rotationally connected to the cylindrical rod of the fixed part through a hinge or a mortise and tenon structure, and the specific connection is not limited here.
[0099] In some optional embodiments, the capping detection module comprises a bottle separating unit and a conveying unit, the bottle separating unit comprises a support and a crossbar 420 arranged on the support, the conveying unit comprises a first linear conveying belt 440, a second linear conveying belt 450 and a first arc-shaped conveying belt 430, the first linear conveying belt 440 is arranged at the input end of the first arc-shaped conveying belt 430, the second linear conveying belt 450 is arranged at the output end of the first arc-shaped conveying belt 430, the crossbar 420 is located outside the first arc-shaped conveying belt 430, and the inner side of the first arc-shaped conveying belt 430 is provided with a baffle.
[0100] It should be noted that the first linear conveying belt 440, the second linear conveying belt 450 and the first arc-shaped conveying belt 430 all belong to a part of the conveying belt 700. The support is arranged outside the first arc-shaped conveying belt 430, and the crossbar 420 is arranged on the support, and the specific arrangement height is determined according to the first preset height. The first linear conveying belt 440 conveys the third intermediate bottle to the first arc-shaped conveying belt 430, the inner side of the first arc-shaped conveying belt 430 is provided with a baffle to block the third intermediate bottle, and the capped third intermediate bottle is higher than the first preset height, so that the capped third intermediate bottle is blocked by the crossbar 420 outside the first arc-shaped conveying belt 430, so that the capped third intermediate bottle is conveyed to the second conveying belt. The third intermediate bottle without the jet cover 230 or the first cover cannot be blocked by the crossbar 420 and falls from the outside of the first arc-shaped conveying belt 430 to the recycling position for subsequent processing.
[0101] In some optional embodiments, the canning device further comprises a second capping module 500.
[0102] It should be noted that the number of capping of the second capping module 500 is set according to requirements, and the application is provided with two capping devices for sequentially sleeving the second cover 520 and the third cover 550.
[0103] In some optional embodiments, the canning device further comprises a date marking module, the date marking module comprises an infrared detection device and a laser device 600, the laser device 600 is arranged below the conveying belt 700, and the infrared detection device is arranged on the side of the conveying belt 700.
[0104] It should be noted that the laser device 600 is arranged directly below the conveying belt 700, an interspace is arranged at the middle position of the conveying belt 700, and the laser device 600 marks the canning date on the bottom of the third intermediate bottle through the interspace. The infrared detection device is arranged outside the conveying belt 700, so that when the third intermediate bottle passes through, the infrared light of the infrared detection device is reflected back, and after the third intermediate bottle is detected, the laser marking device is controlled synchronously to mark the corresponding canning date on the bottom of the third intermediate bottle. Other information can also be marked, which is set according to requirements and is not limited herein.
[0105] In some optional embodiments, the labeling module comprises a third linear conveying unit and a second arc conveying unit, the third linear conveying unit is arranged in parallel with the second arc conveying unit, and the sub-labels conveyed on the first circular arc 710 of the second arc conveying unit are tangent to the third intermediate bottles on the third linear conveying unit.
[0106] It should be noted that the third linear conveying unit is used to convey the third intermediate bottles, and the second arc conveying unit is used to convey the sub-labels. The sub-labels conveyed on the first circular arc 710 of the second arc conveying unit are tangent to the third intermediate bottles on the third linear conveying unit, and the sub-labels are pasted on the third intermediate bottles through the extrusion force when moving between the first circular arc 710 and the third intermediate bottles. The specific sub-labels include corresponding numbers and / or two-dimensional codes and the like, which are not limited here.
[0107] In some optional embodiments, the boxing module comprises a multi-grip-hole manipulator 900, and the plurality of product hair gel bottles gripped by the multi-grip-hole manipulator 900 match the packaging box.
[0108] It should be noted that the multi-grip-hole manipulator 900 can grip a plurality of product hair gel bottles at a time, and can fill the box at a time, that is, match the box, and the boxing efficiency is high.
[0109] In some optional embodiments, the canning device further comprises a mother-labeling module, the mother-labeling module comprises a fourth linear conveying unit and a third arc conveying unit, the fourth linear conveying unit is arranged in parallel with the third arc conveying unit, and the mother-labels conveyed on the second circular arc 810 of the third arc conveying unit are tangent to the hair gel box 800 on the fourth linear conveying unit.
[0110] It should be noted that the fourth linear conveying unit is used to convey the hair gel box 800, and the third arc conveying unit is used to convey the mother-labels. The mother-labels conveyed on the second circular arc 810 of the third arc conveying unit are tangent to the hair gel box 800 on the fourth linear conveying unit, and the mother-labels are pasted on the hair gel box 800 through the extrusion force when moving between the second circular arc 810 and the hair gel box 800. The specific mother-labels include corresponding numbers and / or two-dimensional codes and the like, and the specific information is set according to the requirement, which is not limited here.
[0111] Referring to Figure 11 , Figure 11 The flowchart of the hair gel canning method provided by one embodiment of the present application is applied to the above Figures 2-10The hair spray filling method of the embodiment of the application can include, but is not limited to, steps S100, S200, S300, S400, S500 and S600.
[0112] In step S100, the bottle filling module fills the hair spray water into the to-be-filled hair spray bottle, and then the nozzle cover 230 is placed on the bottle mouth 140 of the to-be-filled hair spray bottle to obtain a first intermediate bottle.
