Method for preparing cow leather gelatin by alkali-enzyme mixing method based on intelligent green process

By adopting an intelligent green process alkali enzyme mixing method in the cowhide gelatin preparation device, combined with reinforcement base, flip motor, extrusion spring, fixing ring and rotary stirring system, the device is blocked during loading, low discharge efficiency and glue. The problem of difficulty in cleaning liquid has achieved an efficient and convenient preparation process of cowhide gelatin.

CN119410274AInactive Publication Date: 2025-02-11LUOHE JULONG BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411537452.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-02-11
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing cowhide gelatin preparation device is prone to clogging when loading, has low cutting efficiency, and the glue adhered to the inner wall of the device is not easy to clean, making it difficult to remove foreign matter intercepted by filtering.

Method used

The alkali enzyme mixing method based on intelligent green technology is adopted to achieve flip cleaning and mixing rod replacement by setting up a reinforcement base, a flip motor, a rotating rod and a preparation chamber; an extrusion spring is installed between the down hopper and the down baffle to prevent clogging; Through the combination of fixing ring, slot, filter sleeve and positioning rod, convenient disassembly and assembly and cleaning of filter sleeves; using rotating motors, turntables, limiting shafts and mixing rods, rapid stirring and efficient preparation are achieved.

Benefits of technology

Effectively prevent cowhide raw materials from being blocked during discharge, improving the efficiency of discharge; through the flip operation of the flip motor, it is convenient to clean the glue in the preparation chamber; convenient disassembly and clean the filter sleeve, which improves the maintenance efficiency of the device; The setting speeds up the preparation efficiency of cowhide gelatin.

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Abstract

The invention discloses a method for preparing cow leather gelatin by an alkali-enzyme mixing method based on an intelligent green process, which comprises a reinforcing base, overturning motors are mounted on the outer walls of the two sides of the reinforcing base, during use, a stirring rod is inserted into a limiting shaft and then fixed through a limiting sleeve, a positioning rod is pressed to be inserted into a clamping groove, and the positioning rod is rotated; then a limiting spring pushes a positioning rod upwards through self elastic force and is clamped and fixed with a fixing ring, a fixing rod penetrates through the bottom of a discharging hopper, an extrusion spring and a discharging baffle are connected with the fixing rod in a sleeving mode and are fixed through fixing sleeve threads, then cow leather raw materials and an alkali enzyme solution are fed through the discharging baffle, and meanwhile the discharging baffle is continuously pressed; and a discharging baffle vibrates through the elastic force of an extrusion spring, blockage during feeding is avoided, finally, a rotating motor is started for stirring, the preparation operation of the cow leather gelatin is completed, and the method for preparing the cow leather gelatin through the alkali-enzyme mixing method based on the intelligent green technology is completed.
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Description

Technical Field

[0001] The invention relates to the technical field of cowhide gelatin preparation, and specifically to a method for preparing cowhide gelatin by an alkali-enzyme mixing method based on an intelligent green process. Background Art

[0002] Cowhide gelatin is a high-molecular protein product obtained from cowhide as the main raw material after a series of processing. It is widely used in the food industry, medical field, cosmetics field, etc. The existing cowhide gelatin processing mainly hydrolyzes the cowhide raw material through alkali-enzyme mixing to break the collagen molecules in the cowhide to form smaller polypeptides and amino acids, and then purifies and dries the gelatin to obtain the gelatin product. However, when the existing cowhide gelatin preparation device is loaded, the cowhide raw material is easily blocked, which affects the unloading efficiency. After the preparation of the device is completed, the foreign matter intercepted by the filter is not easy to remove, and the gelatin adhered to the inner wall of the device is not easy to clean. In order to solve the above problems, we need a method for preparing cowhide gelatin by alkali-enzyme mixing based on intelligent green technology.