[0113] Specifically, referring to Figure 2 , the bottle filling module can fill the hair spray water into the to-be-filled hair spray bottle and place the nozzle cover 230 on the bottle mouth 140 of the hair spray bottle after the filling of the hair spray water is completed. The filling time of the hair spray water is the time for the other modules to perform a single operation. The working actions of the modules are synchronized and controlled coordinately. The specific filling time is determined according to the filling amount and the filling speed of the hair spray water.
[0114] In some optional embodiments, the bottle filling module is provided with a cover placing unit and at least two hair spray filling units. The hair spray filling units are sequentially arranged on the moving track of the to-be-filled hair spray bottle. The control of the bottle filling module to fill the hair spray water into the to-be-filled hair spray bottle and then place the nozzle cover 230 on the bottle mouth 140 of the to-be-filled hair spray bottle to obtain a first intermediate bottle includes: determining a first filling amount of each hair spray filling unit according to the moving speed of the to-be-filled hair spray bottle and the number of the hair spray filling units; controlling the hair spray filling units to sequentially fill the hair spray water into the to-be-filled hair spray bottle to obtain a filled hair spray bottle. The hair spray filling unit fills the hair spray water into the to-be-filled hair spray bottle by the first filling amount. The first filling amounts of different hair spray filling units are the same or different; and controlling the cover placing unit to place the nozzle cover 230 on the bottle mouth 140 of the filled hair spray bottle to obtain a first intermediate bottle.
[0115] Specifically, referring to Figure 2The plurality of hair spray injection units can be arranged along a moving path of the to-be-filled hair spray bottle. The moving path of the to-be-filled hair spray bottle can be linear or curved, and the specific path is not limited herein. The injection time of a single hair spray injection unit is fixed, i.e., the same as the single working time of other modules. The amount of hair spray water injected into the hair spray bottle by a single hair spray injection unit is determined according to the injection time and the number of hair spray injection units. The injection amounts of different hair spray injection units can be the same or different, and the specific amount is not limited herein. The more the number of hair spray injection units, the less the amount of hair spray water that needs to be injected by a single hair spray injection unit. The number of hair spray injection units is set according to the requirement, and is not limited herein. The cap placing unit is arranged behind the hair spray injection unit, i.e., after the plurality of hair spray injection units complete the injection of hair spray water, the cap placing unit is used to place the nozzle cap 230 on the bottle mouth 140 of the filled hair spray bottle. The to-be-filled hair spray bottle, the filled hair spray bottle, the first intermediate bottle, the second intermediate bottle, the third intermediate bottle, and the finished hair spray bottle all include a bottle body 150 and a bottle mouth. Different caps are placed on the bottle mouth, and corresponding processing is performed to obtain different bottles.
[0116] In some optional embodiments, referring to Figure 2 The hair spray injection unit includes a hair spray storage tank 120, a movable injection pipeline 130, a fixed rod 110, and a movable rod 100. The fixed rod 110 is arranged on the upper surface of the hair spray storage tank 120, the movable rod 100 is movably connected to the hair spray storage tank 120 after penetrating through the fixed rod 110, and the movable injection pipeline 130 is movably connected to the hair spray storage tank 120 after penetrating through the lower surface of the hair spray storage tank 120. When the movable injection pipeline 130 touches the to-be-filled hair spray bottle, the movable injection pipeline 130 moves in the first direction, thereby driving the movable rod 100 to move, so that the movable rod 100 is separated from the fixed rod 110. After the separation, a corresponding signal is generated, thereby controlling the hair spray storage tank 120 to inject hair spray water into the to-be-filled hair spray bottle through the movable injection pipeline 130. It can be identified whether there is a to-be-filled hair spray bottle, thereby accurately injecting hair spray water into the to-be-filled hair spray bottle. A plurality of hair spray injection units are arranged, which can accelerate the moving speed of the to-be-filled hair spray bottle, increase the filling rate, and also can reduce the first injection amount of the hair spray storage tank 120 and reduce the wear of the hair spray storage tank 120.
[0117] In some optional embodiments, the cap placing unit comprises a clamping mechanism and a cap placing mechanism, the cap placing mechanism comprises a cap conveying pipeline, a cap placing control device 200, a position detection device and a cap placing channel 210, and the control of the cap placing unit to place the shower cap 230 on the bottle mouth 140 of the filled hair spray bottle to obtain a first intermediate bottle comprises: controlling the cap conveying pipeline to convey the shower cap 230 to the cap placing control device 200; detecting first position information of the filled hair spray bottle through the position detection device; in the case that the first position information represents that the filled hair spray bottle reaches a cap placing position, controlling the cap placing control device 200 to place the shower cap 230 into the cap placing channel 210, so that the cap placing channel 210 places the shower cap 230 on the bottle mouth 140 of the filled hair spray bottle, and controlling the cap placing control device 200 to move in a first direction by a first preset distance, so that the cap placing channel 210 presses the shower cap 230 on the filled hair spray bottle in the first direction to obtain the first intermediate bottle.