[0003] However, the current method for preparing cowhide gelatin using an alkali-enzyme mixing method based on an intelligent green process is unable to prevent material blockage, filter, replace the stirring rod, or flip and clean. Summary of the invention

[0004] The purpose of the present invention is to provide a method for preparing cowhide gelatin by an alkali-enzyme mixing method based on an intelligent green process to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A method for preparing cowhide gelatin by an alkali-enzyme mixing method based on an intelligent green process comprises a reinforcement base, both side outer walls of the reinforcement base are provided with a turning motor, the outer wall of the turning motor is provided with a rotating rod, the outer wall of the rotating rod is provided with a preparation bin, the top of the preparation bin is provided with a cover plate, the top of the cover plate is provided with a feeding hopper, the outer wall of the feeding hopper is provided with a feeding baffle, a fixing rod passes through the interior of the feeding baffle, a fixing sleeve is provided with an outer wall of the fixing rod, an extrusion spring is provided with an inner wall of the preparation bin, a fixing ring is provided with a card slot, a filter sleeve is provided with an outer wall of the fixing ring, a positioning rod is provided with an inner wall of the filter sleeve, a limiting spring is provided with an outer wall of the positioning rod, a rotating motor is provided with a turntable on the top of the rotating motor, a limiting shaft is provided with a top of the turntable, a stirring rod is provided with an outer wall of the limiting shaft, and a limiting sleeve is provided with an outer wall of the limiting shaft.

[0007] Preferably, the flip motor is symmetrically arranged with the central axis of the reinforcement base as the center, and the rotating rod is welded to the preparation bin.

[0008] Preferably, the unloading baffle forms a telescopic structure with the unloading hopper through an extrusion spring, and the bottom of the unloading baffle is inclined inward at an angle of 45 degrees.

[0009] Preferably, the fixing rods are distributed in a circular array with the central axis of the lower hopper as the center, and the fixing rods are threadedly connected to the fixing sleeves.

[0010] Preferably, the positioning rods are engaged with the slots, and the positioning rods are distributed in a rectangular array with the central axis of the filter sleeve as the center.

[0011] Preferably, the stirring rod is snap-connected to the limiting shaft, and the limiting sleeve is threadedly connected to the limiting shaft.

[0012] A method for preparing cowhide gelatin by an alkali-enzyme mixing method based on an intelligent green process comprises the following steps:

[0013] S1. Connect the stirring rod to the limiting shaft, and then fix the limiting sleeve to the limiting shaft by thread, so as to reinforce the stirring rod;

[0014] S2, fit the filter sleeve tightly with the fixing ring, then press the positioning rod to make it plug into the slot, then rotate the positioning rod, and after releasing the positioning rod, the limit spring pushes the positioning rod upward by its own elastic force, so that the positioning rod is engaged and fixed with the fixing ring;

[0015] S3, passing the fixing rod through the bottom of the lower hopper, then sleeve the extrusion spring with the fixing rod, then sleeve the lower baffle with the fixing rod, and then threadingly fix the fixing sleeve with the fixing rod;

[0016] S4, feeding the cowhide raw material through the feeding baffle, while continuously pressing the feeding baffle, the feeding baffle vibrates by the elastic force of the extrusion spring to avoid blockage when feeding the cowhide raw material, and then adding the alkaline enzyme solution for hydrolysis;

[0017] S5. Finally, the rotating motor is started to drive the turntable and the stirring rod to stir rapidly, thereby accelerating the fusion of the cowhide gelatin solution and completing the preparation operation of the cowhide gelatin.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1. The reinforced base, flip motor, rotating rod and preparation bin are set. When the device is used, after the cowhide gelatin is prepared, the inner wall of the preparation bin adheres to the glue liquid, which is not easy to clean after solidification. The flip motor is started and the preparation bin is turned by the rotating rod to make the opening of the preparation bin horizontal or tilted downward, which is convenient for pouring out the residual glue liquid that has not solidified inside and convenient for the staff to clean the inner wall of the preparation bin.

[0020] 2. Use the set feed hopper, feed baffle, fixed rod, fixed sleeve and extrusion spring. The fixed rod is passed through the feed hopper and the feed baffle, and is threadedly fixed by the fixed sleeve. The cowhide raw material is then guided through the feed baffle for discharge. The feed baffle can be pressed synchronously during discharge. The feed baffle can vibrate vertically through the elastic force of the extrusion spring, thereby preventing the cowhide raw material from being blocked at the bottom of the feed baffle.