[0118] In particular, with reference to Figures 2-3The nozzle cover 230 is stored in the storage barrel, and a cover conveying pipeline conveys the nozzle cover 230 from the storage barrel to the cover placing control unit. The cover conveying pipeline is a circulating conveying pipeline, and a corresponding electromagnet or magnet device is arranged on the cover conveying pipeline. The nozzle cover 230 is adsorbed to the cover conveying pipeline through magnetic attraction, so that the nozzle cover 230 is conveyed through the cover conveying pipeline. The conveying speed of the cover conveying pipeline matches the cover placing speed of the cover placing control device 200, and the cover placing speed matches the moving speed of the bottle filled with hair spray, and the whole is coordinately controlled. The position detection device is specifically used for detecting the position of the bottle filled with hair spray. The position detection device can be an infrared, laser or other sound and light detection device, or a video shooting device or a picture shooting device, which is not limited herein. When the bottle filled with hair spray reaches the position directly below the cover placing control device 200 or a preset position, the position detection device generates a corresponding signal to the cover placing control device 200, and the cover placing control device 200 places the cover. The cover placing channel 210 is arranged on the cover placing control device 200, and the nozzle cover 230 is conveyed to the bottle mouth 140 of the bottle filled with hair spray through the cover placing channel 210. The cover placing control device 200 is driven by the driving cylinder arranged in the first direction, so as to move synchronously with the cover placing channel 210. Similarly, the cover placing control device 200 can also be driven by a motor or a mechanical hand in the first direction. The clamping mechanism includes a first clamping jaw 220 and a second clamping jaw 240. When placing the cover, the first clamping jaw 220 and the second clamping jaw 240 clamp the nozzle cover 230 to prevent the nozzle cover 230 from being placed incorrectly. The first clamping jaw 220 is connected with a first clamping cylinder 222, and the first clamping cylinder 222 pushes the first clamping jaw 220 through a first clamping rod 221. The second clamping jaw 240 is connected with a second clamping cylinder 242, and the second clamping cylinder 242 pushes the second clamping jaw 240 through a second clamping rod 241.
[0119] In some optional embodiments, the canning device further comprises a conveying belt 700, the conveying belt 700 sequentially passes through the bottle filling module, the aeration module, the first capping module, the capping detection module, the labeling module and the boxing module, and a plurality of interval detection devices are arranged on the conveying belt 700. The method further comprises: detecting interval information between a plurality of conveying bottles by the interval detection devices, the conveying bottles representing the to-be-filled hair spray bottles, the first intermediate bottles, the second intermediate bottles, the third intermediate bottles and the finished hair spray bottles conveyed on the conveying belt 700; and in a case where the interval information represents that an interval distance between two adjacent conveying bottles is greater than a first threshold, controlling a conveying mode of the conveying belt 700 so that the interval distance between the two adjacent conveying bottles is less than or equal to the first threshold.
[0120] Specifically, the conveying belt 700 conveys the to-be-filled hair spray bottles, the first intermediate bottles, the second intermediate bottles, the third intermediate bottles and the finished hair spray bottles to different modules for processing. The conveying belt 700 is provided with a plurality of interval detection devices, and the number and positions of the interval detection devices are set according to requirements and are not limited herein. The interval detection devices can detect the interval distance between two adjacent bottles (different positions represent different bottles, such as the to-be-filled hair spray bottles, the first intermediate bottles, the second intermediate bottles, the third intermediate bottles and the finished hair spray bottles). When the interval distance is too large, the conveying is stopped, and the interval distance between the two bottles is adjusted before the conveying is continued.
[0121] In some optional embodiments, the conveying belt 700 includes a plurality of conveying mechanisms, and the transmission mode of the conveying belt 700 is controlled to make the interval distance between two adjacent conveying bottles less than or equal to the first threshold value, including: in the case that the interval distance between the adjacent first conveying bottle and the second conveying bottle is greater than the first threshold value, determining the second position information of the first conveying bottle and the second conveying bottle according to the interval information, and conveying the first conveying bottle to the second conveying bottle through the conveying mechanism; in the case that the second position information represents that the first conveying bottle and the second conveying bottle are located in different conveying mechanisms, controlling the conveying mechanism conveying the second conveying bottle to stop running, and controlling the conveying mechanism conveying the first conveying bottle to convey the first conveying bottle to the second conveying bottle, so that the interval distance between the first conveying bottle and the second conveying bottle is less than or equal to the first threshold value; in the case that the second position information represents that the first conveying bottle and the second conveying bottle are located in the same conveying mechanism, controlling the next conveying mechanism to stop running, so that the interval distance between the first conveying bottle and the second conveying bottle is less than or equal to the first threshold value.
[0122] Specifically, referring to Figures 6-7The plurality of conveying mechanisms can be independently controlled and conveyed, and the plurality of conveying mechanisms collectively constitute the conveying belt 700. When two adjacent bottles are located on different conveying mechanisms and the interval distance between the two bottles is greater than the first threshold, the interval distance between the two bottles needs to be adjusted. At this time, the conveying mechanism where the front bottle is located stops running, and the conveying mechanism where the rear bottle is located continues to run, thereby narrowing the interval distance between the two bottles. Specifically, the first conveying mechanism 701 where the first bottle 704 is located and all other front conveying mechanisms stop running, and the second conveying mechanism 702 where the second bottle 705 is located and all other rear conveying mechanisms run. When two adjacent bottles are located on the same conveying mechanism and the interval distance between the two bottles is greater than the first threshold, the interval distance between the two bottles needs to be adjusted. At this time, the next conveying mechanism of the two bottles stops running, and the conveying mechanism where the two bottles are located and the front conveying mechanism normally run, thereby conveying the two bottles to the next conveying mechanism, so that the friction of other bottles on the first conveying mechanism 701 or the first conveying mechanism 701 itself narrows the interval distance between the two bottles. For example, the first bottle 704 and the second bottle 705 are located on the second conveying mechanism 702. By stopping the third conveying mechanism 703 or stopping the third conveying mechanism 703 and the conveying mechanism behind, the first bottle 704 and the second bottle 705 are conveyed to the third conveying mechanism 703. The friction of the third conveying mechanism 703 or other bottles on the third conveying mechanism 703 blocks the first bottle 704 and the second bottle 705, thereby narrowing the first bottle 704 and the second bottle 705. By controlling the interval distance between the two adjacent bottles, the modules can work cooperatively, and the interval distance between the two bottles is prevented from being too large to cause errors.