[0021] 3. Use the fixed ring, slot, filter sleeve, positioning rod and limit spring to fit the filter sleeve tightly against the fixed ring, then press the positioning rod downward and insert it into the slot, and rotate the positioning rod at the same time. After loosening the positioning rod, the positioning rod is pushed upward by the elastic force of the limit spring, so that the positioning rod is engaged and fixed with the fixed ring. The setting of the positioning rod facilitates the disassembly and cleaning of the filter sleeve, thereby improving the convenience of using the filter sleeve.

[0022] 4. A rotating motor, a turntable, a limiting shaft, a stirring rod and a limiting sleeve are used to connect the stirring rod with the limiting shaft, and then the limiting sleeve and the limiting shaft are threadedly fixed. Then, the rotating motor is started to drive the turntable and the stirring rod to rotate and stir. The connection method of the limiting shaft and the stirring rod is convenient for replacing the stirring rod and cleaning the stirring rod. At the same time, the setting of the stirring rod accelerates the fusion of the gelatin liquid of the cowhide gelatin and improves the preparation efficiency of the cowhide gelatin. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a front view structural schematic diagram of a method for preparing cowhide gelatin by an alkali-enzyme mixing method based on an intelligent green process of the present invention;

[0024] Figure 2 It is a side view structural schematic diagram of a method for preparing cowhide gelatin by an alkali-enzyme mixing method based on an intelligent green process of the present invention;

[0025] Figure 3 It is a schematic diagram of the internal cross-sectional structure of a method for preparing cowhide gelatin by an alkali-enzyme mixing method based on an intelligent green process of the present invention;

[0026] Figure 4 This is a structural schematic diagram showing the disassembly of some components of a method for preparing cowhide gelatin by an alkali-enzyme mixing method based on an intelligent green process of the present invention;

[0027] Figure 5A structural schematic diagram showing the details of some components of a method for preparing cowhide gelatin by an alkali-enzyme mixing method based on an intelligent green process of the present invention

[0028] Figure 6 This is a structural schematic diagram showing the disassembly of some parts of a method for preparing cowhide gelatin by an alkali-enzyme mixing method based on an intelligent green process of the present invention;

[0029] In the figure: 1. Reinforcement base; 2. Flip motor; 3. Turning rod; 4. Preparation bin; 5. Cover plate; 6. Discharge hopper; 7. Discharge baffle; 8. Fixing rod; 9. Fixing sleeve; 10. Extrusion spring; 11. Fixing ring; 12. Slot; 13. Filter sleeve; 14. Positioning rod; 15. Limiting spring; 16. Rotating motor; 17. Turntable; 18. Limiting shaft; 19. Stirring rod; 20. Limiting sleeve. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] See also Figure 1-6 The present invention provides a technical solution for preparing cowhide gelatin by an alkali-enzyme mixing method based on an intelligent green process:

[0032] An alkali-enzyme mixing method for preparing cowhide gelatin based on an intelligent green process comprises a reinforcement base 1, both sides of the outer wall of the reinforcement base 1 are equipped with a turning motor 2, the outer wall of the turning motor 2 is equipped with a rotating rod 3, the outer wall of the rotating rod 3 is equipped with a preparation bin 4, the top of the preparation bin 4 is equipped with a cover plate 5, the top of the cover plate 5 is equipped with a feeding hopper 6, the outer wall of the feeding hopper 6 is equipped with a feeding baffle 7, a fixing rod 8 passes through the inside of the feeding baffle 7, the outer wall of the fixing rod 8 is equipped with a fixing sleeve 9, and the outer wall of the fixing rod 8 is equipped with an extrusion spring 1 0, a fixing ring 11 is installed on the inner wall of the preparation bin 4, a slot 12 is opened on the inner wall of the fixing ring 11, a filter sleeve 13 is installed on the outer wall of the fixing ring 11, a positioning rod 14 is installed on the inner wall of the filter sleeve 13, a limiting spring 15 is installed on the outer wall of the positioning rod 14, a rotating motor 16 is installed on the bottom of the preparation bin 4, a turntable 17 is installed on the top of the rotating motor 16, a limiting shaft 18 is installed on the top of the turntable 17, a stirring rod 19 is installed on the outer wall of the limiting shaft 18, and a limiting sleeve 20 is installed on the outer wall of the limiting shaft 18.