[0123] In step S200, the gas filling module fills gas into the first intermediate bottle to obtain a second intermediate bottle.
[0124] Specifically, the gas filling module fills gas into the interior of the first intermediate bottle through the nozzle cover 230. The specific amount of gas filling is set according to the actual filling requirement. The single gas filling time of the gas filling module is equal to the injection time described above, so as to ensure the mutual coordination of the bottle filling module and the gas filling module. The gas filling module can specifically determine whether the first intermediate bottle is filled with an appropriate amount of gas through the gas pressure or the gas filling amount in the gas filling process. It can be predicted that the more gas in the first intermediate bottle, the greater the gas pressure required by the gas filling module to continue to fill gas into the first intermediate bottle. Therefore, whether the first intermediate bottle is filled with an appropriate amount of gas can be known through the gas pressure in the gas filling process. Similarly, the gas filling amount of the gas filling module in the gas filling process is equal to the amount of gas filled into the first intermediate bottle in a sealed condition. Therefore, whether the first intermediate bottle is filled with an appropriate amount of gas can be known through the gas filling amount.
[0125] In some optional embodiments, with reference to Figure 2、 Figure 4 The canning device further comprises a weighing module, which is arranged between the bottle filling module and the pressing module, and comprises a weighing device 300, a third direction air cylinder 720 and a branch 730. The first intermediate bottle can be weighed by the weighing device 300, so as to screen out the first intermediate bottle with unqualified glue water content, and the third direction air cylinder 720 is used to push the unqualified first intermediate bottle in the third direction, so as to push the unqualified first intermediate bottle to the branch 730, and the unqualified first intermediate bottle is transported to the corresponding processing unit through the branch 730 for processing. The specific processing unit can be a cap pulling unit and a glue water supplementing and reducing unit. After the cap pulling unit pulls out the nozzle cap 230, the unqualified first intermediate bottle is transported to the storage barrel after sterilization treatment, and at the same time, the unqualified first intermediate bottle after the cap is pulled out is transported to the glue water supplementing and reducing unit. The glue water supplementing and reducing unit determines the glue water that needs to be reduced and supplemented according to the weight of the unqualified first intermediate bottle, so as to reduce or supplement the glue water, and after the processing is completed, the unqualified first intermediate bottle is transmitted to the cap placing unit through the branch 730, so as to place the nozzle cap 230 on the bottle mouth 140 through the cap placing unit.
[0126] In some optional embodiments, the canning device further comprises a pressing module, which is arranged between the bottle filling module and the gas filling module, and comprises a pressing control device and a pressing rod. Before the gas filling module fills gas into the first intermediate bottle to obtain a second intermediate bottle, the method further comprises: controlling the pressing control device to drive the pressing rod to move a second preset distance in a first direction, so that the pressing rod presses the nozzle cap 230 under the bottle mouth 140 of the first intermediate bottle; and controlling the pressing control device to drive the pressing rod to press the nozzle cap 230 around the bottle mouth 140 of the first intermediate bottle, so that the nozzle cap 230 seals the bottle mouth 140 of the first intermediate bottle.
[0127] Specifically, the downward pressing module is used to reinforce and seal the nozzle cover 230 on the first intermediate bottle, so that the nozzle cover 230 is fixed and sealed on the bottle mouth 140 of the first intermediate bottle. The downward pressing control device moves in the first direction through a downward pressing cylinder, a downward pressing motor or a downward pressing mechanical hand, so as to synchronously move the downward pressing rod, so that the downward pressing rod presses the nozzle cover 230 on the bottle mouth 140 of the first intermediate bottle. The downward pressing rod can also be spread outwards, so as to press the nozzle cover 230 around the bottle mouth 140, and the pressing is according to the tightness; the downward pressing rod is uniformly divided into four arc rods, and the two opposite arc rods are connected through a second cylinder or a third cylinder. The second cylinder drives the arc rods in the second direction, and the third cylinder drives the arc rods in the third direction. The first direction, the second direction and the third direction are perpendicular to each other, and each arc rod is rotationally connected with the downward pressing control device through a hinge or a mortise and tenon structure. Alternatively, the downward pressing rod is divided into a fixed part and a divided part, and the four arc rods of the divided part are rotationally connected with the cylindrical rod of the fixed part through a hinge or a mortise and tenon structure, and the specific connection is not limited here.
[0128] Step S300, the first capping module is controlled to cap the first cover on the nozzle cover 230 to obtain a third intermediate bottle.
[0129] Specifically, referring to Figure 2 , the first capping module caps the first cover on the nozzle cover 230. The nozzle cover 230 specifically sprays out the hair gel after pressing, and the specific structure of the nozzle cover 230 and the first cover is set according to the actual demand, which is not limited here. The first capping module and the cover placing unit have similar structures, and the difference between the first capping module and the cover placing unit is that there is no clamping mechanism.
[0130] Step S400, the third intermediate bottle higher than the first preset height on the conveying unit is blocked by the bottle separating unit, and then moved to the labeling module.
[0131] Specifically, the third intermediate bottle without the first cover and / or the nozzle cover 230 is filtered out after the third intermediate bottle higher than the first preset height on the conveying unit is blocked by the bottle separating unit, and the third intermediate bottle with the nozzle cover 230 and the first cover is filtered and conveyed to the labeling module for sub-labeling after the third intermediate bottle with the nozzle cover 230 and the first cover is filtered. After the sub-labeling is completed, the boxing module is used for boxing, so as to complete the canning of the hair gel.