[0033] The turning motor 2 is symmetrically arranged with the central axis of the reinforcement base 1 as the center, and the rotating rod 3 is welded to the preparation bin 4.

[0034] The material discharge baffle 7 forms a telescopic structure with the material discharge hopper 6 through the extrusion spring 10, and the bottom of the material discharge baffle 7 is inclined inward at an angle of 45 degrees.

[0035] The fixing rods 8 are arranged in a circular array with the central axis of the lower hopper 6 as the center, and the fixing rods 8 are threadedly connected to the fixing sleeves 9.

[0036] The positioning rods 14 are engaged with the slots 12 , and the positioning rods 14 are distributed in a rectangular array with the central axis of the filter sleeve 13 as the center.

[0037] The stirring rod 19 is engaged with the limiting shaft 18 , and the limiting sleeve 20 is threadedly connected to the limiting shaft 18 .

[0038] A method for preparing cowhide gelatin by an alkali-enzyme mixing method based on an intelligent green process comprises the following steps:

[0039] S1, plugging the stirring rod 19 into the limiting shaft 18, and then threading the limiting sleeve 20 and the limiting shaft 18 to reinforce the stirring rod 19;

[0040] S2, the filter sleeve 13 is tightly fitted with the fixing ring 11, and then the positioning rod 14 is pressed to make the positioning rod 14 plug into the card slot 12, and then the positioning rod 14 is rotated. After the positioning rod 14 is loosened, the limit spring 15 pushes the positioning rod 14 upward by its own elastic force, so that the positioning rod 14 is engaged and fixed with the fixing ring 11;

[0041] S3, pass the fixing rod 8 through the bottom of the lower hopper 6, then sleeve the extrusion spring 10 with the fixing rod 8, then sleeve the lower baffle 7 with the fixing rod 8, and then screw the fixing sleeve 9 with the fixing rod 8;

[0042] S4, feeding the cowhide raw material through the feeding baffle 7, while continuously pressing the feeding baffle 7, the feeding baffle 7 vibrates by the elastic force of the extrusion spring 10 to avoid blockage when feeding the cowhide raw material, and then adding the alkaline enzyme solution for hydrolysis;

[0043] S5. Finally, the rotary motor 16 is started to drive the turntable 17 and the stirring rod 19 to stir rapidly, thereby accelerating the fusion of the cowhide gelatin solution and completing the preparation operation of the cowhide gelatin.

[0044] It should be noted that the present invention is a method for preparing cowhide gelatin by an alkali-enzyme mixing method based on an intelligent green process. When in use, the stirring rod 19 is plugged into the limit shaft 18, and then fixed by the limit sleeve 20, and then the positioning rod 14 is pressed to be plugged into the slot 12, and the positioning rod 14 is rotated, and then the limit spring 15 pushes the positioning rod 14 upward by its own elastic force, and is engaged and fixed with the fixing ring 11, and then the fixing rod 8 is passed through the bottom of the discharge hopper 6, and then the extrusion spring 10 and the discharge baffle 7 are respectively sleeved with the fixing rod 8, and fixed by the fixing sleeve 9 thread, and then the cowhide raw material and the alkali enzyme solution are fed through the discharge baffle 7, and at the same time, the discharge baffle 7 is continuously pressed, and the discharge baffle 7 is vibrated by the elastic force of the extrusion spring 10 to avoid blockage during feeding, and finally the rotating motor 16 is started for stirring to complete the preparation operation of cowhide gelatin, and thus a method for preparing cowhide gelatin by an alkali-enzyme mixing method based on an intelligent green process is completed.

[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An alkali-enzyme mixing method for preparing cowhide gelatin based on an intelligent green process, characterized in that: The invention comprises a reinforcement base (1), the outer walls of both sides of the reinforcement base (1) are both provided with a turning motor (2), the outer wall of the turning motor (2) is provided with a rotating rod (3), the outer wall of the rotating rod (3) is provided with a preparation bin (4), the top of the preparation bin (4) is provided with a cover plate (5), the top of the cover plate (5) is provided with a material discharge hopper (6), the outer wall of the material discharge hopper (6) is provided with a material discharge baffle (7), a fixing rod (8) passes through the interior of the material discharge baffle (7), the outer wall of the fixing rod (8) is provided with a fixing sleeve (9), the outer wall of the fixing rod (8) is provided with an extrusion spring (10), the inner wall of the preparation bin (4) is provided with a fixing sleeve (9), the outer wall of the fixing rod (8) is provided with an extrusion spring (10), and the inner wall of the preparation bin (4) is provided with a fixing sleeve (11). A fixing ring (11) is provided, the inner wall of the fixing ring (11) is provided with a slot (12), the outer wall of the fixing ring (11) is provided with a filter sleeve (13), the inner wall of the filter sleeve (13) is provided with a positioning rod (14), the outer wall of the positioning rod (14) is provided with a limit spring (15), a rotating motor (16) is provided at the bottom of the preparation bin (4), a rotating disk (17) is provided at the top of the rotating motor (16), a limit shaft (18) is provided at the top of the rotating disk (17), a stirring rod (19) is provided at the outer wall of the limit shaft (18), and a limit sleeve (20) is provided at the outer wall of the limit shaft (18).

2. The method for preparing cowhide gelatin by an alkali-enzyme mixing method based on an intelligent green process according to claim 1, characterized in that: The turning motor (2) is symmetrically arranged with the central axis of the reinforcement base (1) as the center, and the rotating rod (3) is welded to the preparation bin (4).

3. The method for preparing cowhide gelatin by an alkali-enzyme mixing method based on an intelligent green process according to claim 1, characterized in that: The material discharge baffle (7) forms a telescopic structure with the material discharge hopper (6) through a compression spring (10), and the bottom of the material discharge baffle (7) is inclined inward at an angle of 45 degrees.

4. The method for preparing cowhide gelatin by an alkali-enzyme mixing method based on an intelligent green process according to claim 1, characterized in that: The fixing rods (8) are arranged in a circular array with the central axis of the lower hopper (6) as the center, and the fixing rods (8) are threadedly connected to the fixing sleeves (9).

5. The method for preparing cowhide gelatin by an alkali-enzyme mixing method based on an intelligent green process according to claim 1, characterized in that: The positioning rods (14) are engaged with the clamping grooves (12), and the positioning rods (14) are distributed in a rectangular array with the central axis of the filter sleeve (13) as the center.

6. The method for preparing cowhide gelatin by an alkali-enzyme mixing method based on an intelligent green process according to claim 1, characterized in that: The stirring rod (19) is snap-fittedly connected to the limiting shaft (18), and the limiting sleeve (20) is threadedly connected to the limiting shaft (18).

7. A method for preparing cowhide gelatin by an alkali-enzyme mixing method based on an intelligent green process, characterized in that: The following steps are involved: S1, plugging the stirring rod (19) into the limiting shaft (18), and then threading the limiting sleeve (20) and the limiting shaft (18) to reinforce the stirring rod (19); S2, the filter sleeve (13) is tightly fitted with the fixing ring (11), and then the positioning rod (14) is pressed to make the positioning rod (14) engage with the clamping groove (12), and then the positioning rod (14) is rotated. After the positioning rod (14) is loosened, the limit spring (15) pushes the positioning rod (14) upward by its own elastic force, so that the positioning rod (14) and the fixing ring (11) are clamped and fixed; S3, passing the fixing rod (8) through the bottom of the material discharging hopper (6), then sleeve-engaging the extrusion spring (10) with the fixing rod (8), then sleeve-engaging the material discharging baffle (7) with the fixing rod (8), and then threadingly fixing the fixing rod (8) with the fixing sleeve (9); S4, feeding the cowhide raw material through the feeding baffle (7), while continuously pressing the feeding baffle (7), the feeding baffle (7) vibrates by the elastic force of the extrusion spring (10), so as to avoid clogging when feeding the cowhide raw material, and then adding the alkaline enzyme solution for hydrolysis; S5. Finally, the rotary motor (16) is started to drive the turntable (17) and the stirring rod (19) to stir rapidly, thereby accelerating the fusion of the cowhide gelatin solution and completing the preparation operation of the cowhide gelatin.