[0132] In some optional embodiments, the capping detection module comprises a bottle separating unit and a conveying unit, the bottle separating unit comprises a support and a crossbar 420 arranged on the support, the conveying unit comprises a first linear conveying belt 440, a second linear conveying belt 450 and a first arc-shaped conveying belt 430, the first linear conveying belt 440 is arranged at the input end of the first arc-shaped conveying belt 430, the second linear conveying belt 450 is arranged at the output end of the first arc-shaped conveying belt 430, the crossbar 420 is located outside the first arc-shaped conveying belt 430, the inner side of the first arc-shaped conveying belt 430 is provided with a baffle, and the third intermediate bottle higher than the first preset height on the conveying unit is blocked by the bottle separating unit and then moved to the labeling module, comprising: conveying the third intermediate bottle to the first arc-shaped conveying belt 430 by the first linear conveying belt 440; after the third intermediate bottle higher than the first preset height is blocked by the crossbar 420, conveying the third intermediate bottle higher than the first preset height to the second linear conveying belt 450 by the first arc-shaped conveying belt 430; and conveying the third intermediate bottle higher than the first preset height to the labeling module by the second linear conveying belt 450.
[0133] Specifically, referring to Figure 5 , the first linear conveying belt 440, the second linear conveying belt 450 and the first arc-shaped conveying belt 430 all belong to part of the conveying belt 700. The support is arranged outside the first arc-shaped conveying belt 430, the crossbar 420 is arranged on the support, and the specific arrangement height is determined according to the first preset height. The first linear conveying belt 440 conveys the third intermediate bottle to the first arc-shaped conveying belt 430, the inner side of the first arc-shaped conveying belt 430 is provided with a baffle to block the third intermediate bottle, and the capped third intermediate bottle is higher than the first preset height, so that the capped third intermediate bottle is blocked by the crossbar 420 outside the first arc-shaped conveying belt 430, so that the capped third intermediate bottle is conveyed to the second conveying belt. The third intermediate bottle without the nozzle cover 230 or the first cover cannot be blocked by the crossbar 420 and falls from the outer side of the first arc-shaped conveying belt 430 to the recycling place for subsequent processing. The support comprises a first support rod 400 and a second support rod 410, and the first support rod 400 and the second support rod 410 jointly support the crossbar 420. The crossbar 420 and the first arc-shaped conveying belt 430 have a first preset height in the first direction, and the crossbar 420 is tangent to the outer side arc of the first arc-shaped conveying belt 430, so that the third intermediate bottle higher than the first preset height on the first arc-shaped conveying belt 430 is blocked and then conveyed to the second linear conveying belt 450, and the third intermediate bottle lower than or equal to the first preset height is not blocked and falls from the arc of the first arc-shaped conveying belt 430.
[0134] In some optional embodiments, the canning device further comprises a second capping module 500, and before the control of the labeling module labels the third intermediate bottle to obtain a finished hair spray bottle, further comprising: moving the third intermediate bottle higher than the first preset height to the second capping module 500 through the conveying belt 700; after the second capping module 500 successively caps the second cap 520 and the third cap 550 on the third intermediate bottle, moving the third intermediate bottle to the labeling module through the conveying belt 700, the second cap 520 caps the first cap, and the third cap 550 caps the second cap 520.
[0135] Specifically, the number of caps of the second capping module 500 is set according to requirements, and the application is provided with two capping devices for successively capping the second cap 520 and the third cap 550. The capping device of the second capping module 500 has the same structure as the first capping module.
[0136] In some optional embodiments, the canning device further comprises a date marking module, the date marking module comprises an infrared detection device and a laser device 600, the laser device 600 is arranged below the conveying belt 700, and the infrared detection device is arranged on the side of the conveying belt 700. Before the third intermediate bottle is moved to the labeling module through the conveying belt 700, further comprising: when the infrared detection device detects that the third intermediate bottle reaches directly above the laser device 600, controlling the laser device 600 to mark the canning date on the bottom of the third intermediate bottle; and conveying the third intermediate bottle with the marked canning date to the labeling module through the conveying belt 700.
[0137] Specifically, referring to Figure 2 , the laser device 600 is arranged directly below the conveying belt 700, and a gap is arranged at an intermediate position of the conveying belt 700, and the laser device 600 marks the canning date on the bottom of the third intermediate bottle through the gap. The infrared detection device is arranged outside the conveying belt 700, so that when the third intermediate bottle passes, the infrared light of the infrared detection device is reflected back, and after detecting the third intermediate bottle, the laser marking device is controlled synchronously to mark the corresponding canning date on the bottom of the third intermediate bottle. Other information can also be marked, which is set according to requirements and is not limited here.
[0138] Step S500, controlling the labeling module to label the third intermediate bottle to obtain a finished hair spray bottle.
[0139] In some optional embodiments, the labeling module includes a third linear conveying unit and a second arcuate conveying unit, the third linear conveying unit is arranged parallel to the second arcuate conveying unit, the sub-label conveyed on the first arc 710 of the second arcuate conveying unit is tangent to the third intermediate bottle on the third linear conveying unit, and controlling the labeling module to affix the sub-label to the third intermediate bottle to obtain a finished hair spray bottle includes: conveying the sub-label to the first arc 710 through the second arcuate conveying unit; and synchronously conveying the third intermediate bottle through the third linear conveying unit so that the sub-label at the first arc 710 is tangent to the third intermediate bottle and then adhered to the third intermediate bottle to obtain the finished hair spray bottle.
[0140] Specifically, the third linear conveyor unit is used to convey the third intermediate bottle, and the second curved conveyor unit is used to convey the sub-label. The sub-label conveyed on the first arc 710 of the second curved conveyor unit is tangential to the third intermediate bottle on the third linear conveyor unit. In other words, the sub-label is affixed to the third intermediate bottle through the squeezing force caused by the relative motion between the first arc 710 and the third intermediate bottle. The sub-label includes information such as a corresponding serial number and / or QR code, which is not specifically limited here.
[0141] Step S600 , controlling the boxing module to box the finished hair spray bottles to obtain a hair spray box 800 .
[0142] In some optional embodiments, the boxing module includes a multi-gripping hole robot 900. The multiple finished hair spray bottles gripped by the multi-gripping hole robot 900 match the packaging box. Controlling the boxing module to pack the finished hair spray bottles into a box to obtain a hair spray box 800 includes: controlling the multi-gripping hole robot 900 to sequentially grip the multiple finished hair spray bottles; and controlling the multi-gripping hole robot 900 to transfer the multiple finished hair spray bottles to the packaging box to obtain the hair spray box 800. The multi-gripping hole robot 900 is connected to a corresponding control device via a robotic arm 910.
[0143] Specifically, refer to Figure 9 The multi-gripping hole robot 900 can grip multiple finished hair spray bottles at once and fill a box at once, effectively matching the box and achieving high box packing efficiency. As the conveyor belt 700 delivers the finished hair spray bottles, the multi-gripping hole robot 900 sequentially grips the bottles. The robot then controls the multi-gripping hole robot 900 to transfer the bottles to the packaging box, completing the packing of the finished hair spray bottles.
[0144] In some optional embodiments, the canning device further comprises a mother label pasting module, the mother label pasting module comprises a fourth linear conveying unit and a third arc-shaped conveying unit, the fourth linear conveying unit is arranged in parallel with the third arc-shaped conveying unit, a mother label conveyed on the second arc 810 of the third arc-shaped conveying unit is tangent to the hair gel box 800 on the fourth linear conveying unit, after the finished product hair gel bottle is canned by the caging module and the hair gel box 800 is obtained, the method further comprises: conveying the mother label to the second arc 810 by the third arc-shaped conveying unit; synchronously conveying the hair gel box 800 by the fourth linear conveying unit, so that the mother label on the second arc 810 is tangent to the hair gel box 800 and then pasted on the hair gel box 800.
[0145] Specifically, referring to Figure 10 , the fourth linear conveying unit is used for conveying the hair gel box 800, and the third arc-shaped conveying unit is used for conveying the mother label. The mother label conveyed on the second arc 810 of the third arc-shaped conveying unit is tangent to the hair gel box 800 on the fourth linear conveying unit, and the mother label is pasted on the hair gel box 800 by extrusion force between the second arc 810 and the hair gel box 800 during relative movement. The mother label specifically comprises corresponding numbers and / or two-dimensional codes and the like, and specific information is set according to requirements and is not limited herein.
[0146] The implementation of the embodiment of the present application has the following beneficial effects: when the hair gel needs to be canned, the hair gel water is filled into the to-be-canned hair gel bottle by controlling the bottle-filling module, the nozzle cover 230 is placed on the bottle mouth 140 of the to-be-canned hair gel bottle to obtain a first intermediate bottle; the first intermediate bottle is aerated by controlling the aeration module to obtain a second intermediate bottle; the first cover is sleeved on the nozzle cover 230 by controlling the first capping module to obtain a third intermediate bottle; the third intermediate bottle higher than a first preset height on the conveying unit is blocked by the bottle separating unit and then moved to the label pasting module; the finished product hair gel bottle is obtained by controlling the label pasting module to paste a label on the third intermediate bottle; and the hair gel box 800 is obtained by controlling the caging module to cage the finished product hair gel bottle. In the technical solution of the embodiment, the bottle-filling module, the aeration module, the first capping module, the capping detection module and the label pasting module are coordinately controlled, the required finished product hair gel bottle is automatically canned, the caging module can be coordinately controlled, the hair gel box 800 is obtained after the finished product hair gel bottle is caged, and compared with the traditional manual canning process, the canning quality and the canning efficiency of the hair gel can be effectively improved.
[0147] In addition, one embodiment of the present application provides a hair gel canning device, which comprises a memory, a processor and a computer program stored in the memory and executable on the processor.
[0148] The processor and the memory may be connected via a bus or other means.
[0149] It should be noted that the computer in this embodiment may correspond to include: Figure 1 The memory and processor in the embodiment shown can constitute Figure 1 Part of the system architecture platform in the illustrated embodiment, both belong to the same inventive concept, so both have the same implementation principles and beneficial effects, and will not be described in detail here.
[0150] The non-transient software program and instructions required to implement the uplink co-channel interference elimination method of the above embodiment are stored in the memory. When executed by the processor, the hairspray canning method of the above embodiment is executed, for example, the above-described Figure 11 Method steps S100 to S600 in .
[0151] In addition, one embodiment of the present invention further provides a computer-readable storage medium, which stores computer-executable instructions. When the computer-executable instructions are used to execute the hair spray bottling method of the hair spray bottling device, for example, executing the above-described Figure 11 Method steps S100 to S600 in .
[0152] Those skilled in the art will appreciate that all or some of the steps and systems in the method disclosed above can be implemented as software, firmware, hardware, and appropriate combinations thereof. Some physical components or all physical components can be implemented as software executed by a processor, such as a central processing unit, a digital signal processor, or a microprocessor, or implemented as hardware, or implemented as an integrated circuit, such as an application-specific integrated circuit. Such software can be distributed on a computer-readable medium, and the computer-readable medium can include computer storage media (or non-transitory media) and communication media (or temporary media). As known to those skilled in the art, the term computer storage media is included in any method or technology for storing information (such as computer-readable instructions, data structures, program modules, or other data) and is volatile and non-volatile, removable, and non-removable. Computer storage media includes, but is not limited to, RAM, ROM, EEPROM, flash memory, or other memory technology, CD-ROM, digital versatile disks (DVD), or other optical disk storage, magnetic cassettes, magnetic tapes, disk storage, or other magnetic storage devices, or any other medium that can be used to store desired information and can be accessed by a computer. Furthermore, as is well known to those skilled in the art, communication media typically includes computer-readable instructions, data structures, program modules, or other data in a modulated data signal such as a carrier wave or other transport mechanism, and may include any information delivery media.
[0153] The above is a specific description of the preferred embodiment of the present application, but the present application is not limited to the above-described embodiments, and those skilled in the art can make various equivalent modifications or replacements without departing from the spirit of the present application, and these equivalent modifications or replacements are all included in the scope defined by the claims of the present application.
Claims
1. A method for filling hair spray cans, characterized in that: Applied to canning equipment, the canning equipment includes a bottling module, a gasification module, a first capping module, a capping detection module, a labeling module, a conveyor belt and a boxing module, the conveyor belt passes through the bottling module, the gasification module, the first capping module, the capping detection module, the labeling module and the boxing module in sequence, a plurality of interval detection devices are provided on the conveyor belt, the conveyor belt includes a plurality of transmission mechanisms, and the plurality of transmission mechanisms are independently controlled and transmitted, the capping detection module includes a bottle separation unit and a transmission unit, the bottle separation unit includes a bracket and a cross bar provided on the bracket, the transmission unit includes a first straight conveyor belt, a second straight conveyor belt and a first curved conveyor belt, the first straight conveyor belt is provided at the input end of the first curved conveyor belt, the second straight conveyor belt is provided at the output end of the first curved conveyor belt, the cross bar is located on the outside of the first curved conveyor belt, and a baffle is provided on the inside of the first curved conveyor belt. The hair spray canning method includes: After controlling the bottling module to fill the hair spray into the hair spray bottle to be filled, the spray head cover is placed on the bottle mouth of the hair spray bottle to be filled to obtain a first intermediate bottle; Controlling the gas filling module to add gas to the first intermediate bottle to obtain a second intermediate bottle; Controlling the first capping module to cover the first cap on the nozzle cover to obtain a third intermediate bottle; The third intermediate bottle on the conveying unit is blocked by the bottle separating unit and then moved to the labeling module; the method specifically comprises: conveying the third intermediate bottle to the first curved conveyor belt by the first linear conveyor belt; after blocking the third intermediate bottle above the first preset height by the cross bar, conveying the third intermediate bottle above the first preset height to the second linear conveyor belt by the first curved conveyor belt; conveying the third intermediate bottle above the first preset height to the labeling module by the second linear conveyor belt; Controlling the labeling module to label the third intermediate bottle to obtain a finished hair spray bottle; Controlling the packing module to pack the finished hair spray bottles into boxes to obtain hair spray boxes; Also includes: Detecting interval information between a plurality of conveying bottles by the interval detecting device, wherein the conveying bottles represent the hair spray bottles to be loaded, the first intermediate bottles, the second intermediate bottles, the third intermediate bottles, and the finished hair spray bottles conveyed on the conveyor belt; When the interval information indicates that the interval between two adjacent conveying bottles is greater than a first threshold, the transmission modes of the plurality of conveying mechanisms are controlled so that the interval between two adjacent conveying bottles is less than or equal to the first threshold.
2. The hair spray canning method according to claim 1, characterized in that: The bottling module is provided with a cap placing unit and at least two hair spray injection units, and the multiple hair spray injection units are sequentially arranged on the moving path of the hair spray bottle to be filled. After the bottling module is controlled to fill the hair spray water into the hair spray bottle to be filled, the nozzle cover is placed on the bottle mouth of the hair spray bottle to be filled to obtain a first intermediate bottle, including: determining a first injection volume of each hair spray injection unit according to a moving speed of the hair spray bottle to be loaded and the number of the hair spray injection units; Controlling the plurality of hair spray injection units to sequentially inject the hair spray solution into the hair spray bottles to be filled to obtain filled hair spray bottles, wherein the hair spray solution injected into the hair spray bottles to be filled by the hair spray injection units is the first injection amount, and the first injection amounts of different hair spray injection units may be the same or different; The cap placing unit is controlled to place the spray head cap on the bottle mouth of the hair spray bottle to obtain a first intermediate bottle.
3. The hair spray canning method according to claim 2, characterized in that: The cap placing unit includes a clamping mechanism and a cap placing mechanism, the cap placing mechanism includes a cap conveying pipe, a cap placing control device, a position detection device and a cap placing channel, and the cap placing unit is controlled to place the spray head cap on the bottle mouth of the hair spray bottle to obtain a first intermediate bottle, including: Controlling the cap delivery pipeline to deliver the nozzle cap to the cap placement control device; detecting first position information of the loaded hair spray bottle by the position detecting device; When the first position information indicates that the filled hair spray bottle has reached the capping position, the capping control device is controlled to place the spray head cap into the capping channel so that the capping channel places the spray head cap on the bottle mouth of the filled hair spray bottle. The capping control device is controlled to move a first preset distance in a first direction so that the capping channel presses the spray head cap located on the filled hair spray bottle in the first direction to obtain the first intermediate bottle.
4. The hair spray canning method according to claim 1, characterized in that: The controlling of the transmission modes of the plurality of transmission mechanisms so that the interval between two adjacent transmission bottles is less than or equal to the first threshold value includes: When the interval between the adjacent first and second conveying bottles is greater than the first threshold, second position information of the first and second conveying bottles is determined based on the interval information, and the first conveying bottle is conveyed to the second conveying bottle via the conveying mechanism; When the second position information indicates that the first conveying bottle and the second conveying bottle are located on different conveying mechanisms, controlling the conveying mechanism conveying the second conveying bottle to stop operating, and controlling the conveying mechanism conveying the first conveying bottle to convey the first conveying bottle to the second conveying bottle so that the interval between the first conveying bottle and the second conveying bottle is less than or equal to the first threshold; When the second position information indicates that the first conveying bottle and the second conveying bottle are both located in the same conveying mechanism, the next conveying mechanism is controlled to stop running so that the interval between the first conveying bottle and the second conveying bottle is less than or equal to the first threshold.
5. The hair spray canning method according to claim 1, characterized in that: The canning equipment further includes a pressing module, which is arranged between the bottling module and the gas filling module. The pressing module includes a pressing control device and a pressing rod. Before controlling the gas filling module to add gas to the first intermediate bottle to obtain the second intermediate bottle, the device further includes: Controlling the pressing control device to drive the pressing rod to move a second preset distance in a first direction, so that the pressing rod presses down the spray head cover at the bottle mouth of the first intermediate bottle; The downward pressure control device is controlled to drive the downward pressure rod to press the nozzle cover around the bottle mouth of the first intermediate bottle, so that the nozzle cover seals the bottle mouth of the first intermediate bottle.
6. The hair spray canning method according to claim 1, characterized in that: The canning equipment further includes a second capping module, and before the control of the labeling module to label the third intermediate bottle to obtain the finished hair spray bottle, further includes: Moving the third intermediate bottle above the first preset height to the second capping module via the conveyor belt; After the second cover and the third cover are sequentially put on the third intermediate bottle by the second cover adding module, the third intermediate bottle is moved to the labeling module by the conveyor belt, and the second cover is put on the first cover, and the third cover is put on the second cover.
7. The hair spray canning method according to claim 6, characterized in that: The canning equipment further includes a date stamping module, which includes an infrared detection device and a laser device. The laser device is arranged below the conveyor belt, and the infrared detection device is arranged on the side of the conveyor belt. Before the third intermediate bottle is moved to the labeling module via the conveyor belt, the device further includes: When the infrared detection device detects that the third intermediate bottle has reached directly above the laser device, controlling the laser device to engrave the canning date on the bottom of the third intermediate bottle; The third intermediate bottle with the canning date printed thereon is transported to the labeling module via the conveyor belt.
8. The hair spray canning method according to claim 1, characterized in that: The labeling module includes a third linear conveying unit and a second arcuate conveying unit, the third linear conveying unit and the second arcuate conveying unit are arranged in parallel, the sub-label conveyed on the first arc of the second arcuate conveying unit is tangent to the third intermediate bottle on the third linear conveying unit, and the control of the labeling module to affix the sub-label to the third intermediate bottle to obtain a finished hair spray bottle includes: The sub-label is transferred to the first arc by the second arc-shaped transfer unit; The third intermediate bottle is synchronously conveyed by the third linear conveying unit so that the sub-label at the first arc is tangent to the third intermediate bottle and then adhered to the third intermediate bottle to obtain the finished hair spray bottle.
9. The hair spray canning method according to claim 1, characterized in that: The boxing module includes a multi-clamping hole manipulator, wherein the plurality of finished hair spray bottles clamped by the multi-clamping hole manipulator match the packaging box, and the control of the boxing module to box the finished hair spray bottles to obtain a hair spray box includes: Controlling the multi-clamping hole manipulator to sequentially clamp the plurality of finished hair spray bottles; The hair spray box is obtained by controlling the multi-clamping hole manipulator to transfer the plurality of finished hair spray bottles to the packaging box.
10. The hair spray canning method according to claim 9, characterized in that: The canning equipment further includes a parent labeling module, the parent labeling module including a fourth linear conveying unit and a third arcuate conveying unit, the fourth linear conveying unit being arranged in parallel with the third arcuate conveying unit, the parent label conveyed on the second arc of the third arcuate conveying unit being tangent to the hair spray box on the fourth linear conveying unit, and after the control of the boxing module to box the finished hair spray bottles to obtain the hair spray box further includes: The mother label is transferred to the second arc by the third arc-shaped transfer unit; The hair gel box is synchronously conveyed by the fourth linear conveying unit so that the female label at the second arc is tangent to the hair gel box and then adhered to the hair gel box.
11. A hair spray canning device, characterized in that: include: A memory, a processor, and a computer program stored in the memory and executable on the processor, wherein when the processor executes the computer program, the hair spray bottle filling method according to any one of claims 1 to 10 is implemented.
12. A computer storage medium, characterized in that The computer storage medium stores computer-executable instructions, and the computer-executable instructions are used to execute the hair spray bottle filling method according to any one of claims 1 to 10.
Citation Information
Patent Citations
Essential oil filling production integrated device and working method thereof
CN116654851A
PLC beverage filling assembly line control system
CN214693237U
Conveying device for filling bottles
CN214935924U